This application claims priority from Japanese Patent Application No. 2017-131195 filed Jul. 4, 2017. The entire content of the priority application is incorporated herein by reference.
This disclosure relates to an image forming apparatus.
Conventionally, an image forming apparatus including a main casing, a first cartridge that is mounted on the main casing, and a second cartridge that is mounted on the main casing independently from the first cartridge is known.
The main casing has a first guide guiding the first cartridge and a second guide guiding a second cartridge.
According to one aspect, this specification discloses an image forming apparatus. The image forming apparatus includes a main casing, a first cartridge, and a second cartridge. The first cartridge is configured to be mounted on the main casing. The second cartridge is configured to be mounted on the main casing independently from the first cartridge. The main casing includes a first guide, a second guide, and a third guide. The first guide is configured to guide the first cartridge when the first cartridge is mounted onto the main casing. The first guide is located in the main casing. The second guide is configured to guide the second cartridge when the second cartridge is mounted onto the main casing. The second guide is located in the main casing. The third guide is located at an upstream side of the first guide in a first mounting direction that is a direction in which the first cartridge is guided by the first guide when the first cartridge is mounted onto the main casing. The third guide is configured to guide the first cartridge toward the first guide when the first cartridge is mounted onto the main casing. The third guide is configured to move relative to the second guide between a first protruding position at which the third guide protrudes to outside the main casing and a first accommodated position at which the third guide is accommodated in the main casing.
Embodiments in accordance with this disclosure will be described in detail with reference to the following figures wherein:
In the image forming apparatus, when the first cartridge and the second cartridge are removed from the main casing, a user cannot easily understand which one of the first guide and the second guide is fitted in one of the first guide and the second guide.
For this reason, the user easily erroneously mounts the first cartridge and the second cartridge onto the main casing.
Thus, it is an example of an object of the disclosure to provide an image forming apparatus which suppresses erroneous mounting of the first cartridge and the second cartridge onto the main casing.
An overview of an image forming apparatus 1 will be described while referring to
The image forming apparatus 1 includes a main casing 2, a first cartridge 3, and a second cartridge 4. The main casing 2 has an opening 2A to mount the first cartridge 3 and the second cartridge 4 onto the main casing 2 and an internal space 2B communicating with the opening 2A. The opening 2A is commonly used when the first cartridge 3 is mounted onto the main casing 2 and when the second cartridge 4 is mounted onto the main casing 2. The internal space 2B accommodates the first cartridge 3 and the second cartridge 4 therein.
1.1 First Cartridge 3
The first cartridge 3 is configured to be mounted on the main casing 2. The first cartridge 3 is accommodated in the internal space 2B through the opening 2A when being mounted onto the main casing 2.
1.2 Second Cartridge 4
The second cartridge 4 is configured to be mounted on the main casing 2 independently from the first cartridge 3. The second cartridge 4 is accommodated in the internal space 2B through the opening 2A when being mounted onto the main casing 2.
1.3 Main Casing 2
The main casing 2 includes a cover 2C, a first guide 5, a second guide 6, and a third guide 7.
1.3.1 Cover 2C
The main casing 2 is configured to move between an open position (see
1.3.2 First Guide 5
The first guide 5 guides the first cartridge 3 when the first cartridge 3 is mounted onto the main casing 2. The first guide 5 is located in the main casing 2.
1.3.3 Second Guide 6
The second guide 6 guides the second cartridge 4 when the second cartridge 4 is mounted onto the main casing 2. The second guide 6 is located in the main casing 2.
1.3.4 Third Guide 7
A third guide 7 is configured to move relative to the second guide 6 between a first protruding position (see
An image forming apparatus 10 according to a first embodiment will be described while referring to
As shown in
2.1 Details of First Cartridge 3
The first cartridge 3 is a drum cartridge. The first cartridge 3 includes a photosensitive drum 17, and a charging roller 18.
The photosensitive drum 17 is configured so that a toner image is formed on a surface of the photosensitive drum 17. The photosensitive drum 17 is rotatable around a rotation axis 17A extending in a width direction. The width direction intersects both the first mounting direction and the upper-lower direction. Preferably, the width direction is perpendicular to both the first mounting direction and the upper-lower direction. The photosensitive drum 17 has a drum shaft 17B extending along an axis line 17A. The photosensitive drum 17 need only be rotatable about the axis line 17A and need not have the drum shaft 17B.
The charging roller 18 is configured to charge the surface of the photosensitive drum 17. The charging roller 18 contacts the surface of the photosensitive drum 17.
2.2 Details of Second Cartridge 4
The second cartridge 4 is a developing cartridge. The second cartridge 4 stores toner. The second cartridge 4 includes a developing roller 19 and a supply roller 20.
The developing roller 19 is configured to supply toner to the photosensitive drum 17. The developing roller 19 contacts the surface of the photosensitive drum 17 in a state where the first cartridge 3 and the second cartridge 4 are mounted on the main casing 2. The developing roller 19 may be in proximity to the surface of the photosensitive drum 17 with a space therebetween in a state where the first cartridge 3 and the second cartridge 4 are mounted on the main casing 2.
The supply roller 20 is configured to supply the toner in the second cartridge 4 to the developing roller 19. The supply roller 20 is located in the second cartridge 4. The supply roller 20 contacts the surface of the developing roller 19.
2.3 Details of Main Casing 2
The main casing 2 accommodates the laser scan unit 11, the transfer roller 12, the fixing unit 13, the paper feeder 14, and the paper feed tray 15. The internal space 2B is located between the fixing unit 13 and the cover 2C and between the laser scan unit 11 and the transfer roller 12. The main casing 2 has the first guide 5, the second guide 6, the third guide 7, and a pressing member 21.
2.3.1 Details of First Guide 5
The first guide 5 guides the first cartridge 3, when the first cartridge 3 is mounted onto the main casing 2, to a position at which the photosensitive drum 17 contacts the transfer roller 12. The first guide 5 extends in the first mounting direction. The first guide 5 is located between the laser scan unit 11 and the second guide 6 in the upper-lower direction. In other words, the first guide 5 is located between the laser scan unit 11 and the second guide 6 in a direction intersecting the first mounting direction and the width direction. As shown in
When the first cartridge 3 is mounted onto the main casing 2, the first guide surface 5A contacts a part of the first cartridge 3 at a downstream side of the second guide surface 5B in the first mounting direction. The part of the first cartridge 3 is, more specifically, the drum shaft 17B (see
When the first cartridge 3 is mounted onto the main casing 2, the second guide surface 5B contacts a part of the first cartridge 3 at a downstream side of a fourth guide surface 23B described later and at an upstream side of the first guide surface 5A in the first mounting direction. The second guide surface 5B is located at the upstream side of the first guide surface 5A in the first mounting direction. The second guide surface 5B is continuous with the first guide surface 5A. More specifically, the second guide surface 5B is continuous with an inner side end of the first guide surface 5A in the width direction. The inner side in the width direction is a side close to the first cartridge 3 in the width direction in a state where the first cartridge 3 is accommodated in the main casing 2. The outer side in the width direction is a side distant from the first cartridge 3 in the width direction in a state where the first cartridge 3 is accommodated in the main casing 2. The second guide surface 5B has a second width W2 shorter than the first width W1.
2.3.2 Details of Second Guide 6
As shown in
2.3.3 Third Guide 7
As shown in
The guide rib 23 is located at a lower end of the third guide 7. The guide rib 23 protrudes from an inner surface 7A of the third guide 7. The guide rib 23 has the third guide surface 23A and the fourth guide surface 23B. More specifically, the third guide 7 has the third guide surface 23A and the fourth guide surface 23B.
When the first cartridge 3 is mounted onto the main casing 2, the third guide surface 23A contacts a part of the third cartridge 3 at an upstream side of the fourth guide surface 23B in the first mounting direction. The third guide surface 23A extends in the first mounting direction and extends in the width direction. The third guide surface 23A has a third width W3.
When the first cartridge 3 is mounted onto the main casing 2, the fourth guide surface 23B contacts a part of the first cartridge 3 at a downstream side of the third guide surface 23A and at an upstream side of the second guide surface 5B in the first mounting direction. The fourth guide surface 23B is located in the first mounting direction on the downstream side of the third guide surface 23A. The fourth guide surface 23B is continuous with the third guide surface 23A. More specifically, the fourth guide surface 23B is continuous with the outer side end of the third guide surface 23A in width direction. The fourth guide surface 23B is located at a position different from the second guide surface 5B in the width direction in a state where the third guide 7 is located at the first protruding position. In this manner, the fourth guide surface 23B is located outside the second guide surface 5B in the width direction in a state where the third guide 7 is located at the first accommodated position. In other words, the fourth guide surface 23B is located at an opposite side of the first cartridge 3 with respect to the second guide surface 5B in the width direction in a state where the first cartridge 3 is accommodated in the main casing 2. The fourth guide surface 23B extends in the first mounting direction and extends in the width direction. The fourth guide surface 23B has a fourth width W4 shorter than the third width W3. The fourth guide surface 23B is continuous with the second guide surface 5B in the first mounting direction in a state where the third guide 7 is located at the first protruding position. In this case, the fourth guide surface 23B and the second guide surface 5B may be substantially continuous with each other as long as the fourth guide surface 23B and the second guide surface 5B can pass (hand over) a part of the first cartridge 3 to each other in the first mounting direction. More specifically, the fourth guide surface 23B and the second guide surface 5B may be separated from each other at a small interval enough to pass a part of the first cartridge 3 to each other in the first mounting direction. Preferably, the fourth guide surface 23B is located at a position different from the second guide surface 5B in the width direction, and the fourth guide surface 23B is continuous with the second guide surface 5B without an interval, in a state where the third guide 7 is located at the first protruding position. In this manner, the third guide 7 and the first guide 5 are continuous with each other in the first mounting direction in a state where the third guide 7 is located at the first protruding position.
The boss 24 protrudes from an outer surface 7B of the third guide 7. The boss 24 extends in the width direction. The boss 24 has a columnar shape. The boss 24 is fitted in an elongated hole 25 in the recessed part 22A. The elongated hole 25 extends in the first mounting direction. The boss 24 is fitted in the elongated hole 25 to enable the third guide 7 to move in the first mounting direction.
2.3.4 Pressing Member 21
The pressing member 21 presses the third guide 7 located at the first accommodated position toward the first protruding position. More specifically, the pressing member 21 is elastically deformed in the moving direction of the third guide 7. More specifically, the pressing member 21 is a spring. The pressing member 21 extends in the moving direction of the third guide 7. The pressing member 21 contacts the boss 24. The pressing member 21 is compressed in the moving direction of the third guide 7 in a state where the third guide 7 is located at the first accommodated position. The pressing member 21 presses the boss 24 by elastic force while being compressed. The pressing member 21 presses the boss 24 to press the third guide 7 toward the first protruding position in a state where the third guide 7 is located at the first accommodated position.
2.4 Laser Scan Unit 11, Transfer Roller 12, Fixing Unit 13, Paper Feeder 14, Paper Feed Tray 15, and Paper Discharge Tray 16
As shown in
2.5 Mounting of First Cartridge 3 and Second Cartridge 4
Mounting of the first cartridge 3 and the second cartridge 4 onto the main casing 2 will be described below. The second cartridge 4 is mounted onto the main casing 2 after the first cartridge 3 is mounted onto the main casing 2.
In order to mount the first cartridge 3 and the second cartridge 4 onto the main casing 2, as shown in
At this time, the cover 2C is located at the open position, and the third guide 7 moves relative to the second guide 6 and is located at the first protruding position.
In this manner, the user can realize that the first cartridge 3 should be fitted in the third guide 7, not in the second guide 6. This is an effect obtained because the third guide 7 protrudes from the internal space 2B and also an effect obtained because the third guide 7 moves. This is because the user tends to pay attention to a moving object.
When the user fits the first cartridge 3 in the third guide 7 and presses the first cartridge 3 toward the internal space 2B of the main casing 2, the first cartridge 3 is guided by the third guide 7, guided by the first guide 5, and, as shown in
In this manner, the mounting of the first cartridge 3 onto the main casing 2 is completed.
When the user fits the second cartridge 4 in the second guide 6 and presses the second cartridge 4 toward the internal space 2B of the main casing 2, as shown in
In this manner, the mounting of the second cartridge 4 onto the main casing 2 is completed.
Thereafter, when the user locates the cover 2C at a closed position, the cover 2C contacts the third guide 7 so as to move the third guide 7 relative to the second guide 6 and locate the third guide 7 at the first accommodated position, and to locate the cover 2C at the closed position.
In this manner, the mounting of the first cartridge 3 and the second cartridge 4 onto the main casing 2 is completed.
2.6 Operations and Advantageous Effects
According to the image forming apparatus 10, as shown in
In this manner, in comparison with a case in which any one of the first cartridge 3 and the second cartridge 4 is fitted in any one of the first guide 5 and the second guide 6, a user is prevented from erroneously fitting the first cartridge 3 in the second guide 6 and from erroneously fitting the second cartridge 4 in the second guide 6 before fitting the first cartridge 3 in the first guide 5.
As a result, the first cartridge and the second cartridge can be mounted on the main casing correctly.
When the user understands that the second cartridge 4 should be mounted onto the main casing 2 after the first cartridge 3 is mounted onto the main casing 2, by locating the third guide 7 at the first protruding position, the user can recognize that the first cartridge 3 should be fitted in the third guide 7.
In this case, the user can mount the second cartridge 4 onto the main casing 2 through the second guide 6, after mounting the first cartridge 3 onto the main casing 2 through the third guide 7 and the first guide 5.
As a result, the first cartridge and the second cartridge can be prevented from being erroneously mounted onto the main casing.
An image forming apparatus 30 according to a second embodiment will be described while referring to
As shown in
As shown in
A detailed structure of an image forming apparatus 30 according to the second embodiment will be described.
3.1 Details of Main Casing 2
As shown in
3.1.1 First Coupling Member 32
The first coupling member 32 is coupled to the third guide 7 and coupled to one end of the link member 35. The first coupling member 32 is configured to move between a first position (see
The rib 36 contacts a boss 52 (see
As shown in
As shown in
The boss 24 of the third guide 7 is fitted in the elongated hole 38. The elongated hole 38 is located at an upstream side with respect to the rib 36 in the first mounting direction. The elongated hole 38 is located away from the rib 36 in the first mounting direction. The elongated hole 38 extends in the first mounting direction.
As shown in
3.1.2 Second Pressing Member 33
As shown in
3.1.3 Details of Third Guide 7
As shown in
3.1.4 Details of Second Guide 6
As shown in
When the second cartridge 4 is mounted onto the main casing 2, the guide surface 6A contacts a part of the second cartridge 4 at a downstream side of the guide surface 6B in the second mounting direction. More specifically, the part of the second cartridge 4 is a boss 63 (see
When the second cartridge 4 is mounted onto the main casing 2, the guide surface 6B contacts a part of the second cartridge 4 at a downstream side of a guide surface 48B described later and an upstream side of the guide surface 6A in the second mounting direction. The guide surface 6B is located at the upstream side of the guide surface 6A in the second mounting direction. The guide surface 6B is continuous with the guide surface 6A. More specifically, the guide surface 6B is continuous with an inner side end of the guide surface 6A in the width direction. The guide surface 6B has a width W6 shorter than the width W5.
3.1.5 Second Coupling Member 34
As shown in
The fourth pressing member 42 presses the fourth guide 31 (see
The boss 49 (see
As shown in
3.1.6 Link Member 35
As shown in
More specifically, as shown in
In this manner, as shown in
When the first cartridge 3 is removed from the main casing 2, the first coupling member 32 moves from the second position to the first position, and the link member 35 rotationally moves to cause the second coupling member 34 to move from the third position to the fourth position. At this time, the first coupling member 32 moves from the second position to the first position to cause the third guide 7 to move from the first accommodated position to the first protruding position. The second coupling member 34 moves from the third position to the fourth position to cause the fourth guide 31 to move from the second protruding position to the second accommodated position. That is, when the first cartridge 3 is removed from the main casing 2, the link member 35 moves the third guide 7 and the fourth guide 31 in an interlocking manner through the first coupling member 32 and the second coupling member 34.
As shown in
The rotational shaft 45 is rotationally supported by the main casing 2. The rotational shaft 45 extends in the width direction. The rotational shaft 45 has a columnar shape. The link member 35 is configured to rotationally move about the rotational shaft 45. That is, the link member 35 is configured to rotationally move about an axis line extending in the width direction.
The first boss 46 is located at one end of the link member 35. The first boss 46 extends in the width direction. The first boss 46 has a columnar shape. The first boss 46 is fitted in the elongated hole 39 of the first coupling member 32.
The second boss 47 is located at the other end of the link member 35. The second boss 47 extends in the width direction. The second boss 47 has a columnar shape. The second boss 47 is fitted in the elongated hole 44 of the second coupling member 34.
3.1.7 Details of Fourth Guide 31
As shown in
The guide rib 48 is located at the lower end of the fourth guide 31. The guide rib 48 protrudes from the inner surface 31A of the fourth guide 31. The guide rib 48 has the guide surface 48A and the guide surface 48B.
When the second cartridge 4 is mounted onto the main casing 2, the guide surface 48A contacts a part of the second cartridge 4 at an upstream side of the guide surface 48B in the second mounting direction. The guide surface 48A extends in the second mounting direction and extends in the width direction. More specifically, the guide surface 48A slants with respect to the guide surface 6A of the second guide 6. The guide surface 48A slants in a direction away from the third guide 7 toward the upstream side of the second mounting direction. The guide surface 48A slants downward toward the upstream side of the second mounting direction. The guide surface 48A has a width W7.
When the second cartridge 4 is mounted onto the main casing 2, the guide surface 48B contacts a part of the second cartridge 4 at the downstream side of the guide surface 48A and an upstream side of the guide surface 6B in the second mounting direction. The guide surface 48B is located at the downstream side of the guide surface 48A in the second mounting direction. The guide surface 48B is continuous with the guide surface 48A. More specifically, the guide surface 48B is continuous with an outer side end of the guide surface 48A in the width direction. The guide surface 48B is located outside of the guide surface 6B in the width direction in a state where the fourth guide 31 is located at the second accommodated position. More specifically, the guide surface 48B is located at a position different from the guide surface 6B in the width direction. The guide surface 48B extends in the second mounting direction and extends in the width direction. The guide surface 48B has a width W8 shorter than the width W7. The guide surface 48B is continuous with the guide surface 6B in the second mounting direction in a state where the fourth guide 31 is located at the second protruding position. In this case, the guide surface 48B and the guide surface 6B need only be substantially continuous with each other in the second mounting direction, such that the guide surface 48B and the guide surface 6B can pass (hand over) the part of the second cartridge 4 to each other.
The boss 49 protrudes from an outer surface 31B of the fourth guide 31. The boss 49 extends in the width direction. The boss 49 has a columnar shape. The boss 49 is fitted in the elongated hole 43 (see
3.2 Details of First Cartridge
As shown in
The drum frame 51 accommodates the photosensitive drum 17 and the charging roller 18.
The boss 52 contacts the rib 36 (see
The handle 53 is attached to the drum frame 51. The handle 53 is configured to rotationally move with respect to the drum frame 51. The handle 53 has a first arm 55, a second arm (not shown), and a grip 56.
The first arm 55 has one end 55A attached to the drum frame 51, an other end 55B located at a position away from the one end, and a contact part 55C. The contact part 55C is located between the one end 55A and the other end 55B. The contact part 55C contacts a rib 54 (see
The second arm (not shown) is located with an interval from the first arm 55 in the width direction. The second arm has the same shape as the first arm 55.
The grip 56 is located between the first arm 55 and the second arm in the width direction. The grip 56 extends in the width direction. The grip 56 has a columnar shape. One end of the grip 56 in the width direction is connected to the first arm 55. The other end of the grip 56 in the width direction is connected to the second arm. In this manner, the grip 56 couples the first arm 55 and the second arm to each other. The grip 56 is located between the contact part 55C and the other end 55B. The grip 56 overlaps the second guide 6 (see
3.3 Details of Second Cartridge 4
As shown in
The developing frame 61 stores toner. The developing frame 61 accommodates the developing roller 19 and the supply roller 20.
The rib 62 contacts the handle 53 of the first cartridge 3 when the second cartridge 4 is mounted onto the main casing 2. The rib 62 is located on an outer surface of the developing frame 61 in the width direction. The rib 62 protrudes from the outer surface of the developing frame 61 in the width direction. The rib 62 has a first contact surface 62A and a second contact surface 62B.
As shown in
As shown in
The boss 63 shown in
3.4 Mounting of First Cartridge 3 and Second Cartridge 4
In the second embodiment, in order to mount the first cartridge 3 and the second cartridge 4 onto the main casing 2, as shown in
At this time, the cover 2C is located at the open position, and the third pressing member 37 moves the third guide 7 relative to the first coupling member 32 to locate the third guide 7 at the first protruding position.
In this manner, the user can recognize that the first cartridge 3 should be fitted in the third guide 7, not in the fourth guide 31.
When the user fits the first cartridge 3 in the third guide 7 and presses the first cartridge 3 in the first mounting direction, the first cartridge 3 is guided by the third guide 7 and then guided by the first guide 5 to move in the first mounting direction.
At this time, as shown in
When the user further presses the first cartridge 3 in the first mounting direction, as shown in
At this time, the first coupling member 32 moves together with the first cartridge 3 while the boss 52 contacts the rib 36, and the first coupling member 32 moves from the first position to the second position against elastic force of the second pressing member 33. When the first coupling member 32 is located at the second position, the third guide 7 is located at the first accommodated position.
At this time, when the first coupling member 32 moves from the first position to the second position, the link member 35 rotationally moves, and the second coupling member 34 moves from the fourth position to the third position. When the second coupling member 34 is located at the third position, the fourth guide 31 is located at the second protruding position.
In this manner, the mounting of the first cartridge 3 onto the main casing 2 is completed, and the user can recognize that the second cartridge 4 should be fitted in the fourth guide 3.
When the user fits the second cartridge 4 in the fourth guide 31 and presses the second cartridge 4 in the second mounting direction, the second cartridge 4 is guided by the fourth guide 31 and then guided by the second guide 6 to move in the second mounting direction.
In this case, the handle 53 of the first cartridge 3 mounted on the main casing 2 overlaps the second guide 6 in the width direction. For this reason, when the second cartridge 4 moves in the second mounting direction, the second cartridge 4 contacts the handle 53. At this time, the first contact surface 62A of the rib 62 of the second cartridge 4 contacts the handle 53.
At this time, as shown in
In this manner, the mounting of the second cartridge 4 onto the main casing 2 is completed.
Thereafter, when the user locates the cover 2C at the closed position, as shown in
In this manner, the mounting of the first cartridge 3 and the second cartridge 4 onto the main casing 2 is completed.
3.5 Operations and Advantageous Effects
Also in the second embodiment, the same operational advantage as in the first embodiment can be obtained.
While the disclosure has been described in detail with reference to the above aspects thereof, it would be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the scope of the claims.
For example, in the first embodiment and the second embodiment described above, the first cartridge 3 is a drum cartridge, and the second cartridge 4 is a developing cartridge. However, the first cartridge 3 is not limited to the drum cartridge, and the second cartridge 4 is not limited to the developing cartridge. For example, the first cartridge 3 may be a process cartridge including a photosensitive drum and a developing unit, and the second cartridge 4 may be a toner cartridge mounted onto the main casing 2 independently from the process cartridge, the toner cartridge storing toner to be supplied to the developing unit.
Number | Date | Country | Kind |
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2017-131195 | Jul 2017 | JP | national |
Number | Name | Date | Kind |
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5508785 | Takahashi et al. | Apr 1996 | A |
20150261179 | Sato | Sep 2015 | A1 |
20170075293 | Fukasawa | Mar 2017 | A1 |
Number | Date | Country |
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H08-095467 | Apr 1996 | JP |
2006-259233 | Sep 2006 | JP |
Number | Date | Country | |
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20190011875 A1 | Jan 2019 | US |