The present disclosure relates to an image forming apparatus, a method for controlling the image forming apparatus, and a storage medium.
There is an image forming apparatus that includes, on a paper conveying path, a paper type detection sensor (media sensor) for measuring, for example, a feature amount of paper, such as a surface property of paper and a basis weight of paper, to detect a type of paper. Such an image forming apparatus identifies the type of paper (paper type), for example, from a preliminarily stored paper type database (media library) based on a feature amount of paper fed in a print job. Such an image forming apparatus is capable of obtaining a high-quality print product by using a print control parameter of the identified paper type in image forming control.
Additionally, there is proposed an image forming apparatus including an air blowing mechanism that performs air blowing (air separation) with an air blowing fan on a bundle of sheets prior to feeding a sheet to separate the sheets that stick together and prevent double feeding. Japanese Patent Application Laid-Open No. 2010-32632 describes a technique of, before detecting a paper type, always performing air separation on a sheet bundle prior to feeding a sheet, thereafter, continuing the air separation in a case where the detected paper type is coated paper with a higher possibility for double feeding, and stopping the air separation in a case where the detected paper type is not the coated paper.
However, according to a technique of Japanese Patent Application Laid-Open No. 2010-32632, in a case where a detected paper type of a first sheet is a paper type with a high possibility for double feeding, air separation is performed on a second sheet to be fed subsequent to the first sheet after the detection of the paper type of the first sheet. In this case, since the air separation is performed on the second sheet before the second sheet is ready to be fed, there is an issue that electricity may be consumed due to unnecessary air separation.
The present disclosure has been made in view of the issues discussed above, and is directed to provision of a technique that enables, in a case where air blowing needs to be performed on sheets prior to feeding a sheet, suppression of power consumption due to unnecessary air blowing.
According to an aspect of the present disclosure, an image forming apparatus includes an image forming unit configured to perform printing on a sheet; a paper feeding unit configured to feed the sheet from a paper feeding tray on which the sheet is stacked to the image forming unit via a paper conveying path; an air blowing unit configured to perform air blowing on the sheet stacked on the paper feeding tray; and a paper type detection unit configured to detect a type of the sheet, the paper type detection unit being disposed on the paper conveying path, wherein, in a case where a type of a first sheet detected by the paper type detection unit is a type that requires the air blowing, air blowing is performed on a second sheet that is fed subsequent to the first sheet after the image forming unit performs printing on the first sheet, wherein air blowing is not performed at least during a period from when the paper type detection unit detects the type of the first sheet to when the first sheet is fed to the image forming unit.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An exemplary embodiment for implementing the present disclosure will be described below with reference to the drawings. The exemplary embodiment that will be described below is merely an example, and the present disclosure is not limited to the exemplary embodiment that will be described below.
As illustrated in
The CPU 280 controls the whole of the image forming apparatus 200. The ROM 281 stores a control program according to the present exemplary embodiment, initial values of various kinds of setting values, and the like. The CPU 280 executes a control program that is according to the present exemplary embodiment and read from the ROM 281, and thereby implements a procedure of image forming processing, which will be described below, and procedures of processing in each flowchart. The RAM 282 stores various kinds of information under control of the CPU 280. For example, the RAM 282 stores a print control parameter for each paper type in a first storage area. The RAM 282 is desirably a rewritable memory that does not need a storage holding operation. Furthermore, in a case where a user changes a print control parameter corresponding to a referred paper type, the CPU 280 additionally stores the changed print control parameter as a user-defined print control parameter corresponding to the paper type in the above-mentioned first storage area.
The display unit 250 includes a panel that is configured to display an operation screen, a button, and the like. When an instruction for starting a print operation or the like is input, the display unit 250 transmits instruction information to the CPU 280. The instruction information regarding the start of the print operation or the like may be input by the user operating the display unit 250, as well as from an external apparatus, such as a personal computer, a tablet terminal apparatus, and a smartphone, connected via a network (not illustrated). When the instruction information regarding the start of the print operation is input, the CPU 280 controls driving of a paper feeding motor (not illustrated) in response to the instruction information to perform feeding and conveyance of a sheet. Additionally, the CPU 280 sets a print control parameter for the image forming unit 201B, and thereby controls image formation (print) performed by the image forming unit 201B. The image forming unit 201B is an image forming means for performing print on a sheet based on the print control parameter set by the CPU 280.
The cassette paper feeding unit 230 is a paper feeding means for feeding a sheet from a paper feeding cassette, on which paper is stacked, to the image forming unit 201B via a paper conveying path. Additionally, the manual feeding unit 235 is a paper feeding means for feeding a sheet from a manual feeding tray, on which paper is stacked, to the image forming unit 201B via a paper conveying path.
The paper type detection sensor 260 is disposed on the paper conveying path and measures a feature amount of paper to be fed via the paper conveying path to detect a type of paper (paper type). The paper type means a type of paper.
The air blowing fan 270 is an air blowing means for blowing air to sheets stacked on the manual feeding tray of the manual feeding unit 235 based on the control of the CPU 280. The air blowing fan 270 includes a fan motor 271 and a blowing nozzle 272.
The image forming apparatus 200 illustrated in
The image forming apparatus main body 201A includes the image forming unit 201B that forms an image on a sheet S that has been conveyed via a paper conveying path H. Additionally, the image forming apparatus main body 201A includes the cassette paper feeding unit 230 that feeds the sheet S from a paper feeding cassette 1 that is the paper feeding means that accommodates the sheet S. The cassette paper feeding unit 230 includes a separation unit composed of a pickup roller 2 that is the paper feeding means, and a feeding roller 3 and a retard roller 4 for separating the sheet S sent from the pickup roller 2. Additionally, the image forming apparatus main body 201A includes the manual feeding unit 235 that is the paper feeding means that feeds the sheet S to the image forming unit 201B via the paper conveying path H from a manual feeding tray 5 on which the sheet S is stacked and that holds the sheet S. In the same way as the cassette paper feeding unit 230, the manual feeding unit 235 includes a pickup roller 502 that is the paper feeding means, and a feeding roller 503 and a retard roller 504 that constitute a separation unit. Additionally, the image forming apparatus main body 201A includes an air blowing fan that is the air blowing means that blows air to the sheet S stacked on the manual feeding tray 5.
The image forming unit 201B is an image forming means for performing printing on the sheet S and is configured to be a four-drum full-color system. Specifically, the image forming unit 201B includes a laser scanner 210 and four process cartridges 211 that form toner images in four colors of yellow (Y), magenta (M), cyan (C), and black (K). The process cartridge 211 for black includes a photosensitive drum 212K, a charging device 213K that is a charging means, and a developing device 214K that is a developing means. Additionally, the image forming unit 201B includes a secondary transfer unit 201D and a fixing unit 201E, which are disposed above the process cartridges 211. A toner cartridge 215K is a toner cartridge for supplying toner to the developing device 214K.
The secondary transfer unit 201D includes a transfer belt 216 wound around a driving roller 216a and a tension roller 216b. A primary transfer roller 219K in contact with the transfer belt 216 at a position facing the photosensitive drum 212K is disposed inside the transfer belt 216. The transfer belt 216 mentioned herein is rotated in an arrow direction in
The image reading device 202 is an image reading device installed above the image forming apparatus main body 201A in a substantially horizontal manner. A discharge space V for discharging paper is formed between the image reading device 202 and the image forming apparatus main body 201A.
The display unit 250 is disposed above the image forming apparatus 200 and is a display unit to which an operation can be input and that accepts input of an operation from the user.
An operation of the image forming apparatus 200 will now be described.
First, when accepting image information regarding a document to be printed, the image forming apparatus 200 performs image processing on the image information, and then, converts the image information into an electric signal, and transmits the electric signal to the laser scanner 210 of the image forming unit 201B. In the image forming unit 201B, a surface of the photosensitive drum 212K uniformly charged in predetermined polarity and at a predetermined potential by the charging device 213K are sequentially exposed to a laser. In this way, electrostatic latent images in yellow, magenta, cyan, and black are sequentially formed on the respective photosensitive drums in the process cartridges 211.
Then, the image forming apparatus 200 develops the electrostatic latent images with toner in respective colors so that the electrostatic latent images are visualized, and sequentially superimposes toner images of respective colors on the respective photosensitive drums upon one another on the transfer belt 216 with a primary transfer bias applied to the primary transfer roller 219K. With the operation, the toner images are formed on the transfer belt 216. Additionally, in parallel with the toner image forming operation, the sheet S is conveyed to a registration roller pair 240 one sheet by one sheet by the cassette paper feeding unit 230 via the paper conveying path H, and is subjected to skew correction by the registration roller pair 240. After the skew correction, the sheet S is conveyed by the registration roller pair 240 to the secondary transfer unit 201D. In the secondary transfer unit 201D, the toner images are collectively transferred to the sheet S with a secondary transfer bias applied to the secondary transfer roller 217. Subsequently, the sheet S on which the toner images have been transferred is conveyed to the fixing unit 201E, and toner in respective colors is melted and mixed in color by application of heat and pressure in a roller nip portion composed of a pressure roller 220a and a heating roller 220b and is fixed to the sheet S as a color image. Then, the sheet S to which the image has been fixed is discharged into the discharge space V by the first discharge roller pair 225a and the second discharge roller pair 225b on the downstream side of the fixing unit 201E, and is stacked on a stacking unit 223 that protrudes from a bottom surface of the discharge space V. In a case where images are formed on both sides of the sheet S, an image is fixed, and then the sheet S is conveyed to the paper re-conveying path R by the reverse roller pair 222 and is re-conveyed to the image forming unit 201B.
The paper type detection sensor 260 is a paper type detection means that is disposed on the paper conveying path H and measures a feature amount of the sheet S to be fed via the paper conveying path H to detect a type of the sheet S (paper type).
For example, the paper type detection sensor 260 detects the feature amount of the conveyed sheet S such as a surface property and a thickness, and the CPU 280 determines the type of the sheet S (paper type) from a result of the detection. In the present exemplary embodiment, processing by the paper type detection sensor 260 detecting the feature amount of the sheet S such as the surface property and the thickness and the CPU 280 determining the type of the sheet S (paper type) from a result of the detection is defined as processing by the paper type detection sensor 260 detecting the type of the sheet S (paper type).
Next, a description will be given of a general configuration of the paper type detection sensor 260 illustrated in
The paper type detection sensor 260 includes therein a light emitting diode (LED) 261 as a light emitting element, a photodiode 262 as a light receiving element, and a guide portion 263 for guiding the sheet S. Specifically, the paper type detection sensor 260 detects an amount of reflected light emitted from the LED 261 with the photodiode 262. The CPU 280 receives a detection signal from the photodiode 262 in the paper type detection sensor 260 as an output value of the paper type detection sensor 260. The CPU 280 determines the type of the supplied sheet S depending on a difference in received values due to the feature amount of each sheet S, such as the surface property and the thickness. The CPU 280 then optimally controls image forming speed and a target temperature of a fixing device depending on the determined type of the sheet S.
As described above, in the present exemplary embodiment, the CPU 280 uses the output value of the paper type detection sensor 260 to determine the type of the sheet S, resulting in the user not having to make settings while being conscious about the type of the sheet S. Hence, in the image forming apparatus 200 according to the present exemplary embodiment, there is prepared a mode of detecting the type of the sheet S by the paper type detection sensor 260 and automatically setting a print control parameter or the like based on the detected type of the sheet S (hereinafter referred to as a “medium automatically setting mode”). Meanwhile, in the image forming apparatus 200 according to the present exemplary embodiment, there is also prepared a mode of manually setting the type of the sheet S to be used by the user in a conventional manner (hereinafter referred to a “medium manually setting mode”). The user can preliminarily set either the medium automatically setting mode or the medium manually setting mode for each cassette paper feeding unit 230 by operating the display unit 250. The medium automatically setting mode is set as a default mode. Additionally, a setting value indicating whether the setting mode is the medium automatically setting mode or the medium manually setting mode is stored in the RAM 282 illustrated in
<General Configuration of Manual feeding Unit and Paper Feeding Processing>
Subsequently, a description will be given of a general configuration of the manual feeding unit 235 illustrated in
The manual feeding unit 235 includes the manual feeding tray 5, the pickup roller 502, the feeding roller 503, the retard roller 504, side end regulation plates 18a and 18b, side end regulation racks 141a and 141b, and a pinion gear 53. Furthermore, the manual feeding unit 235 includes fan motors 271a and 271b constituting the air blowing fan 270 as the air blowing means, blowing nozzles 272a and 272b, and supporting shafts 51a and 51b that support the air blowing fan 270.
The side end regulation plates 18a and 18b are components for regulating the position of the sheet S in a direction orthogonal to an arrow Y indicating a conveying direction of the sheet S. The fan motors 271a and 271b are respectively attached to the side end regulation plates 18a and 18b. The fan motor 271a moves together with the side end regulation plate 18a, and the fan motor 271b moves together with the side end regulation plate 18b. The fan motors 271a and 271b enable air blowing on the sheet S via the blowing nozzles 272a and 272b. The air from the fan motor 271a is blown toward an end portion of the sheet S via the blowing nozzle 272a as indicated by flow lines A1, and the air from the fan motor 271b is blown toward another end portion of the sheet S via the blowing nozzle 272b as indicated by flow lines A2, whereby the sheet S in an upper portion of the sheet bundle floats, and a sticking force between sheets of the sheet bundle decreases.
For example, when a start button is pressed, paper feeding is started. For example, in a case where the type of the sheet S is coated paper, the fan motors 271a and 271b operate to perform air blowing on the end portions of the sheet S in a paper width direction via the blowing nozzles 272a and 272b. After the elapse of a predetermined amount of time, the uppermost sheet S in a state where the sticking force between sheets decreases is sent to a separation unit, composed of the feeding roller 503 and the retard roller 504, by the rotation of the pickup roller 502. A leading end of the sheet S that has been separated to be a single sheet is detected by the paper detection sensor 505, and the type of the sheet S (paper type) is detected by the paper type detection sensor 260.
Then, the sheet S is sent to the registration roller pair 240 by a conveyance roller pair 506 via the paper conveying path H.
A subsequent operation of the manual feeding unit 235 is similar to the above-mentioned operation of the cassette paper feeding unit 230. A timing is determined, and a toner image is transferred to the sheet S in the secondary transfer unit 201D. Then, the toner image is fixed to the sheet S in the fixing unit 201E, and the sheet S is discharged to the stacking unit 223 by the first discharge roller pair 225a. When images are to be formed on both sides of the sheet S, the sheet S is reversed by the double-sided reverse unit 201F, passes through the paper re-conveying path R, and is conveyed again to the registration roller pair 240. Then, similar to the case of forming an image on a first side, the sheet S with images have been formed on both sides thereof, is discharged to the stacking unit 223, and a series of image formation processes ends.
In the manual feeding unit 235 illustrated in
Specifically,
When the “CHANGE PAPER TYPE” button 512 is pressed on the setting screen 510 illustrated in
The flowchart illustrated in
First, in step S601 in
In a case where the print page is the first page of the print job as a result of the determination in step S601 (YES in step S601), the processing proceeds to step S602. Since the description will be sequentially given from the processing on the sheet S for the first page of the print job in the present specification, the processing proceeds to step S602 (in the present exemplary embodiment, the air separation is not started with respect to the sheet S for the first page).
When the processing proceeds to step S602, the CPU 280 starts feeding of the uppermost sheet S stacked on the manual feeding tray 5.
Subsequently, in step S603, the CPU 280 determines whether the print page is the first page of the input print job.
In a case where the print page is the first page of the print job as a result of the determination in step S603 (YES in step S603), the processing proceeds to step S604. Since the description will be sequentially given from the processing on the sheet S for the first page of the print job in the present specification, the processing proceeds to step S604. In step S604, the paper type detection sensor 260, based on control by the CPU 280, measures the feature amount of the sheet S for the first page fed in step S602, and detects the type of the sheet S for the first page.
Subsequently, in step S605, the CPU 280 performs processing of updating the currently set paper type with the paper type detected in step S604. Specifically, in step S605, the CPU 280, for example, updates display of the display area 513 in
In a case where the processing in step S605 ends or the CPU 280 determines that the print page is not the first page of the print job in step S603 (NO in step S603), the processing proceeds to step S606. In step S606, the CPU 280 controls the image forming unit 201B to execute the image forming processing on the sheet S that has been started to be fed in step S602, and performs printing on the sheet S. Then, the printed sheet S is discharged into the discharge space V and stacked on the stacking unit 223.
Subsequently, in step S607, the CPU 280 determines whether printing of all pages of the print job has been completed. In a case where printing of all pages of the print job has not been completed (NO in step S607), the processing returns to step S601. Since in the present exemplary embodiment, the case is described where the print job with a plurality of pages is input, and the description has been given of the processing on the sheet S for the first page in steps S601 to S606, a case where the processing returns to step S601 is described below.
When the processing returns to step S601, the CPU 280 determines whether the print page is the first page of the input print job. In a case where the print page is not the first page of the print job as a result of the determination (NO in step S601), the processing proceeds to step S608. Since the processing on the sheet S for the first page of the print job has been completed in the present specification, the processing proceeds to step S608 to perform the processing on the sheet S for second and subsequent pages of the print job.
When the processing proceeds to step S608, the CPU 280 determines whether the type of the sheet S for the first page, which has been detected in step S604, is a paper type that requires air separation in which air is blown from the air blowing fan 270. Whether the paper type is the paper type that requires the air separation is stored as the print control parameter for each paper type in the paper type database (media library) of the ROM 281. In the present exemplary embodiment, it is assumed that the type of the sheet S that requires the air separation is coated paper, and a type of the sheet S that does not require the air separation is plain paper, although these are merely examples.
In a case where the type of the sheet S for the first page, which has been detected in step S604, is the paper type that requires the air separation (coated paper in the present exemplary embodiment) as a result of the determination in step S608 (YES in step S608), the processing proceeds to step S609. In step S609, the CPU 280 starts the air separation in which air is blown from the air blowing fan 270 to the sheet S (sheets S for the second and subsequent pages) on the manual feeding tray 5.
In a case where the processing in step S609 ends or the CPU 280 determines that the type of the sheet S for the first page is the paper type that does not require the air separation in step S608 (plain paper in the present exemplary embodiment) (NO in step S608), the processing proceeds to step S602. When the processing proceeds to step S602, in steps S602 to S607, processing similar to the above-mentioned processing on the sheet S for the first page is performed on the sheets S for the second and subsequent pages. At this time, since the CPU 280 determines NO in step S603 with respect to the sheets S for the second and subsequent pages (NO in step S603), the processing in steps S604 and S605 is not performed.
In a case where printing of all pages of the print page has been completed as a result of the determination in step S607 (YES in step S607), the processing proceeds to step S610. In step S610, the CPU 280 ends air blowing (air separation) with the air blowing fan 270 on the sheet S on the manual feeding tray 5. The flowchart illustrated in
When the processing in step S610 ends, the processing of the flowchart illustrated in
The above-mentioned image forming apparatus 200 according to the present exemplary embodiment includes the image forming unit 201B as the image forming means for performing printing on the sheet S. Additionally, the image forming apparatus 200 includes the manual feeding unit 235 as the paper feeding means that feeds the sheet S from the manual feeding tray 5, on which the sheet S is stacked, to the image forming unit 201B via the paper conveying path H. Furthermore, the image forming apparatus 200 includes the air blowing fan 270 as the air blowing means that performs air blowing on the sheet S stacked on the manual feeding tray 5, and the paper type detection sensor 260 as the paper type detection means that is disposed on the paper conveying path H and that detects the type of the sheet S. In a case where the type of the sheet (first sheet) S for the first page, which has been detected by the paper type detection sensor 260, is a paper type that requires air blowing, the air blowing fan 270 performs the following processing based on control by the CPU 280 as illustrated in the flowchart in
With this configuration, in a case where the air blowing needs to be performed on the sheet (second sheet) S prior to feeding, it is possible to suppress power consumption due to unnecessary air blowing.
The above-mentioned exemplary embodiment of the present disclosure is merely a specific example for implementing the present disclosure, and the technical scope of the present disclosure should not be interpreted in a limited manner by the exemplary embodiment. In other words, the present disclosure can be implemented in various modes without departing from the technical idea of the present disclosure or the principal features of the present disclosure.
According to the present disclosure, in a case where the air blowing needs to be performed on a sheet prior to feeding, it is possible to suppress power consumption due to unnecessary air blowing.
Embodiment(s) of the present disclosure can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-181299, filed Oct. 20, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-181299 | Oct 2023 | JP | national |