This application claims priority from Japanese Patent Application No. 2023-135073 filed on Aug. 22, 2023. The entire content of the priority application is incorporated herein by reference.
There has been conventionally known an image forming apparatus including a main housing, a drum cartridge, and a toner cartridge.
In such a conventional image forming apparatus, the drum cartridge includes a photosensitive drum, a drum frame, a developing housing, and a developing roller. The toner cartridge is configured to accommodate toner therein. The photosensitive drum is rotatably supported by the drum frame. The developing housing is supported by the drum frame. The developing roller is supported by the developing housing, and is configured to supply toner in the developing housing to the photosensitive drum. The developing housing includes a support part configured to support the toner cartridge. The developing housing has an inlet opening. In a state where the toner cartridge is supported by the support part, toner in the toner cartridge can pass through the inlet opening of the developing housing.
In such a conventional image forming apparatus, there may be a demand for configuring the developing housing that supports the developing roller to be movable relative to the photosensitive drum in order to maintain a pressing force of the developing roller against the photosensitive drum to be constant.
However, since the developing housing supports the toner cartridge in the conventional image forming apparatus, the weight of the toner cartridge may make it difficult to move the developing housing relative to the photosensitive drum.
Thus, it is conceivable to configure only the developing housing to be movable relative to the photosensitive drum while maintaining the toner cartridge to be immovable relative to the photosensitive drum.
In such a structure, toner needs to be stably supplied from the toner cartridge that is immovable relative to the photosensitive drum to the developing housing that is movable relative to the photosensitive drum while restraining leakage of the toner.
In view of the foregoing, it is an object of the present disclosure to provide an image forming apparatus capable of stably supplying toner from a toner cartridge that is immovable relative to a photosensitive drum to a developing housing that is movable relative to the photosensitive drum while restraining the toner from leaking.
In order to attain the above and other objects, the present disclosure provides an image forming apparatus including: a main housing; a first drum cartridge; a second drum cartridge; a first toner cartridge; and a second toner cartridge. The first drum cartridge includes a first photosensitive drum rotatable about a first axis extending in a first direction. The first drum cartridge is attachable to and detachable from the main housing. The second drum cartridge includes a second photosensitive drum rotatable about a second axis extending in the first direction. The second drum cartridge is attachable to and detachable from the main housing. The first drum cartridge and the second drum cartridge are arranged in a second direction crossing the first direction in a state where both the first drum cartridge and the second drum cartridge are attached to the main housing. The first toner cartridge is configured to accommodate toner therein. The first toner cartridge is configured to be coupled to the first drum cartridge in a third direction crossing both the first direction and the second direction. The second toner cartridge is configured to accommodate toner therein. The second toner cartridge is configured to be coupled to the second drum cartridge in the third direction. The first drum cartridge further includes: a first frame; a second frame; a third frame; a developing housing; and a sealing member. The first frame supports one end portion in the first direction of the first photosensitive drum. The second frame supports another end portion in the first direction of the first photosensitive drum. The third frame has a first passage opening configured to allow toner from the first toner cartridge to pass therethrough. The third frame being immovable relative to the first photosensitive drum. The developing housing is configured to accommodate therein toner that has passed through the first passage opening. The developing housing is movable relative to the first photosensitive drum. The sealing member is positioned around and away from the first passage opening. The sealing member seals a gap between the developing housing and the third frame.
In the above structure, the sealing member is positioned around and away from the first passage opening. This structure can restrain toner from contacting the sealing member when the toner is supplied from the first toner cartridge to the first developing housing through the first passage opening, thereby restraining flow of toner from the first toner cartridge toward the first developing housing from being interrupted by the sealing member. As a result, toner can be stably supplied from the first toner cartridge that is immovable relative to the first photosensitive drum to the first developing housing that is movable relative to the first photosensitive drum while restraining toner from leaking from a gap between the developing housing and the third frame.
Hereinafter, one embodiment the present disclosure will be described while referring to the accompanying drawings.
An outline of an image forming apparatus 1 according to the embodiment will be described with reference to
The main housing 2 accommodates therein the sheet accommodating unit 3, the drawer 4, the plurality of drum cartridges 5Y, 5M, 5C, and 5K, the plurality of toner cartridges 6Y, 6M, 6C, and 6K, the exposure unit 7, the transfer unit 8, and the fixing unit 9. The main housing 2 has an opening 21, and includes a cover 22. The opening 21 is formed at one end portion in a second direction of the main housing 2. The second direction will be described later. The cover 22 is movable between a closed position (see
As illustrated in
As illustrated in
The drum cartridge 5Y is attachable to and detachable from the main housing 2. Specifically, in a state where the drawer 4 is at the external position as illustrated in
As illustrated in
The photosensitive drum 51Y is rotatable about a first axis A1 extending in a first direction. The first direction crosses the second direction. In the present embodiment, the first direction is orthogonal to the second direction.
The charge roller 52Y is configured to charge an outer circumferential surface of the photosensitive drum 51Y. Note that the image forming apparatus 1 may employ a scorotron charger instead of the charge roller 52Y.
The developing housing 53Y is configured to accommodate toner therein. The developing housing 53Y supports the developing roller 54Y.
The developing roller 54Y is configured to supply toner in the developing housing 53Y to the photosensitive drum 51Y. The developing roller 54Y contacts the photosensitive drum 51Y. The developing roller 54Y may be configured to separate from the photosensitive drum 51Y. The developing roller 54Y is rotatable about a developing axis A2 extending in the first direction. The developing roller 54Y has a solid cylindrical shape.
Each of the drum cartridges 5M, 5C, and 5K has a structure the same as that of the drum cartridge 5Y. Hence, a detailed description as to the drum cartridges 5M, 5C, and 5K will be omitted. The drum cartridge 5M includes a photosensitive drum 51M, and a charge roller 52M. The photosensitive drum 51M is rotatable about a second axis All extending in the first direction. The drum cartridge 5M is attachable to and detachable from the main housing 2. In a state where both the drum cartridge 5Y and the drum cartridge 5M are attached to the main housing 2, the drum cartridge 5M and the drum cartridge 5Y are arranged in the second direction.
The drum cartridge 5C includes a photosensitive drum 51C, and a charge roller 52C. The drum cartridge 5K includes a photosensitive drum 51K, and a charge roller 52K. The drum cartridge 5C and the drum cartridge 5K are attachable to and detachable from the main housing 2.
The toner cartridge 6Y is configured to accommodate toner therein. The toner cartridge 6Y is configured to be coupled to the drum cartridge 5Y in a third direction. The third direction will be described later.
The toner cartridge 6M is configured to accommodate toner therein. The toner cartridge 6M is configured to be coupled to the drum cartridge 5M in the third direction.
The toner cartridge 6M is configured to accommodate toner therein. The toner cartridge 6C is configured to be coupled to the drum cartridge 5C in the third direction.
The toner cartridge 6K is configured to accommodate toner therein. The toner cartridge 6K is configured to be coupled to the drum cartridge 5K in the third direction.
In a state where the drum cartridges 5Y, 5M, 5C, and 5K are attached to the main housing 2, the exposure unit 7 is configured to expose outer circumferential surfaces of the photosensitive drums 51Y, 51M, 51C, and 51K to light.
Specifically, the exposure unit 7 is configured to expose to the outer circumferential surface of the photosensitive drum 51Y to light after the outer circumferential surface of the photosensitive drum 51Y has been charged by the charge roller 52Y. The exposure unit 7 is configured to expose the outer circumferential surface of the photosensitive drum 51M to light after the outer circumferential surface of the photosensitive drum 51M has been charged by the charge roller 52M. The exposure unit 7 is configured to expose the outer circumferential surface of the photosensitive drum 51C to light after the outer circumferential surface of the photosensitive drum 51C has been charged by the charge roller 52C. The exposure unit 7 is configured to expose the outer circumferential surface of the photosensitive drum 51K to light after the outer circumferential surface of the photosensitive drum 51K has been charged by the charge roller 52K.
In a state where the drum cartridges 5Y, 5M, 5C, and 5K are attached to the main housing 2, the transfer unit 8 is positioned downward of the photosensitive drums 51Y, 51M, 51C, and 51K. The transfer unit 8 includes a belt 81, and a plurality of transfer rollers 82Y, 82M, 82C, and 82K.
In a state where the drum cartridges 5Y, 5M, 5C, and 5K are attached to the main housing 2, the belt 81 contacts the photosensitive drums 51Y, 51M, 51C, 51K. The belt 81 is configured to convey the sheet S from the sheet accommodating unit 3 toward the fixing unit 9. The sheet S from the sheet accommodating unit 3 passes through a portion between the belt 81 and the photosensitive drums 51Y, 51M, 51C, and 51K.
The transfer roller 82Y is configured to transfer toner on the photosensitive drum 51Y to the sheet S while the sheet S is being conveyed by the belt 81. The transfer roller 82M is configured to transfer toner on the photosensitive drum 51M to the sheet S while the sheet S is being conveyed by the belt 81. The transfer roller 82C is configured to transfer toner on the photosensitive drum 51C to the sheet S while the sheet S is being conveyed by the belt 81. The transfer roller 82K is configured to transfer toner on the photosensitive drum 51K to the sheet S while the sheet S is being conveyed by the belt 81.
The fixing unit 9 is configured to fix toner to the sheet S. In the present embodiment, the fixing unit 9 is configured to apply heat and pressure to the sheet S having toner transferred thereon, thereby fixing the toner to the sheet S. The sheet S that has passed through the fixing unit 9 is configured to be discharged onto an upper surface of the main housing 2.
Next, the drum cartridge 5Y will be described in detail with reference to
In the following description as to the drum cartridge 5Y, “the first direction”, “the second direction”, and “the third direction” are on a basis of a state where the drum cartridge 5Y is attached to the main housing 2.
In the present embodiment, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y and the drum cartridge 5Y is attached to the main housing 2, the drum cartridge 5Y is configured to cause toner in the developing housing 53Y to return to the toner cartridge 6Y. In the following description, the toner returned from the developing housing 53Y to the toner cartridge 6Y will be referred to as “returning toner”.
As illustrated in
As illustrated in
The first frame 55A has one end portion and another end portion in the third direction. The first through-hole 551A is positioned at the other end portion in the third direction of the first frame 55A. The third direction crosses both the first direction and the second direction. The third direction is parallel to an up-down direction. The first through-hole 551A is positioned further downward relative to the developing housing 53Y. The one end portion in the first direction of the photosensitive drum 51Y is fitted in the first through-hole 551A. The first through-hole 551A has a circular shape.
The second through-hole 554A is positioned away from the photosensitive drum 51Y in a direction defined by connecting the first axis A1 and the developing axis A2 to each other (hereinafter the direction will be referred to as “connecting direction from the first axis A1 to the developing axis A2”). The second through-hole 554A is a hole elongated in the connecting direction from the first axis A1 to the developing axis A2.
The third through-hole 553A is positioned away from the photosensitive drum 51Y in the connecting direction from the first axis A1 to the developing axis A2. The third through-hole 553A is positioned between the photosensitive drum 51Y and the second through-hole 554A in the connecting direction from the first axis A1 to the developing axis A2. The third through-hole 553A is a hole elongated in the connecting direction from the first axis A1 to the developing axis A2.
The protrusion 556A is positioned at the inner surface SA1 of the first frame 55A, as illustrated in
The protrusion 556A has a groove 557A. The groove 557A is formed at the distal end portion of the protrusion 556A. The groove 557A extends in a radial direction of the protrusion 556A. In other words, the groove 557A extends in a direction crossing the first direction, the second direction, and the third direction. Preferably, the groove 557A extends in a direction orthogonal to the first direction and crossing both the second direction and the third direction.
As illustrated in
The second frame 55B has one end portion and another end portion in the third direction. The first through-hole 551B is positioned at the other end portion in the third direction of the second frame 55B. The first through-hole 551B is positioned further downward relative to the developing housing 53Y. The other end portion in the first direction of the photosensitive drum 51Y is fitted in the first through-hole 551B. The first through-hole 551B has a circular shape.
Although not illustrated in the drawings, the second through-hole in the second frame 55B has a structure similar to the second through-hole 554A of the first frame 55A. Specifically, similar to the second through-hole 554A, the second through-hole in the second frame 55B is positioned away from the photosensitive drum 51Y in the connecting direction from the first axis A1 to the developing axis A2. The second through-hole in the second frame 55B is a hole elongated in the connecting direction from the first axis A1 to the developing axis A2.
Similar to the third through-hole 553A of the first frame 55A, the third through-hole 553B is positioned away from the photosensitive drum 51Y in the connecting direction from the first axis A1 to the developing axis A2. The third through-hole 553B is positioned between the photosensitive drum 51Y and the second through-hole of the second frame 55B in the connecting direction from the first axis A1 to the developing axis A2. The third through-hole 553B is a hole elongated in the connecting direction from the first axis A1 to the developing axis A2.
The protrusion 556B is positioned at the inner surface SB1 of the second frame 55B as illustrated in
The protrusion 556B has a groove 557B. The groove 557B is formed at the distal end portion of the protrusion 556B. The groove 557B extends in a radial direction of the protrusion 556B. In other words, the groove 557B extends in a direction crossing the first direction, the second direction, and the third direction. Preferably, the groove 557B extends in a direction orthogonal to the first direction and crossing both the second direction and the third direction.
The third frame 55C constitutes one end portion in the third direction of the drum cartridge 5Y. The third frame 55C is positioned on the opposite side of the developing housing 53Y from the photosensitive drum 51Y in the connecting direction from the first axis A1 to the developing axis A2. As illustrated in
One end in the first direction of the third frame 55C is connected to the first frame 55A. Specifically, the one end in the first direction of the third frame 55C is fixed to the first frame 55A.
Another end in the first direction of the third frame 55C is connected to the second frame 55B. Specifically, the other end in the first direction of the third frame 55C is fixed to the second frame 55B. With this configuration, the third frame 55C is immovable relative to the photosensitive drum 51Y.
As illustrated in
The first part 551C and the developing housing 53Y are arranged in the second direction. The first part 551C has a portion positioned between the developing shutter 57 and the developing housing 53Y. The first part 551C has a portion positioned between the protrusion 556B and the developing housing 53Y. The first part 551C is positioned away from the protrusion 556B in a radial direction of the protrusion 556B. The first part 551C extends in a circumferential direction of the protrusion 556B. The first part 551C has an arc shape.
As illustrated in
As illustrated in
As illustrated in
The second passage opening 555C is positioned between the first passage opening 553C and the second frame 55B in the first direction. The second passage opening 555C is positioned away from the first passage opening 553C in the first direction. The second passage opening 555C has a rectangular shape and extends in both the first direction and the third direction. The second passage opening 555C communicates with the internal space of the developing housing 53Y. In a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, returning toner returning from another end portion in the first direction of the developing housing 53Y to the toner cartridge 6Y can pass through the second passage opening 555C. Specifically, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the returning toner can pass through the second passage opening 555C in the second direction.
The developing shutter 57 is positioned between the first frame 55A and the second frame 55B. As illustrated in
The developing shutter 57 is movable between a developing closing position (a position illustrated in
As illustrated in
The hole 571 is positioned at a center portion in the first direction of the developing shutter 57. The hole 571 is positioned between the first passage opening 553C and the first frame 55A in the first direction. The hole 571 is positioned away from the first passage opening 553C in the first direction.
The hole 572 is positioned at the center portion in the first direction of the developing shutter 57. The hole 572 is positioned on the opposite side of the first passage opening 553C from the hole 571 in the first direction. The hole 572 is positioned between the first passage opening 553C and the second frame 55B. The hole 572 is positioned away from the first passage opening 553C in the first direction.
The hole 573 is positioned at one end portion in the first direction of the developing shutter 57. The hole 573 is positioned between the second passage opening 554C and the first frame 55A in the first direction. The hole 573 is positioned away from the second passage opening 554C in the first direction, and is also positioned away from the hole 571 in the first direction. The hole 573 is positioned between the first frame 55A and the hole 571 in the first direction.
The hole 574 is positioned at the one end portion in the first direction of the developing shutter 57. The hole 574 is positioned on the opposite side of the second passage opening 554C from the hole 573 in the first direction. The hole 574 is positioned away from the second passage opening 554C in the first direction, and is positioned away from the hole 573 in the first direction. The hole 574 is positioned between the hole 573 and the hole 571 in the first direction.
The hole 575 is positioned at another end portion in the first direction of the developing shutter 57. The hole 575 is positioned between the second passage opening 555C and the second frame 55B in the first direction. The hole 575 is positioned away from the second passage opening 555C in the first direction, and is positioned away from the hole 572 in the first direction. The hole 575 is positioned between the second frame 55B and the hole 572 in the first direction.
The hole 576 is positioned at the other end portion in the first direction of the developing shutter 57. The hole 576 is positioned on the opposite side of the second passage opening 555C from the hole 575 in the first direction. The hole 576 is positioned away from the second passage opening 555C in the first direction, and is positioned away from the hole 575 in the first direction. The hole 576 is positioned between the hole 575 and the hole 572 in the first direction.
The engagement member 58A is supported by the first frame 55A, as illustrated in
The through-hole 580A is positioned at a diametrical center of the engagement member 58A. The through-hole 580A has a circular shape. The protrusion 556A of the first frame 55A is fitted in the through-hole 580A.
The engagement groove 581A is positioned away from the developing shutter 57 in a radial direction of the engagement member 58A. The engagement groove 581A is positioned on the opposite side of the through-hole 580A from the developing shutter 57 in the radial direction of the engagement member 58A. The engagement groove 581A extends in the radial direction of the engagement member 58A.
In a state where the developing shutter 57 is at the developing closing position, the engagement groove 581A communicates with the groove 557A of the protrusion 556A. Specifically, in a state where the developing shutter 57 is at the developing closing position illustrated in
As illustrated in
In a state where the developing shutter 57 is at the developing closing position, the engagement groove 582A communicates with the groove 557A of the protrusion 556A. Specifically, in a state where the developing shutter 57 is at the developing closing position, the engagement groove 582A extends in a direction in which the groove 557A of the protrusion 556A extends. On the other hand, in a state where the developing shutter 57 is at the developing opening position, the engagement groove 582A is positioned away from the groove 557A. That is, in a state where the developing shutter 57 is at the developing opening position, the engagement groove 582A extends in a direction different from the direction in which the groove 557A extends.
As illustrated in
The through-hole 580B is positioned at a diametrical center of the engagement member 58B. The through-hole 580B has a circular shape. The protrusion 556B of the second frame 55B is fitted in the through-hole 580B.
The engagement groove 581B is positioned away from the developing shutter 57 in a radial direction of the engagement member 58B. The engagement groove 581B is positioned on the opposite side of the through-hole 580B from the developing shutter 57 in the radial direction of the engagement member 58B. The engagement groove 581B extends in the radial direction of the engagement member 58B.
In a state where the developing shutter 57 is at the developing closing position, the engagement groove 581B communicates with the groove 557B of the protrusion 556B. Specifically, in a state where the developing shutter 57 is at the developing closing position, the engagement groove 581B extends in a direction the same as a direction in which the groove 557B of the protrusion 556B extends. On the other hand, in a state where the developing shutter 57 is at the developing opening position, the engagement groove 581B is positioned away from the groove 557B. That is, in a state where the developing shutter 57 is at the developing opening position, the engagement groove 581B extends in a direction different from the direction in which the groove 557B extends.
The engagement groove 582B is positioned between the engagement groove 581B and the developing shutter 57 in the radial direction of the engagement member 58B. The engagement groove 582B is positioned between the through-hole 580B and the developing shutter 57 in the radial direction of the engagement member 58B. The engagement groove 582B is positioned on the opposite side of the through-hole 580B from the engagement groove 581B in the radial direction of the engagement member 58B. The engagement groove 582B is positioned away from the engagement groove 581B in the radial direction of the engagement member 58B. The engagement groove 582B extends in the radial direction of the engagement member 58B.
In a state where the developing shutter 57 is at the developing closing position, the engagement groove 582B communicates with the groove 557B of the protrusion 556B. Specifically, in a state where the developing shutter 57 is at the developing closing position, the engagement groove 582B extends in a direction the same as the direction in which the groove 557B of the protrusion 556B extends. On the other hand, in a state where the developing shutter 57 is at the developing opening position, the engagement groove 582B is positioned away from the groove 557B. That is, in a state where the developing shutter 57 is at the developing opening position, the engagement groove 582B extends in a direction different from the direction in which the groove 557B extends.
As illustrated in
As illustrated in
The first wall 531 constitutes the one end portion in the first direction of the developing housing 53Y. The first wall 531 is positioned between the second wall 532 and the first frame 55A in the first direction. The first wall 531 faces the first frame 55A in the first direction. The first wall 531 extends in both the second direction and the third direction, and has one end portion and another end portion in the second direction. The first wall 531 supports one end portion in the first direction of the developing roller 54Y.
The developing roller 54Y includes a developing roller body 541, and a developing roller shaft 542, as illustrated in
The developing roller shaft 542 extends in the first direction along the developing axis A2 to penetrate the developing roller body 541. One end portion in the first direction of the developing roller shaft 542 protrudes from one end portion in the first direction of the developing roller body 541. Another end portion in the first direction of the developing roller shaft 542 protrudes from another end portion in the first direction of the developing roller body 541. The first wall 531 supports the one end portion in the first direction of the developing roller shaft 542.
The second wall 532 constitutes the other end portion in the first direction of the developing housing 53Y. The second wall 532 is positioned away from the first wall 531 in the first direction. As illustrated in
As described above, the first wall 531 supports the one end portion in the first direction of the developing roller 54Y and the second wall 532 supports the other end portion in the first direction of the developing roller 54Y, whereby the developing roller 54Y is supported by the developing housing 53Y.
As illustrated in
The fourth wall 534 constitutes another end portion in the third direction of the developing housing 53Y. The fourth wall 534 is positioned away from the third wall 533 in the third direction. The fourth wall 534 is positioned between the first wall 531 and the second wall 532 in the first direction. The fourth wall 534 extends in both the first direction and in the second direction, and has one end portion and another end portion in the second direction. One end portion in the first direction of the fourth wall 534 is connected to the first wall 531. Another end portion in the first direction of the fourth wall 534 is connected to the second wall 532.
The developing housing 53Y has one end portion and another end portion in the second direction. As illustrated in
The first passage opening 553C and the second passage openings 554C and 555C are positioned within the opening 535 in the first direction and the third direction. Hence, the first passage opening 553C and the second passage openings 554C and 555C communicate with the internal space of the developing housing 53Y.
The first conveying member 56 is positioned inside the developing housing 53Y. The first conveying member 56 is configured to convey toner in the developing housing 53Y in the first direction. Specifically, the first conveying member 56 is configured to convey toner in the developing housing 53Y from the first passage opening 553C (see
The first conveying member 56 also includes a first conveying part 56A, and a second conveying part 56B. The first conveying part 56A extends from a center portion in the first direction of the shaft 561 toward one end portion in the first direction of the shaft 561 to convey toner in the developing housing 53Y from the first passage opening 553C toward the second passage opening 554C. The second conveying part 56B extends from the center portion in the first direction of the shaft 561 toward another end portion in the first direction of the shaft 561 to convey toner in the developing housing 53Y from the first passage opening 553C toward the second passage opening 555C.
As illustrated in
As illustrated in
The protrusion 537B is positioned away from the photosensitive drum 51Y in the connecting direction from the first axis A1 to the developing axis A2. The protrusion 537B is fitted in the second through-hole of the second frame 55B. The protrusion 537B is positioned on the opposite side of the second wall 532 from the first wall 531 in the first direction. The protrusion 537B has a hollow cylindrical shape and extends in the first direction. In the present embodiment, the other end portion in the first direction of the shaft 561 is fitted in a through-hole of the protrusion 537B. With this configuration, the protrusion 537B supports the other end portion in the first direction of the shaft 561 so that the first conveying member 56 is rotatable. The protrusion 537B may extend in the first direction from another end surface in the first direction of the developing housing 53Y, or may be attached to the other end surface in the first direction of the developing housing 53Y.
The protrusion 536B is positioned between the photosensitive drum 51Y and the protrusion 537B in the connecting direction from the first axis A1 to the developing axis A2. The protrusion 536B is fitted in the third through-hole 553B of the second frame 55B. The protrusion 536B is positioned on the opposite side of the second wall 532 from the first wall 531 in the first direction. The protrusion 536B has a hollow cylindrical shape and extends in the first direction. In the present embodiment, the other end portion in the first direction of the developing roller shaft 542 is fitted in a through-hole of the protrusion 536B. Accordingly, the protrusion 536B supports the other end portion in the first direction of the developing roller shaft 542 so that the developing roller 54Y is rotatable. The protrusion 536B may extend in the first direction from the other end surface in the first direction of the developing housing 53Y, or may be attached to the other end surface in the first direction of the developing housing 53Y.
The developing housing 53Y is movable relative to the photosensitive drum 51Y in the direction from the first axis A1 to developing axis A2, since the protrusion 537A is fitted in the second through-hole 554A (see
As illustrated in
The first seal part 591 constitutes one end portion in the first direction of the sealing member 59. The first seal part 591 extends in the third direction. The first seal part 591 is interposed between the other end portion in the second direction of the first wall 531 and the third frame 55C. The first seal part 591 seals a gap between the first wall 531 and the third frame 55C.
The second seal part 592 constitutes another end portion in the first direction of the sealing member 59. The second seal part 592 is positioned away from the first seal part 591 in the first direction. The second seal part 592 extends in the third direction. The second seal part 592 is interposed between the other end portion in the second direction of the second wall 532 and the third frame 55C. The second seal part 592 seals a gap between the second wall 532 and the third frame 55C.
The third seal part 593 constitutes one end portion in the third direction of the sealing member 59. The third seal part 593 extends in the first direction. One end portion in the first direction of the third seal part 593 is connected to the first seal part 591. Another end portion in the first direction of the third seal part 593 is connected to the second seal part 592. The third seal part 593 is interposed between the other end portion in the second direction of the third wall 533 and the third frame 55C. The third seal part 593 seals a gap between the third wall 533 and the third frame 55C.
The fourth seal part 594 constitutes another end portion in the third direction of the sealing member 59. The fourth seal part 594 is positioned away from the third seal part 593 in the third direction. The fourth seal part 594 extends in the first direction. One end portion in the first direction of the fourth seal part 594 is connected to the first seal part 591. Another end portion in the first direction of the fourth seal part 594 is connected to the second seal part 592. The fourth seal part 594 is interposed between the other end portion in the second direction of the fourth wall 534 and the third frame 55C. The fourth seal part 593 seals a gap between the fourth wall 534 and the third frame 55C.
The first passage opening 553C (see
The sealing member 59 is elastically deformable in accordance with movement of the developing housing 53Y relative to the photosensitive drum 51Y. The elastic deformation of the sealing member 59 can restrain leakage of toner through the gap between the developing housing 53Y and third frame 55C when the developing housing 53Y is moved relative to the photosensitive drum 51Y. The sealing member 59 is made of, for example, sponge.
Next, the toner cartridge 6Y will be described in detail with reference to
As illustrated in
The toner casing 61Y is configured to accommodate toner therein. The toner casing 61Y includes a first accommodation part 612, a second accommodation part 613, and a partition wall 614.
As illustrated in
direction. The first accommodation part 612 constitutes one end portion in the third direction of the toner casing 61Y. The first accommodation part 612 has a box-like shape.
The second accommodation part 613 constitutes another end portion in the third direction of the toner casing 61Y. Specifically, the second accommodation part 613 is positioned downward of the first accommodation part 612. The second accommodation part 613 extends in the first direction. The second accommodation part 613 has a hollow cylindrical shape.
The second accommodation part 613 communicates with the first accommodation part 612. The second accommodation part 613 is configured to accommodate therein toner supplied from the first accommodation part 612. The second accommodation part 613 has a discharge opening 615, and two inlet openings 616 and 617. In other words, the toner cartridge 6Y has the discharge opening 615, and the two inlet openings 616 and 617.
The discharge opening 615 is positioned at a center portion in the first direction of the second accommodation part 613. The discharge opening 615 communicates with an internal space of the second accommodation part 613. Hence, toner in the second accommodation part 613 can be discharged through the discharge opening 615.
The inlet opening 616 is positioned at one end portion in the first direction of the second accommodation part 613. The inlet opening 616 is positioned away from the discharge opening 615 in the first direction. The inlet opening 616 communicates with the internal space of the second accommodation part 613. In a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y (see
The inlet opening 617 is positioned at another end portion in the first direction of the second accommodation part 613. The inlet opening 617 is positioned away from the discharge opening 615 in the first direction. The inlet opening 617 communicates with the internal space of the second accommodation part 613. As well as the inlet opening 616, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the inlet opening 617 is configured to allow returning toner to flow into the second accommodation part 613 therethrough.
As illustrated in
The opening 6141 is positioned between the discharge opening 615 and the inlet opening 616 in the first direction. The internal space of the second accommodation part 613 communicates with an internal space of the first accommodation part 612 through the opening 6141. Toner in the first accommodation part 612 passes through the opening 6141 and enters the second accommodation part 613.
The opening 6142 is positioned between the discharge opening 615 and the inlet opening 617 in the first direction. The opening 6142 is positioned away from the opening 6141 in the first direction. The internal space of the second accommodation part 613 communicates with the internal space of the first accommodation part 612 through the opening 6142. Toner in the first accommodation part 612 passes through the opening 6142 and enters the second accommodation part 613.
As illustrated in
The toner shutter 63A includes two protrusions 631A and 632A as illustrated in
In a state where the toner shutter 63A is at the toner closing position illustrated in
As illustrated in
The protrusion 632A is positioned at another end portion in the first direction of the toner shutter 63A. The protrusion 632A is positioned away from the discharge opening 615 in the first direction. The protrusion 632A is positioned on the opposite side of the discharge opening 615 from the protrusion 631A in the first direction.
The toner shutter 63B is positioned at the one end portion in the first direction of the second accommodation part 613. The toner shutter 63B is positioned away from the toner shutter 63A in the first direction. The toner shutter 63B is positioned on the outer peripheral surface of the second accommodation part 613. The toner shutter 63B extends in the first direction. The toner shutter 63B is configured to open and close the inlet opening 616. Specifically, the toner shutter 63B is movable between a second toner closing position (a position illustrated in
The toner shutter 63B includes two protrusions 631B and 632B as illustrated in
The shutter opening of the toner shutter 63B is positioned at a center portion in the first direction of the toner shutter 63B. In a state where the toner shutter 63B is at the second toner closing position, the shutter opening of the toner shutter 63B is positioned away from the inlet opening 616. That is, in a state where the toner shutter 63B is at the second toner closing position, the shutter opening of the toner shutter 63B does not communicate with the inlet opening 616. On the other hand, in a state where the toner shutter 63B is at the second toner opening position, the shutter opening of the toner shutter 63B communicates with the inlet opening 616.
The protrusion 631B is positioned at one end portion in the first direction of the toner shutter 63B. The protrusion 631B is positioned away from the inlet opening 616 in the first direction.
The protrusion 632B is positioned at another end portion in the first direction of the toner shutter 63B. The protrusion 632B is positioned away from the protrusion 631B in the first direction. The protrusion 632B is positioned on the opposite side of the inlet opening 616 from the protrusion 631B in the first direction.
The toner shutter 63C is positioned at the other end portion in the first direction of the second accommodation part 613. The toner shutter 63C is positioned away from the toner shutter 63A in the first direction. The toner shutter 63C is positioned on the opposite side of the toner shutter 63A from the toner shutter 63B in the first direction. The toner shutter 63C is positioned on the outer peripheral surface of the second accommodation part 613. The toner shutter 63C extends in the first direction. The toner shutter 63C is configured to open and close the inlet opening 617. Specifically, the toner shutter 63C is movable between a third toner closing position (a position illustrated in
The toner shutter 63C includes two protrusions 631C and 632C as illustrated in
The shutter opening of the toner shutter 63C is positioned at a center portion in the first direction of the toner shutter 63C. In a state where the toner shutter 63C is at the third toner closing position, the shutter opening of the toner shutter 63C is positioned away from the inlet opening 617. Therefore, in a state where the toner shutter 63C is at the third toner closing position, the shutter opening of the toner shutter 63C does not communicate with the inlet opening 617. In a state where the toner shutter 63C is at the third toner opening position, the shutter opening of the toner shutter 63C communicates with the inlet opening 617.
The protrusion 631C is positioned at one end portion in the first direction of the toner shutter 63C. The protrusion 631C is positioned away from the inlet opening 617 in the first direction.
The protrusion 632C is positioned at another end portion in the first direction of the toner shutter 63C. The protrusion 632C is positioned away from the protrusion 631C in the first direction. The protrusion 632C is positioned on the opposite side of the inlet opening 617 from the protrusion 631C in the first direction.
As illustrated in
The agitator shaft 641 extends in the first direction. The agitator shaft 641 has a solid cylindrical shape. One end portion in the first direction of the agitator shaft 641 is supported by one side wall in the first direction of the first accommodation part 612. Another end portion in the first direction of the agitator shaft 641 is supported by another side wall in the first direction of the first accommodation part 612.
The fins 642A and 642B are positioned at a center portion in the first direction within the first accommodation part 612. The fins 642A and 642B are mounted on a center portion in the first direction of the agitator shaft 641. The fins 642A and 642B are arranged in the first direction. The fins 642A and 642B face a center portion in the first direction of the partition wall 614. The fin 642A is configured to convey toner on the center portion in the first direction of the partition wall 614 in the first direction toward the opening 6141. The fin 642B is configured to convey toner on the center portion in the first direction of the partition wall 614 in the first direction toward the opening 6142.
The fin 642C is positioned at one end portion in the first direction within the first accommodation part 612. The fin 642C is mounted on the one end portion in the first direction of the agitator shaft 641. The fin 642C faces one end portion in the first direction of the partition wall 614. The fin 642C is configured to convey toner on the one end portion in the first direction of the partition wall 614 in the first direction toward the opening 6141.
The fin 642D is positioned at another end portion in the first direction within the first accommodation part 612. The fin 642D is mounted on the other end portion in the first direction of the agitator shaft 641. The fin 642D faces another end portion in the first direction of the partition wall 614. The fin 642D is configured to convey toner on the other end portion in the first direction of the partition wall 614 in the first direction toward the opening 6142.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The second conveying member 62 is configured to convey toner in the toner cartridge 6Y from the inlet opening 616 and the inlet opening 617 toward the discharge opening 615. The second conveying member 62 is accommodated in the second accommodation part 613.
The second conveying member 62 extends in the first direction. The second conveying member 62 is rotatable about a fourth axis A4. The second conveying member 62 is an auger screw. One end portion in the first direction of the second conveying member 62 is supported by the one end portion in the first direction of the second accommodation part 613. Another end portion in the first direction of the second conveying member 62 is supported by the other end portion in the first direction of the second accommodation part 613.
As illustrated in
In a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the second conveying member 62 is positioned on the opposite side of the discharge opening 615 from the first conveying member 56 in the second direction. Further, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the fourth axis A4 and the third axis A3 are arranged in the second direction. In a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the discharge opening 615 and the inlet openings 616 and 617 are positioned between the third axis A3 and the fourth axis A4 in the second direction.
As illustrated in
As illustrated in
As illustrated in
The grip 671 is positioned upward of the toner casing 61Y in the third direction. The grip 671 extends in the first direction.
The first arm 672 is positioned at the one end portion in the first direction of the toner casing 61Y. As illustrated in
As illustrated in
As illustrated in
The first gear 674 is positioned on a peripheral surface of the second end part 6722. The first gear 674 is positioned on the opposite side of the second end part 6722 from the first end part 6721. The first gear 674 includes a plurality of gear teeth arranged in a circumferential direction of the second end part 6722.
As illustrated in
The first end part 6731 is connected to another end portion in the first direction of the grip 671. In other words, the second arm 673 is connected to the other end portion in the first direction of the grip 671.
The second end part 6732 is positioned away from the first end part 6731. The second end part 6732 is positioned between the grip 671 and the rotation member 68B. The second end part 6732 has a disc-like shape. The second end part 6732 has a through-hole 6733 positioned at a diametrical center of the second end part 6732. The through-hole 6733 has a circular shape. The support part 65B of the first accommodation part 612 is fitted in the through-hole 6733. Hence, the second arm 673 is supported by the support part 65B.
The first gear 675 is positioned on a peripheral surface of the second end part 6732. The first gear 675 is positioned on the opposite side of the second end part 6732 from the first end part 6731. The first gear 675 includes a plurality of gear teeth arranged in a circumferential direction of the second end part 6732.
As illustrated in
The through-hole 680A is positioned at a diametrical center of the rotation member 68A. The through-hole 680A has a circular shape. The engagement part 66A is fitted in the through-hole 680A.
The second gear 681A is positioned on a peripheral surface of the rotation member 68A. The second gear 681A has a plurality of gear teeth arranged in a circumferential direction of the rotation member 68A. The second gear 681A is in meshing engagement with the first gear 674. Hence, the rotation member 68A is rotatable about the engagement part 66A in accordance with movement of the lever 67.
The engagement part 683A is positioned away from the second gear 681A in a radial direction of the rotation member 68A. The engagement part 683A extends in the radial direction of the rotation member 68A.
As illustrated in
As illustrated in
In a state where the lever 67 is at the first position, the engagement part 682A is positioned away from the engagement part 66A. In a state where the lever 67 is at the first position, the engagement part 682A extends in a direction different from the direction in which the engagement part 66A extends. As illustrated in
As illustrated in
The through-hole 680B is positioned at a diametrical center of the rotation member 68B. The through-hole 680B has a circular shape. The engagement part 66B is fitted in the through-hole 680B.
The second gear 681B is positioned on a peripheral surface of the rotation member 68B. The second gear 681B has a plurality of gear teeth arranged in a circumferential direction of the rotation member 68B. The second gear 681B is in meshing engagement with the first gear 675. Hence, the rotation member 68A is rotatable about the engagement part 66B in accordance with the movement of the lever 67.
The engagement part 683B is positioned away from the second gear 681B in a radial direction of the rotation member 68B. The engagement part 683B extends in the radial direction of the rotation member 68B.
In a state where the lever 67 is at the first position (see
The engagement part 682B is positioned between the second gear 681B and the engagement part 683B in the radial direction of the rotation member 68B. The engagement part 682B is positioned on the opposite side of the through-hole 680B from the engagement part 683B in the radial direction of the rotation member 68B. The engagement part 682B extends in the radial direction of the rotation member 68B. The engagement part 682B is positioned away from the engagement part 683B in the radial direction of the rotation member 68B.
In a state where the lever 67 is at the first position (see
Next, a manner in which the toner cartridge 6Y is coupled to the drum cartridge 5Y will be described with reference to
As illustrated in
Specifically, as the second accommodation part 613 of the toner cartridge 6Y is fitted in the first part 551C of the drum cartridge 5Y, the toner cartridge 6Y is coupled to the drum cartridge 5Y in the third direction. In a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the toner cartridge 6Y is positioned upward of the drum cartridge 5Y.
In a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the engagement part 66A of the toner cartridge 6Y is fitted in the groove 557A (see
Further, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the engagement part 683A (see
Accordingly, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the engagement member 58A is engaged with the rotation member 68A and the engagement member 58B is engaged with the rotation member 68B, whereby the engagement member 58A is rotatable together with the rotation member 68A and the engagement member 58B is rotatable together with the rotation member 68B. That is, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the developing shutter 57 is movable in accordance with the pivotal movement of the lever 67.
Further, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the protrusion 631A (see
When the lever 67 is pivotally moved from the first position to the second position in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the developing shutter 57 is moved from the developing opening position (see
At this time, the toner shutter 63A is moved from the toner opening position (see
As illustrated in
On the other hand, when the lever 67 is moved from the second position to the first position in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the developing shutter 57 is moved from the developing closing position (see
At this time, the toner shutter 63A is moved from the toner closing position to the toner opening position in accordance with the movement of the developing shutter 57 from the developing closing position to the developing opening position. Further, the toner shutter 63B is moved from the second toner closing position to the second toner opening position in accordance with the movement of the developing shutter 57 from the developing closing position to the developing opening position. Still further, the toner shutter 63C is moved from the third toner closing position to the third toner opening position in accordance with the movement of the developing shutter 57 from the developing closing position to the developing opening position.
As illustrated in
Hence, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y and the lever 67 is at the first position, the discharge opening 615 of the toner cartridge 6Y communicates with the first passage opening 553C of the drum cartridge 5Y in the second direction, the inlet opening 616 communicates with the second passage opening 554C in the second direction, and the inlet opening 617 communicates with the second passage opening 555C in the second direction.
Thus, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y and the lever 67 is at the first position, toner discharged through the discharge opening 615 (see
(1) In the image forming apparatus 1 according to the above-described embodiment, the sealing member 59 is positioned around the first passage opening 553C and is positioned away from the first passage opening 553C, as illustrated in
As a result, toner can be stably supplied from the toner cartridge 6Y to the developing housing 53Y and leakage of toner through the gap between the developing housing 53Y and the third frame 55C can be restrained in spite of such a configuration that the developing housing 53Y supporting the developing roller 54Y is movable relative to the photosensitive drum 51Y and the toner cartridge 6Y can be coupled to the drum cartridge 5Y but the toner cartridge 6Y is immovable relative to the photosensitive drum 51Y.
(2) According to the image forming apparatus 1, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the discharge opening 615 is configured to communicate with the first passage opening 553C in the second direction, as illustrated in
(3) According to the image forming apparatus 1, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y as illustrated in
(4) According to the image forming apparatus 1, in a state where the toner cartridge 6Y is coupled to the drum cartridge 5Y, the first conveying member 56 and the second conveying member 62 are arranged in the second direction, as illustrated in
(5) According to the image forming apparatus 1, the discharge opening 615 and the first passage opening 553C can be closed by one step operation of moving the lever 67 from the first position (see
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents.
The drum cartridge 6Y is an example of the first drum cartridge. The photosensitive drum 51Y is an example of the first photosensitive drum. The drum cartridge 6M is an example of the second drum cartridge. The photosensitive drum 51M is an example of the second photosensitive drum. The toner cartridge 6Y is an example of the first toner cartridge. The toner cartridge 6M is an example of the second toner cartridge.
Number | Date | Country | Kind |
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2023-135073 | Aug 2023 | JP | national |