This application claims priority from Japanese Patent Application No. 2019-237868 filed Dec. 27, 2019. The entire content of the priority application is incorporated herein by reference.
The present disclosure relates to an image forming apparatus including a power transmission device capable of transmitting a driving force of a motor to a roller.
There has been known a power transmission device for transmitting a driving force of a motor to a roller. A conventional power transmission device includes a planetary gear mechanism, a ratchet portion, a regulation arm, and a switching unit (refer to Japanese Patent Application Publication No. 2013-113971). The planetary gear mechanism includes a sun gear, a ring gear, a carrier, and planetary gears. The ratchet portion is provided integrally with the sun gear, and provided for transmitting the driving force inputted into the ring gear to the carrier. The ratchet portion can transmit the driving force to the carrier when rotation of the ratchet portion is restricted, whereas the ratchet portion does not transmit the driving force to the carrier when the ratchet portion is freely rotatable.
The regulation arm includes a pawl engageable with a protrusion of the ratchet portion. The switching unit includes a spring and a solenoid, and is configured to switch a state of the ratchet portion between a state where the rotation of the ratchet portion is restricted and a state where the ratchet portion is freely rotatable. In the state where the rotation of the ratchet portion is restricted, the pawl of the regulation arm is engaged with the protrusion of the ratchet portion due to an urging force of the spring to stop rotation of the ratchet portion. In the state where the ratchet portion is rotatable, the pawl of the regulation arm is moved away from the protrusion by the solenoid to allow the ratchet portion to be rotated.
In the meantime, it is desired that a planetary gear mechanism has a configuration that can be driven stably.
In view of the foregoing, it is an object of the disclosure to provide an image forming apparatus in which a planetary gear mechanism can be driven stably.
In order to attain the above and other objects, according to one aspect, the disclosure provides an image forming apparatus including: a motor; a roller; and a power transmission device. The power transmission device is capable of transmitting a driving force of the motor to the roller. The power transmission device includes: a planetary gear mechanism; and a restriction member. The planetary gear mechanism includes: an input element; an output element; and a transmission element. The input element includes a first helical gear into which the driving force of the motor is inputted. The output element includes a second helical gear for outputting the driving force to the roller. The transmission element is rotatable to transmit the driving force from the input element to the output element. The transmission element is capable of transmitting the driving force from the input element to the output element when rotation of the transmission element is restricted, whereas the transmission element does not transmit the driving force from the input element to the output element when the rotation of the transmission element is not restricted. The restriction member is movable between: a restricting position where the restriction member restricts the rotation of the transmission element; and a non-restricting position where the restriction member does not restrict the rotation of the transmission element. The input element, the output element, and the transmission element are rotatable coaxially. The input element and the output element are positioned adjacent to each other in an axial direction of the planetary gear mechanism. The first helical gear and the second helical gear are provided so that a direction of a first thrust force applied to the first helical gear and a direction of a second thrust force applied to the second helical gear are opposite to each other.
According to another aspect, the disclosure provides an image forming apparatus including: a motor; a roller; and a power transmission device. The power transmission device capable of transmitting a driving force of the motor to the roller. The power transmission device includes: a planetary gear mechanism; and a restriction member. The planetary gear mechanism includes: a first helical gear into which the driving force of the motor is inputted; a second helical gear for outputting the driving force to the roller; and a transmission element rotatable to transmit the driving force from the first helical gear to the second helical gear. The transmission element is capable of transmitting the driving force from the first helical gear to the second helical gear when rotation of the transmission element is restricted, whereas the transmission element does not transmit the driving force from the first helical gear to the second helical gear when the rotation of the transmission element is not restricted. The restriction member is movable between: a restricting position where the restriction member restricts the rotation of the transmission element; and a non-restricting position where the restriction member does not restrict the rotation of the transmission element. The first helical gear and the second helical gear are positioned adjacent to each other in an axial direction of the planetary gear mechanism. The first helical gear and the second helical gear are helical gears of the same hand.
The particular features and advantages of the embodiment(s) as well as other objects will become apparent from the following description taken in connection with the accompanying drawings, in which:
Hereinafter, an image forming apparatus 1 according to one embodiment of the present disclosure will be described with reference to
In the following description, the left side, the right side, the upper side, the lower side, the near side and the far side in
The image forming apparatus 1 according to the embodiment is a color printer and includes a housing 10, a sheet feed unit 20, an image forming unit 30, and a controller 2.
The sheet feed unit 20 includes a sheet tray 21 in which sheets S can be accommodated, and a sheet feed mechanism 22. The sheet tray 21 is positioned below the image forming unit 30, and is detachable from the housing 10 by pulling the sheet tray 21 frontward out of the housing 10. The sheet feed mechanism 22 includes a sheet feed roller 23, a separation roller 24, a separation pad 25, a pair of conveyer rollers 26, and a pair of registration rollers 27. The sheet S can be used as an image recording medium on which the image forming apparatus 1 can form an image. A plain paper, an envelope, a post card, a thin paper, a thick paper, a calendered paper, a resin sheet, and a seal are examples of the sheet S.
The sheets S accommodated in the sheet tray 21 are fed by the sheet supply roller 23, and separated one by one by the separation roller 24 and the separation pad 25 to be conveyed toward the registration rollers 27 by the conveyer rollers 26. Thereafter, a position of the leading edge of the sheet S is regulated by the registration rollers 27 whose rotation has been stopped, and then, the sheet S is fed to the image forming unit 30 by the rotation of the registration rollers 27.
The image forming unit 30 includes an exposure unit 40, a plurality of photosensitive drums 50, a plurality of developing cartridges 60, a conveying unit 70, and a fixing unit 80. The exposure unit 40 includes a laser diode, a deflector, lenses, and mirrors those not illustrated. The exposure unit 40 is configured to emit a plurality of laser beams indicated by a dotted chain lines in
The photosensitive drums 50 include a Y photosensitive drum 50Y for a color of yellow, a M photosensitive drum 50M for a color of magenta, a C photosensitive drum 50C for a color of cyan, and a K photosensitive drum 50K for a color of black.
Throughout the specification and drawings, in a case where colors must be specified, members or components corresponding to the colors of yellow, magenta, cyan and black are designated by reference numerals followed by “Y”, “M”, “C” and “K”, respectively. On the other hand, in a case where distinction of colors is unnecessary, the addition of “Y”, “M”, “C”, “K” is omitted.
The developing cartridges 60 are provided in one-to-one correspondence to the photosensitive drums 50. The developing cartridges 60 include a Y developing cartridge 60Y, an M developing cartridge 60M, a C developing cartridge 60C, and a K developing cartridge 60K. The Y developing cartridge 60Y includes a Y developing roller 61Y for supplying toner to the Y photosensitive drum 50Y; the M developing cartridge 60M includes an M developing roller 61M for supplying toner to the M photosensitive drum 50M; the C developing cartridge 60C includes a C developing roller 61C for supplying toner to the C photosensitive drum 50C; and the K developing cartridge 60K includes a K developing roller 61K for supplying toner to the K photosensitive drum 50K.
As illustrated in
Each of the photosensitive drums 50 is rotatably supported by a support member 90 (see
The conveying unit 70 is disposed between the sheet tray 21 and the plurality of photosensitive drums 50. The conveying unit 70 includes a drive roller 71, a driven roller 72, a conveyer belt 73, and four transfer rollers 74. The conveyer belt 73 is an endless belt looped over the drive roller 71 and the driven roller 72 with taut, and has an outer surface facing the plurality of photosensitive drums 50. Each transfer roller 74 is disposed to face an inner surface of the conveyer belt 73, and is configured to nip the conveyer belt 73 in cooperation with the corresponding photosensitive drums 50.
The fixing unit 80 is disposed at a position rearward of the plurality of photosensitive drums 50 and the conveying unit 70. The fixing unit 80 includes a heat roller 81 and a pressure roller 82 facing the heat roller 81. A pair of conveying rollers 15 and a pair of discharge rollers 16 are disposed downstream of the fixing unit 80 in a conveying direction in which the sheet S is conveyed.
In the image forming unit 30, the surface of each of the photosensitive drums 50 is uniformly charged by the corresponding one of the chargers 52, then is exposed to light by the exposure unit 40. In this way, an electrostatic latent image corresponding to image data is formed on the surface of the photosensitive drum 50. In the meantime, toner accommodated in the developing cartridge 60 is carried onto a surface of the developing roller 61, and is supplied to the electrostatic latent image formed on the surface of the corresponding photosensitive drum 50 when the developing roller 61 is in the contact position, thereby forming a toner image onto the surface of the photosensitive drum 50.
Then, the toner image formed on the photosensitive drums 50 is transferred to the sheet S while the sheet S fed onto the conveyer belt 73 passes between the photosensitive drum 50 and the transfer roller 74. After that, the sheet S passes between the heat roller 81 and the pressure roller 82, and the toner image is thermally fixed to the sheet S. The sheet S is then discharged onto the discharging tray 13 by the conveying rollers 15 and the discharge rollers 16.
Next, a structure for driving and stopping the developing rollers 61, and a structure for moving the developing rollers 61 to contact and separate from the corresponding photosensitive drums 50 will be described. As illustrated in
The motor 3 is configured to drive the developing rollers 61 and cams 150 (150Y, 150M, 150C and 150K those described later) of the transfer mechanism 5. The motor 3 is a motor that can make forward rotation and reverse rotation. In the present embodiment, a rotational direction of the motor 3 when the image forming apparatus 1 performs an image forming operation will be referred to as “forward rotation”, whereas a rotational direction of the motor 3 opposite the forward rotation will be referred to as “reverse rotation”. The motor 3 includes an output shaft 3A that is driven to rotate. A gear (not illustrated) is coupled to the output shaft 3A. Rotation of the motor 3 is controlled by the controller 2.
The drive transmission mechanism 100 is configured to transmit a driving force of the motor 3 to the developing rollers 61 and the cams 150. As illustrated in
As illustrated in
Each of the coupling gears 117 is in meshing engagement with the corresponding one of the clutches 120, and includes a coupling shaft 119 (see
The driving force of the motor 3 is transmitted to the coupling gear 117Y for the color of yellow through the idle gears 110A, 113A and 115Y and the clutch 120Y. The driving force of the motor 3 is transmitted to the coupling gear 117M for the color of magenta through the idle gears 110A, 113A and 115M and the clutch 120M. The driving force of the motor 3 is transmitted to the coupling gear 117C for the color of cyan through the idle gears 110B, 113B and 115C and the clutch 120C. The driving force of the motor 3 is transmitted to the coupling gear 117K for the color of black through the idle gears 110B, 113B, 115C, 113C and 115K and the clutch 120K. Details of the clutches 120 will be described later.
As illustrated in
The YMC clutch 140A is configured to switch transmission and interruption of the driving force of the motor 3 to switch rotation and halt of each of the cams 150Y, 150M and 150C. The YMC clutch 140A includes a large diameter gear 140L in meshing engagement with the idle gear 132A and a small diameter gear 140S in meshing engagement with the idle gear 133A.
The K clutch 140K is configured to switch transmission and interruption of the driving force of the motor 3 to switch rotation and halt of the cam 150K. The K clutch 140K has a configuration identical to that of the YMC clutch 140A. The K clutch 140K has a large diameter gear 140L in meshing engagement with the idle gear 132B, and the K clutch 140K has a small diameter gear 140S is in meshing engagement with the idle gear 133B.
Each of the YMC clutch 140A and the K clutch 140K is an electromagnetic clutch. These clutches 140A and 140K are switched to its ON state upon energization to cause the large diameter gear 140L and the small diameter gear 140S to be integrally rotated, and are switched to its OFF state upon de-energization to cause the large diameter gear 140L to make idle rotation and the small diameter gear 140S to stop rotation. The YMC clutch 140A and the K clutch 140K are controlled by the controller 2 to be switched between the ON state and the OFF state.
The driving force of the motor 3 is transmitted to the cam 150Y for the color of yellow through the idle gears 110A, 131A and 132A, the YMC clutch 140A, and the idle gears 133A and 134. The driving force of the motor 3 is transmitted to the cam 150M for the color of magenta through the cam 150Y and the idle gear 135. The driving force of the motor 3 is transmitted to the cam 150C for the color of cyan through the 150M and the idle gear 136. Each of the cams 150Y, 150M and 150C starts rotation concurrently upon turning on the YMC clutch 140A, and stops rotation upon turning off the YMC clutch 140A.
The driving force of the motor 3 is transmitted to the cam 150K for the color of black through the idle gears 110B, 131B and 132B, the K clutch 140K, and the idle gears 133B and 137. The black cam 150K starts rotation upon turning on the K clutch 140K, and stops rotation upon turning off the K clutch 140K.
The transfer mechanism 5 is configured to move the developing rollers 61 between the contact positions and the separated positions. Specifically, the transfer mechanism 5 is configured to move each of the developing rollers 61 between the contact position and the separated position upon receipt of the driving force from the motor 3 not only when the motor 3 makes forward rotation but also the motor 3 makes reverse rotation. The transfer mechanism 5 includes the plurality of cams 150 (150Y, 150M, 150C and 150K), and a plurality of cam followers 170 provided in one-to-one correspondence to the plurality of cams 150.
Each of the cams 150 is rotatable to move the corresponding one of the developing rollers 61 between the contact position and the separated position. As illustrated in
The first cam portion 152 is configured to move the developing roller 61 between the contact position and the separated position, and protrudes from one surface of the disc portion 151 in the axial direction of the developing roller 61. The first cam portion 152 has an end face functioning as a cam surface 152F. The cam surface 152F includes a first holding surface F11, a second holding surface F12, a first guide surface F13, and a second guide surface F14.
The first holding surface F11 is a surface for holding the cam follower 170 at its standby position (described later; see
The second cam portion 153 is configured to switch transmission and interruption of the driving force by the corresponding clutch 120 in cooperation with a regulation member 160 (described later). The second cam portion 153 protrudes from a surface of the disc portion 151 opposite the surface on which the first cam portion 152 is provided in the axial direction of the developing roller 61. The second cam portion 153 has a generally arcuate shape as viewed in the axial direction.
The first cam portion 152 and the second cam portion 153 are formed integrally with the disc portion 151. With this configuration, the second cam portion 153 is rotatable together with the first cam portion 152.
The counterpart detection portion 154 is configured to indicate a phase or rotational position of the cam 150. The counterpart detection portion 154 is positioned radially inward of the first cam portion 152, and protrudes in the axial direction of the developing roller 61 from the disc portion 151. The counterpart detection portions 154 of the cam 150C for the color of cyan and the cam 150K for the color of black are configured to be detected by separation sensors 4C and 4K (described later), respectively.
As illustrated in
Referring back to
The contact portion 172 can contact the cam surface 152F of the first cam portion 152, and extends from the slide shaft portion 171. The cam follower 170 is slidingly movable between the protruding position illustrated in
As illustrated in
As illustrated in
Each of the counterpart abutment portions 94 is a roller rotatable about an axis extending in an up-down direction. A slide member 64 (described later) of the corresponding developing cartridge 60 can abut against the counterpart abutment portions 94. Each of the pressure members 95 is urged rearward by a spring 95A. When the developing cartridge 60 has been attached to the support member 90, the pressure members 95 press the developing cartridge 60 to move the developing roller 61 to be brought into contact with the corresponding photosensitive drum 50, i.e., to move the developing roller 61 to the contact position.
The developing cartridge 60 includes a casing 63 configured to accommodate therein toner, and the slide member 64. As the slide member 64 is pressed by the cam follower 170, the slide member 64 is slidingly movable relative to the casing 63 in the axial direction of the developing roller 61. The slide member 64 includes a shaft 191 supported by the casing 63 so as to be slidingly movable, a first abutment member 192 connected to one end of the shaft 191, and a second abutment member 193 connected to another end of the shaft 191.
The first abutment member 192 has a pressure receiving surface 192A and a sloped surface 192B inclined relative to the axial direction. The second abutment member 193 has a sloped surface 193B inclined in the same way as the sloped surface 192B. The pressure receiving surface 192A is a surface to be pressed by the cam follower 170. The sloped surfaces 192B and 193B are brought into abutment with the counterpart abutment portions 94, respectively, in response to movement in the axial direction of the slide member 64 pressed by the cam follower 170 to urge the developing cartridge 60 in a direction perpendicular to the axial direction, thereby moving the developing roller 61 away from the corresponding photosensitive drum 50 to the separated position. A spring 194 is interposed between the first abutment member 192 and the casing 63 to urge the slide member 64 leftward.
As illustrated in
Each of the separation sensors 4C and 4K includes a light emitting portion configured to emit a detection light and a light receiving portion configured to receive the detection light emitted from the light emitting portion. In a state where the counterpart detection portion 154 of the corresponding cam 150C or 150K is positioned between the light emitting portion and the light receiving portion to block the detection light so that the light receiving portion cannot receive the detection light, each of the separation sensors 4C and 4K outputs a signal to the controller 2. On the other hand, in a state where the counterpart detection portion 154 is displaced from the path of the detection light so that the light receiving portion can receive the detection light, each of the separation sensors 4C and 4K does not output a signal to the controller 2.
Note that the cams 150Y and 150M have parts having shapes the same as that of the counterpart detection portion 154 of the cams 150C and 150K. However, any separation sensors for the parts in the cams 150Y and 150K are not provided, and therefore, the parts do not function as the counterpart detection portion 154 does.
Next, the configuration of the clutches 120 will be described in detail.
Each of the clutches 120 is configured to transmit a driving force of the motor 3 to the corresponding one of the developing rollers 61. Specifically, each of the clutches 120 is switchable between a transmission state (a state illustrated in
Each of the clutches 120 includes a planetary gear mechanism 200 and the regulation member 160.
As illustrated in
Turning back to
The input element 210 is an element configured to receive the driving force of the motor 3, and includes the ring gear 211 and an input gear 212. The ring gear 211 is an internal gear which is an array of gear teeth provided on an inner periphery thereof, and the input gear 212 is provided on an outer periphery of the ring gear 211. The input gear 212 is a part into which the driving force of the motor 3 is inputted, and is in meshing engagement with the corresponding idle gear 115 (see
The output element 220 is configured to output the driving force toward the developing roller 61, and includes the carrier 221 and an output gear 222 provided on an outer periphery of the carrier 221. The carrier 221 includes four shaft portions 221A rotatably supporting the respective planetary gears 241. The output gear 222 is a part that can output the driving force toward the developing roller 61, and is in meshing engagement with the corresponding coupling gear 117 (see
The input element 210 and the output element 220 are positioned adjacent to each other in an axial direction of the planetary gear mechanism 200. The input element 210 and the output element 220 are positioned at the same side of a part (a rotary disc 232 which is described later) of the transmission element 230 in the axial direction of the planetary gear mechanism 200.
The transmission element 230 is configured to allow the driving force to be transmitted from the input element 210 to the output element 220 when rotation thereof is restricted, and to interrupt transmission of the driving force when the rotation is not restricted. The transmission element 230 includes the sun gear 231 serving as a gear part, the rotary disc 232 rotatable integrally with the sun gear 231, and a pawl 233.
The sun gear 231 is a spur gear. The pawl 233 is provided at an outer periphery of the rotary disc 232 to protrude therefrom. One surface of the pawl 233 extends generally perpendicularly to a rotational direction of the transmission element 230, and the other surface of the pawl 233 extends continuously with the outer periphery the transmission element 230 in the rotational direction of the transmission element 230. The single pawl 233 is provided in the transmission element 230.
The four planetary gears 241 are provided to be rotatably supported by respective shaft portions 221A of the carrier 221. The planetary gears 241 are spur gears, and are positioned radially outward of the sun gear 231 so as to surround the sun gear 231 and radially inward of the ring gear 211. The sun gear 231 and the planetary gears 241 are in meshing engagement with each other. Further, the ring gear 211 is in meshing engagement with the planetary gears 241.
When rotation of the transmission element 230 is restricted, the planetary gear mechanism 200 becomes its transmission state where the driving force inputted into the input gear 212 can be transmitted to the output gear 222. On the other hand, the planetary gear mechanism 200 becomes its interruption state where the driving force inputted into the input gear 212 cannot be transmitted to the output gear 222 when the transmission element 230 can be rotated. When a driving force is inputted into the input gear 212 while the planetary gear mechanism 200 is in the interruption state and a load is applied to the output gear 222, the output element 220 cannot be rotated whereas the transmission element 230 makes idle rotation.
As illustrated in
The first lever 161 is pivotally movable about the pivot axis X2 of the support shaft 102A, and can contact the second cam portion 153. The first lever 161 includes a rotary base portion 161A formed with a hole 161B into which the support shaft 102A is inserted, a first arm 161C extending from the rotary base portion 161A, and a protrusion 161D protruding from the rotary base portion 161A in a direction opposite a direction in which the first arm 161C extends.
As illustrated in
The second lever 162 is pivotally movable about the pivot axis X2 to be engageable with the transmission element 230. The second lever 162 includes a rotary base portion 162A formed with a hole 162B into which the support shaft 102A is inserted, a second arm 162C extending from the rotary base portion 162A, a stop portion 162D, and a spring hook 162E.
The stop portion 162D protrudes from the second arm 162C in the extending direction of the pivot axis X2. As illustrated in
The spring 163 is a torsion spring and urges the first lever 161 in a direction in which the protrusion 161D abuts against the stop portion 162D (the clockwise direction in
As illustrated in
Hence, the spring 169 urges the second lever 162 in the clockwise direction in
The regulation member 160 is pivotally movable between a regulating position (a position illustrated in
The clutch 120 is in the transmission state while the regulation member 160 is positioned at the regulating position, and is in the interruption state while the regulation member 160 is positioned at the non-regulating position.
Further, when the motor 3 makes reverse rotation to rotate the cam 150 in the counterclockwise direction in
The controller 2 is configured to control overall operations performed in the image forming apparatus 1. The controller 2 includes CPU, ROM, RAM, and input/output unit, and etc., and performs various processing by executing various programs stored in advance. Specifically, the controller 2 is configured to control rotation of the motor 3, and to control ON/OFF state of the YMC clutch 140A and the K clutch 140K to control operation of the cams 150 to thus control rotation of the developing rollers 61 and contact and separation of the developing rollers 61 relative to the corresponding photosensitive drums 50.
An example of processing performed by the controller 2 will be described. In a standby state of the image forming apparatus 1 prior to image forming operation, all of the developing rollers 61 are at their respective separated positions. At this time, each cam follower 170 is at the protruding position where the contact portion 172 is in contact with the second holding surface F12 of the cam 150 as illustrated in
In order to perform image forming operation upon input of a print job, the controller 2 controls the motor 3 to start forward rotation, and at the same time, controls the YMC clutch 140A and the K clutch 140K to be switched to the ON state to rotate the cam(s) 150 in the clockwise direction in
As a result, the cam follower 170 is slidingly moved from the protruding position to the standby position by the urging force of the springs 176 and 194, thereby causing the developing roller 61 to be moved from the separated position to the contact position. The controller 2 controls the YMC clutch 140A and the K clutch 140K to be switched to the OFF state to stop rotation of the cam(s) 150 when the developing roller 61 has been moved to the contact position.
When the developing operation by the developing roller 61 is completed, the controller 2 controls the YMC clutch 140A and the K clutch 140K to be switched to the ON state to again rotate the cam(s) 150. Hence, the contact portion 172 guided by the first holding surface F11 is then slidingly moved on the first guide surface F13, and is brought into contact with the second holding surface F12 as illustrated in
As a result, the cam follower 170 is slidingly moved from the standby position to the protruding position against the urging force of the springs 176 and 194, whereby the developing roller 61 is moved from the contact position to the separated position. Then, the controller 2 controls the YMC clutch 140A and the K clutch 140K to be switched to the OFF state to stop the rotation of the cam(s) 150 upon receiving signals outputted from the separation sensors 4C and 4K.
In the meantime, when the opened front cover (see
During the rotation of the cam 150 in the counterclockwise direction, the contact portion 172 guided by the first holding surface F11 is then slidingly moved on the second guide surface F14, and is brought into contact with the second holding surface F12. Accordingly, the cam follower 170 is moved from the standby position to the protruding position to move the developing roller 61 from the contact position to the separated position.
Thereafter, the contact portion 172 guided on the second holding surface F12 is slidingly moved on the first guide surface F13, and is again brought into contact with the first holding surface F11 so that the cam follower 170 is moved from the protruding position to the standby position, thereby moving the developing roller 61 from the separated position to the contact position.
After the cams 150 stop rotating, the controller 2 controls the motor 3 to make forward rotation and controls the YMC clutch 140A and the K clutch 140K to be switched to the ON to start rotation of the cams 150. Then, the controller 2 controls the YMC clutch 140A and the K clutch 140K to be switched to the OFF state to stop the rotation of the cams 150 when each of the separation sensors 4C and 4K outputs a signal. Accordingly, the developing rollers 61 can be positioned at their separated positions while the image forming apparatus 1 is in the standby state.
As illustrated in
Note that, in
As illustrated in
Here, the input gear 212 and the output gear 222 are disposed such that a direction in which the first thrust force F1 is applied and a direction in which the second thrust force F2 is applied are opposite to each other. Specifically, the input gear 212 is configured such that the first thrust force F1 is directed toward the output element 220, and the output gear 222 is configured such that the second thrust force F2 is directed toward the input element 210 in the present embodiment. An extending direction in which the gear teeth of the input gear 212 are elongated is the same as an extending direction in which the gear teeth of the output gear 222 are elongated. Note that, since the input gear 212 and the output gear 222 are helical gears, the extending direction of the gear teeth of the input gear 212 and the output gear 222 are inclined relative to the axial direction of the planetary gear mechanism 200 (i.e., the rotation axis X1). In other words, the input gear 212 and the output gear 222 are helical gears of the same hand.
The meshing engagement between the coupling gear 117 and the output gear 222 generates a third thrust force F3 applied to the coupling gear 117. Here, the coupling gear 117 is configured such that the third thrust force F3 is directed toward the first plate 101. The extending direction of the gear teeth of the output gear 222 and an extending direction in which the gear teeth of the coupling gear 117 are elongated are opposite to each other. The extending direction of the coupling gear 117 is also inclined relative to the axial direction of the planetary gear mechanism 200. In other words, the output gear 222 and the coupling gear 117 are helical gears of different hand.
The coupling gear 117 is an example of a third helical gear, and the first plate 101 is an example of a sheet metal.
In the image forming apparatus 1 according to the above-described embodiment, the input gear 212 of the input element 210 into which the driving force of the motor 3 is inputted and the output gear 222 of the output element 220 for outputting the driving force toward the developing roller 61 are helical gears. Hence, rotational unevenness of the input element 210 and the output element 220 can be restrained, thereby attaining stabilized rotations of the input element 210 and the output element 220.
Further, as illustrated in
Here, assuming that a first thrust force F9 (indicated by two-dotted chain line in FIG. 12) generated by meshing engagement between the idle gear 115 and the input gear 212 and applied to the input gear 212 and the second thrust force F2 applied to the output gear 222 were directed in the same direction (toward the transmission element 230 in
Further, as illustrated in
With such a structure, if the first thrust force F9 were generated between the idle gear 115 and the input gear 212 and applied to the input gear 212, a portion in which the input gear 212 is in meshing engagement with and the idle gear 115 were urged upward in
In contrast, since the first thrust force F1 and the second thrust force F2 are directed in directions opposite to each other in the present embodiment, the transmission element 230 is not pressed by both the input element 210 and the output element 220.
Further, in the present embodiment, the first thrust force F1 and the second thrust force F2 are mutually canceled, since the first thrust force F1 is directed toward the output element 220 whereas the second thrust force F2 is directed toward the input element 210. Specifically, since the extending direction of the gear teeth of the input gear 212 is the same as the extending direction of the gear teeth of the output gear 222, the first thrust force F1 and the second thrust force F2 can be directed in directions opposite to each other. Hence, the first thrust force F1 and the second thrust force F2 are canceled by each other.
With this configuration, the transmission element 230 is not pressed by the input element 210 and the output element 220. Further, because of the mutual cancelation of the first thrust force F1 and the second thrust force F2, inclination of the input element 210 and the output element 220 relative to the rotation axis X1 can further be restrained, and accordingly, stabilized driving of the planetary gear mechanism 200 can further be secured.
Further, since the third thrust force F3 applied to the coupling gear 117 is directed toward the first plate 101, the third thrust force F3 can urge the coupling gear 117 toward the first plate 101, thereby stably positioning the coupling gear 117 in the axial direction.
Further, since the sun gear 231 and the planetary gears 241 are spur gears and the ring gear 211 is the internal gear in meshing engagement with these spur gears, the ring gear 211 (the input element 210), the carrier 221 (the output element 220) supporting the planetary gears 241, and the sun gear 231 (the transmission element 230) can be easily assembled together. Hence, the planetary gear mechanism 200 can be easily assembled.
Further, the roller to which the driving force is transmitted from the planetary gear mechanism 200 is the developing roller 61. Therefore, stable driving of the planetary gear mechanism 200 can lead to stable rotation of the developing roller 61. As a result, stable developing operation can be performed by the developing roller 61, thereby improving a quality of an image formed in the image forming apparatus 1.
While the description has been made in detail with reference to the embodiment, it would be apparent to those skilled in the art that various changes and modifications may be made thereto.
For example, in the above-described embodiment, the transmission element 230 includes the single pawl 233. Instead, the transmission element 230 may include a plurality of pawls.
Further, in the above-described embodiment, the input gear 212 (the first helical gear) is configured such that the first thrust force F1 is directed toward the output element 220, and the output gear 222 (the second helical gear) is configured such that the second thrust force F2 is directed toward the input element 210. As a modification, the first helical gear may be configured such that the first thrust force F1 is a direction in a direction away from the output element 220, and the second helical gear may be configured such that the second thrust force F2 is directed in a direction away from the input element 210.
Further, while the regulation member 160 is pivotally movable between the regulating position and the non-regulating position in the above-described embodiment, the regulation member 160 may be configured to be slidingly movable between the regulating position and the non-regulating position.
Further, in the image forming apparatus 1 according to the above-described embodiment, the developing roller 61 serves as a roller. However, any rollers other than the developing roller in the image forming apparatus 1 may serve as a roller. For example, a photosensitive drum, a supply roller for supplying toner to the developing roller, a charge roller for charging the photosensitive drum, a cleaning roller for collecting residual toner from the photosensitive drum, a feed roller (a pick-up roller) for feeding a sheet from a sheet tray, and a conveyer roller for conveying a sheet can be employed as a roller.
Further, while the sun gear 231 and the planetary gears 241 are spur gears, and the ring gear 211 is an internal gear in the above-described embodiment, the sun gear and the planetary gears may be helical gears, and the ring gear may be an helical internal gear instead.
Further, in the above-described embodiment, the transmission element 230 includes the sun gear 231, the input element 210 includes the ring gear 211, and the output element 220 includes the carrier 221. However, other combinations may be conceivable.
Further, while both the input gear 212 and the output gear 222 are right-hand helical gears in the above-described embodiment, the input gear 212 and the output gear 222 may be left-hand helical gears instead. In other words, hand of the input gear 212 and the output gear 222 is arbitrary as long as these input gear 212 and output gear 222 are helical gears of the same hand.
Further, according to the above-described embodiment, the image forming apparatus 1 is a color printer that can form an image using toners of four colors. However, an image forming apparatus of the present disclosure may employ toners of three colors or not less than five colors for forming a color image. Alternatively, a monochromatic printer that forms an image using toner of single color is also available as the image forming apparatus of the disclosure. Further, not only a printer, but also a multifunction peripheral and a copying machine are available as the image forming apparatus of the present disclosure.
Further, the parts and components employed in the above-described embodiment and modifications can be implemented combined as appropriate.
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JP2019-237868 | Dec 2019 | JP | national |
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