This application claims priority from Japanese Patent Application No. 2020-219205 filed on Dec. 28, 2020, the entire contents of which are incorporated herein by reference.
The present invention relates to an image forming apparatus.
An image forming apparatus in the related art includes apparatus main body, and a process cartridge having a photoconductive drum and attachable to and detachable from the apparatus main body. When the process cartridge is attached to the apparatus main body, the photoconductive drum and a grounding member provided in the apparatus main body are connected to each other, and the photoconductive drum is connected to ground.
For example, in an image forming apparatus of the related art, a metal plate connected to a photoconductive drum is attached to one end portion of a process cartridge in an axis direction of the photoconductive drum, and the photoconductive drum is connected to ground by bringing a ground electrode connected to the grounding member provided in an apparatus main body into contact with the metal plate from the axis direction.
However, in the image forming apparatus of the related art, since a coil spring applying an urging force in the axis direction is used as the ground electrode and the ground electrode is brought into contact with the metal plate from the axis direction, a large space for connecting the ground electrode and the metal plate in the axis direction is required.
In the present disclosure, there is provided an image forming apparatus capable of reducing a space for connecting a photoconductive drum and a grounding member included in an apparatus main body in an axis direction to reduce a size of the apparatus main body.
Disclosed here is an image forming apparatus including a process cartridge and an apparatus main body to which the process cartridge is attachable and from which the process cartridge is detachable. The process cartridge includes a photoconductive drum, and an electrode connected to the photoconductive drum and having a contact surface facing downward. The apparatus main body includes a support frame supporting one end portion of the process cartridge in an axis direction of the photoconductive drum, a ground metal plate supported by the support frame and connected to ground, and a spring supported by the support frame and configured to contact with the contact surface of the electrode from below to connect the electrode and the ground metal plate.
Next, an embodiment of the present disclosure will be described with reference to the drawings.
Image Forming Apparatus
An image forming apparatus 1 shown in
In the following description, a right side in
The image forming apparatus 1 includes an apparatus main body 2, a sheet feeding unit 3 including a sheet feeding tray 10 that supports the sheet S and a sheet transport unit 30 that transports the sheet S, and an image forming unit 5 that forms an image on the sheet S transported by the sheet feeding unit 3.
The apparatus main body 2 is formed in a substantially rectangular parallelepiped shape, and accommodates the sheet feeding unit 3 and the image forming unit 5. An opening portion 2A is opened in an upper surface of the apparatus main body 2, and the apparatus main body 2 includes a top cover 23 capable of opening and closing the opening portion 2A.
The top cover 23 is pivotable around a pivot shaft 23a at a rear end portion thereof, and is movable between a closed position at which the top cover 23 closes the opening portion 2A and an open position at which the opening portion 2A is opened by pivoting around the pivot shaft 23a. A sheet discharge tray 23b, which is inclined downward from the front side toward the rear side, is formed in the top cover 23 of the apparatus main body 2.
The sheet feeding unit 3 is disposed at a lower portion of the apparatus main body 2, and transports the sheet S supported by the sheet feeding tray 10 to the image forming unit 5 by the sheet transport unit 30. The sheet feeding tray 10 is slidable in a front-rear direction, and is movable between an accommodation position at which the sheet feeding tray 10 is accommodated in the apparatus main body 2 and a separation position at which the sheet feeding tray 10 is pulled out forward from the accommodation position.
The sheet transport unit 30 includes a sheet feeding roller 32, a separation roller 33, a separation pad 33a, a pair of transport rollers 34, and a pair of registration rollers 35. In the apparatus main body 2, a transport path P of the sheet S from the sheet feeding tray 10 to a sheet discharge tray 23a via the image forming unit 5 is formed.
The sheets S supported by the sheet feeding tray 10 are separated one by one by the sheet feeding roller 32, the separation roller 33, and the separation pad 33a and fed to the transport path P. The sheet feeding roller 32 is a roller that transports the sheet S from the sheet feeding tray 10 toward the image forming unit 5. The separation roller 33 and the separation pad 33a constitute separation means that separates the sheets S supported by the sheet feeding tray 10 one by one.
The sheet S fed to the transport path P is transported toward the image forming unit 5 by the pair of transport rollers 34 and the pair of registration rollers 35. The pair of registration rollers 35 temporarily stops by regulating a movement of a front end of the sheet S to be transported, and then transports the sheet S toward the image forming unit 5 at a predetermined timing.
The image forming unit 5 is disposed above the sheet feeding unit 3, and includes four process cartridges 50 arranged side by side in the front-rear direction. Each process cartridge 50 is provided corresponding to each color of black, yellow, magenta, and cyan. The process cartridge 50 is detachably attached to the apparatus main body 2. Each process cartridge 50 includes a photoconductive drum 51, a developing roller 152, a supply roller 153, and a charger 54.
The process cartridge 50 is attached to the apparatus main body 2 in a posture in which an axis X (see
The apparatus main body 2 includes exposure heads 59 that each expose a surface of the photoconductive drum 51. The exposure head 59 is supported by the top cover 23. Four exposure heads 59 are provided corresponding to the respective photoconductive drums 51, and the exposure heads 59 are arranged side by side in the front-rear direction. The exposure head 59 extends downward from the top cover 23, and has an exposure unit 59a at a lower end portion thereof. The exposure unit 59a is disposed close to and above the photoconductive drum 51 in a state in which the top cover 23 is closed. The exposure unit 59a is configured by an LED array including a plurality of LED elements arranged in parallel in the left-right direction.
A transfer belt 41 is disposed so as to face the photoconductive drum 51 below the transport path P of the photoconductive drum 51. The transfer belt 41 is hung between a drive roller 42 and a driven roller 43 disposed in front of the drive roller 42. The transfer belt 41, the drive roller 42, and the driven roller 43 constitute a belt device 40. Transfer rollers 44 are disposed at positions facing the respective photoconductive drums 51 sandwiching the transfer belt 41.
In the image forming unit 5, the photoconductive drum 51 uniformly charged by the charger 54 is selectively exposed by the exposure head 59. By this exposure, electric charges are selectively removed from the surface of the photoconductive drum 51, and an electrostatic latent image is formed on the surface of the photoconductive drum 51.
The toner contained in the process cartridge 50 is positively charged between the supply roller 153 and the developing roller 152, and is carried on a surface of the developing roller 152. A developing bias is applied to the developing roller 152, and when the electrostatic latent image formed on the photoconductive drum 51 faces the developing roller 152, the toner is supplied from the developing roller 152 to the electrostatic latent image by a potential difference between the electrostatic latent image and the developing roller 152. Therefore, a toner image is formed on the surface of the photoconductive drum 51.
When the sheet S transported toward the image forming unit 5 reaches the transfer belt 41, the sheet S is transported by the transfer belt 41 and sequentially passes between the transfer belt 41 and each photoconductive drum 51. Further, when the toner image on the surface of the photoconductive drum 51 faces the sheet S, the toner image is transferred to the sheet S by a transfer bias applied to the transfer roller 44.
The transfer belt 41 in the present embodiment is configured as a transport belt that transports the sheet S to which the toner image is transferred, but the transfer belt 41 may be configured as an intermediate transfer belt in which the toner image is transferred to the belt itself and the toner image transferred to the belt is further transferred to the sheet S.
The sheet S to which the toner image is transferred is transported to a fixing device 60. The fixing device 60 includes a heating roller 61 and a pressure roller 62 that is pressed against the heating roller 61, and the toner image is heat-fixed while the sheet S transported to the fixing device 60 passes between the heating roller 61 and the pressure roller 62.
The sheet S on which the toner image is heat-fixed is transported from the fixing device 60 to a downstream side in a transport direction, is further transported by a pair of intermediate sheet discharge rollers 63 and a pair of sheet discharge rollers 64 disposed on the downstream side in the transport direction of the pair of intermediate sheet discharge rollers 63, and is discharged to the sheet discharge tray 23b.
As shown in
The process cartridge 50 is disposed between the support frame 26 and the second main body frame 25, and is attachably and detachably supported by the support frame 26 and the second main body frame 25. The support frame 26 is located on a right side of the process cartridge 50 and supports a right end portion 50A (see
Process Cartridge
As shown in
Support Frame
As shown in
The first wall portion 261 includes an inner side surface 261A facing the process cartridge 50 in the axis X direction, and an outer side surface 261B opposite to the inner side surface 261A, which faces the first main body frame 24 in the axis X direction. The second wall portion 262 includes an inner side surface 262A that is a surface on a process cartridge 50 side in the axis X direction, and an outer side surface 262B opposite to the inner side surface 262A, which faces the first main body frame 24 in the axis X direction.
The step portion 263 is formed between the first wall portion 261 and the second wall portion 262. The step portion 263 includes a positioning portion 263a that abuts against the bearing portion 52 of the photoconductive drum 51 to position the photoconductive drum 51 when the process cartridge 50 is attached to the apparatus main body 2. The support frame 26 supports one bearing portion 52 by a pair of positioning portions 263a arranged in the front-rear direction. The step portion 263 has a through hole 263b penetrating in the upper-lower direction between the pair of positioning portions 263a that support the bearing portion 52.
In the step portion 263, the pair of positioning portions 263a and the through holes 263b are formed at four positions along the front-rear direction corresponding to the number of process cartridges 50 supported by the support frame 26.
Configuration for Grounding Photoconductive Drum
As shown in
Ground Metal Plate
As shown in
A plurality of fixing holes 73 are formed in the main body portion 71, and the ground metal plate 70 is attached to the support frame 26 by screwing screws inserted into the fixing holes 73 into screw holes 264a (see
The main body portion 71 of the ground metal plate 70 includes a middle portion 70A, a front portion 70B continuous with the front of the middle portion 70A, and a rear portion 70C continuous with the rear of the middle portion 70A. The middle portion 70A is an example of a first portion, and the front portion 70B and the rear portion 70C are each an example of a second portion. An upper end of the middle portion 70A is formed parallel to the horizontal direction. An upper end of the front portion 70B is inclined upwardly from the middle portion 70A as the upper end of the front portion 70B goes away forwards from the middle portion 70A in the horizontal direction. An upper end of the rear portion 70C is inclined upwardly from the middle portion 70A as the upper end of the rear portion 70C goes away rearwards from the middle portion 70A in the horizontal direction.
Since the ground metal plate 70 has the bent portion 72 that is bent from the upper end of the main body portion 71, rigidity is increased. In addition, by attaching the ground metal plate 70 having increased rigidity to the support frame 26, the rigidity of the support frame 26 can be improved, and a creep phenomenon that occurs in the support frame 26 can be prevented.
Since the main body portion 71 of the ground metal plate 70 includes the middle portion 70A whose upper end is formed parallel to the horizontal direction and the front portion 70B and the rear portion 70C whose upper ends are inclined in the direction in which the upper end rises as the front portion 70B and the rear portion 70C moves away from the middle portion 70A, the main body portion 71 is formed according to an arrangement position of a component in the support frame 26, and interference between the ground metal plate 70 and the component of the support frame 26 can be easily avoided.
Spring
As shown in
The second wall portion 262 of the support frame 26 includes an engagement protrusion 265 (see
The first contact portion 82 includes an extending portion 82a that extends from the support portion 81 in a direction orthogonal to the axis X direction, and a contact portion 82b continuous with a distal end of the extending portion 82a and having an annular shape formed by winding a wire rod a plurality of times. The extending portion 82a extends substantially rearward, and the first contact portion 82 applies an urging force in a substantially upper-lower direction orthogonal to the axis X direction.
The second contact portion 83 includes an extending portion 83a that extends from the support portion 81 in a direction orthogonal to the axis X direction, and a contact portion 83b continuous with a distal end of the extending portion 83a and having a cylindrical shape formed by winding a wire rod a plurality of times. The extending portion 83a extends substantially rearward. The contact portion 83b has a larger number of windings of the wire rod than the support portion 81 and the contact portion 82b, and has a length in the axis X direction larger than that of the support portion 81 and the contact portion 82b. An axis direction of the contact portion 83b having the cylindrical shape is parallel to the axis X direction.
The second wall portion 262 of the support frame 26 includes an engagement protrusion 266 (see
As shown in
The first contact portion 82 applies an urging force directed substantially upward, and when the bearing portion 52 is not supported by the positioning portion 263a and the first contact portion 82 is not in contact with the electrode 53, the first contact portion 82 abuts against a spring stopper 268 of the support frame 26 to regulate a further upward movement. The spring stopper 268 is a protruding member that protrudes rightward from the outer side surface 262B of the second wall portion 262 of the support frame 26, and the extending portion 82a of the first contact portion 82 abuts against the spring stopper 268 from below. The spring stopper 268 has a lower surface 268a against which the first contact portion 82 abuts. The lower surface 268a of the spring stopper 268 has a circular arc shape that is convex downward as viewed from the axis X direction.
On the other hand, when the bearing portion 52 is supported by the positioning portion 263a, the first contact portion 82 of the spring 80 is pressed downward by the bearing portion 52, moves downward against the urging force of the first contact portion 82, and is away from the spring stopper 268. In addition, in a state in which the bearing portion 52 is supported by the positioning portion 263a, the contact portion 82b of the first contact portion 82 is in contact with the contact surface 53a of the electrode 53 located at the lower end of the bearing portion 52.
That is, the first contact portion 82 of the spring 80 is movable between a retracted position (a position indicated by a two-dot chain line in
In this way, since the first contact portion 82 of the spring 80 abuts against the spring stopper 268 when at the retracted position and is regulated from moving upward, the first contact portion 82 of the spring 80 is prevented from excessively moving upward by the urging force of the spring 80, and the first contact portion 82 can smoothly move from the retracted position to the contact position when the first contact portion 82 is pressed downward by the bearing portion 52.
Since the lower surface 268a of the spring stopper 268 has the circular arc shape that is convex downward, the lower surface 268a of the spring stopper 268 and the first contact portion 82 of the spring 80 are in point contact with each other, so that it is possible to improve accuracy of a position where the movement is regulated when the first contact portion 82 repeatedly abuts against the lower surface 268a of the spring stopper 268.
The support frame 26 includes a locking portion 269 that extends downward from a right end serving as a distal end of the spring stopper 268 in a protruding direction. The locking portion 269 is capable of locking the extending portion 82a when the extending portion 82a of the first contact portion 82, which is at the retracted position and abuts against the spring stopper 268, is moved rightward.
As described above, by locking the first contact portion 82 that abuts against the spring stopper 268 by the locking portion 269, it is possible to regulate a movement of the spring 80 attached to the support frame 26 in the axis X direction, and it is possible to prevent the spring 80 from falling off from the support frame 26.
The locking portion 269 is formed of a flat plate-shaped member having a plate surface facing the axis X direction. The locking portion 269 is formed in a circular arc shape whose lower end is convex downward. As described above, by forming the locking portion 269 with the flat plate-shaped member, it is possible to reduce a space occupied by the locking portion 269 in the axis X direction.
The contact portion 83b of the second contact portion 83 protrudes rightward beyond the support portion 81 in the axis X direction, and a right end of the contact portion 83b is in contact with the ground metal plate 70 in the axis X direction. When the first contact portion 82 is in contact with the electrode 53 and the second contact portion 83 is in contact with the ground metal plate 70, the photoconductive drum 51 and the ground metal plate 70 are connected by the spring 80.
In this case, since the plate surface of the contact portion 83b of the second contact portion 83 is in contact with the ground metal plate 70 facing the axis X direction in the axis X direction, the contact portion 83b and the ground metal plate 70 can be in stably contact with each other.
The spring 80 is configured such that the photoconductive drum 51 and the ground metal plate 70 are connected by bring the contact portion 82b of the first contact portion 82 into contact with the contact surface 53a of the electrode 53 from below. Therefore, it is possible to reduce a space in the axis X direction for connecting the photoconductive drum 51 and the ground metal plate 70 that is a ground member on the apparatus main body 2 side, and it is possible to reduce the size of the apparatus main body 2.
As described above, since the spring 80 includes the first contact portion 82 contactable with the electrode 53 from below and the second contact portion 83 being in contact with the ground metal plate 70 in the axis X direction, it is possible to stably connect the photoconductive drum 51 and the ground metal plate 70 while reducing the space for connecting the photoconductive drum 51 and the ground metal plate 70.
Since the electrode 53 is located at the lower end of the bearing portion 52, it is possible to further reduce the space for connecting the electrode 53 and the ground metal plate 70 in the axis X direction.
Since the spring 80 applies the urging force in the substantially upper-lower direction orthogonal to the axis X direction, it is possible to further reduce the space for connecting the electrode 53 and the ground metal plate 70 in the axis X direction.
In the present embodiment, the coil spring is used as the spring 80, but the present disclosure is not limited thereto, and another type of spring such as a plate spring may be used as long as the spring is contactable with the contact surface 53a of the electrode 53 from below.
Regulating Member
As shown in
The first wall portion 261 of the support frame 26 includes a boss 267 (see
The regulating portion 91B of the main body portion 91 is continuous with a lower portion of the support portion 91A. A length of the regulating portion 91B in the axis X direction is larger than that of the support portion 91A, and protrudes leftward of the support portion 91A.
The regulating portion 91B faces the outer side surface 262B of the second wall portion 262 of the support frame 26, and the first contact portion 82 of the spring 80 is located between the regulating portion 91B and the second wall portion 262 in the axis X direction. That is, the regulating portion 91B of the regulating member 90 is disposed between the first contact portion 82 of the spring 80 and the ground metal plate 70 in the axis X direction.
When the first contact portion 82 of the spring 80 moves to the right in the axis X direction, the regulating portion 91B abuts against the first contact portion 82, so that the movement of the spring 80 in the axis X direction can be regulated. In this way, by regulating the movement of the spring 80 in the axis X direction by the regulating member 90, it is possible to prevent the spring 80 supported by the support frame 26 from moving in the axis X direction and falling off from the support frame 26.
The regulating member 90 is located between the support frame 26 and the ground metal plate 70 in the axis X direction, and is regulated from moving in the axis X direction by the ground metal plate 70. As a result, the regulating member 90 supported by the support frame 26 can be prevented from moving in the axis X direction and falling off from the support frame 26.
As shown in
The first abutting surface 271a is located in front of the boss 267, protrudes toward the regulating member 90 beyond the first contact portion 82 of the spring 80 in the axis X direction, and faces downward. The second abutting surface 271b is located rearward of the boss 267, protrudes toward the regulating member 90 beyond the first contact portion 82 of the spring 80 in the axis X direction, and faces downward. The front side is an example of one side in the horizontal direction orthogonal to the axis direction of the photoconductive drum. The rear side is an example of another side in the horizontal direction orthogonal to the axis direction of the photoconductive drum.
The abutting portion 92 of the regulating member 90 is supported by the main body portion 91, and is abuttable against the rotation stopper 271 of the support frame 26. The abutting portion 92 includes a first abutting piece 92a that protrudes forward from the regulating portion 91B of the main body portion 91 and abuts against the first abutting surface 271a from below, and a second abutting piece 92b that protrudes rearward from the regulating portion 91B of the main body portion 91 and abuts against the second abutting surface 271b from below.
The rotation of the regulating member 90 supported by the support frame 26 toward one side around the boss 267 is regulated when the first abutting surface 271a and the first abutting piece 92a abut against each other, and the rotation of the regulating member 90 toward another side around the boss 267 is regulated when the second abutting surface 271b and the second abutting piece 92b abut against each other
By preventing the rotation of the regulating member 90 around the boss 267, the movement of the spring 80 in the axis X direction can be stably regulated by the regulating member 90. In particular, since the rotation of the regulating member 90 toward the one side and the rotation thereof toward the other side are prevented, the movement of the spring 80 in the axis X direction can be regulated more stably.
In the regulating member 90, the first abutting piece 92a protrudes forward from the regulating portion 91B, but the regulating member 90 may be configured such that the first abutting piece 92a protrudes forward from the support portion 91A. In addition, in the regulating member 90, the second abutting piece 92b protrudes rearward from the regulating portion 91B, but the regulating member 90 may be configured such that the second abutting piece 92b protrudes rearward from the support portion 91A.
Connection Between Ground Metal Plate and Metal Plate Cover
As shown in
As shown in
The first end portion 17a of the metal plate member 17 is located between the ground metal plate 70 and the first main body frame 24 in the axis X direction, and a screw hole 264b is formed on the outer side surface 262B of the second wall portion 262 of the support frame 26. The first end portion 17a of the metal plate member 17 is fastened to the support frame 26 together with the first main body frame 24 and the ground metal plate 70 by screwing a screw 18 into the screw hole 264b. In this case, the screw 18 penetrates through a through hole 74 formed in the ground metal plate 70. As a result, the first end portion 17a of the metal plate member 17 and the ground metal plate 70 are in contact with each other and connected to each other.
A protruding piece 16a protrudes forward from a right end portion of the metal plate cover 16, and the second end portion 17b of the metal plate member 17 is located between the protruding piece 16a and the first main body frame 24 in the axis X direction. The second end portion 17b of the metal plate member 17 is fastened to the protruding piece 16a together with the first main body frame 24 by screwing a screw 19 to the protruding piece 16a. As a result, the second end portion 17b of the metal plate member 17 and the protruding piece 16a are in contact with each other and connected to each other.
The first end portion 17a of the metal plate member 17 is connected to the ground metal plate 70, and the second end portion 17b of the metal plate member 17 is connected to the protruding piece 16a, so that the ground metal plate 70 and the metal plate cover 16 are connected by the metal plate member 17. Since the metal plate cover 16 is connected to ground, the ground metal plate 70 and the metal plate cover 16 are connected to each other, so that the ground metal plate 70 is also grounded. As a result, the ground metal plate 70 is connected and grounded via a simple connection path formed by the metal plate cover 16 and the metal plate member 17.
As described above, in the image forming apparatus 1, the photoconductive drum 51 is connected to ground by being sequentially connected to the electrode 53, the spring 80, the ground metal plate 70, the metal plate member 17, and the metal plate cover 16.
Number | Date | Country | Kind |
---|---|---|---|
JP2020-219205 | Dec 2020 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
9946186 | Miyamoto | Apr 2018 | B2 |
20140093279 | Hayakawa | Apr 2014 | A1 |
Number | Date | Country |
---|---|---|
2014-66840 | Apr 2014 | JP |
Number | Date | Country | |
---|---|---|---|
20220206428 A1 | Jun 2022 | US |