Patent Grant
8824940
1. Field of the Invention
The present invention relates to an image forming apparatus, such as a copier, a printer, etc., and in particular, to a tandem type image forming apparatus including either a printing medium conveyance device that conveys a printing medium onto which plural toner image are directly transferred from image bearers or an intermediate transfer member that receives and transfers plural toner images transferred from the image bearers onto a printing medium at once. More particularly, the present invention relates to an image forming apparatus including a heat generating member and a heat transfer member inside the printing medium conveyance device or the intermediate transfer member.
2. Discussion of the Background Art
Conventionally, an image forming apparatus is equipped with a heating device that heats a transfer device to adjusts transfer environment and obtain a high quality image so that a transfer problem of a toner image can be resolved. For example, the Japanese Patent Application Laid Open No. 9-96971 discloses an image forming apparatus having a heat generating member that keeps temperature of a secondary transfer roller for the purpose of decreasing an environmental change of a resistance of a semi conductive secondary transfer roller within a prescribed ranged. Further, the Japanese Patent Application Laid Open No. 9-96971 controls temperature using a heat generating member that is controlled by a control device connected to a power supply of a separate lineage from a control system for a main apparatus, so that the power supply can be distributed to the heat generating member via the separated lineage and the temperature can be maintained even if a main power supply is turned off.
The Japanese Patent Application Laid Open No. 3-288174 discloses an image forming apparatus including a plate like heat generating member having a temperature self control function. Specifically, as mentioned above, the heat generating member is employed to decrease an environmental change of a resistance of a semi conductive secondary transfer roller within a prescribed range. In the image forming apparatus of the Japanese Patent Application Laid Open No. 3-288174, a thin cubic plate like heat generating member is cylindrically rolled up, and is inserted into the transfer roller. The Japanese Patent Registration No. 3,214,889 discloses an image forming apparatus that includes a heater arranged within a cleaning backup roller that internally contacts an intermediate transfer belt opposing a cleaning blade to remove toner remaining on the intermediate transfer belt. A heater is employed to maintain temperature of all of the intermediate transfer belt and the cleaning belt so that Young's modulus and flexibility of these devices and a fine cleaning performance can be maintained.
In the above-mentioned prior arts, plural members arranged either inside or outside the intermediate transfer member cause a problem in low temperature environment, thereby necessitating temperature keeping. Thus, they are each preferably provided with a heat generating member. However, numbers of the heat generating members increase cost. Further, since heat generating members which keep temperature of different members are closely arranged to each other, a space for the heat generating members becomes narrower. Otherwise, the image forming apparatus becomes bulky when the space is newly added. For the same reason, when a member is heated by a heat generating member that mainly heats a different member, temperature thereof excessively increases and causes heat interruption.
Accordingly, an object of the present invention is to improve such background arts technologies and provides a new and novel image forming apparatus for transferring and superimposing toner images formed on plural image bearers onto an endless intermediate transfer member in an electric field created between the plural image bearers and plural semi conductive transfer members internally contacting the intermediate transfer member. Such a new and noble image forming apparatus includes a heat generating member arranged inside the endless intermediate transfer member to generate heat. A heat transfer member is provided to transfer the heat to the plural semi conductive transfer members.
In another embodiment, a cleaning backup member is arranged below the heat transfer member, and the heat generating member is arranged either approximating or contacting the cleaning backup member.
In yet another embodiment, plural heat shielding plates are provided to close an inner space of the intermediate transfer member.
A more complete appreciation of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Referring now to the drawing, wherein like reference numerals designate identical or corresponding parts throughout several views in particular in
The photoconductive member 11 is made of metal, such as amorphous silicone, selenium, etc., or an inorganic material as typically mentioned below. The inorganic photoconductive member 11 includes a conductive supporting member, a resin layer overlying the supporting member with dispersant of filler, a photoconductive layer overlying the resin layer having an electric charge layer and an electric charge transportation layer, and a protection layer with dispersant of filler. The photoconductive layer generally includes a single layer having electric charge generation substance and electric charge transportation substance. It preferably includes a laminate layer constituted by electric charge generation and transportation layers and is excellent because of high sensitivity and durability. The electric charge generation layer is produced by dispersing colorant having an electric charge generation capability into solvent together with binder resin upon need using a ball-mill, an attritor, a sand mill, and a ultrasonic wave or the like. Then, the mixture is coated and dried on the conductive supporting member, whereby the electric charge generation layer is obtained. As combination resin, polyamide, polyurethane, epoxy resin, polyketone, polycarbonate, silicone resin, acrylic resin, polyvinyl butyral, polyvinyl methylal, polyvinyl ketone, polystyrene, polysulfone, poly-N-vinyl carbazole, polyacrylamide, polyvinyl benzal, polyester, phenoxy resin, polyvinyl-chloride vinyl acetate copolymer, polyvinyl acetate, polyphenylene oxide, polyamide, polyvinyl pyridine, cellulose resin, casein, polyvinyl alcohol, and polyvinyl pyrrolidone or the like are exemplified. The amount of combining resin is from zero to 500 weight part in relation to 100 weight part of the electric charge generation substance, and is preferably, from 10 to 300 weight part. The electric charge transportation layer can be produced by first solving or dispersing combination resin in appropriate solvent with electric charge transportation substance. Then, the dispersion or solvent is coated onto the electric charge generation layer. As the electric charge transportation layer, an electron hole transportation substance and the electronic transportation substance is exemplified. As the combining resin, thermal plasticity resin or thermosetting property resin, such as polystyrene, styrene-acrylicnitrile copolymer, styrene-butadiene copolymer, styrene-maleic anhydride copolymer, polyester, polyvinyl chloride, polyvinyl chloride-chloride vinyl acetate copolymer, polyvinyl acetate vinyl, polyvinylidene chloride, PAR, phenoxy resin, polycarbonate, accetylcellulose resin, ethyl cellulose resin, polyvinyl butyral, polyvinyl toluene, poly-N-vinyl carbazole, acrylic resin, silico-polyvinyl formal resin, epoxy resin, melamine resin, urethan resin, phenol resin, alkyd resin, etc., are exemplified. Further, the protection layer can sometimes be arranged on the photoconductive layer. By providing the protection layer and thereby improving the durability, the photoconductive member 11 can be used avoiding abnormality while keeping high sensitivity. As material of the protective layer, resin, such as ABS, ACS, olefin-vinylmonomer-copolymer, chlorinated polyether, allyl, phenol, polyacetal resin, polyamide, polyamide-imide, polyacrylate, polyallylsulfonate, polybutylene, polybutyleneterephthalate, polycarbonate, PAR, polyethersulfone, polyethylene, polyethylene terephthalate, polyimide, acrylic, polymethylpentene, polypropylene, polyvinylidene chloride, epoxy, etc., is exemplified. Among them, either the polycarbonate or the PAR can be most preferably utilized. Beside, for the purpose of improving abrasion resistance, fluorine resin, such as polytetrafluoroethylene, etc., silicone resin, and mixture of the fluorine resin or the silicone resin, into which organic filler or inorganic filler such as oxidized titan, oxidized tin, potassium titanate, and silica, etc., is dispersed, can be added to the protection layer. Filler density in the protection layer varies in accordance with its type and a processing condition for electro photographing with a photoconductive member 11. As a ratio of the filler to the entire solid amount on the outermost side of the protection layer, not less than five weight part, preferably, not less than from ten to not more than fifty weight part, and more preferably, not more than thirty weight part is used.
The charge device 20 includes a charge roller 21 as a charger having a conductive core metal wrapped with an elastic layer having a middle range resistance. The charge roller 21 is connected to a power supply to receive prescribed DC and/or AC voltages. The charge roller 21 is made of elastic resin and discharges ion of current. To adjust electric resistance, the charge roller sometimes includes inorganic conductive material, such as carbon black, etc., and ion conductive material. Further, the charge roller 21 is arranged beside the photoconductive member 11 via a prescribed small gap. The gap can be provided by winding a spacer member having a prescribed thickness around both ends of the charge roller 21 while arranging the spacer member in contact with the surface of the photoconductive member 11. The charge roller 21 can be contacted not to separate from the photoconductive member 11. The charge roller 21 generates charges in the vicinity of the photoconductive member 11 and discharges thereof. By arranging in the vicinity via a gap, the charge roller 21 can be prevented or suppressed from being contaminated by toner remaining after a transfer process. A charge cleaner roller, not shown, is provided for the charge roller 21 to contact and clean the surface of the charge roller 21. In the developing device 40, there is provided a developing sleeve having a magnetic field generation device, not shown, opposing the photoconductive member 11. A stirring and conveying screw is arranged below the developing sleeve, and includes a mechanism for mixing and stirring toner supplied from a table, not shown, while lifting the mixture to the developing sleeve. Developer including the toner and magnetic carrier conveyed by the developing sleeve 1 are flattened to have a prescribed thickness by an adjusting member. The developing sleeve rotates in the same direction as the photoconductive member 11 while carrying the developing and supplies the developer to the photoconductive member 11 at a position opposing the photoconductive member 11. Further, toner cartridges of respective colors storing not used toner are detachably installed in spaces existing above the photoconductive members 11. The toner is supplied upon need to the respective developing devices by a toner conveyance device, such as a mohno pump, an air pump, etc. The black use toner cartridge can have especially large capacity due to a lot of consumption. The cleaning device 40 includes an engageable mechanism freely engaging and disengaging the cleaning blade with the photoconductive member 11 under a control of a control section provided in the image forming apparatus. The cleaning blade contacts in counter to the rotation of the photoconductive member 11, so that toner and additives, such as talc, kaolin, calcium carbonate, etc., remaining on the photoconductive member 11 as stein of the printing medium can be removed therefrom. The toner or the like thus removed is conveyed and stored in a used toner container by a used toner collecting coil 22.
The transfer device 60 includes an intermediate transfer belt 61 onto which toner images are superimposed, primary transfer rollers 62 that transfer and superimpose toner images carried on the photoconductive member 11 onto the intermediate transfer belt 61, and a secondary transfer roller 63 that transfers the superimposed toner image onto a printing medium and the like.
The transfer device 60 includes a facing member 67 inside the intermediate transfer belt 61 at a position opposing the secondary transfer roller 63. Plural primary transfer rollers 62 are arranged at positions opposing the respective photoconductive members 11 via the intermediate transfer belt 61 to transfer toner images formed on the photoconductive members 11 to the intermediate transfer belt 61 as primary transfer. The primary transfer rollers 62 are connected to a power supply, not shown, and receive prescribed DC and/or AC voltages. The polarity is opposite to that of electric charge of the toner to move the toner from the photoconductive member 11 toward the intermediate transfer belt 61 in the primary transfer. Further, the primary transfer rollers are preferably semi conductive by including inorganic conductive material, such as carbon black, etc., and ion conduction material for the purpose of adjusting electric resistance. Since transfer efficiency does not change even when the resistance of the primary transfer roller 62 is different, but largely changes when an image area ratio is different, the transfer efficiency is hardly maintained to be stable. That is because, when the image area ration is small while current flows to a section of a transfer nip on a priority base, in which toner does not exist, a transfer voltage decreases and an electric field necessary for the transfer process is hardly obtained.
Especially, influence of resistance of the toner existing in the transfer section becomes large when the resistance of the primary transfer roller 62 is low. Thus, the lower the resistance of the primary transfer roller 62, more prominent the influence. Thus, when constant current control is executed, a high resistance primary transfer roller 62 is preferably employed. However, when the resistance exceeds 5×108 ohm, a toner image is possibly increasingly disturbed by leakage of current. Accordingly, the resistance preferably ranges from not less than 1×105 ohm to not more than 5×108 ohm. The above-mentioned phenomenon, i.e., current flows through the section where no toner exists on a priority base, is caused not only by the toner resistance, but also flowing of transfer current toward a larger voltage difference section. Because, a difference of voltage between the core metal of the primary transfer roller 62 and the photoconductive member 11 is larger at a section where development is not executed by the toner than that executed. Such a phenomenon occurs in an image forming apparatus at a section where the photoconductive member 11 receives image exposure and loses the charge of the photoconductive member to form a toner image having the same polarity as the photoconductive member 11. The photoconductive member voltage is higher at the section where the toner image is not formed, while lower where the same is formed, respectively. However, since the polarity of the transfer voltage is opposite to that of the photoconductive member voltage, a difference of voltage between the primary transfer and the photoconductive member is larger where the development of the toner is not executed than executed. When the resistance of the primary transfer roller 62 increases in the low temperature environment, the range of from not less than 1×107 ohm to not more than 5×108 ohm is hardly entered, and accordingly, a voltage applied to a repelling force roller 67 increases and thereby leakage occurs. Because, secondary transfer is controlled by constant current. Then, like the image formation layer 1 of one embodiment of the present invention, when an apparatus is disposed in the low temperature environment, the leakage can be prevented by keeping heat in all of the primary transfer layers 62 and whereby suppressing the increase of the resistance of the all of primary transfer rollers 62.
Further, a toner image superimposed on the intermediate transfer belt 61 is transferred onto a printing medium by a secondary transfer roller 63 as secondary transfer. Similar to the primary transfer roller 62, a power supply, not shown, is connected to the secondary transfer roller 63 to supplies DC and/or AC voltages thereto. The polarity of the voltage to be applied is opposite to that of electric charge of toner, and executes the secondary transfer by extracting the toner from the intermediate transfer belt 61 to the printing medium when it is conveyed. Further, inside the intermediate transfer belt 61, a facing member 67 is arranged opposing the secondary transfer roller 63. By biasing and approximating the facing member 67 in the vicinity of the secondary transfer roller 63, transfer efficiency of the toner increase, and a high quality image can be obtained. Further, by applying a voltage of the same polarity as the toner to the facing member 67, a repelling force against the toner is generated therein. Thus, the facing member can serve as a repelling force member 67. A power supply, not shown, is connected to the repelling force roller 97 to apply prescribed DC and/or AC voltages thereto so that electric charge of the toner has the same polarity. Thus, the toner images superimposed on the intermediate transfer belt 61 can be transferred onto the printing medium 9 due to repelling force applied from inside the intermediate transfer belt 61.
In addition, by simultaneously using the secondary transfer roller 63, the transfer efficiency is further improved. The repelling force roller 67 and the secondary transfer roller 63 are connected to a power supply, not shown, to receive a voltage having a prescribed polarity. A contact section, in which the repelling roller 67, the secondary transfer roller 63, and the intermediate transfer belt 61 serves as a secondary transfer section to transfer the toner image onto the printing medium.
Further, there is provided an intermediate transfer belt cleaning device 64 that cleans the surface of the intermediate transfer belt 61 after the secondary transfer process. Specifically, a cleaning blade 642 and a mechanism that freely engages and disengages the cleaning blade 642 with the intermediate transfer belt 61 under control of a control section of the image forming apparatus body 1 are provided. The cleaning blade contacts the intermediate transfer belt 61 in a counter direction. Thus, toner and additives of a printing medium remaining and sticking as stein on the intermediate transfer belt 61b are removed and cleared. Such toner or the like is then collected and stored in the container, not shown. Further, inside the intermediate transfer belt 61 of the transfer device 60, there are provided a heat generating member 69 and a heat transfer member that transmits heat generated by the heat generating member to the respective primary transfer rollers 62Y to 62K and the like as mentioned later in detail.
Further, a lubricant coating device 93 that coats the intermediate transfer belt 621 with lubricant is provided in the image forming apparatus 1. The lubricant coating device 93 includes solid lubricant agent 932 contained in a casing and a lubricant agent coat blade 934 that contacts and shaves the solid lubricant agent 932 and coats the intermediate transfer belt 61 therewith. The solid lubricant agent 932 is shaped as a cubic and is biased to a brush roller 931 by a pressurizing spring 933. Thickness of the solid lubricant agent 932 decreases as the solid lubricant agent 932 is shaved and time elapses. However, the solid lubricant agent 932 always contacts the brush roller 931 due to pressure of the pressurizing spring 933.
The brush roller 931 rotates and coats the intermediate transfer belt 61 with the lubricant while shaving thereof. Further, a lubricant coating device having the same function can be arranged for the photoconductive member 11. In this embodiment, a lubricant agent coat blade 934 is arranged to contact the intermediate transfer belt 61 at downstream of a position where the branch roller 931 coats it with the lubricant agent.
The lubricant agent coat blade 934 includes rubber to serves as a cleaning device while contacting the intermediate transfer belt 61 in a counter direction. The solid lubricant agent 932 can include a dried solid hydrophobic nature lubricant agent, such as zinc stearate, metal chemical compound having fatty acid group (e.g. stearic acid, oleic acid, palmitic acid), etc.
Further, wax, such as candelilla wax, carnauba wax, rice wax, woody wax, hihiba-abura, beeswax, lanoline, etc., can be used.
Bellow the transfer device 60, there is provided a fixing device 70 that almost eternally fixes the toner image onto the printing medium. Even not shown, the fixing device 70 includes a fixing roller having a halogen heater and a pressurizing roller pressure contacting the fixing roller. Instead of the fixing roller 71, a heating roller having a halogen heater and an endless fixing belt wound around a heating roller and a fixing roller, not shown, can be used. Further, instead of the heater, an electromagnetic induction heating device that provides heat to the roller can be employed. The fixing device 70 is controlled by a control device, not shown, to provide an optimum fixing condition in accordance with a type of a sheet, a full color or a mono color, and a simplex or a duplex. At the bottom most section of the image forming apparatus 1, there is provided a sheet feeding device 80 that accommodates and launches printing mediums toward the transfer device 60.
In the image forming apparatus according to one embodiment of the present invention, there are provided a heat generating member 69 and a heat transfer member 68 that transmits heat generated by the heat generating member 69 to respective primary transfer rollers 62Y to 62K as shown in
Further, as shown, the heat transfer plate 68 extends below over the primary transfer rollers 62. Specifically, such a heat transfer plate 68 has a size capable of internally extending all over the intermediate transfer belt 61 to be able to abut all of the primary transfer rollers 62Y to 62K, the repelling force roller 67, and a cleaning backup roller 641.
Since the heat transfer plate 68 employs high heat conductivity material, temperature of the inner side of the intermediate transfer belt 61, the primary transfer rollers 62Y to 62K arranged at the upper side, and the photoconductive members 11Y to 11K arranged above the primary transfer rollers 62Y to 62K can be almost equalized. The heat transfer plate 68 is preferably one body in view of heat conductivity.
However, plural parts architecture assembled by using screws or adhesives of high conductivity such as silicone, etc., can be employed. The plate like heat generation member 69 is arranged almost at the center of the heat transfer plate 68.
As described later with reference to
Further, heat tends to increase. Thus, by arranging the heat transfer plate 68 below the primary transfer rollers 62, efficiency of temperature keeping can be improved. In this way, the heat generated by the plate like heat generating member 69 travels to the heat transfer plate 68. Since heat conductivity of the heat transfer plate 68 is high, temperature becomes almost constant all over the heat transfer plate 68. By approximating to the heat transfer plate 68, the primary transfer rollers 62Y to 62K, the repelling force roller 67, the cleaning blade 642, and the intermediate transfer belt 61 all necessitating temperature keeping can be given heat via either ambient air or far-infrared radiation.
A modification of the image forming apparatus 1 is now described with reference to
The heat transfer plate 68 transmits heats of the plate like heat generating member 69 to the repelling force roller 67. Further, electric resistance of the secondary transfer roller 63 is smaller than that of the repelling force roller 67. Now, another embodiment is described with reference to
The image forming apparatus further includes a cleaning blade 642 that removes toner on the intermediate transfer belt 61, and a cleaning backup roller 641 contacting the inner surface of the intermediate transfer belt 61 opposing the cleaning blade 642.
The heat transfer plate 68 further transfers the heat generated by the plate like heat generating member 69 to the cleaning backup roller 641 by either approximating or contacting the same. The cleaning belt backup roller 641 transfers the heat to the cleaning blade 642 via the intermediate transfer belt 61. Thus, both of the cleaning blade 642 for removing the toner on the intermediate transfer belt 61 and the intermediate transfer belt 61 can be kept warm while maintaining young modulus and flexibility, and accordingly, a fine cleaning performance.
In the image forming apparatus 1, images are developed on the plural photoconductive members 11 and are transferred and superimposed on a printing medium that is conveyed by an endless printing medium conveying belt 66. Specifically, electric fields are created between semiconductive transfer rollers 16 and photoconductive members 11 execute transfer processes, respectively. A plate like heat generating member 69 and a heat transfer plate 68 that transfers heat generated by the plate like heat generating member 69 to transfer rollers 16 are included. Another embodiment of an image forming apparatus 1 having a printing medium conveying belt for conveying a printing medium 9, such as a printing sheet, etc., is described with reference to
As shown, this embodiment also includes a heat transfer plate 68 and a plate like heat generating member 69. However, the printing medium 9 is conveyed through between the photoconductive members 11 and the transfer rollers 62 opposing the photoconductive members 11. Still another embodiment of an image forming apparatus 1 having an intermediate transfer belt is described with reference to
As shown, this embodiment also includes a heat transfer plate 68 and a plate like heat generating member 69. However, since a supporting roller 653 does not need temperature keeping, a heat transfer plate 68 may be separated as shown. A heat transfer plate 68a is provided to either engage or disengage the primary transfer roller 62K with the photoconductive member 11K. The heat transfer plate 68a is supported by a spring at both ends thereof, not shown, and pressurizes the primary transfer roller 62K against the photoconductive member 11K. Thus, the primary transfer roller 62K either engages or disengages with the photoconductive member 11K as the heat transfer plate 68a moves or rotates. A heat generating member 69a is attached to the heat transfer member 68a. A heat transfer plate 68b is also provided to either engage or disengage the primary transfer rollers 62Y or 62M with the photoconductive members 11Y to 11M, respectively. The heat transfer plate 68a is supported by a spring at both ends thereof, not shown, and pressurizes the primary transfer rollers 62Y to 62M against the photoconductive members 11Y to 11M, respectively. Thus, the primary transfer rollers 62Y to 62M either engage or disengage with the photoconductive members 11Y to 11M as the heat transfer plate 68b moves or rotates. A heat generating member 69b is similarly attached to the heat transfer member 68b as above. When a color image is formed, the heat transfer plate 68a is located at a position causing the primary transfer roller 62K to contact the photoconductive member 11K.
At that time, the heat transfer plate 68b is also located at a position causing the primary transfer rollers 62Y to 62M to contact the photoconductive members 11Y to 11M, respectively. Specifically, all of the primary transfer rollers contact the photoconductive members via the intermediate transfer belt 61. Whereas, when a monochrome image is formed, the heat transfer plate 68a is located at the position causing the primary transfer roller 62K to contact the photoconductive member 11K.
However, the heat transfer plate 68b is located at another position causing the primary transfer rollers 62Y to 62M to be separated from the photoconductive members 11Y to 11M, respectively. Specifically, only the primary transfer roller 62K contacts the photoconductive member 11K via the intermediate transfer belt 61, so that only a K image can be formed. Further, when an image is not formed, the heat transfer plate 68a is located at another position causing the primary transfer roller 62K to be separated from the photoconductive member 11K. The heat transfer plate 68b is also located at the other position causing the primary transfer rollers 62Y to 62M to be separated from the photoconductive members 11Y to 11M, respectively. Specifically, all of the primary transfer rollers 62Y to 62K are separated from the photoconductive members 11Y to 11K, respectively. Thus, impression can be avoided on the primary transfer rollers 62Y to 62K.
The heat transfer plate 68 is preferably made of metal including at least one of copper, aluminum, and iron. Since the metal is highly heat conductive even if the thickness thereof is from about 0.6 to about 3 mm typically used by a structure member, temperature of the heat transfer plate 68 is sufficiently uniform. The heat transfer plate 68 can be made thicker and increases temperature keeping performance while maintaining uniformity of the temperature. However, the thicker the heat transfer plate 68, the more lately temperature rises after a heater turns on. As a result, material and processing become costly, and the apparatus becomes heavier. The plate like heat generating member 69 is prepared by covering a snaking nichrome wire with a heat resistant insulation tube and wrapping it with an aluminum foil. Otherwise, the plate like heat generating member 69 is prepared by sandwiching a middle resistant member, such as rubber, plastic, etc., to which carbon fine powder is dispersed, with electrodes, such as metal, etc. Still otherwise, the plate like heat generating member 69 is prepared by weaving a middle resistant string including textile having resin in which carbon textile, metal fine powder, or carbon fine powder is mixed as a cloth, and then stitching a middle resistant string at both ends of the cloth to form electrodes. The primary transfer rollers 32y to 62K are preferably made of at least one of epichlorohydrin-acrylic nitrile-butadiene rubber (NBR), epichlorohydrin (ECO), and polyurethane (PUR). The repelling force roller 67 is preferably made of at least one of acrylic nitrile-butadiene rubber (NBR), Epichlorohydrin (ECO), and polyurethane (PUR). The cleaning roller 642 is preferably made of the PUR. Since the heat transfer plate 68 is made of aluminum having a thickness of about 1.6 mm, and a pair of face plates that supports bearings arranged at both ends of respective driving, driven, and repelling force rollers 651, 652, and 67 that cooperatively support the intermediate transfer belt 61 is not twisted keeping a parallel condition, parts are not additionally needed and cost can be saved.
The cleaning belt backup roller 641 transfers heat to the cleaning blade 642 opposing to the cleaning belt backup roller 641 via the intermediate transfer belt 61. Further, the primary transfer rollers 62Y to 62K transfer heat to the respective photoconductive members 11Y to 11K opposing thereto via the intermediate transfer belt 61. Since the inner space of the intermediate transfer belt 61 is almost closed, and the heat transfer plate 68 almost extends all over the inner section of the intermediate transfer belt 61, temperature in the inner section almost kept constant avoiding unevenness depending on sections. Further, when only one heat generating member is used for a large intermediate transfer belt 61 and a large heat transfer plate 68, and as a result, a member cannot sufficiently keep temperature, or when calorie of one heat generating member 6 is insufficient for all of members, two or more heat generating members can be placed on the heat transfer plate 68. However, it is not preferable if a number of members necessitating the temperature keeping is as same as that of the heat generating members 69 or a number of the latter exceeds that of the former.
The plate like heat generating member 69 includes a self-temperature control function as discussed in the Japanese Patent Application Laid Open No. 3-288174 (e.g. Ceramac (TM)). Specifically, as disclosed in the Japanese Patent Application Laid Open No. 9-96971, either when a main power supply is turned off or when an apparatus is not used for a prescribed time period and enters into a sleep mode in which a main power supply is turned off, a power source circuit separate from a control system for a body apparatus can operate the heat generating member. Further, as described in the Japanese Patent Application Laid Open No. 3-288174, power supply to the plate like heat generating member is controlled by a temperature detection element, such as thermister, etc.
Now, the image forming apparatus shown in
The table is illustrated in
A secondary transfer power supply 91 is provided and is subjected to constant current control. A metal core of the secondary transfer roller 63 is grounded, while a metal core of the repelling force roller 67 is applied a bias voltage having the same polarity as toner. Specifically, a repelling force system is implemented. However, the repelling force roller 67 can be grounded while the secondary transfer roller 63 is applied a bias voltage of the different polarity to that of the toner. The repelling force roller 67 includes a metal core and a foam member made of copolymer arranged around the metal core. The foam member can include one of the NBR, ECO, PUR, and a mixture of these. For example, the foam member typically includes a single layer of foamed polymer of the NBR and ECO having a resistance as shown in the table 2. Further, the secondary transfer roller 63 of one embodiment of the present invention includes a metal core and a foam member made of copolymer arranged around the metal core. The copolymer can include the NBR, ECO, PUR, and mixture of those. Since contacting the printing medium or the like, the secondary transfer roller 63 can include a surface layer made of fluorine resin, silicone resin, or the like for the purpose of protection. For example, the secondary transfer roller 63 typically includes a resistant layer made of a copolymer member, such as NBR, ECO, etc., and a surface layer made of fluorine resin collectively having a resistance as shown in the table 2. A resistance of the repelling force roller 67 under room temperature of 23 centigrade/50% is 7, 79 log ohm. That of the secondary transfer roller 63 is 6, 73 log ohm. Thus, the resistance of the secondary transfer roller 63 is almost one tenth of that of the repelling force roller 67.
Table 2 is illustrated in
Further, when fitting in each of measurement environment, a repelling force roller 67 is placed on a metal flat plate grounded, and −50 microampere is distributed to the roller metal core from a constant current power supply. Then, a power supply voltage is measured. Then, voltages and resistances are calculated based on a relation between the voltage and −50 microampere using Ohm's law and are listed on the table 2, wherein the voltages are displayed by absolute values even negative values (i.e., minus).
Similarly, when fitted in each of measurement environ, a secondary transfer roller 63 is placed on a metal flat plate grounded, and +50 microampere is distributed to the roller metal core from a constant current power supply. Then, a power supply voltage is measured. Then, voltages and resistances are calculated based on a relation between the voltage and +50 microampere using Ohm's law and are listed on table 2. The polarity of the voltage applied to the metal cores of the repelling force roller 67 and the secondary transfer roller 63 is changed in this way in order to equalize a direction of current actually flowing when the secondary transfer is executed with that flowing when the current is measured. As shown, electric resistance (Ohm) is represented by common logarithm (log) as displayed by symbol logΩ. When temperature of an apparatus is not kept even in a condition of 10 degree centigrade/15%, both of the roller and the secondary transfer roller 63 maintain the same condition (i.e., 10 degreecentigade 15%). Specifically, as shown in the table 2, the resistance of the repelling force roller 67 is 8, 19 logΩ, while that of the secondary transfer roller 63 is 6, 94 logΩ. When 50 microampere is distributed, voltages of the repelling force roller 67 and the secondary transfer roller 63 are 7, 7 kV and 0, 44 kV, respectively. A secondary transfer voltage generated by secondary transfer bias of 50 micro Ampere is 8, 1 kV as the sum of the voltages of the repelling force roller 67 (i.e., 7, 7 kV) and the secondary transfer roller 63 (0, 44 kV).
Since voltages of the intermediate transfer belt 61 and the printing medium are further added to the sum, 8, 1 kV is exceeded.
When temperature of an attaching section attaching the heat generating member is kept, temperature of the repelling force roller 67 becomes 19, 1 degreecentigrade and is almost 20 degree centigrade. Thus, since a water amount in air maintains 10 degree centigrade/15%, relative humidity is about 8%. Further, temperature of the secondary transfer roller 63 becomes 14, 6 degreecentigrade and is almost 15 degree centigrade. Thus, since a water amount in air maintains 10 degree centigrade/15%, relative humidity is about 11%. As shown, in the table 2, the resistance of the repelling force roller 67 is 7, 92 logΩ in the condition of 20 degree centigrade/8%, while that of the secondary transfer roller 63 is 6, 86 logΩ in the condition of 15 degree centigrade/11%.
When 50 microampere is distributed, voltages of the repelling force roller 67 and the secondary transfer roller 63 are 4, 2 kV and 0, 36 kV, respectively. A secondary transfer voltage generated by the secondary transfer bias of 50 micro Ampere is 4, 5 kV as the sum of the voltages of the repelling force roller 67 (i.e., 4, 2 kV) and the secondary transfer roller 63 (0, 36 kV). Since the voltage of the printing medium is added to the sum, 4, 5 kV is exceeded. Since temperature keeping in the vicinity of the intermediate transfer belt 61 is not linked with temperature and humidity of a printing medium, a voltage of the printing medium is the same. Thus, in comparison with a case of not keeping temperature, the secondary transfer voltage decrease by 3, 6 kV as calculated by subtracting 4, 5 kV from 8, 1 kV, and thus decreases by 44% (i.e., 3, 6 kV/8, 1 kV) as a result of the temperature keeping.
Further, when temperature of an attaching section attaching the heat generating member 69 is kept, while resistances of the repelling force roller 67 and the secondary transfer roller 63 are opposite in a comparison example to those in the embodiment, the following result is obtained as shown in the table 3. Specifically, an electric resistance of the repelling force roller 67 is 6, 78 logΩ in the condition of 20 degree centigrade/8%, whereas that of the secondary transfer roller 63 is 8, 071 logΩ in the condition of 15 degree centigrade/11%. When 50 microampere is distributed, voltages of the repelling force roller 67 and the secondary transfer roller 63 are 0, 30 kV and 5.9 kV, respectively. A secondary transfer voltage generated by the secondary transfer bias of 50 micro Ampere is 6, 2 kV as the sum of the voltages of the repelling force roller 67 (i.e., 0, 30 kV) and the secondary transfer roller 63 (5, 9 kV). Since a voltage of a printing medium is further added to the sum, 6, 2 kV is exceeded. Since temperature keeping in the vicinity of the intermediate transfer belt 61 is not linked with temperature and humidity of a printing medium, a voltage of the printing medium is the same. Thus, in comparison with a case of not keeping temperature, the second transfer voltage decrease by 1, 9 kV as calculated by subtracting 6, 2 kV from 8, 1 kV, and thus decreases by 23% (i.e., 1.9 kV/8, 1 kV) as a result of the temperature keeping. As recognized from the comparison of the above-mentioned embodiments with the comparative examples, when the resistance of the repelling force roller 67 is larger than that of the secondary transfer roller 63, increase of the secondary transfer voltage can be suppressed by about twice under the low temperature environment. Table 3 is illustrated in
Further, to efficiently reduce the secondary transfer voltage by temperature keeping even when an electric resistance of the secondary transfer roller 63 is high, heat generating member 69′ is arranged in the vicinity of the secondary transfer roller 63 in addition to that 63 arranged inside the intermediate transfer belt 61, and comparison result is shown in the table 3. Specifically, power is kept supplied to the pair of heat generating members 69 and 69′ so that temperature of each of parts becomes constant. Then, differences of temperature between the parts and ambient atmosphere are detected when the temperature becomes constant and resultant values are listed on the table 1. As shown, temperature keeping becomes further improved such that the secondary transfer roller 63 and the repelling force roller 67 are +13.0 degree centigrade and +14.8 degree centigrade, respectively. However, a difference of temperature between the primary transfer rollers M and Y increases to 13, 8 degree centigrade, such as +20, 9 degree centigrade and +7.1 degree centigrade, respectively. In one embodiment, their values are +16, 6 degree centigrade and +5.9 degree centigrade, so that the difference becomes 10, 6 degree centigrade. Even depending upon a type of toner, when temperature increases from 45 degree centigrade to 55 degree centigrade, the toner starts softening, and tends to cause clogging and filming. The temperature of the comparative photoconductive member 11M is +20, 9sdegree centigrade, and thus exceeds 45 degree centigrade when the ambient temperature is 25 degree centigrade. When temperature of the photoconductive member 11M is controlled by turning off the heat generating member not to exceed 45 degree centigrade, temperature of the primary transfer roller 62Y does not increase to +7, ldegree centigrade, resulting in short of temperature keeping effect. Further, when a heat generating member is provided to warm the primary transfer roller 62Y, such short of temperature keeping effect can be recovered.
However, the more the number of the heat generating members, the more disadvantage of an installation space and weight. Further, temperature of the photoconductive member 11M increases due to the primary transfer roller 62Y. Further, temperature of the cleaning belt backup roller 221 is +11.7 degree centigrade as shown in the table 1, and does not reach the level where toner is softened even in the ambient temperature.
Thus, the toner on the intermediate transfer belt 61 is melted, and cleaning is preferably executed avoiding cleaning malfunction. Further, since temperature of the cleaning belt backup roller 221 is almost constant, a cleaning condition can be widely designated, whereby cleaning can be appropriately executed for a long time. Accordingly, it is most advantageous that a heat generating member 69 is arranged inside an intermediate transfer belt 61 and uniformly warms various parts arranged around the intermediate transfer belt 61 by utilizing an almost closed space created by the intermediate transfer belt 61.
When temperature of image formation sections of the developing device 30, the photoconductive members 11Y to 11K, and the intermediate transfer belt 94 excessively increase, the toner starts softened resulting in poor images. Although depending on a type of toner, when temperature is not less than 92 degree centigrade (sometime not less than 45 degree centigrade), a normal image formation become impossible. Then, some devices are needed to control temperature in the image forming apparatus 1. As a method of controlling temperature of the image forming apparatus 1, methods 1 to 3 illustrated in
When the main switch 94 is turned off while the temperature keeping switch 98 is turned on, the temperature keeping heater 99 is connected to the outlet 95 and starts keeping temperature. Thus, even when temperature around the image forming apparatus 1 becomes low, temperature of the parts as temperature keeping targets is kept. Then, when the main switch 94 is turned on and thereby the image forming apparatus 1 becomes possible to operate, the above-mentioned problem does occur in the image forming apparatus 1, because the temperature of the parts are kept. Then, when the main switch 94 is turned on, the temperature keeping heater 99 is cut off from the outlet 95. Since the fixing heater and the temperature keeping heater do not heat simultaneously, excessive increase of the temperature can be also avoided in the image forming apparatus 1. As a result, softening of the toner or the like can be avoided.
Various parts 101, such as a fixing temperature sensor 72, plural motors, plural high voltage power supplies, plural sensors, etc., controlled by the control board are illustrated in
Now, a second temperature control method using a self-control heat generating member 102 as a temperature keeping heater 99 is described with reference to
Now, a third temperature control method using a temperature keeping switch 98 separate from a main switch 94 is described with reference to
Now, an exemplary operation of a full color image formation with the above-mentioned configuration is described. The image forming apparatus 1 includes an automatic document feeder 5 that automatically conveys an original document, a scanner section 4 that reads an image on the original document, an image formation section 3 having a process cartridge 10 serving as an image formation unit for forming an image, and a sheet feeding section 2 having a sheet feeding cassette 81 accommodating printing mediums and the like. The scanner section 4 includes a contact glass for setting the original document, a reference plate arranged at a prescribed position for placing the original document, and an optical scanning system. The optical scanning system includes an exposure lamp, such as a xenon lamp, etc., first to third mirrors, an imaging lens, and a reading having a full color-CCD. The original document on the contact glass is scanned and imaging thereof is executed on a light receiving surface of the reading sensor by the lens, so that photoelectric conversion is executed. Image signals separated into respective mono colors of red, green, and blue by the full color reading sensor are subjected to A/D conversion by an image processing circuit. The converted signals are then subjected to various images processing in an image processing section, not shown. The image forming apparatus 1 starts preparation of image formation by an operation of a switch, not shown. At this moment, the heat generating member 69 is supplied with power and generates heat. Because, when the heat generating member 69 starts generating heat and the image forming apparatus 1 starts image formation, it takes long time to organize environment, such as temperature of the inside of the intermediate transfer belt 61, etc. and accordingly, a high quality image is not obtained.
The image formation starts with formation of latent images of mono colors on the surfaces of the respective photoconductive members 11 with negative polarity by emitting a laser beam of the exposure device 12. Then, the developing devices 40 execute reverse development by applying toner of prescribed colors having the same polarity to that of charge on the photoconductive member 11 to visualize the latent images. At this moment, the endless intermediate transfer belt 61 is arranged above the photoconductive members 11Y to 11K being supported by plural rollers 651 to 653 and traveling partially contacting the photoconductive members 11Y to 11K at their post development sections. Further, the toner images formed on the photoconductive members 11Y to 11K are transferred and superimposed onto the intermediate transfer belt 61 by the primary transfer rollers 62Y to 62K, respectively, thereby a not fixed full color image is formed. Around the outer circumferential section of the intermediate transfer belt 61, there is provided a belt cleaning device 64 opposing the roller 641 to remove needless toner and alien substance, such as paper dust, etc., remaining on the surface of the intermediate transfer belt 61. Further provided around the outer circumferential section of the intermediate transfer belt 61 is a secondary transfer roller 63 opposing the repelling force roller 67 serving as a facing member. Thus, by applying a bias to the second transfer roller 63 and the repelling force roller 67 while conveying the printing medium 9 between the intermediate transfer belt 61 and the secondary transfer roller 63, the toner image on the intermediate transfer belt 61 is transferred onto the printing medium 9. At this moment, by previously controlling temperature of the primary transfer roller 62, the secondary transfer roller 63 and the repelling force roller 67 to be a constant level, disturbance of an image can be suppressed while increasing transfer efficiency at a wide range on a transfer nip section. As a result, a high quality image can be transferred onto the printing medium 9.
Polarity of the transfer voltage applied to the secondary transfer roller 63 is positive as opposite to that of the toner.
Various members linked with the intermediate transfer belt 61 are integrally formed with the intermediate transfer belt 61 as a transfer device 60 to be detachable to and from the image forming apparatus 1. Below the image forming apparatus 1, there is provided a sheet feeding device 80 having a sheet feeding cassette 81 accommodating printing mediums and capable of launching thereof. Specifically, only one printing medium 9 is credibly fed toward a registration roller 84 from the sheet feeding cassette 81 by a conveyance roller 82. Further, the printing medium 9 having passed the secondary transfer roller 63 is further conveyed to the fixing device 70 downstream thereof. The printing medium 9 is subjected to fixing and is ejected and stacked on a sheet ejection tray arranged outside the image forming apparatus 1 by a sheet ejection roller 85. Thus, an image is rarely disturbed during a transfer process while improving transfer efficiency. As a result, high density and quality image can be obtained.
Obviously, numerous additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
According to one embodiment of the present invention, heat interruption can be suppressed at low cost without a space.
Further, temperature decrease caused by leakage of heat can be suppressed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-255871 | Oct 2008 | JP | national |
| 2008-318690 | Dec 2008 | JP | national |
| 2009-131729 | Jun 2009 | JP | national |
This application is a continuation of U.S. application Ser. No. 12/568,959, filed Sep. 29, 2009 now U.S. Pat. No. 8,280,283, which is herein incorporated by reference, and claims priority under 35 USC §119 to Japanese Patent Application Nos. 2008-255871, 2008-318690, and 2009-131729, filed on Oct. 1, 2008, Dec. 15, 2008, and Jun. 1, 2009, respectively, the entire contents of which are herein incorporated by reference.
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| Number | Date | Country | |
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| Parent | 12568959 | Sep 2009 | US |
| Child | 13598172 | US |
