This application claims priority under 35 U.S.C. §119(a) from Korean Patent Application No. 10-2008-0124748, filed on Dec. 9, 2008, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field of the Invention
The present general inventive concept relates to an image forming apparatus including developer contact media such as a developing member, a photosensitive member, a transfer member, and a fusing member.
2. Description of the Related Art
Image forming apparatuses such as printers and photocopiers develop a desired image using a toner that functions as a developer, and print the image on a printing medium, such as paper. Currently, a diameter of a toner particle is getting smaller in order to realize high-resolution image quality. That is, the particles of a toner are formed as small as possible in order to increase a definition of an image to be developed with the toner particles. However, as the toner particles become smaller, an adhesion force of the toner with respect to a medium to which the toner adheres to greatly increases. Thus, with respect to some media, such as a developing member, a photosensitive member, and a transfer member, to which the toner temporarily adheres and from which the toner moves to a neighboring member, although a stable printing operation can only be performed when the toner clearly moves to the neighboring member, if the adhesion force excessively increases as described above, the toner cannot clearly move and residual toner can remain. Also, with respect to a medium such as a fusing member that presses and fixes a developer by using heat and pressure, direct contact with the developer occurs and thus, if the adhesion force of the toner excessively increases, surface contamination can occur due to the toner. As such, a high-quality image cannot be printed. Accordingly, a scheme for reducing the diameter of the toner particle while reducing the adhesion force of the toner with respect to a medium to which the toner adheres to is required.
The general inventive concept provides an image forming apparatus including a developer to develop an image and developer contact medium formed with a roughness on surfaces thereof.
Additional features and/or utilities of the present general inventive concept will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the general inventive concept.
The present general inventive concept provides an image forming apparatus including a developer to develop an image and a developer contact medium of which a surface contacts the developer, wherein asperities with a density of about 4×108 to about 200×108 pcs/cm2 are formed to form roughness on the surface of the developer contact medium.
The asperities may be protrusions protruded on the surface of the developer contact medium or grooves recessed in the surface of the developer contact medium. The asperities may be nano-scale asperities having a height less than 1 μm.
The asperities may be stripe patterns and a pitch of the asperities may be equal to or less than 500 nm. Alternatively, the asperities may be spherical patterns and a distance between the asperities may be equal to or less than 500 nm.
An adhesion force of the developer with respect to the developer contact medium may be equal to or less than 100 nN.
If the developer contact medium is formed of aluminum, the asperities may be formed by anodizing a surface of the aluminum. If the developer contact medium is formed of rubber, the asperities may be formed by coating a coating solution, in which nano particles having a diameter equal to or less than 1 μm are dispersed, on the surface of the developer contact medium.
The developer contact medium may include one of a developing member, a photosensitive member, a fusing member, and a transfer member, and each of the developing member, the photosensitive member, the fusing member, and the transfer member may be one of a roller type and a belt type.
The present general inventive concept also provides a developing unit usable with an image forming apparatus which includes a developer to develop an image and at least one developer contact medium formed with a surface to reduce a force with the developer, wherein the surface has asperities which include at least one of protrusions and recessed grooves.
The present general inventive concept also provides a developing unit usable with an image forming apparatus which includes a developer to develop an image, and at least one developer contact medium having a treated surface to contact the developer, wherein the treated surface reduces a force of the developer.
The treated surface may reduce an adhesion force between the developer and the at least one developer contact medium.
The treated surface may include asperities having a density of equal to or greater than about 4×108 pcs/cm2.
The asperities may include at least one of protrusions and recessed grooves.
The asperities may include nano-scale asperities having a height less than about 1 μm.
The present general inventive concept also provides a developing unit usable with an image forming apparatus which includes a developer to develop an image, and at least one developer contact medium formed with a surface to reduce a force with the developer.
The surface may include a roughness formed with asperities having a density of equal to or greater than about 4×108 pcs/cm2.
The asperities may include at least one of protrusions and recessed grooves.
The asperities may include nano-scale asperities having a height less than about 1 μm.
The present general inventive concept also provides an image forming apparatus which includes a developer to develop an image, and at least one developer contact medium having a treated surface which contacts the developer, wherein the treated surface reduces a force between the developer and the at least one developer contact medium.
The above and other features and/or utilities of the present general inventive concept will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
The present general inventive concept will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the present general inventive concept are illustrated. Reference will now be made in detail to the exemplary embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The exemplary embodiments are described below in order to explain the present general inventive concept by referring to the figures
As illustrated in
In the above process, the adhesion force of the toner with respect to, for example, the developing member 3 directly influences a development efficiency. If the adhesion force of the toner with respect to the developing member 3 is excessively large, the toner that is to adhere to the electrostatic latent image of the photosensitive member 1 may not appropriately move and thus a clear image may not be formed. If the potential difference is increased in order to solve this problem, the toner may adhere to a non-image region as well as on a region of the electrostatic latent image and thus an unclear image may be formed. As described above in the description of the related art, a contradictive problem such as the above-mentioned problem frequently occurs due to excessive adhesion force as a diameter of a toner particle decreases. The toner image developed on the photosensitive member 1 is transferred to another intermediate transfer member (not illustrated), is transferred to an ultimate print medium from the intermediate transfer member, and is then fused with heat and pressure by a fusing member (not illustrated). Thus, the same problem occurs to the photosensitive member 1, the intermediate transfer member, or the fusing member due to the excessive adhesion force of the toner. That is, the toner image developed on the photosensitive member 1 may not properly transfer to the intermediate transfer member or to the ultimate print medium due to the excessive adhesion force of the toner.
Thus, in order to solve this problem, the present exemplary embodiment maintains the adhesion force of the toner at about 100 nN or less by forming nano-scale roughness on surfaces of developer contact media, such as the developing member 3, the photosensitive member 1, the transfer member, and the fusing member, which contact the toner so that a printing operation may be stably performed, regardless of the development efficiency. In an exemplary embodiment, as illustrated in
In exemplary embodiments, if the developer contact medium 10 illustrated in
A method of forming nano-scale roughness by using electron beam lithography as illustrated in
In addition to the exemplary methods of forming nano-scale roughness, as described above with reference to
The nano-scale roughness, which is formed on a surface of a developer contact medium as described above with reference to
The adhesion force of the toner may be measured using an automatic force microscope (AFM) or an electric force microscope (EFM). As illustrated in
A silicon substrate 110 on which a polymer layer 120 is spin-coated is used as the contact medium 100 and nano-scale roughness is formed by forming stripe asperities 31 by using lithography. The silicon substrate 110 on which the polymer layer 120 is spin-coated without forming the nano-scale roughness is used as a comparative sample.
Initially, measurement results of the AFM will now be described.
The adhesion force of the toner particles is defined and described below. If the cantilever 40 approaches the contact medium 100 and the particle 50 attached to the end of the cantilever 40 starts to contact a surface of the contact medium 100, as illustrated in
In each of the graphs illustrated in
Now, measurement results of the EFM will be described.
Meanwhile, a correlation of FES=Qeff2/(4π·∈0·D2) (D: a distance between charges, ∈: a dielectric constant) is satisfied between electrostatic force FES and a charge quantity Qeff of the particle 50.
The graph of
As illustrated in
Hereinabove, the measurement results are obtained by using a polymer particle instead of a toner particle, and the adhesion force is also measured using actual toner particles. Particles of a toner formed by using a polymerization method (hereinafter the toner will be referred to as a polymerized toner) and a toner formed by using a pulverization method (hereinafter the toner will be referred to as a pulverized toner) are selected as the toner particles. However, the present general inventive concept is not limited thereto. The polymerized toner has an average particle diameter of about 6.02 μm, has a relatively narrow distribution of the particle sizes, and has almost spherical particles. The pulverized toner has an average particle diameter of about 7.49 μm, has a relatively wide distribution of the particle sizes, and has amorphous particles.
The adhesion force of these toner particles is measured using an AFM with respect to a contact medium on which stripe asperities having a pitch of 110 nm are formed, a contact medium on which stripe asperities having a pitch of 200 nm are formed, and a flat contact medium without the nano-scale roughness. As a result, as illustrated in
If the adhesion force is reduced to 100 nN or less, toner particles may smoothly move between contact media. Thus, if the nano-scale roughness is formed on developer contact media such as a developing member, a photosensitive member, a transfer member, and a fusing member of an image forming apparatus, and based on the above measurement results, the adhesion force may be maintained at 100 nN or less and a clear image may be smoothly printed. The nano-scale roughness means a roughness including asperities having a height less than about 1 μm, and if the density of the asperities is in a range of about 4×108 to about 200×108 pcs/cm2, the above-described effect of the adhesion force reduction may be achieved. All of the above-described measurement results regarding the nano-scale roughness may be regarded as being obtained when asperities have a height less than about 1 μm, the density of the asperities is in a range of about 4×108 to about 200×108 pcs/cm2, and a pitch of stripe asperities or a distance between hemispherical asperities is equal to or less than about 500 nm. If a developer contact medium having the nano-scale roughness is used, a toner may clearly and smoothly move between the developer contact medium, a clean image may be obtained, and a cleaning process may be smoothly performed. Thus, in exemplary embodiments, a lifespan of a contact medium may be increased.
Also, some various methods of forming nano-scale roughness will now be introduced. In exemplary embodiments, a nano-scale porous template may be positioned on a substrate and then roughness may be formed by using an electroplating method or a deposition method. Alternatively, roughness may be formed by using a corrosion method instead of using a template. However, the present general inventive concept is not limited thereto. Thus, if nano-scale roughness is formed on a developer contact medium by using various methods, problems such as image deterioration or cleaning defections caused by excessive adhesion force of a toner may be solved.
While the present general inventive concept has been particularly illustrated and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present general inventive concept as defined by the following claims.
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