The present document incorporates by reference the entire contents of Japanese priority documents, 2003-373064 filed in Japan on Oct. 31, 2003, and 2003-373056 filed in Japan on Oct. 31, 2003.
1) Field of the Invention
The present invention relates to an image forming apparatus, a process cartridge, and a development unit.
2) Description of the Related Art
Conventionally, as a color image forming apparatus, there is a tandem type image forming apparatus in which latent images formed on a plurality of photoconductors are manifested in toner images by a developing device for each color, and the toner images are sequentially transferred onto an intermediate transfer belt or a transfer material to form a color image. As an example, forming a color image is realized by sequentially superimposing four color toner images of black (Bk), yellow (Y), magenta (M), and cyan (C) formed on the photoconductors onto the intermediate transfer belt or the transfer material.
Further, an apparatus is known in which a developing device and a device used for an image forming process such as a photoconductor are formed integrally to form a process cartridge, which is integrally detachable from the image forming apparatus. In the case of the tandem type color image forming apparatus, four process cartridges of yellow, magenta, cyan, and black are installed, corresponding to the toner color to be replenished. Heretofore, there has been an instance where a process cartridge was installed by mistake, in a place where a process cartridge for another color was to be installed. In this case, since the toner supplied from the image forming apparatus does not match with the color toner stored in the developing device of the process cartridge, a mismatching color toner may be mixed in the developing device. To prevent such mistake in installation, the structure of a section of the apparatus body where the process cartridge is to be installed (hereinafter, “station”) is made different for each color, thereby preventing a process cartridge from being installed in a section for a mismatching color. Accordingly, the structure itself of the process cartridge should be different for each color, and parts different for each color need to be produced. Hence, it becomes necessary to provide a separate production line and a model of the process cartridge for each color, thereby increasing the production cost.
Therefore, various units have been proposed, to prevent mistakes in installation, even if a common process cartridge is used. Japanese Patent Application Laid-Open No. 2001-83862 (hereinafter, “document (1)”) discloses an apparatus in which a common process cartridge is provided with a storage unit to store the color of toner replenished for the first time. When installed in the station, the process cartridge compares the toner color stored in the storage unit with the toner color recorded in the apparatus body. Thus, if the process cartridge is installed in a station for a different color, the color stored in the storage unit does not match with the color stored in the apparatus body, and the image forming operation is suspended or an alarm is displayed. Further, Japanese Patent Application Laid-Open No. H11-24536 (hereinafter, “document (2)”) discloses a process cartridge common to respective colors in which a seal of a color that is same as the toner color stored in the developing device in the process cartridge is attached to a color identification display section. By this seal, users can recognize the color of the process cartridge, thereby preventing a process cartridge from being installed in a station for a mismatching color. Thus, in documents (1) and (2), a common process cartridge can be used, and it is not necessary to provide a separate production line and a model of the process cartridge for each color, thereby decreasing the production cost. Further, the user does not have to store process cartridges for each color, thereby reducing the user's management load.
However, in the case of the process cartridge in document (1), there is no identification display that can be recognized by the user. Therefore, once the process cartridge is taken out from the apparatus, the user cannot recognize which color toner is stored in the process cartridge. Therefore, the user may install the process cartridge in a station for a mismatching color. Further, in the case of the process cartridge in document (2), there is an identification display, and the user can recognize which color toner is stored in the process cartridge, but there is no detector that detects mistakes in installation. Therefore, if the user erroneously installs a process cartridge in a station for a mismatching color, and executes the image forming operation without noticing the error installation, a mismatching color toner may be mixed in the developing device of the process cartridge.
In view of the above problems, it is an object of the present invention to provide an image forming apparatus and a process cartridge, which avoid erroneous installation by users, and can detect error in installation, if any.
Further, Japanese Patent Application Laid-Open No. 2001-80090 (hereinafter, “(3)”) discloses a unit in which pin holes of a number corresponding to the color types are provided in the process cartridge. By changing the position of a pin to be inserted in the pin hole, the shape of the process cartridge becomes different for each color. Accordingly, the parts can be shared, thereby reducing the production cost. Further, a guide groove is provided for guiding the pin provided in the process cartridge in the insertion direction at a position corresponding to the color. Thus, erroneous installation of the process cartridge is prevented.
However, in (3), error in installation of the process cartridge is prevented by a difference between the shape of the apparatus body and the shape of the process cartridge. Therefore, if the user pushes the process cartridge into the apparatus body without noticing that it is a process cartridge for a different color, the apparatus body may get damaged or the pin may break.
It is an object of the present invention to at least solve the problems in the conventional technology.
An image forming apparatus according to an aspect of the present invention includes a plurality of developing devices, each of which stores a toner; a developing device installation section, in which the developing device is detachably installed; a color display unit that displays a toner color corresponding to the toner stored in the developing device; and a detector that detects whether the toner color in the developing device matches the toner color corresponding to the developing device installation section, after the developing device is installed in the developing device installation section.
A process cartridge according to another aspect of the present invention includes a developing device, an image carrier, and at least one image forming process unit from among a charging unit, an exposure unit, and a cleaning unit that are integrally formed, and that are detachable from an image forming apparatus; a color display unit that displays a toner color corresponding to a toner stored in the developing device; and a plurality of color display section shielding members that cover corresponding color display sections, wherein the color display section shielding members are detachable.
A development unit according to still another aspect of the present invention includes at least one developing device that is detachable from an image forming apparatus; a color display section that displays a toner color corresponding to a toner stored in the developing device; and a plurality of color display section shielding members that cover corresponding color display sections, wherein the color display section shielding members are detachable.
An image forming apparatus according to still another aspect of the present invention includes a plurality of developing devices, each of which stores a toner; and a developing device installation section, in which the developing device is detachably installed. The developing device includes a detachable member, and a plurality of attachment sections such that the detachable member is attached to that attachment section which corresponds to the color of the toner stored in the developing device, and the developing device installation section includes a detector that detects the presence of the detachable member after the developing device is installed in the developing device installation section, the detector being provided at a position facing the attachment section that corresponds to the same color as the toner color corresponding to the developing device installation section.
A process cartridge according to still another aspect of the present invention includes a developing device, an image carrier, and at least one image forming process unit from among a charging unit, an exposure unit, and a cleaning unit that are integrally formed, and that are detachable from an image forming apparatus; a detachable member and a plurality of attachment sections such that the detachable member is attached to that attachment section which corresponds to the color of toner stored in the developing device.
A development unit according to still another aspect of the present invention includes at least one developing device that is detachable from an image forming apparatus; a detachable member; and a plurality of attachment sections such that the detachable member is attached to that attachment section which corresponds to the color of the toner stored in the developing device.
The other objects, features, and advantages of the present invention are specifically set forth in or will become apparent from the following detailed description of the invention when read in conjunction with the accompanying drawings.
An exemplary embodiment of an image forming apparatus, a process cartridge, and a development unit according to the present invention will be explained below.
The transfer belt 3 is provided in a transfer carrier belt device 20. The transfer belt 3 is spanned over a drive roller 22, a driven roller 23, and tension rollers 24 and 25 in a tensioned condition. Transfer brushes 28M, 28C, 28Y, and 28Bk are brought into contact with the inside of the upper traveling surface of the transfer belt 3, at a position facing drum-like photoconductors 4M, 4C, 4Y, and 4Bk respectively, in the respective photoconductor units 2M, 2C, 2Y, and 2Bk. A transfer bias of the opposite polarity (positive polarity) to the charging polarity (negative polarity in this embodiment) of the toner is applied to the transfer brushes 28M, 28C, 28Y, and 28Bk. A paper attracting roller 27 is provided above the driven roller 23, with the transfer belt 3 in between. Recording paper is fed from between the driven roller 23 and the paper attracting roller 27 onto the transfer belt 3, and carried in a state with the paper electrostatically attracted on the transfer belt 3 by the bias voltage applied to the paper attracting roller 27. In this embodiment, because the transfer carrier belt device 20 is slanting, the space occupied by the transfer carrier belt device 20 in the horizontal direction reduces.
The photoconductor units 2Y, 2M, 2C, and 2Bk have the photoconductors 4Y, 4M, 4C, and 4Bk as image carriers, and are arranged above the belt, so that the surfaces of the respective photoconductors come in contact with the transfer belt 3. A belt-like photoconductor or the like may be used for the photoconductors 4Y, 4M, 4C, and 4Bk. The photoconductor units 2Y, 2M, 2C, and 2Bk form toner images of the respective colors, that is, yellow, magenta, cyan, and black images, on the photoconductors 4Y, 4M, 4C, and 4Bk, and have identical configuration, but are arranged at different positions in the apparatus body 1. A developing device 5Y is arranged so as to face the photoconductor 4Y. The developing device 5Y develops an electrostatic latent image by supplying a two-component developer containing a yellow toner and a carrier, onto the electrostatic latent image on the photoconductor 4Y. Likewise, developing device 5M, 5C, and 5Bk are respectively arranged so as to face the photoconductors 4M, 4C, and 4Bk, and have the same configuration.
Only the photoconductor unit 2Y for yellow will be explained below. An optical writing unit 6 as an exposure unit is arranged above the photoconductor unit 2Y, and a double-sided unit is arranged below the photoconductor unit 2Y. Paper feed units 7 and 8 that can store transfer materials of different sizes are arranged below the double-sided unit. A fixing device 30 is arranged on the downstream side of the transfer belt 3.
In
In the photoconductor unit having such a configuration, at first, the surface of the photoconductor 4M is uniformly charged by the charging roller 11M. Laser beams L modulated and deflected by the writing unit 6 are irradiated onto the surface of the photoconductor 4M during scanning, thereby forming an electrostatic latent image on the surface of the photoconductor 4M. The electrostatic latent image on the photoconductor 4M is developed by the developing device 5M and turned into a magenta toner image. At a transfer position through which the recording paper on the transfer belt 3 passes, the toner image on the photoconductor 4M is transferred onto the recording paper by a transfer bias applied by the transfer brush 28M. After the transfer of the toner image, the surface of the photoconductor 4M is applied a predetermined amount of lubricant by the brush roller 12M, and is cleaned by the cleaning blade 13M. Thereafter, the electric charge on the surface of the photoconductor 4M is removed for the next formation of the electrostatic latent image.
The developing device 5M uses a two-component developer containing a magnetic carrier and a negatively charged toner. A development sleeve 31M is arranged in the developing device 5M so as to be partly exposed from an opening on the photoconductor side of a development case 5a. The developing device 5M is further provided with transfer screws 5b and 5c, a development doctor blade 5d, a toner density sensor 5e, and a powder pump 270. The toner density sensor 5e is formed of a magnetic permeability sensor (T sensor) for detecting the magnetic permeability of the developer.
The developer stored in the developing device 5M is stirred and carried by the transfer screws 5b and 5c, so that the toner and the magnetic carrier are frictionally electrified in opposite polarities. A part of the developer is supported on the surface of the development sleeve 31, and after the thickness thereof is regulated by the development doctor blade 5d, the developer is carried to the development position facing the photoconductor 4M. At the development position, the toner in the developer on the development sleeve 31 moves toward the electrostatic latent image, due to the development field formed by the electrostatic latent image on the photoconductor 4M and the developing bias applied to the development sleeve 31. Accordingly, the electrostatic latent image on the photoconductor 4M is developed.
On the other hand, one sheet of the recording paper P as a recording medium from any one of the paper feed units 7 and 8 is separated, is passed through a resist roller pair 15 arranged on the paper feed side, and abuts against the photoconductor unit 2Y (see
The recording paper onto which the respective color toner images are transferred in this manner is self-stripped from the transfer belt 3 at the position of the drive roller 22, and sent to the fixing device 30. When the recording paper passes a fixing nip in the fixing device 30, the respective color toner images are fixed on the recording paper due to heat and pressure. After fixation, the recording paper is ejected onto a paper ejection tray 10 provided on the upper side of the apparatus body, or delivered to a double-sided printing device 90 as shown in
A process cartridge for replacement will be explained next with reference to
A pull-out lever 43 is provided on the front side 44. As shown in
As shown in
A method of replacing the process cartridge will be explained below. For example, when life of the magenta process cartridge 40M ends, the user opens the door of the apparatus body, and pulls out the process cartridge to be replaced from the magenta station 108M. At this time, the user confirms which process cartridge is to be pulled out, from the station color display section 107M provided near the opening of the magenta station 108M, and the color display section 46M provided on a front side 44M of the magenta process cartridge 40M. As shown in
The IC tag 41M attached to the magenta process cartridge performs contact-less communication with the apparatus body.
A signal output from the CPU 717 on the apparatus body side is modulated by the contact-less communication unit 716 on the body side, to a predetermined signal for transmission, and sent to an antenna 110 for transmission and/or reception. The transmission/reception antenna 737 on the process cartridge side receives the signal sent from the antenna 110 on the apparatus body side. The contact-less communication unit 736 on the process cartridge side demodulates the signal from the predetermined signal for transmission, converts to a parallel signal, and sends the parallel signal to the CPU 730. The same operation is performed when a signal is transmitted from the CPU 730 in the IC tag 41M on the process cartridge side to the apparatus body side by the contact-less communication unit 736.
The operation board 702 controls input when a user operates a panel of the image forming apparatus to input system setting, and controls a display for displaying the set content and the state of the system for the user. A CPU, a RAM, being a work memory used by the CPU, a ROM in which a control program for controlling input read and display output on the operation board 702, a liquid crystal display (LCD) for displaying the set content and the state, an ASIC (LCDC) for controlling key input, and the like are installed on the operation board 702.
The HDD 703 is used as application database for storing the application program of the system and equipment energization information of imaging process equipment of a printer. The HDD 703 is also used as image database for storing image data of read image and write image, and document data. The HDD 703 and the controller board 701 are connected via an interface conforming to ATA/ATAPI-4 for both physical interface, and electric interface.
To the controller board 701 are also connected a communication controller interface board 704 that performs communication with outside by using an analog circuit (telephone line), and a local area network (LAN) interface board 705. Communication with the control system is performed via the communication controller interface board 704 and the LAN interface board 705. The communication controller interface board 704 is a communication interface board between a communication controller 7224 and the controller board 701, and communication with the controller board 701 is performed by full-duplex asynchronous serial communication. Further, the connection between the controller board 701 and the communication controller 7224 is a multidrop connection, conforming to the RS-485 interface standard. The LAN interface board 705 is a communication interface board between the in-house LAN (the Internet) and the controller board 701. The LAN interface board 705 is connected via a standard communication interface such as PHY chip I/F and 12C bus I/F.
Further, a general-purpose peripheral component interconnect (PCI) bus is connected to the controller board 701, and to the PCI bus are connected a FAX control unit (FCU) 706, an IEEE 1394 board, a radio LAN board, and a universal serial bus (USB) board 707. The PCI bus is an image data bus and control command bus, so that image data and a control command are transferred in a time-sharing manner.
An engine control board 710 is also connected to the PCI bus, and the engine control board 710 and the controller board 701 are connected via the PCI bus. The engine control board 710 mainly controls the image forming operation of the image forming apparatus, and is installed with a CPU, an Internet printing program (IPP) being a programmable arithmetic processing unit for performing image processing, a ROM having a built-in program necessary for controlling the copying and printout operation, an SRAM necessary for the control of the ROM, and an NV-RAM. The NV-RAM is installed with an SRAM and a memory for storing a detection result of power OFF in an EEPROM. The engine control board 710 also includes a serial interface for transferring a signal to/from a CPU that performs other controls. An I/O ASIC for controlling nearby I/O (counter, fan, solenoid, motor and the like) installed with the engine control board is also installed in the engine control board 710.
To the engine control board 710 are connected an I/O control board 713 for controlling I/O of the image forming apparatus, a scanner (SBU) board for reading a document (image) to be copied, and an LDB board 712 for writing the image data on the photoconductor. The I/O control board 713 is installed with an I/O ASIC for controlling I/O of the image forming apparatus including analog control, and a sub CPU. The I/O control board 713 is connected with the contact-less communication unit 716 that communicates with an IC tag attached to the process cartridge. The I/O control board 713 is also connected with a reflective sensor circuit 718 that detects the color detection mark on the process cartridge, and a conductive member detection circuit 719. The I/O control board 713 and the engine control board 710 are connected via a synchronous serial interface.
The SBU board 711 includes an analog ASIC, a charge coupled device (CCD), and a circuit that generates drive timing of the analog ASIC.
Further, a power supply unit (PSU) 714 that supplies power for controlling the image forming apparatus is provided. A main SW supplies primary power to the PSU 714.
The control of the image forming apparatus will be explained below. At first, an original document is set on a read unit 800 that optically reads the document, and that includes a color CCD. 720 and an SBU board 711. The document (not shown) provided in the read unit is scanned with a light source, to irradiate light onto the document. The light reflected from the document is photo-electrically converted by the color CCD 720 to create an image signal. The color CCD 720 is a 3-line color CCD, and creates RGB image signals of EVENch/ODDch. The R, G, and B image signals are respectively input to the analog ASIC in the SBU board 711 corresponding to the respective image signals. The R, G, and B image signals output from the CCD are sampled, and held by a sample-and-hold circuit in the analog ASIC, A/D converted, and converted to a data signal, respectively. The respective R, G, and B analog ASICs perform shading correction with respect to the data signals, and the data signals are sent out to an image processor IPP in the engine control board 710 via the image data bus of the output interface (I/F) 721. The image data transferred from the SBU board 711 to the IPP is written in the frame memory in the controller board 701 via the image data bus of the PCI bus, after correcting signal deterioration (signal deterioration in a scanner system) due to the optical system and quantization of the digital signal.
Write signals corresponding to black (B), yellow (Y), cyan (C), and magenta (M) output from the work memory in the controller board 701 are respectively input to the respective black, yellow, magenta, and cyan LD write circuits (LDB) of the LDB board 712. In the LD write circuits (LDB) for the respective colors, LD current control (modulation control) is carried out by the LD write circuits (LDB) for the respective colors, and the write signals are respectively output to the LDs for the respective colors, to thereby write with the laser beams on the surface of the photoconductors for the respective colors.
The color detection control for the process cartridge will be explained below. When the door of the apparatus body is opened and closed for replacing the process cartridge by a new process cartridge, a door SW attached to the door is also opened and closed. The door SW is connected to an I/O control board 713, and when the door SW is opened and closed, the sub CPU in the I/O control board 713 recognizes the replacement of the process cartridge, and activates a circuit that detects the color detection mark of the process cartridge. The result thereof is transmitted from the I/O control board 713 to the engine control board. At the same time, the information about the process cartridge is obtained through the IC tag attached to the process cartridge and the contact-less communication unit 716. An interface circuit 715 of the I/O control board 713 performs this communication.
When the main SW is turned on, color detection control for the process cartridge is also executed.
Color detection confirmation control in the process cartridge will be explained based on the flowchart shown in
If the prerecorded voltage value is different from the voltage value detected by the color detector, that is, if at least one of the process cartridges of the colors corresponding to the yellow, magenta, cyan, and black stations has not been correctly installed (No at step F1-7), an alarm to confirm the installation position of the process cartridge (step F1-8) and an alarm to confirm the position for peeling the tape (step F1-9) are displayed, corresponding to a difference between the prerecorded voltage value and the voltage value detected by the color detector. The copy start button is then turned to red, so that the image forming operation cannot be performed, and the copy operation is suspended (step F1-10). The door flag and the power ON flag are then cleared (step F1-11), the power supply to the process cartridge and communication with the memory in the IC tag are resumed (step F1-12), and the color detection confirmation control in the process cartridge ends. If the door open flag has not been set (No at step F1-5), it is checked if a power ON flag has been set in an initialization routine at the time of turning on the power (step F1-18). If the power ON flag has been set (Yes at step F1-18), the color of the respective process cartridges is read by the color detector (step F1-6), and the flow from step F1-6 onward is executed. If the power ON flag has not been set (No at step F1-18), the control ends.
The color detection confirmation control in the process cartridge may be performed according to a flowchart shown in
If the prerecorded voltage value is different from the voltage value detected by the color detector, that is, when at least one of the process cartridges of the colors corresponding to the yellow, magenta, cyan, and black stations has not been correctly installed (No at step F2-8), an alarm to confirm the installation position of the process cartridge (step F2-9) and to confirm the position of the peeling tape (step F2-9) are displayed, corresponding to a difference between the prerecorded voltage value and the voltage value detected by the color detector. The copy start button is then turned to red, so that the image forming operation cannot be performed, and the copy operation is suspended (step F2-10). The door flag and the power ON flag are then cleared (step F2-11), to resume power supply to the process cartridge and communication with the memory in the IC tag (step F2-12), and the color detection confirmation control in the process cartridge ends. If the door open flag has not been set (No at step F2-5), it is checked if the power ON flag has been set in the initialization routine at the time of turning on the power.(step F2-13). If the power ON flag has been set (Yes at step F2-13), the color of the respective process cartridges is read by the color detector, to execute the flow at step F2-6 onward. If the power ON flag has not been set (No at step F2-13), the control process ends.
In the process cartridge shown in
In the above explanation, the process cartridge shown in
An IC tag 141 is also provided in the process cartridge shown in
In this embodiment, the process cartridge having the developing device and another image forming processing unit has been explained, but the present invention is not limited thereto. For example, the present invention is also applicable to a developing device and a toner cartridge detachable from the image forming apparatus shown in
According to the image forming apparatus in this embodiment, the color display section for displaying the color of the toner stored in the developing device in the process cartridge is provided in the process cartridge. Therefore, a user can recognize which color toner is stored in the developing device in the process cartridge, only by seeing the process cartridge. Hence, a situation where a process cartridge for a mismatching color toner is installed in the station in the image forming apparatus can be avoided. Further, a reflector is provided in the process cartridge, and a detector that detects the reflector when the process cartridge is installed in the station is provided in the station. Hence, even if a process cartridge of a mismatching color is installed in the station, the detector detects the mistake. Therefore, such a situation can be avoided where a user operates the image forming apparatus without noticing that a process cartridge of a mismatching color has been installed in the station, and as such, mixing of a mismatching color toner in the developing device of the process cartridge is also avoided.
Moreover, color display sections for yellow, magenta, and cyan black are provided in the process cartridge, and these color display sections are respectively covered with a tape as a shielding member. When the process cartridge is replaced, by peeling the tape covering the color display section of the same color as that of the station in which the process cartridge is to be installed, the process cartridge can be rendered the same color as that of the station in which the process cartridge is to be installed. Accordingly, one process cartridge can be used for all colors. Thus, it is not necessary for the user to store process cartridges for each color, thereby reducing the load on management of the user.
Furthermore, yellow, magenta, and cyan black reflectors are provided in the process cartridge, and these reflectors are respectively covered with a tape as a shielding member. When the process cartridge is replaced, by peeling the tape covering the reflector of the same color as that of the station in which the process cartridge is to be installed, the process cartridge can be rendered the same color as that of the station in which the process cartridge is to be installed. Accordingly, one process cartridge can be used for all colors. Thus, it is not necessary for the user to store process cartridges for each color, thereby reducing the load on management of the user. When the process cartridge is installed in the station, the reflective sensor in the station is fitted in a position facing the reflector of the same color as that of the station. Thus, when a process cartridge of a mismatching color is installed in the station, the reflective sensor detects the tape, thereby detecting that a process cartridge of a mismatching color has been installed. On the other hand, when a process cartridge of the same color as that of the station is installed in the station, the reflective sensor detects the reflector, thereby detecting that a process cartridge has been installed in the correct position.
Moreover, the yellow reflector and the yellow display section are covered with one semitransparent tape. Likewise, the magenta reflector and the magenta display section, the cyan reflector and the cyan display section, and the black reflector and the black display section are respectively covered with one semitransparent tape. Thus, by peeling only one tape, the color display section and the reflector of the same color can be exposed, thereby reducing the time and labor of the user required for the replacement.
Furthermore, the member to be detected is formed of a conductive member, and a detecting member is a connecting section, and whether the process cartridge is installed in the correct position can be detected by the conductive state between the connecting section and the conductive member. Further, the tape covering the conductive member is a nonconductive tape. As a result, even if a process cartridge of a mismatching color is installed in the station, conduction with the conductive member can be reliably prevented. Consequently, more precise detection is possible.
Moreover, the auxiliary mark is provided near the tape covering the reflector and the color display section of the process cartridge. Therefore, the user can recognize which color reflector and color display mark are exposed after peeling which tape. Thus, an error in peeling the tape can be avoided.
Further, the reflective optical sensor detects the color of the reflector. Therefore, it can be detected that the process cartridge is installed in the position for the same color as that of the station, thereby preventing erroneous installation.
Furthermore, the tape covering the reflector and the color display section is semitransparent. Therefore, because the color display section is visible through the tape, the user can recognize which color reflector and color display mark will be exposed after peeling which tape. Thus, an error in peeling the tape can be avoided.
Moreover, a voltage value output by the reflective optical sensor is compared with a voltage value pre-stored in the apparatus body. If these do not match with each other, it is determined that a process cartridge of a mismatching color has been installed in the station, and the image forming operation is suspended. Accordingly, such a situation can be avoided where the user wrongly starts the copying operation, and the toner stored in the developing device is mixed with another color toner.
Furthermore, a voltage value detected by the detector is compared with a voltage value pre-stored in the apparatus body, to detect the installation state of the process cartridge. Accordingly, it is detected whether the process cartridge is installed in the position for the same color as that of the station, and also the installation state of the process cartridge due to a difference between the voltage values is detected. For example, if the difference between the voltage output from the detector and the voltage value pre-stored in the apparatus body is more than twice, it can be detected that the seal is peeled at two or more positions, or when there is almost no voltage difference, it can be detected that the process cartridge has not been installed in the station. Accordingly, a precise alarm can be displayed for the user.
Moreover, the IC tag is attached to the process cartridge, and when communication is not established between the IC tag and the apparatus body, the image forming operation is suspended. When the communication with the IC tag is not established, it shows that the process cartridge has not been installed in the station, or has not been correctly installed. If the image forming operation is performed under such a state, a problem may occur in the apparatus. However, in this embodiment, suspending the image forming operation avoids occurrence of a problem in the apparatus. Further, after the communication with the IC tag has been established, the voltage value detected by the detector is compared with the voltage value pre-stored in the apparatus body, to detect the installation state of the process cartridge. Accordingly, it can be detected whether the process cartridge has been installed in the station, or that the process cartridge has been installed in a wrong position, and a precise alarm can be displayed.
Further, if the color ID is not found in the IC tag, the color ID is stored in the IC tag. Accordingly, when the life of the process cartridge ends and the process cartridge is recycled, it can be recognized which color toner had been stored in the developing device, by reading the information stored in the IC tag.
Furthermore, because the color display section is provided in the developing device, the toner color stored in the developing device can be displayed on the developing device. Accordingly, the user can recognize which color toner is stored in the developing device only by seeing the developing device. Therefore, installing a developing device storing a mismatching color toner in the installation section for the developing device in the image forming apparatus can be avoided. Further, even if a developing device storing a mismatching color toner is installed in the installation section for the developing device in the image forming apparatus, the detector can detect the error. By the detection result, the image forming operation is suspended, or the user is informed that a developing device storing a mismatching color toner has been installed. Therefore, a situation where a user operates the image forming apparatus without noticing that a process cartridge of a mismatching color has been installed in the installation section for the developing device, and as such, mixing of a mismatching color toner in the developing device of the process cartridge is avoided.
Another embodiment of the present invention will be explained below. In the above embodiment, the process cartridge 40 shown in
In the image forming apparatus body as shown in
When life of the process cartridge ends, and the process cartridge is to be replaced, a process cartridge for replacement corresponding to the respective colors yellow, magenta, cyan, and black has been used conventionally. Therefore, a load is imposed on user management and storage, and production control in the factory. In this embodiment, therefore, the shape of the process cartridge is made the same to render the process cartridge common to all colors, and the color of the process cartridge is determined by the user, or at the time of factory shipment. Further, with identical shape of the process cartridge for the respective colors, the user may install a wrong process cartridge, and hence, a toner of a mismatching color may be mixed in the developing device. Therefore, in this embodiment, a unit is provided, which suspends the image forming operation of the apparatus when the user makes a mistake in installing the process cartridge, so that a toner of a mismatching color is not mixed in the developing device. The specific configuration is shown in
The method of replacing the process cartridge will be explained next. For example, when life of the magenta process cartridge 240M ends, the user opens the door of the apparatus body, to pull out the process cartridge to be replaced from the station 208M. At this time, as shown in
Because the circuit of the color detector of the respective process cartridges is the same as that shown in
In the process cartridge shown in
The IC tag 241M attached to the magenta process cartridge performs contact-less communication with the apparatus body. Because the block diagram of the IC tag attached to the magenta process cartridge is the same as that shown in
In the above explanation, the process cartridge shown in
A method of replacing the process cartridge having done its term of service, for example, a magenta process cartridge 340M, by a process cartridge for replacement corresponding to the respective colors will be explained below. At first, the user opens the door of the image forming apparatus, to detach the magenta process cartridge 340M from the station 208M, and as shown in
As shown in
An IC tag 341 is also provided in the process cartridge shown in
The color of the process cartridge may be detected by using a transmission type sensor. In a process cartridge 440 shown in
In this manner, as in the process cartridge 340 shown in
Similar to that the structure shown in
An IC tag (not shown) can be provided in the process cartridge 440 shown in
As shown in
As shown in
As in a process cartridge 640 shown in
According to the image forming apparatus in this embodiment, by peeling one of the four seals of the yellow, magenta, and cyan black, that are detachable members, the process cartridge corresponding to the respective colors can be obtained. Accordingly, the parts of the process cartridge can be common to all colors, thereby reducing the production cost. Further, because the position of the seal for each color is different, the user can confirm to which color this process cartridge corresponds, only by confirming the position where the seal has been peeled. This process cartridge is then installed in the station, and the reflective sensor in the respective stations detect the presence of the seal at a position corresponding to the respective toner color. When the reflective sensor detects that there is no seal, it is detected that a process cartridge for the same color as that of the station has been installed. In contrast, when the reflective sensor detects a seal, a process cartridge for a mismatching color has been installed, thereby detecting error in installation. In the conventional method of preventing installation errors, the shape of the station and the process cartridge are different for each color so that a process cartridge for a mismatching color is hot installed in the station. In such a case, if a user tries to install a process cartridge forcibly in the station without noticing that the color is mismatching, the apparatus or the process cartridge may be damaged. In this embodiment, however, after the process cartridge is installed in the station, it is detected whether the process cartridge for the correct color has been installed. Consequently, even if there is an installation error, the apparatus and the process cartridge are not damaged.
Furthermore, the storage unit for storing the reflector as the detachable member is provided. Therefore, when replacing the process cartridge, the process cartridge stored by the user can be made the same shape as the process cartridge to be replaced. Accordingly, it is not necessary for the user to store the process cartridges for different colors separately, thereby reducing the load on the user. Further, the detachable member is a reflector, and the detector is a reflective optical sensor. The detachable member is fitted to one place of the fitting sections yellow, magenta, cyan, and black of the process cartridge, to make the process cartridge correspond to each color. Thus, the user can recognize the color of the process cartridge only by confirming the fitting position of the reflector, thereby avoiding installation errors. The process cartridge corresponding to each color is installed in the station, and the respective reflective sensor in the station detects the position where the reflector has been fitted. When the process cartridge corresponding to the same color as that of the station is installed, the reflective sensor detects the reflector, thereby detecting that the process cartridge has been correctly installed. When the reflector is not detected, an alarm indicating that a process cartridge for a mismatching color has been installed is displayed.
Further, the detachable member may be a shielding member, and the detector may be a transmission type sensor. In this case, if the shielding member blocks out the light to the transmission type sensor, it can be detected that the process cartridge has been installed in the station for the same color.
The detachable member may be an IC tag, and the detector may be an antenna. In this case, because the antenna communicates with the IC tag, it can be detected that the process cartridge has been installed in the station for the same color.
The detachable member may be a conductive member, and the detector may be a connecting section to be connected with the conductive member. In this case, because the conductive member and the connecting section are connected to each other, it can be detected that the process cartridge has been installed in the station for the same color.
Moreover, when the detector detects that the process cartridge is not installed in the correct position, the copying operation is suspended. Therefore, a situation where the user wrongly starts the copying operation, and the toner stored in the developing device is mixed with another color toner, is avoided.
Furthermore, the IC tag is attached to the process cartridge, and when communication is not established between the IC tag and the apparatus body, the image forming operation is suspended. Communication not established between the IC tag and the apparatus body indicates that the process cartridge has not been installed in the station, or not installed correctly. In such a state, if the image forming operation is started, a problem may occur in the apparatus. In this embodiment, however, because the image forming operation is suspended, no problem occurs in the apparatus. After the communication between the IC tag and the apparatus body is established, the voltage value detected by the detector is compared with the voltage value pre-stored in the apparatus body, to thereby detect the installation state of the process cartridge. Therefore, it can be detected whether the process cartridge is not installed in the station, or is installed in a wrong place, thereby enabling a precise alarm display.
Moreover, if the color ID is not found in the IC tag, the color ID is stored in the IC tag. Accordingly, when life of the process cartridge ends, and the process cartridge is recycled, it can be recognized which color toner was stored in the developing device, by reading the information stored in the IC tag.
Furthermore, the station color display section is provided near the station in the image forming apparatus. Therefore, when installing the process cartridge, the user can confirm that the process cartridge is installed in the correct station, thereby preventing installation errors.
Moreover, the reflective optical sensor detects the color of the reflector. Therefore, it can be detected that the process cartridge is installed at a position for the same color as that of the station, thereby preventing installation errors.
Furthermore, the voltage value detected by the detector is compared with the voltage value pre-stored in the apparatus body, to thereby detect the installation state of the process cartridge. Therefore, not only whether the process cartridge is installed at a position for the same color as that of the station, but also the installation state of the process cartridge can be detected. For example, when a difference between the voltage output from the detector and the voltage value pre-stored in the apparatus body is more than twice, it can be detected that the seal is peeled at two or more positions, and when a voltage value can be hardly detected, it can be detected that the process cartridge has not been installed in the station. Accordingly, a precise alarm can be displayed for the user.
Moreover, when the voltage detected by the detector is different from the voltage value pre-stored in the apparatus body, the image forming operation is suspended. Therefore, a situation where the user wrongly starts the copying operation, and the toner stored in the developing device is mixed with another color toner, can be avoided.
Furthermore, the seal as the detachable member is semitransparent. Therefore, the reflector color is visible through the seal, and the user can recognize which color reflector is exposed by peeling which tape. Thus, an error in peeling the tape can be avoided.
Moreover, by fitting the detachable member in the fitting section, the developing device can be made common to all colors. Therefore, the developing device body and the detachable member can be made common members. Therefore, the production cost reduces. Further, after the developing device is installed in the installation section for the developing device in the image forming apparatus, the detector provided in the installation section for the developing device detects whether the detachable member in the installation section for the developing device corresponds to the same color as the toner color. By the presence of the detachable member, it can be detected whether the developing device storing the toner of the same color as that of the toner corresponding to the installation section for the developing device is installed. By this detection result, the image forming operation is suspended, or an alarm indicating that a mismatching developing device has been installed can be provided to the user. Accordingly, installation error of the developing device can be detected. Hence, a situation where the user forcibly installs the developing device, and the resulting damage in the apparatus can be avoided.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art which fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
---|---|---|---|
2003-373056 | Oct 2003 | JP | national |
2003-373064 | Oct 2003 | JP | national |
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Number | Date | Country | |
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20050095017 A1 | May 2005 | US |