The present invention relates to an image forming apparatus including an optical print head to which a flexible flat cable (FFC) for transmitting a driving signal from a controller is mounted.
In image forming apparatuses such as a printer and a copying machine, there is an image forming apparatus provided with a plurality of light emitting elements for exposing a photosensitive drum to light. The optical print head includes an LED (light emitting diode), an organic EL (electro-luminescence) device or the like as an example of a light emitting element (device), and an optical print head in which the light emitting elements are arranged along a rotational axis direction of the photosensitive drum in a row (line) or in a plurality (two) of rows (lines) with a staggered pattern has been known. Further, the optical print head includes a plurality of lenses for focusing light beams, emitted from the plurality of light emitting elements, onto the photosensitive drum. The plurality of lenses are disposed opposed to the surface of the photosensitive drum so as to extend along an arrangement direction of the light emitting elements between the light emitting elements and the photosensitive drum.
The photosensitive drum is one of consumables, and therefore is exchanged periodically. For that reason, a drum unit including the photosensitive drum is constituted so as to be mountable to and dismountable from an image forming apparatus main assembly. An operator such as a user or service person can perform maintenance of the image forming apparatus by exchanging the drum unit with a new exchange unit by extracting the exchange unit from the apparatus main assembly and then inserting the new exchange unit into the apparatus main assembly. During exchange of the exchange unit, in order to prevent contact of, for example, the photosensitive drum to the optical print head, the photosensitive drum and the optical print head are spaced from each other with a certain distance (spaced position). On the other hand, during image formation, the optical print head contacts the drum unit and is positioned to the photosensitive drum (contact position). Accordingly, in general, an image forming apparatus including a moving mechanism for moving the optical print head between the spaced position and the contact position has been known.
Incidentally, the plurality of light emitting elements provided on the optical print head emit the light beams depending on driving signals from the controller. The driving signals from the controller are transmitted to the optical print head through a cable. Japanese Laid-Open Patent Application (JP-A) 2015-205497 discloses a structure of a periphery of a cable mounted to an optical print head.
An exposure unit 52 disclosed in JP-A 2015-205497 includes an exposure portion 521 and a supporting bar 522 formed with a metal plate. The exposure portion 521 includes a substrate on which a plurality of light emitting elements such as LEDs are provided and includes lenses for focusing light beams from the light emitting elements. In order to transmit driving signals from a controller, provided in an apparatus main assembly, to an optical print head, to the substrate of the exposure portion 521, a capable (flexible flat cable) 502 is connected. As shown in FIG. 2 of JP-A 2015-205497, the cable 502 is connected to the substrate through a hole 522h provided in the supporting bar 522. In general, a hole, such as the hole 522h, provided in the metal plate is formed by shearing.
However, the hole 522h of the exposure unit 52 disclosed in JP-A 2015-205497 causes the following problem.
In the case where the exposure portion 521 is moved between an exchanging position and an exposure position by the moving mechanism as described above, the cable 502 also moves together with the moving exposure portion 521. At that time, there is a liability that the cable 502 contacts and slides with a cutting plane (cutting surface) of the hole 522h and is thus damaged.
According to an aspect of the present invention, there is provided an image forming apparatus comprising: a drum unit including a photosensitive drum rotatable relative to a main assembly; an optical print head including a light emitting element configured to emit light to which the photosensitive drum is exposed; a moving mechanism configured to reciprocate the optical print head between a contact position where the optical print head is contacted to the drum unit and a spaced position where the optical print head is spaced from the drum unit; a supporting member fixed to the main assembly and configured to support the moving mechanism, wherein the supporting member is made of metal and is provided with an opening formed by shearing; a main assembly substrate fixed to the main assembly; a flexible flat cable provided so as to pass through the opening and connecting the main assembly substrate and the optical print head, wherein the flexible flat cable supplies a driving signal for driving the light emitting element from the main assembly substrate to the optical print head; a first cover portion made of a resin material and provided in the supporting member so as to cover a first portion of a cutting plane of the opening, the first portion opposing one surface of the flexible flat cable; and a second cover portion made of a resin material and provided in the supporting member so as to cover a second portion of the cutting plane of the opening, the second portion opposing the other surface of the flexible flat cable.
According to another aspect of the present invention, there is provided an image forming apparatus comprising: a drum unit including a photosensitive drum rotatable relative to a main assembly; an optical print head including a light emitting element configured to emit light to which the photosensitive drum is exposed; a moving mechanism configured to reciprocate the optical print head between a contact position where the optical print head is contacted to the drum unit and a spaced position where the optical print head is spaced from the drum unit; a supporting member fixed to the main assembly and configured to support the moving mechanism, wherein the supporting member is made of metal and is provided with an opening formed by shearing; a main assembly substrate fixed to the main assembly; a flexible flat cable provided so as to pass through the opening and connecting the main assembly substrate and the optical print head, wherein the flexible flat cable supplies a driving signal for driving the light emitting element from the main assembly substrate to the optical print head; a first cover portion made of a resin material and provided in the supporting member so as to cover a first portion of a cutting plane of the opening, the first portion opposing one surface of the flexible flat cable, wherein the first cover portion has a bent surface contactable to the one surface; and a second cover portion provided in the supporting member so as to cover a second portion of the cutting plane of the opening, the second portion opposing the other surface of the flexible flat cable, wherein the second cover portion has a bent surface contactable to the other surface.
According to a further aspect of the present invention, there is provided an image forming apparatus comprising: a drum unit including a photosensitive drum rotatable relative to a main assembly; an optical print head including a light emitting element configured to emit light to which the photosensitive drum is exposed; a moving mechanism configured to reciprocate the optical print head between a contact position where the optical print head is contacted to the drum unit and a spaced position where the optical print head is spaced from the drum unit; a supporting member fixed to the main assembly and configured to support the moving mechanism, wherein the supporting member is made of metal and is provided with an opening formed by shearing; a main assembly substrate fixed to the main assembly; a flexible flat cable provided so as to pass through the opening and connecting the main assembly substrate and the optical print head, wherein the flexible flat cable supplies a driving signal for driving the light emitting element from the main assembly substrate to the optical print head; a first abutting portion made of a resin material and projecting from an edge of the opening toward one surface of the flexible flat cable than a cutting plane of the opening is; and a second abutting portion made of a resin material and projecting from the edge of the opening toward the other surface of the flexible flat cable.
According to another aspect of the present invention, there is provided an image forming apparatus comprising: a drum unit including a photosensitive drum rotatable relative to a main assembly; an optical print head including a light emitting element configured to emit light to which the photosensitive drum is exposed; a moving mechanism configured to reciprocate the optical print head between a contact position where the optical print head is contacted to the drum unit and a spaced position where the optical print head is spaced from the drum unit; a supporting member fixed to the main assembly and configured to support the moving mechanism, wherein the supporting member is made of metal and is provided with an opening formed by shearing; a main assembly substrate fixed to the main assembly; a flexible flat cable provided so as to pass through the opening and connecting the main assembly substrate and the optical print head, wherein the flexible flat cable supplies a driving signal for driving the light emitting element from the main assembly substrate to the optical print head; and a bent surface contactable to the flexible flat cable in a region of an edge of the opening opposing one surface of the flexible flat cable in a region of the edge of the opening opposing the other surface of the flexible flat cable.
According to a further aspect of the present invention, there is provided an image forming apparatus comprising: a drum unit including a photosensitive drum rotatable relative to a main assembly; an optical print head including a light emitting element configured to emit light to which the photosensitive drum is exposed; a moving mechanism configured to reciprocate the optical print head between a contact position where the optical print head is contacted to the drum unit and a spaced position where the optical print head is spaced from the drum unit; a supporting member fixed to the main assembly and configured to support the moving mechanism, wherein the supporting member is made of metal and is provided with an opening formed by shearing; a main assembly substrate fixed to the main assembly; a flexible flat cable provided so as to pass through the opening and connecting the main assembly substrate and the optical print head, wherein the flexible flat cable supplies a driving signal for driving the light emitting element from the main assembly substrate to the optical print head; and a protective member made of a resin material and provided on the flexible flat cable so as to protect the flexible flat cable from contact with a cutting plane of the opening, the protective member being provided in an opposing region capable of opposing the cutting plane with respect to a perpendicular direction perpendicular to both of a rotational axis direction of the photosensitive drum and a direction in which the optical print head is reciprocated.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Parts (a) and (b) of
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Parts (a), (b1), (b2), (c1) and (c2) of
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In the following, embodiments for carrying out the present invention will be described using the attached drawings. However, constituent elements described in the following embodiments are merely examples, and the present invention is not limited to those in the following embodiments.
First, a schematic structure of an image forming apparatus 1 will be described. Part (a) of
The image forming apparatus 1 shown in part (a) of
The image forming apparatus 1 shown in part (a) of
The image forming apparatus 1 include an intermediary transfer belt 107 onto which the toner images formed on the photosensitive drums 3 are to be transferred and primary transfer rollers 108Y, 108M, 108C and 108K) for successively transferring the toner images from the photosensitive drums 103 onto the intermediary transfer belt 107. The image forming apparatus 1 further includes a secondary transfer roller 109 for transferring the toner images from the intermediary transfer belt 107 onto recording paper P fed from a paper feeding portion 101 and includes a fixing device 100 for fixing the secondary-transferred toner images on the recording paper P.
The exposure unit 500 exposes to light the surface of the photosensitive drum 103Y charged by the charging device 104Y. As a result, the electrostatic latent image is formed on the photosensitive drum 103Y. Then, the developing device 106Y develops the electrostatic latent image, formed on the photosensitive drum 103Y, with yellow toner. A resultant yellow toner image formed on the photosensitive drum 103Y through development of the electrostatic latent image is transferred onto the intermediary transfer belt 107 by the primary transfer roller 108Y. The toner images of magenta, cyan and black are also transferred onto the intermediary transfer belt 107 by a similar image forming process.
The respective color toner images transferred on the intermediary transfer belt 107 are fed to a secondary transfer portion T2 by the intermediary transfer belt 107. To the secondary transfer roller 109 disposed at the secondary transfer portion T2, a transfer bias for transferring the toner images onto the recording paper P has been applied. The toner images fed to the secondary transfer portion T2 are transferred, onto the recording paper P fed from the paper feeding portion 101, under application of the transfer bias to the secondary transfer roller 109. The recording paper P on which the toner images are transferred is fed to the fixing device 100. The fixing device 100 fixes the toner images on the recording paper P by heat and pressure. The recording paper P subjected to a fixing process by the fixing device 100 is discharged onto a paper discharge portion 111.
In the image forming apparatus 1 of this embodiment, drum units 518Y, 518M, 518C and 518K which are each an example of an exchangeable exchange unit is mounted. Each of the drum units 518 is a cartridge to be exchanged by an operator such as a user or a maintenance person. The drum unit 518 in this embodiment includes the photosensitive drum 103. The photosensitive drum 103 is supported by the drum unit 518 so as to be rotatable relative to a frame of the drum unit 518. Incidentally, the drum unit 518 may also have a constitution in which the charging unit 104 and a cleaning device are provided.
Further, in the image forming apparatus 1 of this embodiment, a developing unit 641 which is a separate member from the drum unit 518 is mounted. The developing unit 641 is a cartridge prepared by integrally assembling the developing device 106 shown in part (a) of
Part (a) of
As shown in part (a) of
The front side plate 642 is provided with an opening through which the drum unit 518 and the developing unit 641 can be inserted from the front side into and extracted from the image forming apparatus 1. The drum unit 518 and the developing unit 641 are mounted at a predetermined position of the main assembly of the image forming apparatus 1 through the opening (mounting position). Further, the image forming apparatus 1 includes a cover 558Y, 558M, 558C and 558K (“cover 558”) for covering a front side of both of the drum unit 518 and the developing unit 641 which are mounted in the mounting position. The cover 558 is fixed at one end thereof to the main assembly of the image forming apparatus 1 by a hinge, whereby the cover 558 is rotatable relative to the main assembly of the image forming apparatus 1. The operator for performing maintenance opens the cover 558 and takes the drum unit 518 or the developing unit 641 out of the image forming apparatus 1, and then inserts a new drum unit 518 or a new developing unit 641 into the image forming apparatus 1 and closes the cover 558, whereby an exchanging operation is completed. The cover 558 will be further specifically described later.
Here, as shown in parts (a) and (b) of
Next, the exposure unit 500 including an optical print head 105 will be described. Here, as an example of an exposure type employed in an image forming apparatus of an electrophotographic type, there is a laser beam scanning exposure type in which a beam emitted from a semiconductor laser is deflected for scanning by a rotating polygon mirror and the photosensitive drum 1 is exposed to the beam through of f-O lens or the like. The “optical print head 105” described in this embodiment is used in an LED exposure type in which the photosensitive drum 103 is exposed to light by using light emitting elements such as LEDs or the like arranged along the rotational axis direction of the photosensitive drum 103 and thus is not used in the laser beam scanning exposure type described above.
The exposure unit 500 described in this embodiment is provided on a side below a rotational axis of the photosensitive drum 103 with respect to the vertical direction, and the photosensitive drum 103 is exposed to light from below by LEDs 503 of the optical print head 105. However, a constitution in which the exposure unit 500 is provided on a side above the rotational axis of the photosensitive drum 103 with respect to the vertical direction and in which the photosensitive drum 103 is exposed to light from above by the LEDs 503 of the optical print head 105 may also be employed (part (b) of
Referring to
The first contact member 514 and the second contact member 515 contact the drum unit 518, so that a gap (interval) is formed between the lens array 506 and the photosensitive drum 103, and thus a position of the optical print head 105 during image formation is determined. The moving mechanism 640 includes a first link mechanism 861, a second link mechanism 862 and a slidable portion 525. The first link mechanism 861 includes a link member 651 and a link member 653. The second link mechanism 862 includes a link member 652 and a link member 654. With an opening and closing operation of the unshown cover 558, the slidable portion 525 slides in the front-rear direction. In interrelation with the slide (movement) of the slidable portion 525, the first link mechanism 861 and the second link mechanism 862 are driven, so that the optical print head 105 is moved upward and downward. Of the frame of the drum unit 518, portions on which the contact members 514 and 515 abut, for example, engaging holes in which free end portions of these contact members 514 and 515 engage by about 5 mm are provided. As a result, the optical print head 105 is accurately positioned to the photosensitive drum 3. A specific operation mechanism of the moving mechanism will be described later.
Incidentally, in this embodiment, the first contact member 514 and the second contact member 515 will be described as cylindrical pins. However, the shape of the pins is not limited to a cylindrical shape but may also be a prism shape. Further, the shape of the pins may also be a conical shape such that a diameter decreases toward a point. Further, the first and second contact members 514 and 515 are not limited to the pins but may also be projections integrally molded with the holding member 505.
For explaining a structure of the optical print head 105, first, the holding member 505 will be described. The holding member 505 is a holder for holding the substrate 502, the lens array 506 as an example of a lens, the first and second contact members 514 and 515. A function of the first and second contact members 514 and 515 will be described specifically later. Incidentally, the holding member 505 in this embodiment is made of a resin material but may also be made of metal. In the following, projection lengths of the first and second members 514 and 515 from the holding member 505 are summarized.
First contact member 514 projecting from upper surface of holding member 505: 7 mm
Second contact member 515 projecting from upper surface of holding member 505: 11 mm
First contact member 514 projecting from lower surface of holding member 505: 22 mm
Second contact member 515 projecting from lower surface of holding member 505: 22 mm
Next, the substrate 502 held by the holding member 505 will be described. Part (a) of
On the substrate 502, LED chips 639 are mounted. As shown in part (a) of
The LED chips 639 mounted on the substrate 502 will be described further specifically. As shown in parts (b1) and (b2) of
The LED chips 639-1 to 639-29 are alternately disposed in two (parallel) lines along the rotational axis direction. That is, as shown in part (b1) of
Next, a lens array 506 will be described. Part (c1) of
A broken line Z shown in part (c2) of
Parts (a) to (c) of
As shown in part (a) of
The connector 504 in this embodiment is provided with pressing portions 504a and 504b. These pressing portions 504a and 504b are constituted so as to move in the longitudinal direction of the connector 504 relative to a main body of the connector 504. In a state in which the FFC 160 is connected to the connect 504, a connected state of the flexible flat cable 160 with the connector 504 is maintained by an unshown locking mechanism provided inside the connector 504. The pressing portions 504a and 504b are pressed, whereby a locked state of the FFC 160 to the connector 504 is eliminated. The operator pulls the FFC 160 from the connector 504 while pressing the pressing portions 504a and 504b, whereby the operator can dismount the FFC 160 from the connector 504.
Part (b) of
With respect to the widthwise direction of the FFC 160, the width of the connecting region 170 is somewhat narrower than the width of the FFC 160. For that reason, with respect to the widthwise direction of the FFC 160, portions outside the connecting region 170 are insulation members. Further, with respect to the widthwise direction of the FFC 160, the portions outside the connecting region 170 are provided with grooves. As a result, at the free end portion of the FFC 160, projected portions 171a and 171b are formed.
When the FFC 160 is inserted into the connector 504, the projected portions 171a and 171b formed at the free end portion of the FFC 160 engage with an unshown locking mechanism provided inside the connector 504. The projected portions 171a and 171b are locked with claws as the locking mechanism, so that the FFC 160 cannot be pulled out of the connector 504. In a state in which the FFC 160 is connected with the connector 504, the pressing portions 504a and 504b are pressed, whereby an engaging state of the projected portions 171a and 171b with the claws is eliminated.
As shown in part (a) of
Part (c) of
A value of a width of the cut-away portion 705 with respect to the longitudinal direction of the holding member 505 is represented by a sum of a widths l, m and n in part (c) of
A width s of the connector 504 with respect to the longitudinal direction of the connector 504 is 26 mm. A distance c from a boundary portion between the inclined surface 705a and the bottom 705b to an end portion of the connector 504 on the pressing portion 504a side with respect to the longitudinal direction of the connector 504 is 7 mm, a distance l from a boundary portion between the lower end 706 and the inclined surface 705a to a portion corresponding to the boundary portion between the inclined surface 705a and the bottom 705b on the extension line of the lower end 706 is 6 mm. That is, with respect to the longitudinal direction of the holding member 505, a distance of a gap from the boundary portion between the lower end 706 and the inclined surface 705a to a portion corresponding to the pressing portion 504a on the extension line of the lower end 706 is 13 mm.
Similarly, a distance d from a boundary portion between the inclined surface 705a and the bottom 705b to an end portion of the connector 504 on the pressing portion 504b side with respect to the longitudinal direction of the connector 504 is 7 mm, a distance n from a boundary portion between the lower end 706 and the inclined surface 705c to a portion corresponding to the boundary portion between the inclined surface 705c and the bottom 705b on the extension line of the lower end 706 is 6 mm. That is, with respect to the longitudinal direction of the holding member 505, a distance of a gap from the boundary portion between the lower end 706 and the inclined surface 705c to a portion corresponding to the pressing portion 504b on the extension line of the lower end 706 is 13 mm. Thus, in this embodiment, each of the gap between the inclined surface 705a and the pressing portion 504a and the gap between the inclined surface 705b and the pressing portion 504b, which gaps are portions where the operator places his (her) fingers for pressing the pressing portions 504a and 504b is 13 mm.
Further, as described above, the inclined surface 705a is inclined about 45° with respect to the lower end 706. Similarly, the inclined surface 705b is also inclined about 45° with respect to the lower end 706. Thus, both the inclined surfaces 705a and 705b are inclined inwardly from the lower end 706. For that reason, when the operator brings his (her) fingers near to the pressing portions 504a and 504b so as to touch the pressing portions 504a and 504b, the fingers are guided to the pressing portions 504a and 504b along the inclined surfaces 705a and 705b. Thus, the inclined surfaces 705a and 705b are a device (means) for easily guiding the fingers of the operator to the pressing portions 504a and 504b.
Incidentally, these inclined surfaces 705a and 705b are not necessarily required to be provided. For example, a constitution in which the inclined surface 705a is not inclined with respect to the lower end 706, i.e., a constitution in which the inclination angle θ is 90° may also be employed. In the case of such a constitution, a distance from the boundary portion between the inclined surface 705a and the bottom 705b to the pressing portion 504a is 13 mm. This value is larger than a value in the case where the inclination angle θ is less than 90°, and therefore, a movable finger range in the gap from the boundary portion between the inclined surface 705a and the bottom 705b to the pressing portion 504a also becomes broad. Similarly, a constitution in which the inclined surface 705b is perpendicular to the lower end 706 may also be employed. In the case of such a constitution, a distance from the boundary portion between the inclined surface 705c and the bottom 705b to the pressing portion 504b is 13 mm. This value is larger than a value in the case where the inclination angle θ is less than 90°, and therefore, a movable finger range in the gap from the boundary portion between the inclined surface 705a and the bottom 705b to the pressing portion 504b also becomes broad.
Further, the connector 504 in this embodiment includes the pressing portions 504a and 504b but a connector 504 including no pressing portions 504a and 504b may also be used. The form of the locking mechanism provided in the connector 504 for maintaining the connection state with the FFC 160 is not limited to the above-described form. For example, the connector 504 may also be provided with a cover rotatable relative to a main body of the connector 504 in a direction (short side direction of the connector 504) perpendicular to both the longitudinal direction and the vertical direction of the connector 504, in place of the pressing portions 504a and 504b. The operator places this cover in an open state relative to the main body of the connector 504 when the operator connects the FFC 160 to the connector 504. The operator inserts the FFC 160 into between the opened cover and the main body of the connector 504 and then closes the cover. As a result, the FFC 160 is sandwiched between the cover and the main body of the connector 504, so that the connection state of the FFC 160 to the connector 504 is maintained. Also as regards the connector 504 having such a constitution, the cut-away portion 705 is formed on the holding member 505, whereby the operator can easily touch both sides of the connector 504 with respect to the short side direction of the connector 504.
Next, necessity to move the optical print head 105 in the up-down direction and a structure of the optical print head 105 will be specifically described.
In the following, a movement direction of the optical print head 105 from the exchanging position toward the exposure position by the moving mechanism 640 and a movement direction of the optical print head 105 from the exposure position toward the exchanging position by the moving mechanism 640 are referred to as a “reciprocation direction” in which the optical print head 105 is reciprocated.
In the following, a structure of the moving mechanism 640 will be described specifically. Part (a) of
The slidable portion 525 is provided with an elongated hole 691 extending in the front-rear direction. The supporting shaft 531 is inserted into the elongated hole 691 and is loosely engaged in the elongated hole 691 with a gap of, e.g., about 0.1-0.5 mm with respect to the up-down direction. For that reason, the slidable portion 525 is slidable (movable) relative to the third supporting portion 526 in a distance corresponding to a length of the elongated hole 691 with respect to the front-rear direction in a state in which movement of the slidable portion 525 relative to the third supporting portion 526 with respect to the up-down direction is prevented.
The first link mechanism 861 includes the link member 651 and the link member 653. A length of the link member 653 with respect to the longitudinal direction is shorter than a length of the link member 651 with respect to the longitudinal direction, and the link members 651 and 653 constitute a link member of a λ type.
The first link mechanism 861 will be described using
The link member 651 includes a bearing portion 610, a projection 655 and a connecting shaft portion 538. The bearing portion 610 is a cylindrical project provided with a hollow hole and stands toward the right side on one end side of the link member 651 with respect to the longitudinal direction. The projection 655 is a cylindrical projection standing in the rotational axis direction of the link member 651 on the other end side of the link member 651 with respect to the longitudinal direction. This projection is mounted to the holding member 505 of the optical print head 105. The connecting shaft portion 538 is provided between the bearing portion 610 and the projection 655 with respect to the longitudinal direction of the link member 651.
The slidable portion 525 is provided with an engaging shaft portion 534. The engaging shaft portion 534 is a cylindrical projection standing from the slidable portion 525 in the left direction. The engaging shaft portion 534 forms a first connecting portion by being engaged rotatably in a hole of the bearing portion 610. That is, the link member 651 is rotatable about the first connecting portion relative to the slidable portion 525. Incidentally, in this embodiment, a constitution in which the engaging shaft portion 534 is formed on the link member 651 side and in which the bearing portion 610 is formed on the slidable portion 525 side may also be employed.
The link member 653 includes a connecting shaft portion 530. The connecting shaft portion 530 is provided on one end side of the link member 653 with respect to the longitudinal direction of the link member 653. The connecting shaft portion 530 is a cylindrical project standing from the link member 653 toward the left side. The connecting shaft portion 530 is engaged rotatably in a hole formed in the third supporting portion 526 and forms a second connecting portion. In this embodiment, the connecting shaft portion 530 may also be formed on the third supporting portion 526, not the link member 653. That is, in the hole provided in the link member 653, the connecting shaft portion 530 formed on the third supporting portion 526 may also be engaged.
The link member 653 is provided with a circular hole formed on the other end side thereof with respect to the longitudinal direction. In the hole, the connecting shaft portion 538 of the link member 651 is rotatably engaged, so that the connecting shaft portion 538 and the hole of the link member 653 form a fourth connecting portion. That is, the link member 653 is rotatable about the third connecting portion relative to the third supporting portion 526 and is rotatable about the fourth connecting portion relative to the link member 651. In this embodiment, the connecting shaft portion 538 may also be formed on the link member 653, not the link member 651. That is, the connecting shaft portion 538 formed on the link member 653 may also be rotatably engaged in a hole formed in the link member 651.
A structure of the second link mechanism 862 is also similar to the above-described structure of the first link mechanism 861. The link members 652 and 654 of the second link mechanism 862 correspond to the link members 651 and 653, respectively, of the first link mechanism 861. Correspondingly to the first connecting portion, connecting portion between one end side portion of the link member 652 with respect to the longitudinal direction and the slidable portion 525 constitutes a second connecting portion. Incidentally, in the moving mechanism 640, either one of the link members 653 and 654 may also be omitted.
By the above constitution, when the slidable portion 525 is slid from the front side toward the rear side relative to the third supporting portion 526, the bearing portion 610 engaged with the engaging shaft portion 534 is slid together with the slidable portion 525 from the front side toward the rear side relative to the third supporting portion 526. As a result, when the first link mechanism 861 is seen from the rear side, the first link mechanism 861 is rotated about the engaging shaft portion 534 in the clockwise direction, and the link member 653 is rotated about the connecting shaft portion 530 in the counterclockwise direction. Therefore, the projection 655 is moved from the exposure position toward the exchanging position.
On the other hand, when the slidable portion 525 is slid (moved) from the rear side toward the front side relative to the third supporting portion 526, the link members 651 and 653 are moved in a direction opposite to the arrow direction shown in part (a) of
When the slidable portion 525 is slid from the rear side toward the front side relative to the third supporting portion 526, the bearing portion 610 engaged with the engaging shaft portion 534 is slid together with the slidable portion 525 from the rear side toward the front side relative to the third supporting portion 526. As a result, as shown in part (a) of
Here, (1) a distance between a rotation center axis of the connecting shaft portion 538 and a rotation center axis of the beating portion 610 is L1, (2) a distance between the rotation center axis of the connecting shaft portion 538 and a rotation center axis of the connecting shaft portion 530 is L2, and (3) a distance between the rotation center axis of the connecting shaft portion 538 and a rotation center axis of the projection 655 is L3. In the moving mechanism 640, the first link member 641 forms Scott-Russel's mechanism in which L1, L2 and L3 are equal to each other (part (b) of
Incidentally, in this embodiment, a structure in which a combination of the link member 651 (652) and the link member 653 (654) in the first link mechanism 861 (second link mechanism 862) is reversed with respect to the front-rear direction, i.e., a structure in which a full length of the link member 651 (652) is shorter than a full length of the link member 653 (654) and in which the link member 651 (652) is mounted between one end side and the other end side of the link member 653 (654) may also be used. In this case, when the slidable portion 525 is slid from the front side toward the rear side, the optical print head 105 is moved from the exchanging position toward the exposure position, and when the slidable portion 525 is slid from the rear side toward the front side, the optical print head 105 is moved from the exposure position toward the exchanging position. The cover 558 described later is connected with the slidable portion 525 and has a structure such that the slidable portion 525 is moved from the front side toward the rear side in interrelation with movement of the cover 558 from an open state toward a closed state and is moved from the rear side toward the front side in interrelation with movement of the cover 558 from the closed state toward the open state.
Further, the mechanism for moving the optical print head 105 is not limited to the moving mechanism 640 but may also be a moving mechanism 940 shown in
As shown in
Part (a) of
Part (b) of
Here, the inclined surface of each of the first and second cam portions 112 and 113 may also descend from the front side toward the rear side. In this case, when the slidable portion 525 is slid from the front side toward the rear side, the optical print head 105 is moved from the exchanging position toward the exposure position, and when the slidable portion 525 is slid from the rear side toward the front side, the optical print head 105 is moved from the exposure position toward the exchanging position. The cover 558 described later has a structure such that the cover 558 is connected with the slidable portion 525 through a link mechanism, for example and the slidable portion 525 is moved from the front side toward the rear side in interrelation with movement of the cover 558 from the open state toward the closed state and is moved from the rear side toward the front side in interrelation with movement of the cover 558 from the closed state to the open state.
Incidentally, in this embodiment, the mechanism in which in response to the slide (movement) of the slidable portion 525, the optical print head 105 is moved between the exposure position and the exchanging position spaced from the photosensitive drum 103 than the exposure position is was described, but is not limited thereto. For example, an elastic member such as a spring for connecting the third supporting portion 526 and the holding member 505 so that the optical print head 105 is moved vertically relative to the third supporting portion 526 in response to mounting and dismounting of the drum unit 518 relative to the apparatus main assembly without providing the slidable portion 525, the link mechanisms (861, 862) and the cam mechanisms (112, 113) may also be provided. In the case of such a mechanism, when the drum unit 518 is mounted from the outside of apparatus main assembly, the optical print head 105 contacting the drum unit 518 is pushed down toward the third supporting portion 526 while urging the spring, so that the optical print head 105 is placed in the exposure position.
Part (a) of
A positional relationship between the slidable portion 525 and the FFC 160 will be described using part (a) of
Here, a processing method of a metal member such as the third supporting portion 526 will be described. In general, as a method of metal working, shearing has been known. Incidentally, the shearing referred to herein means shearing in a broad sense and refers to a processing method in which a metal plate is plastically deformed (shearing-deformed) using a tool and thus the material (metal plate) is broken and cut into a desired shape and a desired dimension and which includes blanking carried out using a press machine and a press metal mold. In such shearing, a burr generates at a cutting plane (cutting surface) of a material-to-be-processed. A direction of the burr generating at the cutting plane coincides with a direction of the blanking of the material-to-be-processed. In the case where the opening portion 161 is provided in the third supporting portion 526 by the shearing, the burr generates also at a cutting plane (cutting surface) 163 (portions enclosed by broken lines in part (b) of
Therefore, as shown in part (b) of
In a mounting structure between the FFC 160 and the substrate 502 shown in
Further, as shown in part (b) of
Further, as shown in part (a) of
Part (a) of
The first bearing surface 586 is a portion where a front side lower end of the holding member 505 moved from the exposure position toward the exchanging position contacts the first bearing surface 586 from above with respect to the vertical direction. The holding member 505 contacts the first bearing surface 586, so that the optical print head 105 is placed in the exchanging position.
The first supporting portion 527 is fixed to the front side plate 642. The front side plate 642 is provided with the positioning bosses 603 and 604 and a plurality of holes (not shown) corresponding to fixing bosses, respectively. The positioning bosses 603 and 604 and inserted in the holes provided in the front side plate 642. In that state, the first supporting portion 527 and the front side plate 642 are fixed with each other with screws passed through the screw holes 602 of the first supporting portion 527.
The wall portion 127 stands from the first supporting portion 527 toward the rear side so as to sandwich, with respect to the left-right direction, the first contact member 514 projecting from the lower side of the holding member 505. The wall portion 127 is provided at positions opposing left and rear side portions of the first contact member 514, so that member of the first contact member 514 in the left-right direction is prevented. As a result, the front side portion of the holding member 505 to which the first contact member 514 is fixed is also prevented from moving in the left-right direction.
Part (b) of
Part (a) of
The second bearing surface 587 has the same function as the above-described first bearing surface 586. To the second bearing surface 587, a rear side lower end of the holding member 505 moved from the exposure position toward the exchanging position is contacted. That is, the holding member 505 of the optical print head 105 located in the exchanging position is supported by the first bearing surface 586 and the second bearing surface 587.
The wall portion 128 stands from the second supporting portion 528 toward the front side so as to sandwich, with respect to the left-right direction, the second contact member 515 projecting from the lower side of the holding member 505. The wall portion 128 is provided at positions opposing left and rear side portions of the second contact member 515, so that member of the second contact member 515 in the left-right direction is prevented. As a result, the rear side portion of the holding member 505 to which the second contact member 515 is fixed is also prevented from moving in the left-right direction. The wall portion 127 described above prevents the movement of the first contact member 514 in the left-right direction, and the wall portion 128 prevents the movement of the second contact member 515 in the left-right direction, so that the holding member 505 is prevented from moving in the left-right direction over the longitudinal direction thereof. That is, it is possible to reduce a degree of a liability that the optical print head 105 moves in the left-right direction during movement from the exchanging position toward the exposure position. In order to obtain this effect, the wall portions 127 and 128 may preferably be formed on the first supporting portion 527 and the second supporting portion 528, respectively, but the wall portion may also be formed on either one of the first and second supporting portions 527 and 528.
As shown in part (b) of
Part (c) of
Incidentally, a constitution in which the second supporting portion 528 and the rear side plate 643 are not fastened with a screw may also be employed. In this case, for example, the second supporting portion 528 is provided with a recessed portion, and this recessed portion is engaged with a projected portion formed on the rear side plate 643, so that a structure in which a position of the second supporting portion 528 relative to the rear side plate 643 is determined is formed.
Next, the cover 558 will be described using
Part (a) of
As shown in parts (a) and (b) of
As shown in part (b) of
A constitution for sliding (moving) the slidable portion 525 is not limited to the cover 558. For example, a constitution in which the slidable portion 525 is slid in interrelation with opening and closing of an unshown front door may also be employed. Further, a constitution in which the slidable portion 525 is slid in interrelation with rotation of a rotatable member such as a lever, not a covering member such as the cover 558 or a door may also be employed.
As shown in parts (c) and (d) of
In Embodiment 1, a constitution in which the cutting plane 163 is covered with the protective member 162 made of the resin material in order to suppress damage of the FFC 160 by contact between the FFC 160 and the cutting plane 163 of the opening portion 161 was described. In this embodiment, a constitution in which the cutting plane 163 is covered with a protective member 164 (including a first cover portion 164a and a second cover portion 164b) having a curved surface will be described. Incidentally, for describing Embodiment 2, constituent elements other than the protective member 164 are similar to those in Embodiment 1, and therefore, the same constituent elements will be omitted from detailed description by adding thereto the same reference numerals or symbols.
As shown in part (a) of
The protective member 162 was made of the resin material, but the protective member 164 may be made of metal (metal material). However, the protective member 164 is made of metal subjected to shearing, a burr generates at an end portion of the protective member 164. Even in the case where contact between the FFC 160 and the cutting plane 163 can be prevented, when the FFC 160 contacts the burr formed at the end portion of the protective member 164, the FFC 160 is damaged. For that reason, as shown in part (a) of
Further, the third supporting portion 526 is provided with the first cover portion 164a so that a part of the first cover portion 164a is positioned also between the slidable portion 525 and the FFC 160, so that contact between the slidable portion 525 and the FFC 160 can be prevented.
In Embodiment 3, as shown in part (b) of
As shown in part (b) of
In Embodiment 4, as shown in part (c) of
A feature of Embodiment 4 is that the edge of the opening portion 165 is subjected to bending so that the bent surface 167 is closer to a broad surface of the FFC 160 than the cutting plane 166 is. The bent surface 167 has an opposing surface 167a opposing one surface (front surface) of the FFC 160 and an opposing surface 167b opposing the other surface (back surface) of the FFC 160. As an example of a structure for realizing this constitution, as shown in part (c) of
In Embodiment 5, a constitution in which the FFC 160 is protected from the cutting plane 163 by providing the FFC 160 with a protective member 169 will be considered.
Part (a) of
As shown in
Incidentally, the protective member 169 is sufficient if the protective member 169 is provided in a part of the opposing region of the FFC 160, so that the protective member 169 is not required to be provided over an entire area of the FFC 160.
The protective member 169 is a film-shape member formed of a material such as a polyvinyl chloride resin and protects the FFC 160 from mechanical wearing.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications Nos. 2017-208427 filed on Oct. 27, 2017 and 2018-170836 filed on Sep. 12, 2018, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
---|---|---|---|
2017-208427 | Oct 2017 | JP | national |
2018-170836 | Sep 2018 | JP | national |