Patent Grant
9963309
This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2015-139476, filed on Jul. 13, 2015, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Technical Field
This disclosure relates to an image forming apparatus that incorporates a temporary retainer to hold a bypass tray detachably attachable to an apparatus body.
Related Art
Various types of image forming apparatuses include copiers, printers, facsimile machines, or multifunction peripherals (MFPs) having two or more of copying, printing, scanning, facsimile transmission, plotter, and other capabilities. Such electrophotographic image forming apparatuses include a bypass tray on which a user can set a desired sheet appropriately. Such a bypass tray is moved to separate from an apparatus body of an image forming apparatus to open when the bypass tray is to be used. A hinge, for example, is provided to support the bypass tray rotatably, so that the bypass tray is stowed in the apparatus body when the bypass tray is not used.
A comparative image forming apparatus includes a comparative bypass tray that is prevented from being shifted with respect to the apparatus body of the image forming apparatus. Consequently, the comparative bypass tray includes a tray positioning mechanism provided to both the bypass tray and the apparatus body. The tray positioning mechanism includes a tray movement regulator that regulates movements of the bypass tray with respect to the apparatus body in a tray width direction.
At least one aspect of this disclosure provides an image forming apparatus including an apparatus body, an image forming portion, a sheet feeding port, a bypass tray, a rotation support, and a temporary retainer. The image forming portion is disposed in the apparatus body to form an image on a recording medium. The sheet feeding port is disposed upstream from the image forming portion of the apparatus body in a sheet feeding direction. The bypass tray is disposed to be storable in the apparatus body. The bypass tray loads the recording medium to be fed toward the sheet feeding port. The rotation support supports the bypass tray. The temporary retainer positions the bypass tray both in a vertical direction relative to the sheet feeding port and in a perpendicular direction perpendicular to the sheet feeding direction. The temporary retainer temporarily retains the bypass tray.
It will be understood that if an element or layer is referred to as being “on”, “against”, “connected to” or “coupled to” another element or layer, then it can be directly on, against, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, if an element is referred to as being “directly on”, “directly connected to” or “directly coupled to” another element or layer, then there are no intervening elements or layers present. Like numbers referred to like elements throughout. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Spatially relative terms, such as “beneath”, “below”, “lower”, “above”, “upper” and the like may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements describes as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, term such as “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors herein interpreted accordingly.
Although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that these elements, components, regions, layer and/or sections should not be limited by these terms. These terms are used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
The terminology used herein is for describing particular embodiments and examples and is not intended to be limiting of exemplary embodiments of this disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Descriptions are given, with reference to the accompanying drawings, of examples, exemplary embodiments, modification of exemplary embodiments, etc., of an image forming apparatus according to exemplary embodiments of this disclosure. Elements having the same functions and shapes are denoted by the same reference numerals throughout the specification and redundant descriptions are omitted. Elements that do not demand descriptions may be omitted from the drawings as a matter of convenience. Reference numerals of elements extracted from the patent publications are in parentheses so as to be distinguished from those of exemplary embodiments of this disclosure.
This disclosure is applicable to any image forming apparatus, and is implemented in the most effective manner in an electrophotographic image forming apparatus.
In describing preferred embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this disclosure is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes any and all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of this disclosure are described.
A description is given of an entire configuration and functions of an image forming apparatus 100 according to an embodiment of this disclosure.
A description is given of an image forming apparatus 100 according to an embodiment of this disclosure, with reference to the drawings.
It is to be noted that identical parts are given identical reference numerals and redundant descriptions are summarized or omitted accordingly.
The image forming apparatus 100 may be a copier, a facsimile machine, a printer, a multifunction peripheral or a multifunction printer (MFP) having at least one of copying, printing, scanning, facsimile, and plotter functions, or the like. According to the present example, the image forming apparatus 100 is an electrophotographic copier that forms toner images on recording media by electrophotography.
It is to be noted in the following examples that: the term “image forming apparatus” indicates an apparatus in which an image is formed on a recording medium such as paper, OHP (overhead projector) transparencies, OHP film sheet, thread, fiber, fabric, leather, metal, plastic, glass, wood, and/or ceramic by attracting developer or ink thereto; the term “image formation” indicates an action for providing (i.e., printing) not only an image having meanings such as texts and figures on a recording medium but also an image having no meaning such as patterns on a recording medium; and the term “sheet” is not limited to indicate a paper material but also includes the above-described plastic material (e.g., a OHP sheet), a fabric sheet and so forth, and is used to which the developer or ink is attracted. In addition, the “sheet” is not limited to a flexible sheet but is applicable to a rigid plate-shaped sheet and a relatively thick sheet.
Further, size (dimension), material, shape, and relative positions used to describe each of the components and units are examples, and the scope of this disclosure is not limited thereto unless otherwise specified.
Further, it is to be noted in the following examples that: the term “sheet conveying direction” indicates a direction in which a recording medium travels from an upstream side of a sheet conveying path to a downstream side thereof; the term “width direction” indicates a direction basically perpendicular to the sheet conveying direction.
The image forming apparatus 100 in
It is to be noted that suffixes to distinguish colors of toners are attached to respective reference numerals such as process cartridge 30Y. The process cartridges 30Y, 30M, 30C, and 30K have substantially the same configuration except for containing different color toners of yellow (Y), magenta (M), cyan (C), and black (K) corresponding to color separation components of a color toner. Therefore, the process cartridges 30Y, 30M, 30C, and 30K and related parts and components are described without suffixes. For example, the process cartridges 30Y, 30M, 30C, and 30K are hereinafter referred to in a singular form occasionally, for example, the “process cartridge 30”.
The process cartridge 30 (i.e., the process cartridges 30Y, 30M, 30C, and 30K) includes a photoconductor drum 301 (i.e., photoconductor drums 301Y, 301M, 301C, and 301K).
The process cartridge 30 (i.e., the process cartridges 30Y, 30M, 30C, and 30K) includes a photoconductor drum 301 (i.e., photoconductor drums 301Y, 301M, 301C, and 301K). In the process cartridge 30, the electrostatic latent image formed on the surface of the photoconductor drum 301 is developed to a visible toner image.
The transfer device 40 includes an intermediate transfer belt 401, primary transfer rollers 402Y, 402M, 402C, and 402K, a secondary transfer roller 403, and a pair of registration rollers 404. The intermediate transfer belt 401 is an endless belt wound around multiple support rollers.
The intermediate transfer belt 401 is disposed above the process cartridges 30Y, 30M, 30C, and 30K and along a moving direction of the respective surfaces of the photoconductor drums 301Y, 301M, 301C, and 301K. The intermediate transfer belt 401 moves in synchronization with movement of the surface of the photoconductor drum 301 (i.e., the photoconductor drums 301Y, 301M, 301C, and 301K).
Further, the primary transfer roller 402 (i.e., the primary transfer rollers 402Y, 402M, 402C, and 402K) presses the intermediate transfer belt 401 against an outer circumferential surface of the photoconductor drum 301 (i.e., the photoconductor drums 301Y, 301M, 301C, and 301K). Accordingly, four single color toner images on the respective surfaces of the process cartridges 30Y, 30M, 30C, and 30K are sequentially transferred and overlaid onto a surface of the intermediate transfer belt 401.
The bypass sheet feeder 10 includes a bypass tray 1, a sheet feed roller 101, and temporary retainers A1 through A6. The bypass tray 1 is a manual feed tray on which a user sets a sheet P manually. The temporary retainers A1 through A6 temporarily retain the bypass tray 1. Details of the temporary retainers A1 through A6 are described below.
The image forming apparatus 100 further includes an apparatus body 110, a tray storing portion 120, and a bypass tray movement support shaft 2. The tray storing portion 120 is a portion in which the bypass tray 1 is stowed. The bypass tray 1 is rotatably supported at a lower part of the tray storing portion 120 by the bypass tray movement support shaft 2 relative to the apparatus body 110. The bypass tray movement support shaft 2 functions as a rotation support body, for example.
The bypass tray 1 rotates about the bypass tray movement support shaft 2 when the bypass tray 1 is not used. By so doing, the bypass tray 1 can be stored in the tray storing portion 120. The tray storing portion 120 includes a frame 120a at a lower part thereof.
Further, when the bypass tray 1 is used, the bypass tray 1 is rotated by substantially 90 degrees outwardly from the tray storing portion 120. As the bypass tray 1 rotates about the bypass tray movement support shaft 2 outwardly to separate from the tray storing portion 120, a shaft side (a lower side) of a rear face (an outer face) of the bypass tray 1 contacts the frame 120a of the tray storing portion 120. By so doing, the bypass tray 1 is held in an open state, as illustrated in
It is to be noted that, in the present embodiment, the frame 120a is provided as the temporary retainers A2 through A6. In addition, a direction of height of the image forming apparatus 100 including the bypass tray 1 according to the present embodiment corresponds to a vertical direction DH as illustrated in
The sheet P that is loaded on the bypass tray 1 is fed by the sheet feed roller 101 toward the pair of registration rollers 404 of the transfer device 40.
Further, the sheet bank 50 includes sheet trays 501 and sheet feed rollers 502. Each of the sheet trays 501 accommodates the sheet P therein. The sheet P is fed by a selected one of the sheet feed rollers 502 to sheet conveying rollers 503 and 504 by which the sheet P is conveyed to the pair of registration rollers 404 of the transfer device 40.
The pair of registration rollers 404 receives and holds the sheet P that functions as a recording medium fed from a selected one of the bypass sheet feeder 10 and the sheet bank 50. Then, the pair of registration rollers 404 conveys the sheet P toward a nip region 405 between the intermediate transfer belt 401 and the secondary transfer roller 403 at a predetermined timing. The toner image borne on the intermediate transfer belt 401 is transferred onto the sheet P in the nip region 405 and conveyed to the fixing device 60. In the fixing device 60, the toner image on the sheet P is fixed to the sheet P. Consequently, the sheet P having the fixed toner image is ejected to a sheet ejection part. It is to be noted that the nip region 405 between the intermediate transfer belt 401 and the secondary transfer roller 403 functions as an example of an image forming portion. The apparatus body side sheet insertion port 110A is located before the nip region 405, that is, is disposed upstream from the nip region 405 in a sheet conveying direction.
Next, a description is given of the temporary retainers A1 through A6 according to each of Examples 1 through 6.
It is to be noted that identical reference numerals are given to identical parts and components in Examples 1 through 6, and redundant descriptions are summarized or omitted accordingly.
A description is given of the temporary retainer A1 according to Example 1, with reference to
The temporary retainer A1 according to Example 1 includes a recess 11, a pair of supports 12, and a projection 13. The recess 11 is disposed in the apparatus body 110. The pair of supports 12 is disposed on the rear face of the bypass tray 1. The pair of supports 12 is occasionally referred to as the support 12 individually. The projection 13 includes a support shaft 13a. The projection 13 is supported by the pair of supports 12 to be rotatable about the support shaft 13a around an axis L.
The recess 11 includes a recessed portion 11a. The recessed portion 11a having a rectangular shape is disposed close to the bypass tray 1. The projection 13 has a rectangular shape to fit to the recessed portion 11a. The recess 11 further includes a step 11b at a far edge of the recessed portion 11a. The projection 13 further includes a step 13b at an edge thereof to fit to the step 11b of the recess 11.
It is to be noted that, as illustrated in
As described above, the bypass tray 1 is disposed detachably attachable to the tray storing portion 120 of the apparatus body 110. However, in a comparative bypass tray, an assembling portion of a rotation support such as hinge may be detached from an apparatus body of an image forming apparatus during printing operations using the comparative bypass tray. In such a case, the comparative bypass tray cannot be used before having the comparative bypass tray repaired or replaced by a service representative, for example. Accordingly, in Example 1 according to the embodiment of this disclosure, at the time of failure of the assembling portion of the bypass tray movement support shaft 2, the following processes are taken.
First, when the projection 13 is located as illustrated in
Accordingly, the projection 13 and the bypass tray 1 are supported by the step 11b of the recess 11 and the lower edge of the opening of the tray storing portion 120. As a result, the position of the bypass tray 1 in a vertical (height) direction is located to a predetermined position to be held horizontally. Further, since the projection 13 is fitted to the recessed portion 11a of the recess 11, the bypass tray 1 can be positioned relative to the apparatus body 110 in a direction perpendicular to the sheet conveying direction DA illustrated in
A description is given of the temporary retainer A2 according to Example 2, with reference to
Similar to Example 1, the bypass tray 1 according to Example 2 rotates about the bypass tray movement support shaft 2 when the bypass tray 1 is not used. By so doing, the bypass tray 1 can be stored in the tray storing portion 120.
The bypass tray 1 in Example 2 includes an extension tray 3 that is included in the temporary retainer A2.
The extension tray 3 is stowed in the bypass tray 1 to be slidably removable from the bypass tray 1 along a rail guide or rail guides. Further, the extension tray 3 is freely slidably pulled within a range of a tray slidable range opening 14 on the bypass tray 1. Respective screws 31 mounted on the extension tray 3 contact a right end portion (
An extension tray insertion opening 4 is formed (disposed) on a back face (an opposite face) of the bypass tray 1. At the time of failure of the assembling portion of the bypass tray movement support shaft 2, the following processes are taken.
As illustrated in
A description is given of the temporary retainer A3 according to Example 3, with reference to
Similar to Examples 1 and 2, the bypass tray 1 according to Example 3 rotates about the bypass tray movement support shaft 2 when the bypass tray 1 is not used. By so doing, the bypass tray 1 can be stored in the tray storing portion 120. Further, the extension tray 3 is stowed in the bypass tray 1 to be slidably removable from the bypass tray 1 along a rail guide or rail guides. Two, three, or four legs 5 are disposed on both side faces of the bypass tray 1. Each of the legs 5 is detachably attachable to the bypass tray 1 and is included in the temporary retainer A3.
The legs 5 are attached to the bypass tray 1 by a method of fitting parts and components or as a single resin unit that can be separated by pliers, for example. As described above, at the time of failure of the assembling portion of the bypass tray movement support shaft 2, the following processes are taken.
Each of the legs 5 has multiple recesses 5a. When the leg 5 is set vertically, a part of the bypass tray 1 is fitted to one of the multiple recesses 5a. Accordingly, the bypass tray 1 is retained and held by the leg 5. An appropriate one of the multiple recesses 5a is selected to position the bypass tray 1 at an appropriate height. In a case in which the bypass tray movement support shaft 2 is detached from the bypass tray 1, if the bypass tray 1 is to be held in this state, another leg 5 can be added, as illustrated by a broken line in
A description is given of the temporary retainer A4 according to Example 2, with reference to
Similar to Examples 1 through 3, the bypass tray 1 according to Example 4 rotates about the bypass tray movement support shaft 2 when the bypass tray 1 is not used. By so doing, the bypass tray 1 can be stored in the tray storing portion 120. The bypass tray 1 in Example 4 includes an extension tray 3 that is included in the temporary retainer A4. The extension tray 3 is slidably removable from the bypass tray 1 along a rail guide or rail guides.
Further, the extension tray 3 is freely slidably pulled within the range of the tray slidable range opening 14 on the bypass tray 1, as illustrated in
A cut 6 is formed at an end of the back face of the bypass tray 1. An extension tray movement support shaft 32 is rotatably attached to the extension tray 3. At the time of failure of the assembling portion of the bypass tray movement support shaft 2, the following processes are taken.
As the extension tray 3 is pulled out from the bypass tray 1, the extension tray movement support shaft 32 that functions as an extension tray rotation support moves to a position where the cut 6 is formed. By so doing, the extension tray 3 can rotate and turn downwardly. That is, as illustrated in
It is to be noted that the end portion of the bypass tray 1 is fitted into the tray storing portion 120 of the apparatus body 110, so that the bypass tray 1 is supported while being in contact with the frame 120a of the tray storing portion 120. As described above, the extension tray 3 functions as a leg in Example 4. Accordingly, the extension tray 3 can position the bypass tray 1 in the vertical direction DH relative to the apparatus body 110. In that case, the height of the bypass tray 1 is previously determined to be a height from the top face of the table T including the sheet bank 50. Accordingly, the bypass tray 1 can be positioned in the vertical direction DH relative to the apparatus body side sheet insertion port 110A of the apparatus body 110 and in the perpendicular direction to the sheet conveying direction DA.
A description is given of the temporary retainer A5 according to Example 5, with reference to
Example 5 is a variation of Example 2. Similar to Example 2, the bypass tray 1 according to Example 5 rotates about the bypass tray movement support shaft 2 when the bypass tray 1 is not used. By so doing, the bypass tray 1 can be stored in the tray storing portion 120. The extension tray 3 that is included in the temporary retainer A5 is slidably removable from the bypass tray 1 along a rail guide or rail guides. The extension tray 3 is freely slidably pulled out within the range of the tray slidable range opening 14 on the bypass tray 1. The respective screws 31 mounted on the extension tray 3 contact the right end portion of the tray slidable range opening 14, as illustrated in
An extension tray insertion opening 7 is formed (disposed) on the back face (the opposite face) of the bypass tray 1. A longitudinal direction of the extension tray insertion opening 7 corresponds to the sheet conveying direction. At the time of failure of the assembling portion of the bypass tray movement support shaft 2, the following processes are taken.
As illustrated in
The extension tray insertion opening 7 is formed or disposed on an opposite side (an upstream side) of the bypass tray 1 in the sheet conveying direction. In other words, the extension tray insertion opening 7 is formed on a far side of the bypass tray 1 from the apparatus body 110. That is, the extension tray 3 lands or touches the ground at the opposite side (the upstream side) of the bypass tray 1 in the sheet conveying direction. In other words, the extension tray 3 lands or contacts the ground at the far side of the bypass tray 1 from the apparatus body 110.
Further, as illustrated in
A description is given of the temporary retainer A6 according to Example 6, with reference to
Similar to Examples 1 through 5, the bypass tray 1 according to Example 6 rotates about the bypass tray movement support 2 when the bypass tray 1 is not used. By so doing, the bypass tray 1 can be stored in the tray storing portion 120. Further, the extension tray 3 is stowed in the bypass tray 1 to be slidably removable from the bypass tray 1 along a rail guide or rail guides.
An internal moving body 3a is disposed inside the extension tray 3 of Example 6. The internal moving body 3a is supported by a tray movement support shaft 33 that functions as an extension tray rotation support. The extension tray 3 further includes a thumbscrew 34 attached at an end thereof. Removal of the thumbscrew 34 from the extension tray 3 can release the internal moving body 3a, so that the internal moving body 3a can rotate about the tray movement support shaft 33. By rotating downwardly about the tray movement support shaft 33, the internal moving body 3a can function as a leg to support the extension tray 3.
As described above, the internal moving body 3a that is included in the extension tray 3 is rotated by substantially 90 degrees, so that the height of the extension tray 3 can be maintained. In this case, the height of the bypass tray 1 is previously determined to be a height from the top face of the table T including the sheet bank 50. Therefore, even at the time of failure of the assembling portion of the bypass tray movement support shaft 2, the end portion of the bypass tray 1 is supported while being in contact with the frame 120a of the tray storing portion 120, therefore the internal moving body 3a can hold the bypass tray 1 to prevent the bypass tray 1 from falling. Accordingly, the bypass tray 1 can be positioned in the vertical direction DH relative to the apparatus body side sheet insertion port 110A of the apparatus body 110 and in the perpendicular direction to the sheet conveying direction DA.
As described in Examples 1 through 6, the respective positions of the bypass tray 1 relative to the apparatus body 110 of the image forming apparatus 100 are determined according to the following configuration. The position in height of the bypass tray 1 to convey a sheet (e.g., the sheet P) is determined by contacting the end portion of the bypass tray 1 with the frame 120a located at the lower part of the tray storing portion 120 of the apparatus body 110. The position of the bypass tray 1 in the direction perpendicular to the sheet conveying direction DA is determined by contacting the lower edge of the opening of the tray storing portion 120. Specifically in Example 1, the projection 13 is fitted to the recessed portion 11a of the recess 11. By so doing, the position of the bypass tray 1 in the direction perpendicular to the sheet conveying direction DA can be positioned.
The above-described embodiments are illustrative and do not limit this disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements at least one of features of different illustrative and exemplary embodiments herein may be combined with each other at least one of substituted for each other within the scope of this disclosure and appended claims. Further, features of components of the embodiments, such as the number, the position, and the shape are not limited the embodiments and thus may be preferably set. It is therefore to be understood that within the scope of the appended claims, the disclosure of this disclosure may be practiced otherwise than as specifically described herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-139476 | Jul 2015 | JP | national |
| Number | Date | Country |
|---|---|---|
| 07097102 | Apr 1995 | JP |
| 7-309454 | Nov 1995 | JP |
| 2002193497 | Jul 2002 | JP |
| 2006-124146 | May 2006 | JP |
| 2007-218950 | Aug 2007 | JP |
| 2007238282 | Sep 2007 | JP |
| 2011136842 | Jul 2011 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20170015511 A1 | Jan 2017 | US |
