This application claims priority from Japanese Patent Application No. 2005-088261, filed on Mar. 25, 2005, the entire subject matter of which is incorporated herein by reference.
Aspects of the present invention relate to an image forming apparatus including a plurality of trays, for forming an image on a sheet held in any one of the trays, an image forming system including the image forming apparatus and an upper apparatus and a program product for controlling the image forming apparatus or the image forming system.
An image forming apparatus including an image forming unit for forming an image on a sheet, a plurality of trays each holding sheets on which the image is formed by the image forming unit, and a feed unit for feeding sheets held in any one of the trays to the image forming unit has been conventionally proposed. In such image forming apparatus, it is possible to form an image on a sheet by feeding sheets held in any one of the trays each holding sheets to the image forming unit by the feed unit. Further, in such image forming apparatus, there has been proposed that a unit for detecting the size and kind of sheet held in a tray is provided and, when the size and kind of sheet is designated by an upper apparatus, an image is formed by automatically selecting the tray holding sheets of the designated size and the kind and feeding the sheet (for example, see JP-A-2-182632).
When both of the size and kind of sheet are designated and there is no sheet of the designated size and kind, the apparatus disclosed in JP-A-2-182632 enters into a sleep mode. Therefore, in order to form an image, there may be a case where the designation of size and kind of sheet has to be made repeatedly, resulting in degraded operability. The present invention provides an image forming apparatus or an image forming system capable of smoothly forming an image even when both the tray and the kind of sheet are designated and there is no sheet satisfying the designation of the tray and the kind.
According to an aspect of the invention, there is provided an image forming apparatus including: an image forming unit that forms an image on a sheet; a plurality of trays each for holding the sheet on which the image is formed by the image forming unit; a sheet feed unit that feeds the sheet held in one of the plurality of the trays; a correspondence storing unit that stores correspondence between trays and kinds of sheets held in the trays; a priority setting unit that sets priority to a designation of the tray or to a designation of the kind; a sheet feed control unit that causes the sheet feed unit to feed the sheet from one of the trays when the priority is given to the designation of the tray by the priority setting unit and the one of the trays is designated, and searches one of the trays that holds the sheet of the designated kind on the basis of the correspondence between trays and kinds of sheets stored in the correspondence storing unit to cause the sheet feed unit to feed the sheet from the searched tray when the priority is given to the designation of the kind by the priority setting unit and the kind of the sheet is designated; and a setting change unit that changes a setting of the image forming unit correspondingly to the kind of sheet fed by the sheet feed control unit.
In the aspect constructed as described above, the correspondence storing unit stores the trays and the kinds of sheets held in the respective trays by bringing them into connection. It is possible to set the tray priority or the sheet kind priority by the priority setting unit. The sheet feed control unit causes the sheet feed unit to feed sheets from one of the trays when the priority of the tray is set by the priority setting unit and the one tray is assigned. In this case, since the setting change unit changes the setting of the image forming unit according to the kind of sheet fed by the sheet feed control unit, it is possible to feed the sheets from the assigned tray and to form a good image on the sheet by the image forming unit.
Further, when the sheet kind priority is set by the priority setting unit and the sheet kind is assigned, the sheet feed control unit searches one of the trays, which holds sheets of the assigned kind of sheet, on the basis of the correspondence between trays and sheet kinds stored in the correspondence storing unit and, when the one tray is searched, feeds the sheets from the searched tray. In this case, since the setting change unit changes the setting of the image forming unit according to the kind of sheet fed by the sheet feed control unit, it is also possible to form a good image on the assigned sheet.
As mentioned, it is possible in the present invention to select sheets based on the assignment set by the priority setting unit and to form an image on the sheets by the setting according to the sheet kind. Therefore, according to the present invention, it is possible to prevent the image forming apparatus from being fallen in the sleep state unnecessarily. Further, since the setting of the image forming unit is changed according to the sheet kind, it is also possible to form a good image according to the kind of the sheet.
Illustrative aspects of the invention may be more readily described with reference to the accompanying drawings:
The present invention will be described with reference to aspects of the present invention. Incidentally, the present invention is not limited to the aspects to be described and may be modified in various manners within the technical scope of the present invention.
[Construction of Laser Printer 1]
As shown in
[Construction of Feeder 4]
As shown in
A rear end portion of the sheet urging plate 8, which can hold a stack of sheets 3, is swingably supported and a front end thereof in the vicinity of the sheet feed roller 12 is vertically movable. The sheet urging plate 8 is urged upward by a spring 8a. The separating pad 13 is provided below and against the sheet feed roller 12 and has a pad 13a formed by a member having large coefficient of friction. The pad 13a is urged against the sheet feed roller 12 by a spring 13b.
Incidentally, the pad 13a and the sheet feed roller 12 have widths in a direction perpendicular to the transporting direction of the sheet 3 smaller than the width of the sheet 3 and are arranged such that the pad 13a and the sheet feed roller 12 are in contact with only substantially a center portion in the width direction of the sheet 3 during a sheet feed operation (see
The transporting path 7 is formed by a pair of guide plates 7a and 7b for guiding the surfaces of the sheet 3. Along the transporting path 7, the sheet feed roller 12, a pair of transporting rollers 11 including a drive roller and a driven roller, a pair of transporting rollers 10 including a drive roller and a driven roller and a pair of registration rollers 9 including a drive roller and a driven roller and provided immediately before the image forming position P are arranged from an upstream side of the transporting path to a downstream side with appropriate intervals.
In the feeder 4 constructed as described above, an uppermost sheet 3 of the sheets 3 stuck on the sheet urging plate 8 is pressed toward the feed roller 12, pinched between the rotating feed roller 12 and the separating pad 13 so that the sheets 3 are fed one by one. The sheet 3 thus fed is transported sequentially by the transporting rollers 11 to the transporting rollers 10 and the registration rollers 9 and sent to the image forming position P after the sheet 3 is subjected to the certain registration.
[Construction of Multi-Purpose Tray 14]
On the front side of main casing 2 above the feeder 4, the multi-purpose tray 14 for feeding the sheet 3 by hand or automatically, and a sheet feed mechanism 15 for feeding a stack of sheets 3 on the multi-purpose tray 14 are provided. The sheet feed mechanism 15 includes a feed roller 15a and a feed pad 15b. The feed pad 15b is urged against the multi-purpose feed roller 15a by a spring 15c provided on the back of the feed pad 15b. The multi-purpose tray 14 includes a pair of transporting rollers 16 including a drive roller and a driven roller.
In the multi-purpose tray 14 constructed as described above, the sheets 3 stuck on the tray 14 are pinched between the rotating feed roller 15a and the feed pad 15b one by one and sent to the registration rollers 9 through the transporting rollers 16.
[Construction of Scanner Unit 17]
A scanner unit 17 is provided below a discharge tray 36 provided in an upper portion of the main casing 2. The scanner unit 17 includes a laser light emitter (not shown), a polygon mirror 20, which is rotated, lenses 21a and 21b and a reflection mirror 22. Laser beam containing an image data and emitted by the laser emitter is reflected and transmitted through the polygon mirror 20, the lens 21a, the reflection mirror 22 and the lens 21b and scans the surface of the photosensitive drum 23 in the process unit 18 at high speed.
[Construction of Process Unit 18]
The process unit 18 is constructed with a drum cartridge, which includes the photosensitive drum 23 as an electrostatic latent image carrier, a scorotron type electrostatic charger 37 and a transfer roller 25 as a transfer unit and a developer cartridge 24. The developer cartridge 24 includes a toner holder 26, a developing roller 27 as a developing unit, a layer thickness control blade 28 and a toner supply roller 29, etc.
The toner holder 26 is filled with non-magnetic, positively chargeable mono-component polymer toner as the developer. The toner is supplied to the developing roller 27 by the toner supply roller 29 while being charged positively by friction between the rollers 27 and 29. Toner supplied on the developing roller 27 forms a thin layer, thickness of which is regulated to a constant value by the thickness control blade 28. The photosensitive drum 23 is arranged oppositely to the developing roller 27 and electrically grounded. On the photosensitive drum 23, a positively chargeable photosensitive layer of an organic photosensitive material such as polycarbonate is formed.
In this laser printer 1, residual toner on the surface of the photosensitive drum 23 after a toner image is transferred to the sheet 3 by the transfer roller 25 is recovered by the developing roller 27. Since this recovering system, which is so-called “cleaner-less system”, recovers the residual toner on the surface of the photosensitive drum 23, it does not require a cleaner such as a cleaning blade and a reservoir of used toner, and therefore it is possible to make the device simple and reduce the size and cost of the device.
The scorotron type electrostatic charger 37 is arranged above the photosensitive drum 23 with a predetermined gap with respect to the drum 23 such that it is not in contact with the drum. The scorotron type electrostatic charger 37, which generates corona discharge by charging wires of such as tungsten, is constructed such that the surface of the photosensitive drum 23 is positively charged uniformly.
With rotation of the photosensitive drum 23, the surface thereof is positively charged uniformly by the scorotron type charger 37 and exposed by high speed scanning of laser beam from the scanner unit 17, resulting in formation of the electrostatic latent image based on the image data.
Thereafter, with the rotation of the developing roller 27, positively charged toner on the developing roller 27 is supplied onto the electrostatic latent image formed on the photosensitive drum 23, which is in contact with the developing roller 27, that is, onto a portion of the positively charged surface of the photosensitive drum 23, potential of which is lowered by the exposure with the laser beam, resulting in formation of a visible toner image.
The transfer roller 25 is arranged below the photosensitive drum 23 and opposes thereto. The transfer roller is supported by the drum cartridge rotatably in clockwise direction in
[Construction of Fixing Unit 19]
The fixing unit 19 is arranged on a downstream side of the transporting direction with respect to the process unit 18, as shown in
[Construction of Optional Tray 41]
An internal construction of the optional tray 41, which is optionally provided below the feeder 4, is substantially the same as that of the feeder 4. That is, the optional tray 41 includes an optional sheet feed tray 46 detachably provided in a bottom portion of the optional tray 41, a sheet urging plate 48 having one end swingably supported by the optional sheet feed tray 46 and urged by a spring 48a, a sheet feed roller 52 provided above the other end of the sheet urging plate 48 and a separating pad 53. The separating pad 53 is arranged oppositely to the sheet feed roller 52 and has a pad 53a urged to the sheet feed roller 52 by a spring 53b.
A passage 6b, which is capable of passing a sheet 3 vertically between a swinging range of the sheet urging plate 8 and a handle 6a on the front side of the sheet feed tray 6, is provided in the sheet feed tray 6, which is attached to the feeder 4. Further, a pair of transporting rollers 54 including a drive roller and a driven roller are provided below the passage 6b. Therefore, when the sheet feed tray 6 of the feeder 4 is put in a normal position (position at which the sheet 3 can be fed to the transporting path 7 by the sheet feed roller 12), the sheets 3, which are supplied one by one by the sheet feed roller 52 of the optional tray 41, are transported by the transporting rollers 54 and, thereafter, sent to the transporting passage 7 through the passage 6b by the transporting rollers 11.
As shown in
Further, as shown in
[Control System of Laser Printer 1]
Now, a control system of the laser printer 1 will be described with reference to
The personal computer 70 has a general construction including a main body 75, which includes a CPU 71, a ROM 72, a RAM 73 and a hard desk drive (HDD) 74, and a display 76, a keyboard 77 and a mouse 78, which are connected to the main body 75.
An input button 90 (
[Printing Processing]
Now, the printing processing to be executed by the control system of the laser printer 1 will be described. In order to start the printing processing, a user displays a correspondence setting screen shown in
Incidentally, though various kinds of sheets such as plain sheet, thin sheet, thick sheet, envelope and OHP sheet can be set to each of the trays 6, 14 and 46 in the correspondence setting screen, it is possible to set the thick sheet in only the multi-purpose tray 14.
Further, the user displays a priority order setting screen shown in
In transmitting printing data from the personal computer 70 by the user, the user displays a setting screen shown in
Further, the user displays the priority order setting screen shown in
When there is the data received (YES in S3), the processing is shifted to the step S4 in which it is decided whether or not the data indicates a selection of the tray. When the received data indicates the tray selection (YES in S4), the processing is shifted to the step S5 in which the tray set by the data, that is, the content set in the setting screen shown in
When the received data does not indicate the tray selection (NO in S4), the processing is shifted to the step S6 in which it is decided whether or not the received data indicates the sheet kind selection. When the received data indicates the sheet kind selection (YES in S6), the processing is shifted to the step S7 in which the sheet kind specified by the data, that is, the content set in the setting screen shown in
When the received data does not indicate the tray selection or the sheet kind (NO in S6), the processing shifts to S8 in which it is decided whether or not the received data is the main portion of the printing data indicating the printing content. When the received data is the main portion of the printing data (YES in S8), the processing is shifted to the step S9 in which the printing image processing such as expansion of the printing data into bit map data is executed and then the processing is shifted to the step S3.
When the received data does not belong to any of these data (NO in S8), it is decided in the step S10 whether or not the received data is a page printing request. When the received data is the page printing request (YES in S10), the printing is executed by the processing from the step S15 and, when the received data is not the page printing request (NO in S10), the processing is shifted to the step S3.
In the step S15, it is decided whether or not the priority order set in the screen shown in
In the step S18, the first clutch 95, the second clutch 96 or the third clutch 97 is connected on the basis of the variable A and the sheet feeding processing is executed from the tray set as the variable A. Thereafter, in the step S19, the setting processing of the respective portions corresponding to the sheet kind of sheet set as the variable B is performed. For example, the fixing temperatures of the fixing unit 19 for OHP sheet, plain sheet and envelope are set higher in the order and an absolute value of transfer current to be supplied to the transfer roller 25 is larger for the envelope than that for the OHP sheet or the plain sheet. Incidentally, when the kind of sheet is not defined as in the case of the optional tray 46 shown in
On the other hand, when the priority order set in the screen shown in
In the step S22, it is decided on the basis of the correspondence set in the screen shown in
In this aspect, when both the tray priority and the sheet kind priority are designated (S5, S7), it is possible to feed sheets as follow. When the tray priority is set (YES in S15), it is possible to feed sheets from the set tray and, when the sheet kind priority is set (YES in S21), a tray holding the sheets 3 is searched and, when there is the tray holding the sheets 3 (YES in S22), the sheets 3 are fed from the tray (S18). The setting of the fixing temperature and the transfer current, etc., is changed correspondingly to the kind of sheets fed (S19). According to this aspect, it is possible to properly select the sheets 3 on the basis of the priority order even when there is no designated tray and there is no designated kind of sheet. Therefore, it is possible to prevent the laser printer 1 from becoming the sleep state and to thereby improve the operability. In addition, since the image forming condition corresponding to the kind of selected sheet 3 is set, it is possible to obtain a high printing performance without errors such as fixing error.
Further, in this aspect, when only one of the tray and the sheet kind can be designated on the personal computer 70, that is, for example, when an application software run on the personal computer 70 can designate only one of the tray and the sheet kind or when only one of the tray and the kind of sheet is designated, it is always possible to form the image on the basis of the tray or the sheet kind, which can be designated by the user, by setting the priority order on the side, in which the designation is possible or the designation is set, and to thereby improve the operability.
Incidentally, the main sheet feed tray 6, the multi-purpose tray 14 and the optional sheet feed tray 46 function as the tray. The main feed roller 12, the multi-purpose side feed roller 15a and the optional feed roller 52 function as the sheet feed unit. The processing related to the display on the screen shown in
The present invention is not limited to the above described aspect and can be modified in various manners within the scope of the present invention. For example, though the designation of the tray and the sheet kind is performed from the personal computer 70 in the described aspect, it can be made on the display 91 of the laser printer 1. In such case, the input button 90 and the display 91 function as the tray designating unit and the sheet kind designating unit, respectively. Further, the table storing the correspondence shown in
[Other Embodiments of Printing Processing]
In the step S33, it is decided whether or not the priority order set in the screen shown in
In the step S36, the tray set as the variable A is transmitted as data to the laser printer 1 and, in the step S37, the sheet kind set as the variable B at that time is transmitted to the laser printer 1 as data. Further, in the step S38, the printing data is produced and transmitted to the laser printer 1 and the processing is ended.
On the other hand, when the priority order set in the screen shown in
In the step S42, it is decided whether or not there is a tray corresponding to the sheet kind set as the variable B at that time on the basis of the correspondence set in the screen similar to that shown in
In this aspect, the tray is selected on the side of the personal computer 70 on the basis of the priority order, etc. Therefore, the effect similar to that obtained by the above described aspect is obtained even when the laser printer 1 does not have the data table shown in
Incidentally, in the described aspect, the processing related to the screen display similar to that shown in
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