This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2019-178538, filed on Sep. 30, 2019, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to an image forming apparatus.
There is known a technique that reduces generation of an abnormal image caused by moisture adhering to a conveying member in an image forming apparatus. For example, there is known a configuration in which airflow generators are provided on a shaft of duplex reverse rollers to take air in a sheet ejection unit inside an apparatus to take measures against an abnormal image due to condensation. However, the air in the sheet ejection unit contains a large amount of water vapor, and there is a problem that sufficient measures may not be taken.
In an aspect of the present disclosure, an image forming apparatus includes a housing, a conveying member not used in simplex printing, a duct, a blower, and control circuitry. The duct includes an intake and an opening. The intake is disposed at a first end of the duct. The intake sucks air from outside of the image forming apparatus. The opening is disposed at a second end of the duct different from the first end of the duct. The duct is disposed opposite the conveying member. The blower is disposed in the duct. The blower blows air sucked from the intake to the conveying member through the opening. The control circuitry controls the blower to blow air to the conveying member at least in the simplex printing.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve similar results.
Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of this disclosure are not necessarily indispensable.
Referring now to the drawings, embodiments of the present disclosure are described below. In the drawings for explaining the following embodiments, the same reference codes are allocated to elements (members or components) having the same function or shape and redundant descriptions thereof are omitted below.
Embodiments of the present disclosure are described below with reference to the drawings. For clarity, some of following descriptions and drawings may be appropriately omitted or simplified. In the drawings, the same reference numerals are given to same components and corresponding parts having the same configurations or functions, and redundant descriptions thereof will be omitted.
According to an embodiment of the present disclosure, a duct is provided to be open in the vicinity of conveying members to blow outside air to the conveying members to reduce adhesion of water droplets to the conveying members that convey a recording medium. Specifically, a configuration of directly blowing air with a small amount of water vapor to the conveying members is used to reduce the adhesion of the water droplets to the conveying members. Thus, the amount of water vapor in the air in the vicinity of the conveying members can be reliably reduced, and the adhesion of water droplets to the conveying members can be prevented. An image with dew condensation is most noticeable when water droplets adhere to conveying members (for example, conveyance rollers used only in duplex printing) that are not used in simplex printing. For this reason, it is preferable to reduce adhesion of water droplets to the conveying members, particularly in simplex printing. The above-described embodiment of the present disclosure is described in detail with reference to the drawings.
First, with reference to
The image forming apparatus 10 having the above-described configuration performs image recording by a process in which the toner image formed based on image data is transferred and fixed onto the recording medium and the recording medium is ejected from the recording medium ejection device 12 on the top surface to the recording medium ejection tray 9.
Next, an embodiment of the present disclosure is described. Hereinafter, a sheet of paper is described as an example of the recording medium. The recording medium may be an overhead projector (OHP) sheet, an OHP film, a cloth, or the like other than the sheet of paper. In addition, the sheet may be a thick paper, a postcard, an envelope, a thin paper, a coated paper (a coated paper, an art paper, or the like), an uneven paper such as Japan paper, a tracing paper, or the like, in addition to a plain paper.
A main part of an image forming apparatus according to an embodiment of the present disclosure is described with reference to
Sheet conveyance passage in image formation In an image forming apparatus 10 according to the present embodiment, when simplex printing is performed, a sheet is fed, registered, and transferred. Then, the sheet is conveyed to the recording medium ejection device 5 serving as a sheet ejection area via a fixing unit 20, pairs of vertical conveyance rollers 31a and vertical conveyance rollers 31b, a lower portion of a bifurcating claw 34, and pairs of sheet ejection rollers 32a and a sheet ejection roller 32b. The sheet ejected from an ejection exit 51 as a recording medium outlet is stacked on a sheet ejection tray 50. The image forming apparatus 10 causes a sheet to pass through the fixing unit 20 after the sheet feeding, the registration, and the transfer, to form and fix an image on a first surface of the sheet. In this step, the sheet is sequentially conveyed from a conveyance path a to a conveyance path b (i.e. in the order of the conveyance path a and the conveyance path b).
When duplex printing is performed, a sheet is fed, registered, and transferred. After passing through the fixing unit 20 and the pairs of vertical conveyance rollers 31a and vertical conveyance rollers 31b, the sheet passes above the bifurcating claw 34 and is conveyed to the sheet reversing port 52 as a recording medium reversing port by pairs of a duplex reverse rollers 33a and duplex reverse rollers 33b. After the sheet passes through the fixing unit 20 after the sheet feeding, the registration, and the transfer, the image forming apparatus 10 forms and fixes an image on the first surface of the sheet. In this step, the sheet is sequentially conveyed from the conveyance path a to the conveyance paths c and d (in the order of the conveyance path a, the conveyance path c, and the conveyance path d).
The image forming apparatus 10 confirms that the sheet has reached a predetermined position by a sheet end detection sensor, and reversely rotate the duplex reverse rollers 33a to switch back the sheet. After the switchback, the sheet passes through the conveyance path e (in the order of the conveyance path d and the conveyance path e) and enters the registration step and the transfer step again. The image forming apparatus 10 forms and fixes an image on a second surface of the sheet. After the image is fixed on the second surface of the sheet, the sheet is sequentially conveyed from the conveyance path a to the conveyance path b and stacked on the sheet ejection tray 50, as in the case of simplex printing.
Mechanism of occurrence of dew condensation image When duplex printing is performed immediately after simplex printing, white spots due to water droplets may occur on the second surface of the sheet in the duplex printing. When simplex printing is continuously performed, a large amount of water vapor is released from sheets heated by the fixing unit 20. The water vapor diffuses inside of the image forming apparatus 10 in accordance with the conveyance of the sheets and a natural upward air flow. As a result, a large amount of water droplets adhere mainly to vicinities of the conveyance paths a and b. In addition, water droplets are likely to adhere to the conveyance path d, the duplex reverse rollers 33a, and the duplex reverse rollers 33b, which are present above the conveyance path b. When the simplex printing is continued, the water droplets on the conveyance paths a and b, the vertical conveyance rollers 31a, and the vertical conveyance rollers 31b decrease because the water droplets are wiped by continuous passing of the sheets and the conveying members receive the heat of the sheets and are heated.
However, the conveyance path d, the duplex reverse rollers 33a, and the duplex reverse rollers 33b are still cold, and the adhesion of the water droplets increases. If duplex printing is performed in such a state immediately after simplex printing, the sheet with the image fixed on the first surface is sandwiched between the duplex reverse rollers 33a and the duplex reverse rollers 33b containing a large amount of the water droplets when the sheet with the image fixed on the first surface passes through the conveyance path d. Accordingly, the water droplets are transferred to the sheet. Then, when the sheet is switched back at the sheet reversing port 52 and an image is transferred onto the second surface of the sheet through the conveyance path e, toner on a portion of the sheet including water droplets is removed. Hereinafter, the image of abnormal quality having white spots due to the water droplets is referred to as a “condensation image”.
In general, as a characteristic of adherence of water droplets, the influence of the water droplets on pairs of conveyance rollers is more conspicuous in the condensation image than the influence of the water droplets on conveyance ribs. A conveyance guide plate includes ribs and is disposed horizontally with respect to a direction of conveyance of the sheet. For this reason, if water droplets on the conveyance guide plate are transferred onto a sheet, the water droplets become thin lines and are less noticeable. On the other hand, when a sheet passes through the pairs of conveyance rollers, the sheet is sandwiched by the pairs of conveyance rollers, the water droplets corresponding to the widths of the conveyance rollers adhere to the sheet. In addition, each of the pairs of conveyance rollers rotate in close contact with each other. Accordingly, when water droplets adhere to the pairs of conveyance rollers, the adhesion of the water droplets to the sheet is highly likely.
Therefore, reliably removing the water droplets from the pairs of the conveyance rollers is effective to take measures against the dew condensation image.
Configuration example of image forming apparatus according to an embodiment of the present disclosure An image forming apparatus according to an embodiment of the present disclosure includes conveying members that are not used in simplex printing, and includes at least a duct, a blower, and a controller to solve the above-described disadvantages. The duct includes an intake to suck air from outside of the image forming apparatus and an opening provided at an end of a housing different from the intake and facing the conveying members. The blower is provided in the duct, and blows air sucked from the intake to the conveying members through the opening. The controller controls the blower to blow air to the conveying members at least during simplex printing. The controller, for example, operates the blower at least during simplex printing. The controller will be described later with reference to
In the configuration example of
Here, the conveying members that are not employed in simplex printing (hereinafter also referred to as a “conveying members not used in simplex printing” as appropriate) according to an embodiment of the present disclosure are members that convey a recording medium and are not used during simplex printing (for example, conveying members through which a recording medium does not pass). The conveying members not used in simplex printing are, for example, a pair of rollers (for example, a combination of a roller and another roller) used only in duplex printing, and may be either a driving roller or a driven roller. The conveying members not used in simplex printing are, for example, a member such as a belt, which is not used in simplex printing but used in duplex printing, to convey a recording medium or conveying members (pairs of a roller and another roller, a belt, or the like) used in post-processing (folding, stapling, bookbinding, sorting, or the like) after an image is formed on a recording medium.
The openings are provided at positions facing the respective conveying members. Each of the openings is preferably provided in the vicinity of the corresponding conveying member, and is preferably provided, for example, at a position at which air exhausted from the corresponding opening of the duct by the blower is directly blown to the conveying member. Each of the openings is provided at a position at which air is directly blown to at least a part of the corresponding conveying member. Further, each of the openings is preferably provided so that a portion (area) of the corresponding conveying members to which air can be directly blown is large. For example, when the conveying members are a pair of rollers, each of the openings is provided at a position at which air is directly blown at least to a portion of at least one of the pair of rollers. Further, the opening is preferably provided at a position at which wind is directly blown at least a part of the pair of rollers.
In an embodiment described below, the duplex reverse rollers 33a and the duplex reverse rollers 33b illustrated in
In the configuration example illustrated in
Next, with reference to
The blower duct 4 includes the single intake 43 at one end of the blower duct 4 and the plurality of exhaust ports 41 at the other end of the blower duct 4. The plurality of duplex reverse rollers 33b are provided so as to extend in a lateral direction with respect to the conveyance direction of the sheet.
In
Here, an example of the internal configuration of the blower duct 4 is described with reference to
In addition, installing a dedicated blower 42 for each of the duplex reverse rollers 33b and operating each of the dedicated blowers 42 independently can obtain a countermeasure effect against condensation. For example, the blower 42 may be provided in a duct in which the blower duct 4 is branched so as to correspond to each of the duplex reverse rollers 33b.
Operation example of controlling image forming apparatus according to an embodiment of the present disclosure
Next, an operation example of controlling the blower 42 and the like in the image forming apparatus 10 is described. First, a controller included in the image forming apparatus 10 is described. The image forming apparatus 10 according to an embodiment of the present disclosure includes a controller 100 as the controller that controls the entire image forming apparatus 10 and controls execution of each function.
The controller 100 includes, for example, a central processing unit (CPU), a random access memory (RAM), and a read only memory (ROM). The CPU executes various programs and controls the entire image forming apparatus 10 based on arithmetic processing and control programs. The RAM is a volatile storage medium to read and write information at high speed, and functions as a work area when the CPU executes a program. The ROM is a read-only nonvolatile storage medium in which various programs and control programs are stored.
The memory 110 is a storage unit that temporarily or permanently holds data and the like under the control of the image forming apparatus 10. The operation unit 120 is a unit operated by a user to perform operations and instructions such as printing and scanning of an image. For example, the operation panel 6 of
The image reading unit 140 has a function of reading documents by a scanner, an ADF, or the like and converting the read document into image data. The image forming unit 150 is a device that transfers and outputs desired image data to a recording medium when there is a print instruction. The image forming unit 150 includes, for example, a toner image forming device 15, a transfer device 16, and a fixing device 17 illustrated in
Hereinafter, the control of operation time of the blower 42 by the controller 100 is described.
In the image forming apparatus 10, the generation of the condensation image often occurs at the time of duplex printing immediately after simplex printing. However, in a case in which duplex printing is continued, heated sheets pass through almost all of the conveyance paths. Accordingly, water droplets evaporate due to temperature, or the heated sheets absorb and are ejected as is. Thus, the condensation images are less likely to be generated. For this reason, the blower 42 is not operated during duplex printing (when the sheets pass through the duplex reverse rollers 33a and the duplex reverse rollers 33b) and the air blowing is performed only during simplex printing. Thus, the amount of moisture adhering to the target conveying members can be reduced and the operation time of the fan while eliminating the condensation image can be reduced. As described above, preventing the water droplets from being accumulated during simplex printing is effective. Accordingly, limiting the operation of the blower 42 only during simplex printing can obtain an effect of reducing power consumption and noise.
Specifically, an operation example of controlling the operation time of the blower 42 according to either duplex printing or simplex printing is described. When a print operation instruction is received via the operation unit 120, the/F unit 130, or the like, the controller 100 starts control as a received print job (S101). The controller 100 determines whether the print operation instruction is a duplex print job or a simplex print job (S102). When the print operation instruction is the simplex print job (NO in S102), the operation of the blower 42 is started (S103-A), and in a case of the duplex print job (YES in S102), the operation of the blower 42 is not performed. The image forming apparatus 10 performs a print operation (S104), and after the print operation ends, the controller 100 stops the operation of the blower 42 (S105-A) and ends the control (S106). Ina case in which print commands are continuously input to the image forming apparatus 10, the controller 100 performs the above described control for each print job command and starts over from S101.
Next, an operation example of drive control of the conveying members is described. Here, control of the duplex reverse rollers 33a as an example of the conveying members is described.
Specifically, an operation example of the drive control is described. When a print operation instruction is received via the operation unit 120, the I/F unit 130, or the like, the controller 100 starts control as a received print job (S101). The controller 100 determines whether the print operation instruction is a duplex print job or a simplex print job (S102), and drives the duplex reverse rollers 33a when the print command is a simplex print job (NO in S102) to create a state in which the duplex reverse rollers 33a are always rotated during print (S103-B). On the other hand, in the case of a duplex print job (YES in S102), the duplex reverse rollers 33a are operated in accordance with the operation control for a normal duplex print job. The image forming apparatus 10 performs a print operation (S104). After the print operation is completed, the controller 100 stops the operation of the duplex reverse rollers 33a (S105-B), and ends the control (S106). Ina case in which print commands are continuously input, the controller 100 performs the above described control for each print job command and starts over from S101.
Next, an operation example of the control of the operation start time of the blower 42 is described.
A specific operation example of the control is described with reference to
As in step S101 of
In the image forming apparatus 10, there is a case in which a plurality of print jobs is accumulated in the image forming apparatus 10 (YES in S208), the plurality of print jobs are continuously processed, and the printing may appear to be continued. In such a case, the controller 100 returns to step S203 while holding a value of the print duration time t1, and continuously executes a next print job (YES in S208). On the other hand, if there is no next print job (NO in S208), the controller 100 stops the blower 42 (S209-A), resets the print duration time t1 (S210), and ends the control (S211).
As an alternative to controlling the operation of the blower 42 based on the magnitude relation between the print duration time t1 and the preset time T a determination based on the number of prints may be used. During printing, an image quality adjustment operation or an operation failure such as a paper jam might occur, and it may be undesirable to determine the operation control of the blower 42 based on the printing duration time. Alternatively, the print duration time t1 and the preset time T in the flowchart of
Next, an operation example of drive control of the conveying members is described. Here, control of the duplex reverse rollers 33a as an example of the conveying members is described.
As described in the operation example of
Next, with reference to
On the other hand, in the case of simplex printing (NO in S302), the controller 100 starts a timer and starts measurement of the print duration time t1 (S306). When the timer has already started and the print continuation time t1 is being measured (Yes in step S311 described later), the controller 100 continues the measurement of the print continuation time t1. The controller 100 starts a simplex print operation (S307). The operation from step S308 to step S310 and the operation in step S312 are the same as those in steps S204, S206, S207, and S205 in
After the print operation of one print job is completed (S310), the controller 100 determines whether a next print job is reserved (S311). When there is no next print job reserved (NO in S311), the controller 100 stops the blower 42 (S313), resets the print duration time t1 (S314) and ends the control (S315). If there is a next print job reserved (YES in S311), the process returns to step S302 to determine the format of the print job (duplex/simplex).
In the case of simplex printing (NO in S302), the controller 100 advances the process to step S308 while maintaining the state (operating state/stopped state) of the blower 42. Since the subsequent operations are the same, the description thereof is omitted.
In the case of a duplex print job (YES in S302), the controller 100 stops the blower 42 (S303), resets the print duration time t1 for a next simplex print job (S304) and performs the duplex print job (S305) and proceeds to step S310. Since the subsequent operations are the same, the description thereof is omitted. As described above, in a case in which the simplex print jobs are continuously performed, the operation of the blower 42 can be started only after the preset time T has elapsed from the start of the simplex print job. Measuring the print duration time t1 only after the simplex print job is started can further increase effects to reduce the print power consumption and noise.
Note that it is also possible to perform control in which the control targets of steps S303, S309, and S313 are changed from the blower 42 to the duplex reverse rollers 33a, which is effective to efficiently remove water droplets.
The operation examples described with reference to
In the above-described embodiment, the blower duct 4 having the openings is disposed in the vicinity of the conveying members which are not used in simplex printing, the intake 43 of the blower duct 4 is provided on a rear side of the image forming apparatus 10, and the blower 42 is controlled to be operated in simplex printing. In this way, the amount of moisture adhering to the conveying members can be reduced, and in particular, the amount of moisture adhering to the conveying members during simplex printing can be effectively reduced.
Embodiments of the present disclosure are not limited to the embodiments described above. Within the scope of the present disclosure, it is possible to change, add, and convert each element of the above-described embodiments to contents that can be easily considered by those skilled in the art.
In the above descriptions, the term “printing” in the present disclosure may be used synonymously with, e.g. the terms of “image formation”, “recording”, “printing”, and “image printing”.
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present disclosure.
Each of the functions of the described embodiments may be implemented by one or more processing circuits or circuitry. Processing circuitry includes a programmed processor, as a processor includes circuitry. A processing circuit also includes devices such as an application specific integrated circuit (ASIC), digital signal processor (DSP), field programmable gate array (FPGA), and conventional circuit components arranged to perform the recited functions.
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