This application is based on and claims the benefit of priority from Japanese patent application No. 2021-103399 filed on Jun. 22, 2021, which is incorporated by reference in its entirety.
The present disclosure relates to an image forming apparatus.
An electrophotographic type image forming apparatus is provided with a photosensitive drum and a developing device. The photosensitive drum is required to be replaced when it reaches the life end. The developing device requires periodic maintenance. Therefore, the photosensitive drum and the developing device may be generally configured to be detachably attached to the apparatus main body individually. For example, the image forming apparatus may be provided with a unit support frame to which a drum unit and a developing device are detachably attached individually, and a development holder provided in the unit support frame which holds the developing device in an swingable manner in a direction for bringing and separating the developing roller close to and apparat from the photosensitive drum, and the development holder includes a driving gear for transmitting power to the developing device, and a pair of swinging shaft portions having a rotational axis extending in parallel with the axis direction of the developing roller and rotatably supported to the unit support frame.
However, since the above image forming apparatus is provided with a cam for swinging the developing device and a gear for interlocking the opening/closing of a cover with the operation of the cam, the number of components increases and the cost increases.
In accordance with one aspect of the present disclosure, an image forming apparatus includes a drum unit, a developing device, a development holder, and a sliding member. The drum unit includes a photosensitive drum. The developing device includes a developing roller disposed such that its outer circumferential surface faces an outer circumferential surface of the photosensitive drum. To the development holder, the developing device is detachably attached. The development holder is swung so as to bring and separate the developing roller close to and apart from the photosensitive drum. The sliding member is slidable in an axial direction of the developing roller. The development holder is swung so as to bring the developing roller close to the photosensitive drum in association with a sliding of the sliding member from a first position to a second position, and the development holder is swung so as to separate the developing roller apart from the photosensitive drum in association with a sliding of the sliding member from the second position to the first position.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to the drawings, an image forming apparatus 100 according to one embodiment of the present disclosure will be described.
First, the entire structure of the image forming apparatus 100 will be described.
The image forming apparatus 100 includes a printer 1, a scanner 110 and a document conveying device 120. The scanner 110 is provided above the printer 1, and the document conveying device 120 is provided above the scanner 110. The document conveying device 120 conveys a document along a conveyance path passing through a reading position of the scanner 110. The scanner 110 is a flatbed type image scanner, and reads the document to generate image data. The printer 1 forms an image based on the image data on a sheet S.
The printer 1 and the scanner 110 are integrated by a housing 3. In the lower portion of the inside of the housing 3, a sheet feeding cassette 4 in which the sheet S is stored and a sheet feeding roller 5 which feeds the sheet S rightward from the sheet feeding cassette 4 are provided. Above the sheet feeding cassette 4, an image forming device 6 which forms a toner image by an electrophotographic method is provided. On the upper and right side of the image forming device 6, a fixing device 7 which fixes the toner image to the sheet S is provided. Above the fixing device 7, a sheet discharge roller 8 which discharges the sheet S on which the toner image is fixed and a sheet discharge tray 9 on which the discharged sheet S is stacked are provided.
Inside the housing 3, a conveyance path 10 is provided from the sheet feeding roller 5 to the sheet discharge roller 8 via the image forming device 6 and the fixing device 7. The conveyance path 10 is formed mainly of plate-like members facing each other with a gap through which the sheet S is passed, and conveying rollers 17 which holds and conveys the sheet S are provided at a plurality of positions in the conveyance direction Y. A registration roller 18 is provided on the upstream side of the image forming device 6 in the conveyance direction Y. An inversion conveyance path 10R branching from the conveyance path 10 on the downstream side of the fixing device 7 in the conveyance direction Y and merging with the conveyance path 10 on the upstream side of the registration roller 18 in the conveyance direction Y is provided on the right side of the fixing device 7.
The image forming device 6 includes a photosensitive drum 11 whose potential is changed by irradiation with light, a charging device 12 which charges the photosensitive drum 11, an exposure device 13 which emits laser light according to the image data, a developing device 14 which supplies toner to the photosensitive drum 11, an intermediate transfer unit 15 which transfers the toner image from the photosensitive drum 11 to the sheet S, and a cleaning device 16 which removes the toner remaining on the photosensitive drum 11. The intermediate transfer unit 15 includes an endless intermediate transfer belt 15B stretched around a driving roller 15D and a driven roller 15N, primary transfer rollers 151 which face the inner circumference surface of the intermediate transfer belt 15B at positions corresponding to the photosensitive drums 11 and generate a primary transfer bias, and a secondary transfer roller 152 which faces the outer circumference surface of the intermediate transfer belt 15B at a position corresponding to the driving roller 15D and generates a secondary transfer bias. A toner container 20 which supplies the toner to the developing device 14 is connected to each developing device 14.
The image forming device 6 includes four sets of the photosensitive drum 11, the charging device 12, the exposure device 13, the developing device 14, the primary transfer roller 151, the cleaning device 16, and the toner container 20, and forms a color image by overlapping the toner images of four colors on an intermediate transfer belt 15B. The present disclosure may be applied to an image forming apparatus that forms a color image with toners of three or less colors, or five or more colors.
The controller 2 includes an arithmetic part and a storage part. The arithmetic part is a CPU (Central Processing Unit), for example. The storage part includes a storage medium such as ROM (Read Only Memory), RAM (Random Access Memory) and EEPROM (Electrically Erasable Programmable Read Only Memory). The arithmetic part reads, executes the control program stored in the storage part, and performs various processing. The controller 2 may be implemented by an integrated circuit without using software.
An operation panel 19 is provided on the front side of the scanner 110. The operation panel 19 includes a display panel, a touch panel overlapped on the display surface of the display panel, and a keypad adjacent to the display panel. The controller 2 displays a screen indicating an operation menu, a status and the others of the printer 1 and the scanner 110 on the display panel, and controls each part of the printer 1 and the scanner 110 according to an operation detected by the touch panel and the keypad.
The basic image forming operation of the printer 1 is as follows. When a single-side printing job is input to the printer 1 from an external computer or the like, the sheet feeding roller 5 feeds the sheet S from the sheet feeding cassette 4 to the conveyance path 10, the registration roller 18 whose rotation is stopped corrects the skew of the sheet S, and the registration roller 18 feeds the sheet S to the image forming device 6 at a predetermined timing. In the image forming device 6, the charging device 12 charges the photosensitive drum 11 to a predetermined potential, the exposure device 13 writes an electrostatic latent image on the photosensitive drum 11, the developing device 14 develops the electrostatic latent image by using the toner supplied from the toner container 20 to form a toner image, the primary transfer roller 151 transfers the toner image to the intermediate transfer belt 15B, and the secondary transfer roller 152 transfers the toner image to the sheet S. Subsequently, the fixing device 7 melts the toner image and fixes it to the sheet S while holding and conveying the sheet S, and the sheet discharge roller 8 discharges the sheet S to the sheet discharge tray 9. The cleaning device 16 removes the toner remaining on the photosensitive drum 11. In the case of double-side printing, the sheet S having the toner image fixed on one surface of the sheet S is fed to the conveyance path 10 via the inversion conveyance path 10R, whereby the toner image is transferred to the other surface of the sheet S.
Next, the image forming device 6 will be described in detail.
[Inner Cover] An opening 3A and an outer cover 3B for closing the opening 3A are provided above the sheet feeding cassette 4 on the front surface of the housing 3 (see
[Drum Unit] The drum unit 50 (see
[Developing Device] The developing device 14 (see
The developer is a two-component developer containing a magnetic carrier and a non-magnetic toner, for example. The two screws 33 are disposed inside the housing 31 in parallel with each other in the left-and-right direction, and convey the developer in opposite directions. A partition wall part 36 is provided between the two screws 33. Gaps are provided between the front end portion of the partition wall part 36 and the inner surface of the housing 31, and between the rear end portion of the partition wall part 36 and the inner surface of the housing 31. The developer circulates around the partition wall part 36 through the gaps. The screws 33 agitate the developer to triboelectrically charge the developer.
The developing roller 32 is disposed above the right screw 33 in parallel with the screw 33. The developing roller 32 includes a permanent magnet and a developing sleeve made of non-magnetic material and covering the circumference of the permanent magnet (not shown). A driven gear 32G is provided at the rear end portion of the developing roller 32. The opening 35 is formed on the right side portion of the upper portion of the housing 31, and the outer circumferential surface of the developing roller 32 exposed through the opening 35 faces the outer circumferential surface of the photosensitive drum 11. The developer forms a magnetic brush layer on the surface of the developing roller 32. The tip end of the blade 34 is disposed at a predetermined interval from the developing roller 32, and a layer thickness of the magnetic brush is adjusted to a predetermined thickness.
At both end portions of the developing roller 32, annular gap regulating members 32S having a diameter larger than that of the developing sleeve are provided. When the gap regulating member 32S comes into contact with the outer circumferential surface of the photosensitive drum 11, the outer circumferential surface of the developing sleeve and the outer circumferential surface of the photosensitive drum 11 face each other with a predetermined gap.
Next, a configuration for positioning the developing device 14 will be described.
The image forming apparatus 100 includes a drum unit 50 including the photosensitive drum 11; the developing device 14 including the developing roller 32 having an outer circumferential surface disposed so as to face an outer circumferential surface of the photosensitive drum 11; a development holder 70 to which the developing device 14 is detachably attached and which is swung so as to bring and separate the developing roller 32 close to and apart from the photosensitive drum 11; and a lower rail 42 (an example of the sliding member) which is slidable in an axial direction of the developing roller 32. The development holder 70 is swung so as to bring the developing roller 32 close to the photosensitive drum 11 in association with a sliding of the lower rail 42 from a first position to a second position, and the development holder 70 is swung so as to separate the developing roller 32 apart from the photosensitive drum 11 in association with a sliding of the lower rail 42 from the second position to the first position.
[Unit support frame] The unit support frame 60 (see
The drum unit support part 62 is a recessed portion into which the lower portion of the drum unit 50 is fitted. The development holder 70 which supports the developing device 14 paired with the drum unit 50 is provided on the left side of the drum unit support part 62. The development holder 70 is supported by the holder support part 61. The holder support part 61 has a first fulcrum 611 and a second fulcrum 612 which support the development holder 70 at two positions in the front-and-rear direction. At the rear end portion of the unit support frame 60, an upwardly upright wall portion 60W is provided. The first fulcrum 611 is a cylindrical shaft protruding forward from the wall portion. The second fulcrum 612 is an upright plate-shaped member provided in front of the first fulcrum 611, and has a circular hole penetrating in the front-and-rear direction. A center line of the axis of the first fulcrum 611 passes through a center of the hole of the second fulcrum 612. The lower rail support part 63 is provided on the left side portion of the upper surface of the holder support part 61, and supports the lower rail 42 slidably in the front-and-rear direction by contacting with the left and right side surfaces of the lower rail 42 described later.
[Development Holder] The development holder 70 (see
A first fulcrum 721 and a second fulcrum 722 are provided at the right end portion of the bottom support part 72. The first fulcrum 721 is a circular hole into which the first fulcrum 611 of the unit support frame 60 is fitted. The second fulcrum 722 is a cylindrical shaft fitted to the second fulcrum 612 of the unit support frame 60. A fulcrum 37 is provided at the lower right portion of the front end portion of the housing 31 of the developing device 14. The fulcrum 37 is a hole penetrating in the front-and-rear direction, for example. The fulcrum 37 is externally fitted to the second fulcrum 722 of the development holder 70. The development holder 70 and the developing device 14 can be swung around the first fulcrum 721 and the second fulcrum 722.
The developing device 14 is attached to the development holder 70 by being pushed into the development holder 70 from the front side. At this time, the driven gear 32G of the developing roller 32 is meshed with the driving gear 71G of the development holder 70. The developing device 14 is removed from the development holder 70 by pulling it forward from the development holder 70.
[Upper Rail and Lower Rail] The upper rail 41 and the lower rail 42 (see
The upper rail 41 has a body portion 41M having a rectangular cross section. On the lower surface of the main body portion 41M, a first convex portion 41T protruding downward is provided at a position slightly rearward of the central portion of the development holder 70 in the front-and-rear direction. The first convex portion 41T has left and right side surfaces, a front surface, a rear surface and a lower surface, and the front surface is inclined such that the upper end portion is positioned in front of the lower end portion. On the front side of the first convex portion 41T, a recess 41U long in the front-and-rear direction is provided adjacent to the first convex portion 41T. The width of the recess 41U in the left-and-right direction is narrower than the width of the first convex portion 41T.
On the lower surface of the upper rail 41, a guide member 41G is provided in front of the recess 41U. The guide member 41G has a groove-shaped member 41GU and a rod-shaped member 41GB whose longitudinal direction is along the left-and-right direction. The groove-shaped member 41GU has a top plate portion, and right and left side wall portions, and the top plate portion is fixed to the lower surface of the upper rail 41. The rod-shaped member 41GB is provided inside the groove-shaped member 41GU, and the left and right end portions of the rod-shaped member 41GB are supported by the left and right side wall portions of the groove-shaped member 41GU.
The lower rail 42 has a body portion 42M having a rectangular cross section. The front end portion of the main body portion 42M has a shape bent downward, and has a boss 42B projecting rightward. On the upper surface of the lower rail 42, a second convex portion 42T protruding upward is provided. The second convex portion 42T has left and right side surfaces, a front surface, a rear surface, and an upper surface, and the rear surface is inclined such that the upper end portion is positioned in front of the lower end portion. The width of the second convex portion 42T in the left-and-right direction is slightly smaller than the width of the recess 41U of the upper rail 41, and the second convex portion 42T can enter the recess 41U.
The lower rail 42 has a notch 42K into which the rod-shaped member 41GB of the guide member 41G of the upper rail 41 can be inserted. The notch 42K has an axial portion 42KA extending in the front-and-rear direction (the axial direction of the developing roller 32) and an inclined portion 42KS inclined similarly to the front surface of the first convex portion 41T and the rear surface of the second convex portion 42T.
[Link Member] The link member 43 (see
Next, the opening/closing operation of the inner cover 3C will be described.
In the first position, the second convex portion 42T of the lower rail 42 is positioned in front of the first convex portion 41T of the upper rail 41, and enters the recess 41U of the upper rail 41. That is, the second convex portion 42T is not in contact with the first convex portion 41T. The rod-shaped member 41GB of the guide member 41G of the upper rail 41 is positioned at the axial portion 42KA of the notch 42K of the lower rail 42. At this time, the upper rail 41 is closest to the lower rail 42, and the developing roller 32 is furthest away from the photosensitive drum 11, as shown in
When the lower rail 42 moves from the first position (see
When the inner cover 3C is opened from the fully closed position (see
The image forming apparatus 100 according to the embodiment described above includes the drum unit 50 including the photosensitive drum 11; the developing device 14 including the developing roller 32 having an outer circumferential surface disposed so as to face an outer circumferential surface of the photosensitive drum 11; the development holder 70 to which the developing device 14 is detachably attached and which is swung so as to bring and separate the developing roller 32 close to and apart from the photosensitive drum 11; and the lower rail 42 (an example of the sliding member) which is slidable in an axial direction of the developing roller 32. The development holder 70 is swung so as to bring the developing roller 32 close to the photosensitive drum 11 in association with a sliding of the lower rail 42 from a first position to a second position, and the development holder 70 is swung so as to separate the developing roller 32 apart from the photosensitive drum 11 in association with a sliding of the lower rail 42 from the second position to the first position. Therefore, the positioning of the developing device 14 can be easily and surely performed with a simple structure.
Further, according to the image forming apparatus 100 of the present embodiment, the lower rail 42 is provided below the development holder 70, the development holder 70 has the first convex portion 41T protruding downward, and the lower rail 42 has the second convex portion 42T protruding upward. When the lower rail 42 is positioned in the first position, the first convex portion 41T is not brought into contact with the second convex portion 42T. When the lower rail 42 slides from the first position to the second position, the first convex portion 41T pushes the second convex portion 42T away, so that the development holder 70 is swung so as to bring the developing roller 32 close to the photosensitive drum 11. Therefore, it becomes possible to swing the development holder 70 in association with the sliding of the lower rail 42 with a simple structure.
Further, according to the image forming apparatus 100 of the present embodiment, there are provided the opening 3A into which the developing device 14 is inserted, and the inner cover 3C (an example of the cover) connected to the opening 3A with the hinge 3H and to which the lower rail 42 is connected. The lower rail 42 slides from the first position to the second position in association with the operation of closing the inner cover 3C, and the lower rail 42 slides from the second position to the first position in association with the operation of opening the inner cover 3C. Therefore, the positioning of the developing device 14 can be easily and accurately performed only by opening and closing the inner cover 3C.
According to the image forming apparatus 100 according to the present embodiment, there are provided the boss 42B protruding from the end portion of the lower rail 42 on the side of the inner cover 3C in the axial direction of the hinge 3H, the link member 43 provided inside the inner cover 3C and turned together with the inner cover 3C when the inner cover 3C is opened/closed, and the groove 43V provided in the link member 43 and sliding against the tip end portion of the boss 42B when the inner cover 3C is opened/closed. The groove 43V has the first section 43V1 having an arc shape around the axis of the hinge 3H, and the second section 43V2 continuous with the end of the first section 43V1 on the side of the inner cover 3C and having a radius of curvature smaller than that of the first section 43V1. When the inner cover 3C is turned within a range from the fully opened position to the predetermined position between the fully opened position and the fully closed position, the first section 43V1 slides with respect to the boss 42B while the lower rail 42 remains in the first position, and when the inner cover 3C is turned within a range from the predetermined position to the fully closed position, the second section 43V2 slides with respect to the boss 42B, so that the lower rail 42 slides between the first position and the second position. Therefore, since the lower rail 42 is slid in a state where the axial component of the force for opening and closing the inner cover 3C is large, the labor for opening and closing the inner cover 3C can be reduced.
The above embodiment may be modified as follows.
In the above embodiment, the rear surface of the second convex portion 42T slides with respect to the front surface of the first convex portion 41T, but the rear end portion of the lower rail 42 may be inclined in the same manner as the rear surface of the second convex portion 42T, and the rear end portion of the lower rail 42 may slide with respect to the front surface of the first convex portion 41T. In this case, the second convex portion 42T is unnecessary. This configuration also realizes the same function as that of the above-described embodiment.
In the above embodiment, the first convex portion 41T is provided on the lower surface of the upper rail 41, but the first convex portion 41T may be provided on the lower surface of the development holder 70 without providing the upper rail 41. This configuration also realizes the same function as that of the above-described embodiment.
In the above embodiment, the link member 43 has the axial hole portion 43A supported coaxially with the hinge 3H of the inner cover 3C, but the link member 43 may not be provided with the axial hole portion 43A. This configuration also realizes the same function as that of the above-described embodiment. The inner cover 3C can be prevented from being deformed during opening and closing if the axial hole portion 43A is provided.
In the above embodiment, the inner cover 3C is provided behind the outer cover 3B, but the outer cover 3B may also serve as the inner cover 3C.
Number | Date | Country | Kind |
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2021-103399 | Jun 2021 | JP | national |
Number | Name | Date | Kind |
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10915059 | Ohashi | Feb 2021 | B2 |
20130183062 | Lee | Jul 2013 | A1 |
20170261918 | Zensai | Sep 2017 | A1 |
20190196392 | Katsumata | Jun 2019 | A1 |
20200310339 | Yokoi | Oct 2020 | A1 |
20200356023 | Sakaguchi | Nov 2020 | A1 |
Number | Date | Country |
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2020-201459 | Dec 2020 | JP |
Number | Date | Country | |
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20220404760 A1 | Dec 2022 | US |