The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2011-141225 filed in Japan on Jun. 24, 2011 and Japanese Patent Application No. 2012-110834 filed in Japan on May 14, 2012.
1. Field of the Invention
The present invention relates to an image forming apparatus, an image forming system, and a transfer method.
2. Description of the Related Art
An image forming apparatus of an electrophotographic system forms an electrostatic latent image on a uniformly-charged image carrier, develops the formed electrostatic latent image with toner to form a toner image, and transfers and fixes the formed toner image onto a recording sheet to thereby form an image on the recording sheet.
A recording sheet usually has irregularities and toner is less easily transferred to recesses than to projections. Therefore, when an image is formed on a recording sheet having large irregularities, in some cases, toner is not transferred to recesses and density unevenness, such as white voids, occurs on an image.
Therefore, for example, Japanese Patent Laid-open Publication No. 2007-304492 discloses a technology for specifying, from a difference between current values of electric currents flowing through two metal roller pairs, irregularities of a recording sheet that passes through the two metal roller pairs and adjusting a toner adhesion amount to be an adhesion amount suitable for the specified irregularities.
However, in the conventional technology described above, while the amount of toner deposited on a recording medium can be set to an amount suitable for the irregularities, a toner transfer ratio to the recording medium is not improved. Therefore, density unevenness of an image cannot be reduced.
As a method for reducing the density unevenness of an image even when the image is formed on a recording medium having irregularities, there is a method for transferring an image to a recording medium by selectively applying a direct-current voltage or a voltage based on at least an alternating-current voltage to a transfer unit depending on the degree of irregularities of the recording medium.
However, in this method, the fall time of the voltage based on at least the alternating-current voltage tends to be longer than the fall time of the direct-current voltage, and this sometimes causes a power supply to malfunction or be broken.
Therefore, there is a need for an image forming apparatus, an image forming system, and a transfer method capable of preventing a power supply from malfunctioning or being broken even when a voltage used for transferring an image is changed.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an embodiment, there is provided an image forming apparatus that includes a transfer unit configured to transfer a toner image onto a recording medium; a power supply unit configured to output one of an alternating-current-based voltage including at least an alternating-current voltage and a direct-current voltage to the transfer unit; and a power supply control unit configured to cause the power supply unit to start switching to the alternating-current-based voltage a first time after the power supply unit stops outputting the direct-current voltage in the case that output of the power supply unit is switched from the direct-current voltage to the alternating-current-based voltage, and to cause the power supply unit to start switching to the direct-current voltage a second time after the power supply unit stops outputting the alternating-current-based voltage in the case that output of the power supply unit is switched from the alternating-current-based voltage to the direct-current voltage, the second time being longer than the first time.
According to another embodiment, there is provided an image forming system that includes an image forming apparatus including a transfer unit configured to transfer a toner image onto a recording medium, and a power supply unit configured to one of an alternating-current-based voltage including at least an alternating-current voltage and a direct-current voltage to the transfer unit; and a power supply control unit configured to cause the power supply unit to start switching to the alternating-current-based voltage a first time after the power supply unit stops outputting the direct-current voltage in the case that output of the power supply unit is switched from the direct-current voltage to the alternating-current-based voltage, and to cause the power supply unit to start switching to the direct-current voltage a second time after the power supply unit stops outputting the alternating-current-based voltage in the case that output of the power supply unit is switched from the alternating-current-based voltage to the direct-current voltage, the second time being longer than the first time.
According to still another embodiment, there is provided a transfer method that includes transferring, by a transfer unit, a toner image onto a recording medium; outputting one of an alternating-current-based voltage including at least an alternating-current voltage and a direct-current voltage from a power supply unit to the transfer unit; starting switching to the alternating-current-based voltage a first time after stopping outputting the direct-current voltage in the case that output of the power supply unit is switched from the direct-current voltage to the alternating-current-based voltage; and starting switching to the direct-current voltage a second time after stopping outputting the alternating-current-based voltage in the case that output of the power supply unit is switched from the alternating-current-based voltage to the direct-current voltage, the second time being longer than the first time.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of the present invention will be explained in detail below with reference to the accompanying drawings. In an example explained in the embodiments, an image forming apparatus according to the embodiments is applied to a color printing apparatus of an electrophotographic system and is applied particularly to a printing apparatus that superimposes color component images of four colors of yellow (Y), magenta (M), cyan (C), and black (K) one top of another on a recording sheet to form an image. However, the image forming apparatus is not limited to this example. The image forming apparatus according to the embodiments can be applied to any apparatus that forms an image in the electrophotographic system irrespective of whether the apparatus is a color apparatus or a monochrome apparatus. For example, the image forming apparatus according to the embodiments can be applied to a copying machine or a multifunction peripheral (MFP) of the electrophotographic system. The multifunction peripheral is an apparatus including at least two functions among a printing function, a copying function, a scanner function, and a facsimile function.
The configuration of a printing apparatus according to an embodiment will be explained below.
As illustrated in
All the image forming units 10M, 10C, and 10K include components common to the image forming unit 10Y. The image forming unit 10M performs the image forming process to form a toner image of magenta. The image forming unit 10C performs the image forming process to form a toner image of cyan. The image forming unit 10K performs the image forming process to form a toner image of black. Therefore, the components of the image forming unit 10Y are mainly explained below. Concerning the components of the image forming units 10M, 10C, and 10K, M, C, and K are affixed to reference numerals and signs instead of Y affixed to the reference numerals and signs of the components of the image forming unit 10Y (see
The photosensitive drum 11Y is an image carrier and is driven to rotate in an arrow “b” direction by a not-shown photosensitive-drum driving device. The photosensitive drum 11Y is, for example, an organic photosensitive member having an outer diameter of 60 millimeters. The photosensitive drums 11M, 11C, and 11K are also driven to rotate in the arrow “b” direction by the not-shown photosensitive-drum driving device.
The photosensitive drum 11K for black and the photosensitive drums 11Y, 11M, and 11C for colors may be driven to rotate independently from each other. This makes it possible to rotate only the photosensitive drum 11K for black when a monochrome image is formed and simultaneously rotate the photosensitive drums 11Y, 11M, 11C, and 11K when a color image is formed.
First, in the charging step, the charging unit 20Y charges the surface of the photosensitive drum 11Y being rotated. Specifically, the charging unit 20Y applies a voltage obtained by superimposing an alternating-current voltage on a direct-current voltage to a charging roller (not illustrated), which is, for example, a conductive elastic member having a roller shape. Consequently, the charging unit 20Y directly causes electrical discharge between the charging roller and the photosensitive drum 11Y and charges the photosensitive drum 11Y to a predetermined polarity, for example, a minus polarity.
Subsequently, in the irradiating step, the not-shown irradiation unit irradiates the charged surface of the photosensitive drum 11Y with an optically-modulated laser beam L to form an electrostatic latent image on the surface of the photosensitive drum 11Y. As a result, a portion where the absolute value of a potential falls on the surface of the photosensitive drum 11Y because of irradiation with the laser beam L becomes an electrostatic latent image (an image section), and a portion where the laser beam L is not applied and the absolute value of a potential is kept high becomes a background section.
Subsequently, in the developing step, the developing unit 30Y develops the electrostatic latent image formed on the photosensitive drum 11Y with yellow toner and forms a yellow toner image on the photosensitive drum 11Y.
The developing unit 30Y includes a storage container 31Y, a developing sleeve 32Y housed in the storage container 31Y, and screw members 33Y housed in the storage container 31Y. In the storage container 31Y, two-component developer including yellow toner and carrier particles is stored. The developing sleeve 32Y is a developer carrier and is arranged opposite the photosensitive drum 11Y across an opening of the storage container 31Y. The screw members 33Y are agitating members that convey the developer while agitating the developer. The screw members 33Y are arranged on a supply side of the developer, which is the developing sleeve side, and a receiving side where the developer is received from a not-shown toner supply device. The screw members 33Y are rotatably supported in the storage container 31Y by not-shown bearing members.
Subsequently, in the transfer step, the primary transfer roller 40Y transfers the yellow toner image formed on the photosensitive drum 11Y onto the intermediate transfer belt 60. A small amount of non-transferred toner remains on the photosensitive drum 11Y even after the transfer of the toner image.
The primary transfer roller 40Y is, for example, an elastic roller including a conductive sponge layer and is arranged so as to be pressed against the photosensitive drum 11Y from the back surface of the intermediate transfer belt 60. A bias subjected to constant current control is applied to the elastic roller as a primary transfer bias. The primary transfer roller 40Y has, for example, an outer diameter of 16 millimeters and a core bar diameter of 10 millimeters. The value of resistance R of the sponge layer in the primary transfer roller 40Y is about 3×107 ohms. The value of the resistance R of the sponge layer is a value which is calculated by using the Ohm's law (R=V/I) from an electric current I that flows when a voltage V of 1000 volts is applied to the core bar of the primary transfer roller 40Y while a grounded metal roller having an outer diameter of 30 millimeters is pressed against the primary transfer roller 40Y at 10 newtons.
Subsequently, in the cleaning step, the cleaning unit 50Y wipes out the non-transferred toner remaining on the photosensitive drum 11Y. The cleaning unit 50Y includes a cleaning blade 51Y and a cleaning brush 52Y. The cleaning blade 51Y cleans the surface of the photosensitive drum 11Y in a state in which the cleaning blade 51Y is in contact with the photosensitive drum 11Y in a counter direction with respect to a rotating direction of the photosensitive drum 11Y. The cleaning brush 52Y cleans the surface of the photosensitive drum 11Y in a state in which the cleaning brush 52Y is in contact with the photosensitive drum 11Y while rotating in the opposite direction of the rotating direction of the photosensitive drum 11Y.
Referring back to
In the sheet cassette 70, a plurality of recording sheets are stored in not-shown trays in a stacked manner. Recording sheets of different types and sizes are stored in different trays. In the embodiment, the recording sheet (an example of a recording medium) is assumed as leathac paper having large irregularities; however, the recording sheet is not limited to the leathac paper.
The sheet feed roller 71 is in contact with a recording sheet P located at the top of recording sheets in the sheet cassette 70 and feeds the recording sheet P being in contact with the sheet feed roller 71.
The conveying roller pair 72 conveys the recording sheet P, which is fed by the sheet feed roller 71, to between the secondary-transfer-unit opposed roller 63 and the secondary transfer roller 64 (in an arrow “c” direction) at a predetermined timing.
The secondary-transfer-unit opposed roller 63 and the secondary transfer roller 64 collectively transfer the full-color toner image conveyed by the intermediate transfer belt 60 onto the recording sheet P conveyed by the conveying roller pair 72, at a secondary transfer nip (not illustrated) formed between the secondary-transfer-unit opposed roller 63 and the secondary transfer roller 64.
The secondary-transfer-unit opposed roller 63 (an example of a transfer unit) is, for example, a conductive NBR rubber layer having an outer diameter of 24 millimeters and a core bar diameter of 16 millimeters. The value of resistance R of the conductive NBR rubber layer is 6.0 Log to 12 Log ohms (or stainless steel(SUS)), and preferably, 4.0 Log ohms. The secondary transfer roller 64 is, for example, a conductive NBR rubber layer having an outer diameter of 24 millimeters and a core bar diameter of 14 millimeters. The value of resistance R of the conductive NBR rubber layer is 6.0 Log to 8.0 Log ohms, and preferably, 7.0 Log to 8.0 Log ohms. Volume resistance of the secondary transfer roller 64 is a measured resistance value measured by using cyclometry such that rotation resistance of the roller is measured during a measurement time of 1 minute under conditions of one-sided load of 5 newtons and bias application of 1 kilovolt to a transfer roller shaft, and an average is obtained as the volume resistance.
The secondary transfer power supply 200 for transfer bias is connected to the secondary-transfer-unit opposed roller 63. The secondary transfer power supply 200 (an example of a power supply unit) applies a voltage to the secondary-transfer-unit opposed roller 63 in order to transfer the full-color toner image onto the recording sheet P at the secondary transfer nip. Specifically, the secondary transfer power supply 200 applies only a direct-current voltage (an example of a second direct-current voltage, hereinafter, described as a “DC bias”) to the secondary-transfer-unit opposed roller 63 or applies a superimposed voltage obtained by superimposing a direct-current voltage (an example of a first direct-current voltage) and an alternating-current voltage (hereinafter, the superimposed voltage is described as a “superimposed bias”) to the secondary-transfer-unit opposed roller 63 in accordance with a setting set by a user. Consequently, a potential difference occurs between the secondary-transfer-unit opposed roller 63 and the secondary transfer roller 64 and a voltage for directing toner from the intermediate transfer belt 60 to the recording sheet P side is generated. Therefore, the full-color toner image can be transferred onto the recording sheet P. The potential difference in the embodiment is assumed as (the potential of the secondary-transfer-unit opposed roller 63)—(the potential of the secondary transfer roller 64).
The fixing unit 90 heats and presses the recording sheet P having the full-color toner image transferred thereon to thereby fix the full-color toner image on the recording sheet P. The recording sheet P with the fixed full-color toner image is discharged to the outside of the printing apparatus 1.
The engine control unit 100 performs engine control, for example, control related to image formation, and includes an I/O control unit 110, a random access memory (RAM) 120, a read only memory (ROM) 130, and a central processing unit (CPU) 140.
The I/O control unit 110 controls input and output of various signals and specifically controls input and output of signals exchanged with the secondary transfer power supply 200.
The secondary transfer power supply 200 will be explained in detail below.
The superimposed power supply 210 includes a D/A converting unit 211, a driving unit 212, a boosting unit 213, a D/A converting unit 214, a driving unit 215, a boosting unit 216, an output unit 217, an input unit 218, an input unit 219, and an output unit 220.
The D/A converting unit 211 receives, from the I/O control unit 110, a PWM signal (a DC-bias output signal) for setting an electric current or a voltage of a DC high-voltage output of the boosting unit 213 and converts the received PWM signal from digital to analog.
The driving unit 212 drives the boosting unit 213 according to the PWM signal which is converted into analog by the D/A converting unit 211. The driving unit 212 outputs an output current value and an output voltage value of the DC high-voltage output of the boosting unit 213 to the I/O control unit 110. This is for the purpose of monitoring a load status in the engine control unit 100.
The boosting unit 213 is driven by the driving unit 212, transforms a DC voltage received from the superimposed power supply 210, and performs a DC high-voltage output. The boosting unit 213 outputs the output current value and the output voltage value of the DC high-voltage output to the driving unit 212.
The D/A converting unit 214 receives, from the I/O control unit 110, a PWM signal (an AC-bias output signal) for setting an electric current or a voltage of an AC high-voltage output of the boosting unit 216 and converts the received PWM signal from digital to analog.
The driving unit 215 drives the boosting unit 216 according to the PWM which is converted into analog by the D/A converting unit 214. The driving unit 215 outputs an output current value and an output voltage value of the AC high-voltage output of the boosting unit 216 to the I/O control unit 110. This is for the purpose of monitoring a load status in the engine control unit 100.
The boosting unit 216 is driven by the driving unit 215, transforms an AC voltage received from the superimposed power supply 210, superimposes the AC high-voltage output and the DC high-voltage output from the boosting unit 213, and performs a superimposed high-voltage output. The boosting unit 216 outputs the output current value and the output voltage value of the AC high-voltage output to the driving unit 215.
The output unit 217 outputs the superimposed high-voltage output of the boosting unit 216 to the DC power supply 230. The output unit 217 includes a load adjustment capacitor for adjusting load.
The superimposed high-voltage output which is output by the output unit 217 is input to the input unit 218 from the DC power supply 230.
The DC high-voltage output from the DC power supply 230 is input to the input unit 219.
When the superimposed high-voltage output is input to the input unit 218, the output unit 220 outputs the superimposed high-voltage output to the secondary-transfer-unit opposed roller 63. When the DC high-voltage output is input to the input unit 219, the output unit 220 outputs the DC high-voltage output to the secondary-transfer-unit opposed roller 63.
The DC power supply 230 includes a D/A converting unit 231, a driving unit 232, a boosting unit 233, a D/A converting unit 234, a driving unit 235, a boosting unit 236, an output unit 237, a DC relay 238, and an AC relay 239.
The D/A converting unit 231 receives, from the I/O control unit 110, a PWM signal (a DC-bias output signal) for setting an electric current or a voltage of a DC high-voltage output (negative) of the boosting unit 233 and converts the received PWM signal from digital to analog.
The driving unit 232 drives the boosting unit 233 according to the PWM signal which is converted into analog by the D/A converting unit 231. The driving unit 232 outputs an output current value and an output voltage value of the DC high-voltage output (negative) of the boosting unit 233 to the I/O control unit 110. This is for the purpose of monitoring a load status in the engine control unit 100.
The boosting unit 233 is driven by the driving unit 232, transforms a DC voltage received from the DC power supply 230, and performs the DC high-voltage output (negative). The boosting unit 233 outputs the output current value and the output voltage value of the DC high-voltage output (negative) to the driving unit 232.
The D/A converting unit 234 receives, from the I/O control unit 110, a PWM signal (a DC-bias output signal) for setting an electric current or a voltage of a DC high-voltage output (positive) of the boosting unit 236 and converts the received PWM signal from digital to analog.
The driving unit 235 drives the boosting unit 236 according to the PWM signal which is converted into analog by the D/A converting unit 234. The driving unit 235 outputs an output current value and an output voltage value of the DC high-voltage output (positive) of the boosting unit 236 to the I/O control unit 110. This is for the purpose of monitoring a load status in the engine control unit 100.
The boosting unit 236 is driven by the driving unit 235, transforms a DC voltage received from the DC power supply 230, and performs the DC high-voltage output (positive). The boosting unit 236 outputs the output current value and the output voltage value of the DC high-voltage output (positive) to the driving unit 235.
The output unit 237 combines the DC high-voltage output (negative) of the boosting unit 233 and the DC high-voltage output (positive) of the boosting unit 236 and outputs the combined output to the DC relay 238.
The DC relay 238 is a relay for switching a high-voltage output to a DC high-voltage output. On and off of the DC relay 238 are switched by a DCRY signal input from the I/O control unit 110. When the DC relay 238 is turned on, the DC relay 238 outputs the DC high-voltage output from the output unit 237 to the superimposed power supply 210.
The AC relay 239 is a relay for switching a high-voltage output to a superimposed high-voltage output. On and off of the AC relay 239 is switched by an ACRY signal input from the I/O control unit 110. When the AC relay 239 is turned on, the AC relay 239 outputs the superimposed high-voltage output from the DC power supply 230 to the superimposed power supply 210.
In this way, the secondary transfer power supply 200 of the embodiment switches between the DC high-voltage output and the superimposed high-voltage output by the relay.
Referring back to
The ROM 130 is a nonvolatile read-only storage device (memory) and stores therein various programs executed by the printing apparatus 1 or data used for various processes executed by the printing apparatus 1. For example, the ROM 130 stores therein designation information for designating a first time, which is a waiting time after output of a DC-bias output signal to the secondary transfer power supply 200 has stopped when the secondary transfer power supply 200 switches from the high-voltage output at only the DC bias to the high-voltage output at the superimposed bias, and a second time, which is a waiting time after output of a DC-bias output signal and an AC-bias output signal to the secondary transfer power supply 200 has stopped when the secondary transfer power supply 200 switches from the high-voltage output at the superimposed bias to the high-voltage output at only the DC bias. In this way, the designation information designates the first time with reference to the DC-bias output signal and designates the second time with reference to the DC-bias output signal and the AC-bias output signal.
The first time and the second time will be explained below.
In this way, when the secondary transfer power supply 200 performs the high-voltage output at the superimposed bias, an alternating current (AC) is superimposed on a direct current (DC) having a large bias output value. Therefore, compared with the case that the high-voltage output is performed at only the DC bias, a longer time is needed before the bias value reaches the initial value (before the voltage falls). This is because while the load adjustment capacitor of the output unit 217 maintains a waveform of the AC by storing a certain capacitance, the capacitor discharges an electric current, and therefore, the fall timing of the voltage is delayed.
Therefore, in the embodiment, the first time is set to the waiting time after output of the DC-bias output signal to the secondary transfer power supply 200 is stopped when the secondary transfer power supply 200 switches from the high-voltage output at only the DC bias to the high-voltage output at the superimposed bias, that is, the waiting time before the voltage of the high-voltage output at the DC bias of the secondary transfer power supply 200 falls. It is sufficient that the first time is longer than the fall time of the voltage of the high-voltage output at the DC bias of the secondary transfer power supply 200. In the embodiment, the first time is set to 100 milliseconds; however, it is not limited thereto. In the example in
Similarly, the second time is set to the waiting time after output of the DC-bias output signal and the AC-bias output signal to the secondary transfer power supply 200 is stopped when the secondary transfer power supply 200 switches from the high-voltage output at the superimposed bias to the high-voltage output at only the DC bias, that is, the waiting time before the voltage of the high-voltage output at the superimposed bias of the secondary transfer power supply 200 falls. It is sufficient that the second time is longer than the fall time of a voltage of the high-voltage output at the superimposed bias of the secondary transfer power supply 200 falls. In the embodiment, the second time is set to 400 milliseconds; however, it is not limited thereto. In the example in
Referring back to
When the user setting is switched from “the high-voltage output at only the DC bias” to “the high-voltage output at the superimposed bias”, that is, when the secondary transfer power supply 200 switches from the high-voltage output at the DC bias to the high-voltage output at the superimposed bias, the power supply control unit 142 causes the secondary transfer power supply 200 to start switching the high-voltage output after a lapse of the first time from when the secondary transfer power supply 200 stops performing the high-voltage output at the DC bias.
When the user setting is switched from “the high-voltage output at the superimposed bias” to “the high-voltage output at only the DC bias”, that is, when the secondary transfer power supply 200 switches from the high-voltage output at the superimposed bias to the high-voltage output at the DC bias, the power supply control unit 142 causes the secondary transfer power supply 200 to start switching the high-voltage output after a lapse of the second time from when the secondary transfer power supply 200 stops performing the high-voltage output at the superimposed bias.
Subsequently, the power supply control unit 142 outputs the DC-bias output signal and the AC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200. When receiving the DC-bias output signal and the AC-bias output signal from the I/O control unit 110, the secondary transfer power supply 200 starts performing the high-voltage output at the superimposed bias on the secondary-transfer-unit opposed roller 63. Therefore, the secondary transfer power supply 200 can apply the target bias (−10 kilovolts) to the secondary-transfer-unit opposed roller 63 before the secondary-transfer-unit opposed roller 63 and the secondary transfer roller 64 transfer a full-color toner image onto the recording sheet P.
When the user setting is switched from “the high-voltage output at the superimposed bias” to “the high-voltage output at the DC bias”, the power supply control unit 142 stops outputting the DC-bias output signal and the AC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200 and waits for the second time (in this example, 400 milliseconds) by referring to the designation information. Therefore, when the second time has elapsed, the voltage of the high-voltage output at the superimposed bias of the secondary transfer power supply 200 has fallen. Subsequently, the power supply control unit 142 stops outputting the ACRY signal from the I/O control unit 110 to the secondary transfer power supply 200 to turn off the AC relay 239, and thereafter starts outputting the DCRY signal from the I/O control unit 110 to the secondary transfer power supply 200 to turn on the DC relay 238. Therefore, it is possible to prevent a sneak current from entering the DC power supply 230.
Thereafter, the power supply control unit 142 outputs the DC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200. When receiving the DC-bias output signal from the I/O control unit 110, the secondary transfer power supply 200 starts performing the high-voltage output at only the DC bias on the secondary-transfer-unit opposed roller 63. Therefore, the secondary transfer power supply 200 can apply the target bias (−10 kilovolts) to the secondary-transfer-unit opposed roller 63 before the secondary-transfer-unit opposed roller 63 and the secondary transfer roller 64 transfer a full-color toner image onto the recording sheet P.
The operation of the printing apparatus according to the embodiment will be explained.
The CPU 140 confirms whether the superimposed power supply 210 is attached to the secondary transfer power supply 200 (Step S100).
When the superimposed power supply 210 is attached to the secondary transfer power supply 200 (YES at Step S100), the CPU 140 confirms whether the secondary transfer power supply 200 switches from the high-voltage output at only the DC bias to the high-voltage output at the superimposed bias based on the user setting on the high-voltage output (Step S102).
When the secondary transfer power supply 200 switches from the high-voltage output at only the DC bias to the high-voltage output at the superimposed bias (YES at Step S102), the power supply control unit 142 negates the DC-bias output signal to stop outputting the DC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200 (Step S104).
The power supply control unit 142 waits for an elapsed time since the output of the DC-bias output signal has stopped and waits for the first time based on the designation information (NO at Step S106).
When the first time has elapsed (YES at Step S106), the power supply control unit 142 negates the DCRY signal to stop outputting the DCRY signal from the I/O control unit 110 to the secondary transfer power supply 200, thereby turning off the DC relay 238 (Step S108).
Subsequently, the power supply control unit 142 asserts the ACRY signal to output the ACRY signal from the I/O control unit 110 to the secondary transfer power supply 200, thereby turning on the AC relay 239 (Step S110).
The power supply control unit 142 asserts the DC-bias output signal to output the DC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200, and asserts the AC-bias output signal to output the AC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200 (Step S112). Therefore, the secondary transfer power supply 200 performs the high-voltage output at the superimposed bias to apply a voltage to the secondary-transfer-unit opposed roller 63.
On the other hand, when the secondary transfer power supply 200 is not caused to switch the high-voltage output at only the DC bias to the high-voltage output at the superimposed bias (NO at Step S102), the CPU 140 confirms whether the secondary transfer power supply 200 is caused to switch the high-voltage at the superimposed bias to the high-voltage output at only the DC bias based on the user setting on the high-voltage output (Step S114).
When the secondary transfer power supply 200 is caused to switch the high-voltage at the superimposed bias to the high-voltage output at only the DC bias (YES at Step S114), the power supply control unit 142 negates the DC-bias output signal to stop outputting the DC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200 and negates the AC-bias-output signal to stop outputting the AC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200 (Step S116). When the secondary transfer power supply 200 does not switch the high-voltage output (NO at Step S114), the process is terminated.
Subsequently, the power supply control unit 142 waits for an elapsed time since the output of the DC-bias output signal and the AC-bias output signal is stopped and waits for the second time (NO at Step S118).
When the second time has elapsed (YES at Step S118), the power supply control unit 142 negates the ACRY signal to stop outputting the ACRY signal from the I/O control unit 110 to the secondary transfer power supply 200, thereby turning off the AC relay 239 (Step S120).
Subsequently, the power supply control unit 142 asserts the DCRY signal to output the DCRY signal from the I/O control unit 110 to the output unit 220, thereby turning on the DC relay 238 (Step S122).
The power supply control unit 142 asserts the DC-bias output signal to output the DC-bias output signal from the I/O control unit 110 to the secondary transfer power supply 200 (Step S123). Therefore, the secondary transfer power supply 200 performs the high-voltage output at the DC bias to apply a voltage to the secondary-transfer-unit opposed roller 63. The DC-bias output signal output at Step S112 and the DC-bias output signal output at the Step S123 may be the same signal or different signals.
As described above, according to the embodiment, a waiting time to switch the high-voltage output at the superimposed bias to the high-voltage output at the DC bias is set longer than a waiting time to switch the high-voltage output at the DC bias to the high-voltage output at the superimposed bias, by taking the fact into account that the fall time of the voltage of the high-voltage output at the superimposed bias is longer. Therefore, according to the embodiment, even when the high-voltage output at the superimposed bias is switched to the high-voltage output at the DC bias, it is possible to prevent a sneak current from entering the DC power supply. Consequently, it is possible to prevent the secondary transfer power source from malfunctioning or being broken.
If the high-voltage output at the superimposed bias is switched to the high-voltage output at the DC bias by using the same waiting time as used when the high-voltage output at the DC bias is switched to the high-voltage output at the superimposed bias, the relays are switched before the voltage of the superimposed power supply falls. Therefore, electric charge remains on the secondary-transfer-unit opposed roller and a sneak current based on the electric charge enters the DC power source, resulting in causing the secondary transfer power supply to malfunction or be broken.
Furthermore, according to the embodiment, switching of the high-voltage output is controlled by software. Therefore, it is not necessary to prepare hardware for controlling switching of the high-voltage output.
Hardware Configuration
Each of the printing apparatus 1 of the above embodiment has a hardware configuration using a normal computer and includes a control device, such as a central processing unit (CPU); a storage device, such as a ROM or a RAM; an external storage device, such as a hard disk drive (HDD) or a solid-state drive (SDD); a display device, such as a display; an input device, such as a mouse or a keyboard; and a communication device, such as a communication I/F.
A program executed by the printing apparatus 1 of the above embodiment is provided by being installed in a computer-readable recording medium, such as a compact disk ROM (CD-ROM), a compact disk recordable (CD-R), a memory card, a digital versatile disk (DVD), or a flexible disk (FD), in a computer-installable or a computer-executable file format.
The program executed by the printing apparatus 1 of the above embodiment may be stored in a computer connected to a network, such as the Internet, and provided by being downloaded via the network. The program executed by the printing apparatus 1 of the above embodiment may be provided or distributed via a network, such as the Internet. The program executed by the printing apparatus 1 of the above embodiment may be provided by being incorporated in a ROM or the like in advance.
The program executed by the printing apparatus 1 of the above embodiment has a module structure for realizing the above units on a computer. As actual hardware, for example, a CPU reads the program from the ROM onto the RAM and executes the program to realize the above units on the computer.
Modification
The present invention is not limited to the above embodiment and may be modified in various forms.
First Modification
In the above embodiment, an example is explained in which the high-voltage output is performed at a superimposed bias, which is obtained by superimposing a direct-current voltage and an alternating-current voltage, when an image is transferred onto a recording sheet having large irregularities, such as leathac paper. However, the present invention is not limited to this example. For example, it may be possible to perform a high-voltage output at only an alternating-current voltage (an alternating-current bias) when an image is transferred onto a recording sheet having large irregularities. Namely, it is sufficient to perform a high-voltage output by using at least the alternating-current voltage.
Second Modification
In the above embodiment, an example is explained in which the secondary transfer power supply 200 for transfer bias is connected to the secondary-transfer-unit opposed roller 63 and applies the transfer bias to the secondary-transfer-unit opposed roller 63. However, the toner image can surely be transferred to a recording sheet even when the secondary transfer power supply 200 for transfer bias is connected to the secondary transfer roller 64 and applies the transfer bias to the secondary transfer roller 64. Furthermore, for example, the toner image can surely be transferred to a recording sheet even when one end of the secondary transfer power supply 200 for transfer bias is connected to the secondary-transfer-unit opposed roller 63 and the other end is connected to the secondary transfer roller 64.
Third Modification
In the above embodiment, the switching of the high-voltage output is controlled by software. However, the switching may be controlled by hardware.
Fourth Modification
For example, as illustrated in
The configuration of an image forming unit including the photosensitive drum 1103 or the like is the same as that of the above embodiment. In the transfer roller 1102, a resistive layer made of conductive sponge is formed on a core bar made of stainless or aluminum. It may be possible to form a surface layer made of fluorine resin on the surface of the resistive layer.
A transfer nip (not illustrated) is formed by contact between the photosensitive drum 1103 and the transfer roller 1102. The photosensitive drum 1103 is grounded, the power supply 1101 is connected to the transfer roller 1102, and a transfer bias is applied to the transfer roller 1102. Therefore, a transfer electric field for electrostatically directing toner from the photosensitive drum 1103 to the transfer roller 1102 side is generated between the photosensitive drum 1103 and the transfer roller 1102, and a toner image on the photosensitive drum 1103 is transferred onto the sheet 1104 conveyed to the transfer nip by the action of the transfer electric field or nip pressure.
Fifth Modification
For example, as illustrated in
The configuration of an image forming unit including the photosensitive drum or the like is the same as that of the above embodiment. The transfer belt 1204 is wound around and supported by a driving roller 1202 and a driven roller 1203, and is moved in an arrow direction in
A transfer nip (not illustrated) is formed by contact between the photosensitive drum and the transfer bias roller 1205. The photosensitive drum is grounded, the power supply 1201 is connected to the transfer bias roller 1205, and a transfer bias is applied to the transfer bias roller 1205. Therefore, a transfer electric field for electrostatically directing toner from the photosensitive drum to the transfer bias roller 1205 is generated between the photosensitive drum and the transfer bias roller 1205, and a toner image on the photosensitive drum is transferred onto a sheet conveyed to the transfer nip by the action of the transfer electric field or nip pressure.
It is possible to arrange only one of the transfer bias roller 1205 and the bias brush 1206. It is possible to arrange one of the transfer bias roller 1205 and the bias brush 1206 just below the transfer nip. It is also possible to use a transfer charger instead of the transfer bias roller 1205 and the bias brush 1206.
Sixth Modification
For example, as illustrated in
Image forming units for colors, each including one of the photosensitive drums for colors, are configured in the same way as described in the above embodiment except for the colors of toner.
The transfer belt 1303 is wound around and supported by a plurality of rollers and moves in a counterclockwise direction in
A transfer nip is formed by contact between the transfer roller 1304C and a photosensitive drum for C. The photosensitive drum for C is grounded, the power supply 1301C is connected to the transfer roller 1304C, and a transfer bias is applied to the transfer roller 1304C. Therefore, a transfer electric field for electrostatically directing toner for C from the photosensitive drum for C to the transfer roller 1304C is generated at the transfer nip. The same operation as above is performed on the photosensitive drums, the transfer rollers, and the power supplies for the other colors.
The sheet is conveyed from the lower right side in
It may be possible to provide a single power supply instead of the power supplies 1301C, 1301M, 1301Y, and 1301K for colors and apply a bias to the transfer rollers 1304C, 1304M, 1304Y, and 1304K by the single power supply.
Seventh Modification
For example, as illustrated in
The sheet passes through a registration roller 1403, is subjected to transfer of toner by the transfer charger 1402, is separated by the separation charger 1404, and is conveyed to a fixing unit.
Eighth Embodiment
For example, as illustrated in
Image forming units for colors, each including one of the photosensitive drums for CMYK, are configured in the same way as described in the embodiments except for the colors of toner.
The secondary transfer belt 1504 is wound around and supported by a driving roller 1505 and a driven roller 1506 and is moved in a counterclockwise direction by the driving roller 1505. The secondary transfer belt 1504 is in contact with the intermediate transfer belt 1502.
A secondary transfer nip is formed by contact between the secondary transfer belt 1504 and the intermediate transfer belt 1502. The driving roller 1505 is grounded, the power supply 1501 is connected to the opposed roller 1503, and a transfer bias is applied to the opposed roller 1503. Therefore, a transfer electric field for electrostatically directing toner from the intermediate transfer belt 1502 to the secondary transfer belt 1504 side is generated at the secondary transfer nip. A toner image on the intermediate transfer belt 1502 is transferred onto a sheet that has entered the secondary transfer nip by the action of the secondary transfer electric field or nip pressure.
The configuration may be modified such that the opposed roller 1503 is grounded, a roller C is provided, the power supply 1501 is connected to the roller C, and a transfer bias is applied to the roller C.
Ninth Modification
For example, in the above embodiment, a printing system (image forming system) may include a server apparatus in addition to the printing apparatus and the server apparatus may include a power supply control unit.
In the example in
As illustrated in
The power supply control unit 991 included in the server apparatus 920 executes processes executed by the power supply control unit of the printing apparatus of the above embodiment.
Tenth Modification
The above-described embodiments and modifications are described by way of example only. It has been confirmed by using other image forming apparatuses or various image formation environments that the present invention can be realized with modified configurations or modified process conditions.
According to the embodiments of the present invention, it is possible to prevent a power source from malfunction or being broken even when a voltage used for transfer is changed.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2011-141225 | Jun 2011 | JP | national |
2012-110834 | May 2012 | JP | national |
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Number | Date | Country | |
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20120328315 A1 | Dec 2012 | US |