Image forming apparatus provided with a plurality of image holding components

Information

  • Patent Grant
  • 6192207
  • Patent Number
    6,192,207
  • Date Filed
    Wednesday, May 20, 1998
    26 years ago
  • Date Issued
    Tuesday, February 20, 2001
    23 years ago
Abstract
An image forming apparatus is provided with a plurality of image forming units along a transportation path of a recording sheet transported by a revolving transport belt, each image forming unit including an image holding component. The image forming apparatus is further provided with a transport belt moving unit for moving the transport belt between a first state and a second state by changing a form of a revolution of the transport belt, the first state being where the transport belt does not touch at least one of the image holding components and the second state being where the transport belt touches the image holding components not touched in the first state.
Description




This application is based on applications Nos. 9-146064, 9-251809, 9-251810, and 10-112273 filed in Japan, the contents of which are hereby incorporated by reference.




BACKGROUND OF THE INVENTION




(1) Field of the Invention




The present invention relates to a so-called “tandem-type” image forming apparatus where a plurality of image holding components, such as photosensitive drums, are set along the transportation path of a recording sheet.




(2) Related Art




Tandem-type image forming apparatuses have received much attention in recent years because of their ability to perform color printing at high speed.




A color copying machine, as one example of this type of image forming apparatus, has four photosensitive drums corresponding to four colors set along the transportation path of a recording sheet and a transfer unit. The transfer unit is set under the photosensitive drums and includes a transport belt that runs over a plurality of rollers and transfer chargers respectively facing the photosensitive drums. Toner images of cyan, magenta, yellow, and black separately formed on the photosensitive drums are sequentially transferred by the transfer chargers onto a recording sheet transported by the transport belt. As a result, four color images are superimposed on the recording sheet to form a color image. In general, the photosensitive drum used for forming a black image is set at a rearmost position on the transportation path of the recording sheet for better reproduction of black parts of the color image.




When performing operations aside from full-color image formation, such as when forming a black image formation using this type of image forming apparatus, toner images are not formed on the photosensitive drums for cyan, magenta, and yellow, and a toner image is formed only on the photosensitive drum used for the black image formation.




However, when only one photosensitive drum is used, the recording sheet still comes into contact with the other three photosensitive drums during transportation. For this reason, the three photosensitive drums which are not used for the image formation still need to be rotated. This results in unnecessary wear and tear on the photosensitive drums and cleaning blades that are in contact with the photosensitive drums. Against this backdrop, Japanese Laid-Open Patent Application No. 3-288173 teaches an example of a color image forming apparatus which tilts the whole transfer unit from the horizontal position when black image formation is performed, so that the transport belt does not come into contact with the photosensitive drums for C, M, and Y which are not used for black image formation.




Accordingly, the photosensitive drums of cyan, magenta, and yellow do not need to be rotated when a black image is formed. This prevents unnecessary wear and tear on these photosensitive drums.




Japanese Laid-Open Patent Application No. 3-288173 also teaches that a backup plate may be provided in the transfer unit for each photosensitive drum to improve the transfer of the toner images formed on the photosensitive drums. Each backup plate is an elastic member which presses the transport belt against the photosensitive drum immediately before a transfer position, so that the recording sheet transported by the transport belt is tightly pressed against the surface of the photosensitive drum before the recording sheet enters a transfer area. As a result, each toner image is reliably transferred onto the recording sheet.




With this conventional image forming apparatus, however, the transport belt is separated from the photosensitive drums by the shift of the whole transfer unit which is provided with the transfer chargers. This causes variations in the positions of the transfer chargers relative to the photosensitive drums during the image formation. As a result, image transfer is unstable.




Moreover, with this conventional image forming apparatus, the backup plates of the photosensitive drums of cyan, magenta, and yellow still push up the transport belt when forming a black image. This prevents the transport belt from running smoothly, and accordingly, a satisfactory transferred image cannot be obtained.




In addition, the position at which the photosensitive drum used for black image formation comes into contact with the transport belt, that is, the transfer position, is different when forming a black image than when forming a full-color image. As a result, image transfer is unstable.




SUMMARY OF THE INVENTION




The first object of the present invention is to provide an image forming apparatus which can prevent unnecessary wear and tear of the photosensitive drums and the like without shifting the whole transfer unit.




The second object of the present invention is to provide an image forming apparatus provided with components, such as backup plates, by which a satisfactory transferred image can be obtained even when a single-color image formation is performed.




The third object of the present invention is to provide an image forming apparatus by which the transfer positions of the image holding components used for an image formation do not vary regardless of whether the full-color image formation is performed.




The fourth object of the present invention is to provide an image forming apparatus by which a recording sheet transported to the transport belt is always received with stability even when the part where the recording sheet is received is changed due to the separation of the transport belt.




The first object can be achieved by an image forming apparatus made up of: a transport belt that revolves to transport a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and each include an image holding component; a transport belt moving unit for moving the transport belt between a first state and a second state by changing a form of a revolution of the transport belt, the first state being where the transport belt does not touch at least one of the image holding components and the second state being where the transport belt touches the image holding components not touched in the first state, and also can be achieved by an image forming apparatus including the transportation unit which is a loop-shaped belt.




The second object can be achieved by an image forming apparatus made up of: a transport belt for transporting a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and each include an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; and a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt.




The third object can be achieved by an image forming apparatus which selectively operates in one of a full-color mode and a reduced-color mode, the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are successively transferred onto the recording sheet transported by the transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, the image forming apparatus being made up of: a separating unit for separating the transportation unit from at least one image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode; and a maintaining unit for maintaining a transportation path of the recording sheet relative to each image holding component used for an image formation regardless of whether an image formation is performed in the full-color mode or the reduced-color mode. The third object can also be achieved by an image forming apparatus which is capable of switching between a full-color mode and a monochrome mode, the image forming apparatus being made up of: a black image forming unit, including an image holding component, for forming a black toner image on the image holding component; a plurality of color image forming units, each including an image holding component; a transport belt for transporting a recording sheet to have the recording sheet pass under all the image holding components; a separating unit for separating the transport belt from the plurality of image holding components of the color image forming unit when an image formation is performed in the monochrome mode; and a running path maintaining unit for maintaining a running path of the transport belt in proximity to the image holding component of the black image forming unit, regardless of whether the image formation is performed in the monochrome mode or in the full-color mode.




The fourth object can be achieved by an image forming apparatus made up of: a sheet feeding unit for feeding a recording sheet; a transportation unit for transporting the recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and each include an image holding component; a separating unit for moving the transportation unit away from at least one of the image holding components; and a guiding unit which shifts in accordance with movement of the transportation unit by the separating unit and guides the recording sheet fed by the sheet feeding unit to the transportation unit.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other objects, advantages and features of the invention will become apparent from the following description thereof taken in conjunction with the accompanying drawings which illustrate a specific embodiment of the invention. In the drawings:





FIG. 1

shows the overall construction of a digital full-color copying machine of the first embodiment;





FIG. 2

is an enlarged view of the construction of a transfer unit of the digital full-color copying machine in the full-color mode;





FIG. 3

is a perspective view of a transfer backup of the transfer unit;





FIG. 4

is a perspective view of part of the transfer unit;





FIG. 5

is an enlarged view of the construction of the transfer unit of the digital full-color copying machine in the monochrome mode;





FIG. 6

is a block diagram showing the construction of a control unit of the digital full-color copying machine;





FIG. 7

is a block diagram showing the detailed constructions of an image signal processing unit and a document judging unit provided in the control unit;





FIG. 8

is a flowchart showing the rotation control of a cam axis of the digital full-color copying machine;





FIG. 9

shows the overall construction of a digital full-color copying machine of the second embodiment;





FIG. 10

is an enlarged view of the construction of a transfer unit of the digital full-color copying machine in the full-color mode in the second embodiment;





FIG. 11

is a perspective view of part of the transfer unit;





FIG. 12

is an enlarged view of the construction of the transfer unit of the digital full-color copying machine in the monochrome mode;





FIG. 13

is a flowchart showing the mode time difference detecting routine of the digital full-color copying machine;





FIG. 14

is a flowchart showing the exposure starting control of a photosensitive drum for a black image formation;





FIG. 15

is a timing chart of exposure starting timing for each photosensitive drum of the digital full-color copying machine:





FIG. 16

is an enlarged view of the construction of a transfer unit of the digital full-color copying machine in the full-color mode in the third embodiment;





FIG. 17

is an enlarged view of the construction of the transfer unit of the digital full-color copying machine in the monochrome mode in the third embodiment;





FIG. 18

shows the overall construction of a digital full-color copying machine of the fourth embodiment;





FIG. 19

is an enlarged view of the schematic construction of a drum cleaner of the digital full-color copying machine in the fourth embodiment, with a cleaning blade being pressed against a photosensitive drum;





FIG. 20

is an enlarged view of the schematic construction of a drum cleaner of the digital full-color copying machine, with the cleaning blade being separated from the photosensitive drum;





FIG. 21

is a block diagram showing the construction of a control unit of the digital full-color copying machine;





FIG. 22

is a block diagram showing the detailed constructions of an image signal processing unit and a document judging unit of the control unit;





FIG. 23

shows a table which is stored in a ROM of the control unit;





FIG. 24

is a flowchart showing the contact/separate control of the cleaning blade;





FIG. 25

shows the schematic construction of a vacuum device for vacuuming remaining toner in the digital full-color copying machine;





FIG. 26

shows the overall construction of a digital full-color copying machine of the fifth embodiment in the full-color mode;





FIG. 27

shows the overall construction of the digital full-color copying machine of the fifth embodiment in the monochrome mode;





FIG. 28

shows the overall construction of a guiding component of the fifth embodiment in the full-color mode;





FIG. 29

shows the overall construction of the guiding component of the fifth embodiment in the monochrome mode;





FIG. 30

is a block diagram showing a control circuit; and





FIG. 31

is a flowchart for judging the mode to be set between the full-color mode and the monochrome mode.











DESCRIPTION OF PREFERRED EMBODIMENTS




First Embodiment




The following is a description of an embodiment of the image forming apparatus of the present invention. In this embodiment, a digital full-color copying machine is used as an example of such an image forming apparatus.





FIG. 1

is a front view of this digital full-color copying machine (simply referred to as the “copier” hereinafter).




As shown in

FIG. 1

, this copier is composed of an automatic document transport device


10


, an image read unit


20


, and a print unit


40


.




The automatic document transport device


10


is a well known device which automatically transports documents set on a document feeding tray


11


to a platen glass


21


of the image read unit


20


one at a time, and which discharges each document onto a document discharge tray


12


after the document image has been read.




The image read unit


20


is provided with scanner


22


under the platen glass


21


that moves laterally, as shown by the arrow in FIG.


1


. Light from the exposure lamp


23


of the scanner


22


is reflected by the document, and is redirected by mirrors


24


-


26


before passing through the converging lens


27


and into a CCD color image sensor


28


. The CCD color image sensor


28


converts the reflected light into image signals of red (R), green (G), and blue (B), and outputs the image signals to a control unit


100


.




The print unit


40


can be roughly divided into a paper supplying device


40




a


, a transfer unit


50


, image forming units


41


C to


41


K, and a fixing unit


40




b.






A paper supplying cassette


42


of the paper supplying device


40




a


is set in a lower space of an enclosure


13


and is slidable outward parallel to the viewing direction of

FIG. 1. A

recording sheet S supplied from the paper supplying cassette


42


by a paper supplying roller


43


is transported upward by a pair of intermediate rollers


44


. The recording sheet S then activates a timing sensor


46


positioned immediately before a pair of synchronizing rollers


45


and stops with its leading edge touching the pair of synchronizing rollers


45


that are currently at rest. After standing by in this way, the recording sheet S is transported toward the transfer unit


50


by the pair of transfer rollers


45


that are rotated in synchronization with the image forming operations of the image forming units


41


C to


41


K. It should be noted here that the pair of synchronizing rollers


45


is driven by a motor (not illustrated), and that the rotation is started and stopped in accordance with ON/OFF of a timing clutch (not illustrated) which is set between the pair of synchronizing rollers


45


and the motor.




The recording sheet S is hereafter transported by a transport belt


51


of the transfer unit


50


.




The image forming units


41


C to


41


K are placed in a line along the transport belt


51


. The control unit


100


performs necessary image processing on the R, G, and B electric signals inputted into the control unit


100


and converts the signals into cyan (C), magenta (M), yellow (Y), and black (K) color elements. Laser diodes (not illustrated) of exposure units


47


C to


47


K set above the image forming units


41


C to


41


K are driven to perform light modulation based on the color signals. The light-modulated laser beams are respectively brought to the corresponding image forming units


41


C to


41


K. Each of the image forming units


41


C to


41


K is provided with a corresponding one of photosensitive drums


48


C to


48


K as a main component, a transfer charger, a developing unit, and a cleaning blade. The image forming units


41


C to


41


K are constructed to form images according to what is called an electrostatic copying method. More specifically, the image forming units


41


C to


41


K expose the surfaces of the photosensitive drums by the light-modulated laser beams and form electrostatic latent images, which are then developed by the developing units using toner. Note that C, M, Y, and K toner corresponding to the light-modulated colors of the exposure units


47


C to


47


K is supplied to the corresponding photosensitive drums


48


C to


48


K by the developing units of the image forming units


41


C to


41


K.




The toner images formed on the photosensitive drums


48


C to


48


K are sequentially transferred onto the recording sheet S transported by the transport belt


51


at respective transfer positions located under the photosensitive drums


48


C to


48


K using electrostatic power of transfer chargers


52


C to


52


K which are set on the underside of the transport belt


51


. The recording sheet S on which a toner image is transferred is transported by the transport belt


51


to the fixing unit


40




b


, where toner particles on the surface of the recording sheet S are fused and fixed in place. The recording sheet S is then discharged onto a tray


14


via a pair of discharge rollers


49


.




Next, the construction of the transfer unit


50


is described, with reference to

FIG. 2

to FIG.


5


.





FIG. 2

shows a front view of the transfer unit


50


. The transfer unit


50


is composed of a main frame


53


, a shift frame


54


, and a slide frame


55


. In

FIG. 2

, the main frame


53


is indicated by a solid line, the shift frame


54


by a dot-dash line, and the slide frame


55


by a dotted line.




The main frame


53


is formed of a base plate


53




a


that has a predetermined width (parallel to the viewing direction in

FIG. 2

) and side plates


53




b


that are provided on the front side and the rear side of the base plate


53




a


(as the copier is viewed in FIG.


2


). Rotation axes of slave rollers


56


and


57


, an assistance roller


58


, and a tension roller


59


are set to freely rotate at the positions on the side plates


53




b


shown in

FIG. 2

via respective bearings (not illustrated). The bearings of the tension roller


59


are held in rounded rectangular holes


60


which longitudinally extend upward and to the right, with the axis of the tension roller


59


passing through the holes


60


. The bearings are held by the tension of compression springs


62


which are set between the bearings and spring mounting elements


61


that are set on the side plate


53




b


and protrude outward. The tension roller


59


keeps the tension of the transport belt


51


constant. The transfer charger


52


K is set directly under the photosensitive drum


48


K, with both ends of the transfer charger


52


K being held by the side plates


53




b


. A transfer backup


63


K is set on the right (as the copier is viewed in

FIG. 2

) of the transfer charger


52


K.




As shown in

FIG. 3

, the transfer backup


63


K is composed of a backup blade supporting member


631


K and a backup blade


632


K which is made up of polyethylene terephthalate (PET). This transfer backup


63


K is mounted onto the main frame


53


by inserting backup mounting shafts (not illustrated) that protrude inward from both side plates


53




b


into mounting holes


633


K provided at both ends of the backup plate supporting member


631


K. A tensile spring


65


K is mounted between a spring mounting component


64


K set on the main frame


53


and a spring mounting unit


634


K of the backup blade supporting member


631


K. A rotational force is applied to the transfer backup


63


K by the tension of the tensile spring


65


K in the direction indicated by the arrow in

FIG. 3

, with the backup mounting axis as the center of rotation. As a result, the edge of the backup blade


632


K presses the transport belt


51


(shown in

FIG. 2

) from underneath. The transfer backup


63


K presses the transport belt


51


from underneath, so that a contact area of the transport belt


51


and the photosensitive drum


48


K is enlarged. Consequently, a nip width of the recording sheet S transported on the transport belt


51


and the photosensitive drum


48


K is ensured, and an excellent transfer of a toner image is performed by keeping the recording sheet S and the photosensitive drum


48


K in absolute contact with one another as the recording sheet S enters the electrostatic transfer area. The nip width referred to here means the length of the circumference of the photosensitive drum which is in contact with the recording sheet.




In

FIG. 2

, the shift frame


54


is formed of an L-shaped base plate


54




a


and side plates


54




b


on the front side and the rear side of the base plate


54




a


(as the copier is viewed in FIG.


2


). The shift frame


54


is set between the side plates


53




b


of the main frame


53


, with the left ends (as viewed in

FIG. 2

) of the side plates


54




b


being mounted on the rotation axis of the slave roller


56


via bearings (not illustrated), so that the shift frame


54


may rotate. A compression spring


66


is set between the backside of the base plate


54




a


of the shift frame


54


and the upperside of the base plate


53




a


of the main frame


53


. A drive roller


67


is set on the right corners (as viewed in

FIG. 2

) of the side plates


54




b


of the shift frame


54


, with its rotation axis being held via bearings (not illustrated). An output axis of a motor (not illustrated) fixed to one of the side plates


54




b


is coupled to the rotation A axis of the drive roller


67


, so that the drive roller


67


rotates in the direction indicated by the arrow a in

FIG. 2. A

charging roller


68


for pressing the surface of the drive roller


67


rotates in the direction indicated by an arrow b in

FIG. 2

in synchronization with the rotation of the drive roller


67


, with the transport belt


51


passing between these rollers. In addition, the charging roller


68


serves as a charger which charges the recording sheet S fed by the pair of synchronizing rollers


45


, so that the recording sheet S is securely attracted to the transport belt


51


. It should be noted here that a separating charger (not illustrated) is set on the left (as viewed in

FIG. 2

) of the photosensitive drum


48


K. By means of this separating charger, the recording sheet S with the transferred toner images is separated from the transport belt


51


.




A shift guide


69


is suspended between the pair of synchronizing rollers


45


and the drive roller


67


. Via respective mounting components (not illustrated), one end of the shift guide


69


is mounted on the rotation axis of the lower roller


45




a


of the pair of synchronizing rollers


45


to freely rotate and another end of the shift guide


69


is held against the upper surface of the rotation axis of the drive roller


67


to freely slide. As such, the shift guide


69


will be shifted in accordance with the vertical movement of the drive roller


67


that occurs when the shift frame


54


is shifted. Consequently, the recording sheet S fed by the pair of synchronizing rollers


45


is reliably guided to the charging roller


68


via the shift guide


69


.




The transfer chargers


52


C to


52


Y, which are held between the side plates


54




b


of the shift frame


54


, come directly under the corresponding photosensitive drums


48


C to


48


Y when the shift frame


54


takes the uppermost position, i.e., in a full-color mode (as described later in this specification). The transfer backups


63


C to


63


Y are respectively mounted on the right (as viewed in

FIG. 2

) of the transfer chargers


52


C to


52


Y. The mounting states and constructions of the transfer chargers


52


C to


52


Y and the transfer backups


63


C to


63


Y are the same as those of the transfer charger


52


K and the transfer backup


63


K, and so will not be explained.




The slide frame


55


is set above the base plate


54




a


via a guiding component (not illustrated) between the side plates


54




b


of the shift frame


54


, and is mounted to freely slide in a longitudinal direction. A compression spring


70


is set between the left side (as viewed in

FIG. 2

) of the slide frame


55


and the left side (as viewed in

FIG. 2

) of the base plate


54




a


of the shift frame


54


. As shown in

FIG. 4

, spring mounting components


64


C to


64


Y corresponding to the transfer backups


63


C to


63


Y are provided for the slide frame


55


. Tensile springs


65


C to


65


Y are mounted between the spring mounting components


64


C to


64


Y and corresponding spring mounting units


634


C to


634


Y of the transfer backups


63


C to


63


Y. The slide frame


55


is further provided with rectangular holes


71


C to


71


Y into which the lower parts of the spring mounting units


634


C to


634


K of the transfer backups


63


C to


63


Y are inserted. When the slide frame


55


slides to the right (as the copier is viewed in FIG.


2


), the left side walls of the rectangle holes


71


C to


71


Y press the spring mounting units


634


C to


634


Y to the right, and as a result, the transfer backups


63


C to


63


Y turn counterclockwise. When the spring mounting units


634


C to


634


Y and the walls of the rectangle holes


71


C to


71


Y are not in contact as shown in

FIG. 4

, the spring mounting units


634


C to


634


Y are pulled toward the left by the tension of the tensile springs


65


C to


65


Y, and accordingly, the transfer backups


63


C to


63


Y turn clockwise to touch the transport belt


51


.




A cam shaft


72


is mounted on the side plates


53




b


of the main frame


53


shown in

FIG. 2

via bearings (not illustrated) to freely rotate, with one end of the cam shaft


72


being coupled to an output axis of a cam driving motor


73


which is, for example, a DC (Direct Current) motor. The cam shaft


72


is provided with a slide cam


74


for sliding the slide frame


55


, a pair of shift cams


75


for shifting the shift frame


54


, and a detection plate


76




a


for detecting a rotation position of the cams.




The slide cam


74


always contacts with a cam follower


77


set on the slide frame


55


which is pushed toward the right by the tension of the compressed spring


70


. By rotating the slide cam


74


, the slide frame


55


can be slid sideways by a distance equal to the difference between the widest and the narrowest parts of the slide cam


74


.




The shift cams


75


are always in contact with the upper surface of the base plate


54




a


of the shift frame


54


which is pushed upward by the tension of the compressed spring


66


shown in FIG.


2


. By rotating the shift cams


75


, the shift frame


54


can be shifted upward and downward by a distance equal to the difference between the widest and the narrowest parts of the shift cams


75


.




The detection plate


76




a


is made up of a semicircular plate. A photo sensor


76




b


is composed of a light-emitting element and a light-detecting element which face each other and are set on opposite sides of the detection plate


76




a


. The detection plate


76




a


and the photo sensor


76




b


comprise a rotation position detection unit


76


. If the detection plate


76




a


is located between the light-emitting element and the light-detecting element, the photo sensor


76




b


outputs an OFF signal, or if not, the photo sensor


76




b


outputs an ON signal. This is to say, every time the detection plate


76




a


rotates 180 degrees, the signal outputted from the photo sensor


76




b


changes from ON to OFF, or alternatively, from OFF to ON. In accordance with this detection result, the rotation position of the cam shaft


72


provided with the detection plate


76




a


can be controlled for every 180-degree rotation. By means of the detection plate


76




a


, an output signal of the photo sensor


76




b


changes from OFF to ON when the widest parts of the shift cams


75


are located at the lowermost position, and changes from ON to OFF when the widest parts of the shift cams


75


are located at the uppermost position. Here, the shift cams


75


rotate in the direction indicated by the arrow in

FIG. 4

together with the rotation of the cam shaft


72


.




The rotation control of the cam driving motor


73


which rotates the cam shaft


72


provided with these cams is performed by the control unit


100


. The control unit


100


detects the rotation positions of the shift cams


75


using the photo sensor


76




b


and activates/stops the cam driving motor


73


to have the shift frame


54


stop at the uppermost position or the lowermost position.




As shown in

FIG. 4

, the widest parts of the shift cams


75


and the widest part of the slide cam


74


are out of phase with each other by 90 degrees. As such, when the widest parts of the shift cams


75


are located at the uppermost positions (i.e., the narrowest parts are located at the lowermost positions) and the shift frame


54


is at the uppermost position, the widest part of the slide cam


74


is located at the left (i.e., the narrowest part is located at the right), making the slide frame


55


slide to its leftmost position. On the other hand, when the widest parts of the shift cams


75


are located at the lowermost positions and the shift frame


54


is shifted downward to the lowermost position, the widest part of the slide cam


74


is located at the right (i.e., the narrowest part is located at the left), making the slide frame


55


slide to its rightmost position.




An operation panel


31


shown in

FIG. 6

is provided on an optimum position on the top of the copier. The operation panel


31


is composed of a copy start key for indicating a start of copying, a numeric keypad for setting the number of copies, and various input keys including a key for selecting an auto-color mode or a full-color mode and seven color input keys for single-color copying. The operation panel


31


also includes a display unit for displaying a content set using the above keys. Here, in the auto-color mode, it is automatically judged whether a document is a color document or a black-and-white (referred to as “monochrome” hereinafter in this specification) document. If a document is judged to be color, image formation is performed with the four photosensitive drums


48


C to


48


K being operative, while if a document is judged to be monochrome, only the photosensitive drum


48


K used for a black image formation is used. Meanwhile, in the full-color mode, the image formation is performed in a state where the four photosensitive drums


48


C to


48


K are all operative, regardless of a color type of a document. Each of the color input keys is assigned to one of seven colors, i.e., black, yellow, magenta, cyan, red, green, and blue. Regardless of read colors of a document, the image formation is performed using a color specified by one of the color input keys. For example, when yellow is specified, the image formation is performed using only the photosensitive drum


48


Y, and when red is specified, the image formation is performed using only the photosensitive drums


48


Y and


48


M. When the image formation is performed for a monochrome document in the auto-color mode or when black is specified by the color input key, only the photosensitive drum


48


K is used. This mode is referred to as “monochrome mode” hereinafter.




Next, the overall operation of the transfer unit


50


is explained for the case when the current mode is changed between the full-color mode and the monochrome mode is explained.




In

FIG. 2

, the transfer unit


50


is in the full-color mode. More specifically, the shift frame


54


is located at the uppermost position, the transport belt


51


is in contact with the four photosensitive drums


48


C to


48


K, the transfer backups


63


C to


63


K press the corresponding photosensitive drums


48


C to


48


K via the transport belt


51


, and an optimum nip width is ensured between the transport belt


51


and the photosensitive drums


48


C to


48


K.




In order to change from the full-color mode to the monochrome mode, the cam driving motor


73


shown in

FIG. 4

is activated. Once the cam shaft


72


is judged from the detection result given by the photo sensor


76




b


shown in

FIG. 4

to have rotated by 180 degrees in the direction indicated by an arrow c, the shift cams


75


will be pushing down the base plate


54




a


of the shift frame


54


against the tension of the compressed spring


66


. As a result, the shift frame


54


will have been shifted in the direction indicated by the arrow d, about the rotational axis of the slave roller


56


, and so will be located at the lowermost position, as shown in FIG.


5


.




Together with this movement, the section of the transport belt


51


between the assistance roller


58


and the drive roller


67


will have been shifted downward, as will have the section between the drive roller


67


and the slave roller


57


. Thus, the transport belt


51


is separated from the photosensitive drums


48


C to


48


Y, leaving a sufficient space for the recording sheet S transported by the transport belt


51


to pass the photosensitive drums


48


C to


48


K without coming into contact with them. Meanwhile, an assistance roller


58


is provided for the photosensitive drum


48


K and the transport belt


51


, so that aside from the case where the recording sheet S needs to pass by the black image forming unit


41


K without image formation being performed, the transport belt


51


can be kept in contact with the photosensitive drum


48


K regardless of the position of the shift frame


54


, i.e., regardless of whether monochrome mode or full-color mode is presently operational. In addition, an optimum nip width is secured between the transport belt


51


and the photosensitive drum


48


K by the transfer backup


63


K.




When the cam shaft


72


is rotated, the slide cam


74


also rotates and the part of the slide cam


74


which is in contact with the cam follower


77


will change from the widest part to the narrowest part. Consequently, the slide frame


55


slides to the right (that is, in the direction of the arrow e) in accordance with the tension of the compressed spring


70


and the left walls of the rectangle holes


71


C to


71


Y provided for the slide frame


55


to push the spring mounting units


634


C to


634


Y of the transfer backups


63


C to


63


Y to the right. As a result, the transfer backups


63


C to


63


Y rotate about the mounting holes


633


C to


633


Y in the direction indicated by the arrow f, and the backup blades


632


C to


632


Y are separated from the transport belt


51


. Accordingly, unnecessary contact between the transfer backups


63


C to


63


Y and the transport belt


51


in the monochrome mode is avoided, and obstruction to the running of the transport belt


51


caused by unnecessary contacts is prevented, meaning that favorable image transfer is possible in the monochrome mode. In addition, unnecessary contact of the backup blades


632


C to


632


Y with the transport belt


51


is eliminated, thereby preventing needless wear and tear.




In accordance with the downward shift of the shift frame


54


, the drive roller


67


is shifted, and together with this, the shift guide


69


is also shifted.




When the current mode is changed from the monochrome mode to the full-color mode, the cam shaft


72


further rotates by 180 degrees. This is to say, all the components move according to the reverse of the operation described above, and the state of the transfer unit


50


changes from the state in

FIG. 5

to the state in FIG.


2


.





FIG. 6

is a block diagram showing the construction of the control unit


100


provided in the copier. As shown in

FIG. 6

, the control unit


100


is composed of a CPU


101


as a central component, an image signal processing unit


102


, a document judging unit


103


, an image memory


104


for storing image data read by the read unit


20


, a laser diode driving unit


105


, a ROM


106


for storing programs required for the various control operations, and a RAM


107


serving as a work area for executing programs.




The image signal processing unit


102


performs modification processing (described later in this specification) on R, G, and B image data transmitted from the CCD color image sensor


28


of the image read unit


20


and transmits the processed image data for each page to the document judging unit


103


. Simultaneously, the image signal processing unit


102


converts the image data into image data for each of the reproduction colors C, M, Y, and K that enables an optimum reproduced image to be obtained and transmits the image data to the image memory


104


.




The document judging unit


103


judges whether each document is color or monochrome by performing data processing. (described later) on the image data of the documents transmitted from the image signal processing unit


102


, and sends the judgement result to the CPU


101


.




The CPU


101


stores the image data of the documents into the image memory


104


, and forms a management table in which a storing position (i.e., an address) of the image data of each document is stored corresponding to the page number of the document and the judgement result given by the document judging unit


103


, that is, whether the document is color or monochrome. This management table is then stored in the RAM


107


.




The image memory


104


receives an instruction from the CPU


101


to read the image data of a specified address and then sends the image data stored in the specified address to the laser diode driving unit


105


.




The laser diode driving unit


105


has the laser diodes scan the photosensitive drums


48


C to


48


Y in accordance with the image data sent from the image memory


104


, based on a control program in the ROM


106


.




The CPU


101


receives an input of detection signals of various sensors and controls the activation of the cam driving motor


73


and the timing of scanning performed by the laser diode driving unit


105


in accordance with a control program in the ROM


106


.




The CPU


101


also receives various key inputs through the operation panel


31


and indicates respective operation timings to the automatic document transport device


10


, the image read unit


20


, and the print unit


40


in accordance with the set copying mode. In this way, the CPU


101


controls the overall operation of the components and realizes a smooth copying operation.





FIG. 7

is a block diagram showing the constructions of the image signal processing unit


102


and the document judging unit


103


.




Image signals, on which photoelectric transfer processing has been performed by the CCD color image sensor


28


of the image read unit


20


, are converted into multivalued digital R, G, and B image data by an A/D conversion unit


1021


. A predetermined shading modification is then performed on the converted image data by a shading modification unit


1022


.




The shading-modified r, g, and b image data is sent to a density conversion unit


1023


and an HVC conversion unit


1031


which is provided in the document judging unit


103


.




The shading-modified image data sent to the density conversion unit


1023


is converted into Dr, Dg, and Db density data for the actual printed image. After this, a UCR-BP (Undercolor Removal-black Paint) unit


1024


performs black paint (BP) processing by calculating a predetermined ratio of a common part of the density data for the three colors as a black density to improve reproduction of black, as well as performing undercolor removing (UCR) processing to deduct the black density from the image data of the three colors.




A masking processing unit


1025


performs linear modification processing on the image data for Dr, Dg, and Db, on which the BP processing and the UCR processing have been performed, to make the color reproduction as ideal as possible. Then, the image data is converted into the density data for C, M, Y, and K, and is sent to the image memory


104


where the density data C, M, Y, and K is stored for each page.




Meanwhile, the image data R, G, and B sent from the shading modification unit


1022


to the HVC conversion unit


1031


of the document judging unit


103


is converted into data for Hue angle (H*), Value (V) and Chroma (C*) of a color area signal in a uniform color space of the Munsell color system in accordance with predetermined conversion equations. Of this data, the Chroma (C*) data is sequentially sent to a chroma judging unit


1032


for each pixel.




In accordance with the Chroma (C*) data inputted from the HVC conversion unit


1031


, the chroma judging unit


1032


judges whether each pixel is chromatic or achromatic. The chroma judging unit


1032


has a predetermined threshold as a judgement standard and judges whether a pixel is chromatic or achromatic by checking whether the value of the Chroma (C*) data exceeds the predetermined threshold. The chroma judging unit


1032


sequentially transmits a predetermined signal to a first counter unit


1033


on judging that a pixel is chromatic, and to a second counter unit


1034


on judging that a pixel is achromatic.




On completing the transmission of the predetermined signals for the pixel data of one page, the chroma judging unit


1032


sends a page completion signal to both the first counter unit


1033


and the second counter unit


1034


.




The first counter unit


1033


and the second counter unit


1034


increment respective internal counters by “1” whenever a predetermined signal is received from the chroma judging unit


1032


. On receiving the page completion signal, the first counter unit


1033


and the second counter unit


1034


send the respective count values to a chromatic ratio calculation unit


1035


and reset the count values.




The chromatic ratio calculation unit


1035


divides the value inputted from the first counter unit


1033


(i.e., the number of the chromatic pixels) by the sum of the values inputted from the first counter unit


1033


and the second counter unit


1034


(i.e., the number of the chromatic-pixels+the number of the achromatic pixels) to obtain the ratio of the number of the chromatic pixels to the number of pixels in the page. The calculated ratio is sent to a comparison unit


1036


.




The comparison unit


1036


compares the calculated ratio value inputted from the chromatic ratio calculation unit


1035


with a predetermined ratio value, 0.01 (i.e., 1%) for example. If the calculated value is equal to or above the predetermined value, the comparison unit


1036


judges that the document is chromatic, that is, the document is color. If hot, the comparison unit


1036


judges the document is achromatic, that is, the document is monochrome. The comparison unit


1036


then sends the judgement result to the CPU


101


. It should be noted here that the predetermined value is not limited to 1%, and it may be 0.1% for a more precise judgement as to whether a document is color or monochrome. Note that the CPU


101


can easily judge the copy mode of a document by reading the management table in the RAM


107


, which stores the page number of the document and the color judgement result given by the document judging unit


103


corresponding to the storing position (the address) of the image data in the image memory


104


.




Accordingly, the copy mode of the image formation can be judged for each document, so that the copier can perform copying operations by sequentially transporting a plurality of documents including both color and monochrome documents to the platen glass


21


using the automatic document transport device


10


.




The RAM


107


has a mode setting flag which indicates the current mode. When the mode setting flag is “0”, the current mode is monochrome mode, and, when “1”, the current mode is full-color mode.




Next, the rotation control of the cam shaft


72


is described, with reference to the flowchart of FIG.


8


. It should be noted here that the following description applies to the case when the auto color mode is selected. In the auto color mode, the mode is automatically changed between the monochrome mode and the full-color mode depending on whether the read document image is monochrome or color.




When the timing sensor


46


is turned ON by the edge of a recording sheet onto which an image is to be transferred (“Yes” in step S


1


), the CPU


101


refers to the management table and judges whether a document image which is to be transferred on the recording sheet is color or monochrome (step S


2


). If the document is color, the CPU


101


proceeds to step S


3


and refers to the mode setting flag to judge whether the current mode needs to be changed from the monochrome mode to the full-color mode. If so (that is, the mode setting flag is “0”), the CPU


101


activates the cam driving motor


73


(step S


4


). When the output signal from the photo sensor


76




b


is changed from ON to OFF (“Yes” in step


5


S), that is, when the widest parts of the shift cams


75


shown in

FIG. 4

are located at the lowermost position, the CPU


101


stops the cam driving motor


73


(step S


6


). Then, the CPU


101


sets the mode setting flag from “0” to “1” (step S


7


) and returns to the main flow.




Meanwhile, if the document is judged as monochrome in step S


2


, the CPU


101


proceeds to step S


8


and refers to the mode setting flag to judge whether the current mode needs to be changed from the full-color mode to the monochrome mode. If so (that is, the mode setting flag is “1”), the CPU


101


activates the cam driving motor


73


(step S


9


). When the output signal from the photo sensor


76




b


is changed from OFF to ON (“Yes” in step S


10


), that is, the widest parts of the shift cam


75


shown in

FIG. 4

are located at the uppermost position, the CPU


101


stops the cam driving motor


73


(step S


11


). Then, the CPU


101


sets the mode setting flag from “1” to “0” (step S


12


) and returns to the main flow.




As described above, with the image forming apparatus of the present invention, the backup blades


632


C to


632


Y of the transfer backups


63


C to


63


Y provided for the corresponding photosensitive drums


48


C to


48


Y which are not used for an image formation in the monochrome mode are separated from the transport belt


51


, so that the backup blades


632


C to


632


Y do not adversely affect the running of the transport belt


51


. This prevents deterioration in the transferred image due to uneven running of the transport belt


51


.




In addition, unnecessary contact of the backup blades


632


C to


632


Y with the transport belt


51


is eliminated, preventing needless wear and tear.




In the present embodiment, once a complete copying operation has been performed, that is, when the copier is on standby, the transfer unit


50


may return to the state of the monochrome mode shown in

FIG. 5

, regardless of the current mode. Here, while the backup blades


632


C to


632


Y are separated from the transport belt


51


, a solenoid may be provided for the transfer backup


63


K shown in FIG.


3


. By means of this solenoid, the spring mounting unit


634


K may be pulled to the right, and accordingly, the transfer backup


63


K may be rotated counterclockwise so that the backup blade


632


K may also be separated from the transport belt


51


. If the transport belt is pressed by the backup blade for long periods of time when not in motion, a depression may be formed at the pressed position, which can lead to discrepancies in charging characteristics at different positions on the transport belt. This in turn can lead to deterioration in the quality of the reproduced image. Similarly, discrepancies in charging characteristics may emerge between a position on a photosensitive drum that is pressed by the transport belt and other positions on the drum, although these problems may be avoided by providing a solenoid to withdraw the backup blade as described above.




Second Embodiment




The image forming apparatus of the second embodiment is the same as the image forming apparatus of the first embodiment, except for the construction of the transfer unit as shown in the front view of FIG.


9


and certain control operations of the CPU. Therefore, the explanation of the common aspects is omitted and only the different components are explained.




The following is a description of the construction of a transfer unit


250


used in the second embodiment, with reference to

FIG. 10

to FIG.


12


.





FIG. 10

shows a front view of the transfer unit


250


. The transfer unit


250


is composed of a main frame


253


, a slide frame


254


, and a shift lever


255


. In

FIG. 10

, the main frame


253


is shown by a solid line, the slide frame


254


by a dotted line, and the shift lever


255


by a dot-dash line.




The main frame


253


is formed of a base plate


253




a


that has a predetermined width (parallel to the viewing direction in

FIG. 10

) and side plates


253




b


on the front side and the rear side of the base plate


253




a


(as the copier is viewed in FIG.


2


). Rotation axes of slave rollers


256


and


257


, an assistance roller


258


, a tension roller


259


, and a drive roller


267


are set to freely rotate at the positions on the side plates


253




b


shown in

FIG. 10

via respective bearings (not illustrated). The bearings of the tension roller


259


are held in rounded rectangular holes


260


which longitudinally extend upward and to the right, with the axis of the tension roller


259


passing through the holes


260


. The bearings are held by the tension of compressed springs


262


which are set between the bearings and spring mounting elements


261


that are set on the side plates


253




b


and protrude outward. The tension roller


259


keeps the tension of a transport belt


251


constant. A motor (not illustrated) for driving the drive roller


267


is fixed to one of the side plates


253




b


, with an output axis of the motor and the rotation axis of the drive roller


267


being coupled.




The transport belt


251


is made up of transparent polyethylene terephthalate (PET), and runs around the rollers described above. Reflecting tape


284


is affixed to a position on the inward surface of the transport belt


251


which does not affect image formation. Reflectance-type photo sensors


285


and


286


are mounted on the side plates


253




b


via mounting elements (not illustrated). The photo sensor


285


is set between the slave roller


257


and the drive roller


267


, and the photo sensor


286


is set between the photosensitive drum


48


K and the slave roller


256


, with respective set positions being located for the detection of the reflecting tape


284


which moves as the transport belt


251


is rotated.




A charging roller


268


for pressing the surface of the drive roller


267


rotates together with the drive roller


267


, with the transport belt


251


running between these rollers. In addition, the charging roller


268


serves as a charger which charges a recording sheet fed by the pair of synchronizing rollers


45


, so that the recording sheet is securely attracted to the transport belt


251


. It should be noted here that a separating charger is set on the left (as viewed in

FIG. 2

) of the photosensitive drum


48


K. By means of this separating charger, the recording sheet on which a toner image is transferred is separated from the transport belt


251


. A guiding component


269


for guiding the recording sheet is set between the pair of synchronizing rollers


45


and the drive roller


267


via a mounting component (not illustrated) set on the side plates


253




b


of the main frame


253


.




Transfer chargers


252


C to


252


K are set between the side plates


253




b


of the main frame


253


, being located directly under the photosensitive drums


48


C to


48


K with a certain space between them. Here, with the certain space, when the transport belt


251


provided between the photosensitive drums


48


C to


48


K and the sensitizing units (nor illustrated) shift as described later, the transfer chargers


252


C to


252


K do not contact the transport belt


251


.




Transfer backups


263


C to


263


K are respectively set on the right (as viewed in

FIG. 10

) of the corresponding transfer chargers


252


C to


252


K. The transfer backups


263


C to


263


K are set on the main frame


253


in the same way as shown in

FIG. 3

in the first embodiment. The construction of the transfer backups in the present embodiment is also the same as in the first embodiment. Therefore, the explanation of the installation and construction of the transfer backups


263


C to


263


K are omitted in the present embodiment.




The slide frame


254


is set above the base plate


253




a


via a guiding component (not illustrated) between the side plates


253




b


of the main frame


253


, being set to freely slide sideways in a longitudinal direction. A compressed spring


270


is set between the left side (as viewed in

FIG. 10

) of the slide frame


254


and a spring mounting component


288


standing on the central part of the base plate


253




a


of the main frame


253


. As shown in

FIG. 11

, spring mounting components


264


C to


264


Y corresponding to the transfer backups


263


C to


263


Y are provided on the slide frame


254


. Tensile springs


265


C to


265


Y are mounted between the spring mounting components


264


C to


264


Y and corresponding spring mounting units


2634


C to


2634


Y of the transfer backups


263


C to


263


Y. The slide frame


254


is further provided with rectangle holes


271


C to


271


Y into which the lower parts of the spring mounting units


2634


C to


2634


k of the transfer backups


263


C to


263


Y are inserted. When the slide frame


254


slides to the right (as the copier is viewed in FIG.


10


), the left side walls of the rectangular holes


271


C to


271


Y push the spring mounting units


2634


C to


2634


Y to the right, and as a result, the transfer backups


263


C to


263


Y turn counterclockwise. When the spring mounting units


2634


C to


2634


Y and the walls of the rectangle holes


271


C to


271


Y are not in contact as shown in

FIG. 11

, the spring mounting units


2634


C to


2634


Y are pulled toward the left by the tension of the tensile springs


265


C to


265


Y, and accordingly, the transfer backups


263


C to


263


Y turn clockwise to touch the transport belt


251


.




As shown in

FIG. 11

, the shift lever


255


is composed of lever components


255




a


and


255




b


. The lever component


255




a


is mounted on the front side frame


253




b


of the main frame


253


while the lever component


255




b


is mounted on the rear side frame


253




b


using respective mounting components (not illustrated) via respective mounting holes


260




a


and


260




b


, with these lever components


255




a


and


255




b


freely rotating. A shift roller


290


is also mounted on the right part (as viewed in

FIG. 11

) of the shift lever


255


to freely rotate, being set between the lever components


255




a


and


255




b.






A cam shaft


272


is set to freely rotate between the side plates


253




b


of the main frame


253


(shown in

FIG. 10

) via bearings (not illustrated), with one end of the cam shaft


272


being coupled to an output axis of a cam driving motor


273


composed of such as a DC (Direct Current) motor. The cam shaft


272


is provided with a slide cam


274


for sliding the slide frame


254


, a pair of shift cams


275


for shifting the shift lever


255


, and a detection plate


276




a


which is used when detecting a rotation position of the cams.




The slide cam


274


is always in contact with a cam follower


277


set on the slide frame


254


which is pushed toward the right by the tension of the compressed spring


270


. In accordance with the rotation of the slide cam


274


, the slide frame


254


can slide sideways by the difference in width between the widest and the narrowest parts of the slide cam


274


.




The shift cams


275


are always in contact with the upper surface of the left parts of the shift lever


255


. When rotated, the shift cams


275


shift the shift roller


290


up and down by the difference between the widest and the narrowest parts of the shift cams


275


, with the mounting holes


260




a


and


260




b


serving as a center of rotation.




The detection plate


276




a


is made up of a semicircular plate. The photo sensor


276




b


is composed of a light-emitting element and a light-detecting element which face each other and are set on opposite sides of the detection plate


276




a


. The detection plate


276




a


and the photo sensor


276




b


comprise a rotation position detection unit


276


. If the detection plate


276




a


is located between the light-emitting element and the light-detecting element, the photo sensor


276




b


outputs an OFF signal, or if not, the photo sensor


276




b


outputs an ON signal. This is to say, every time the detection plate


276




a


rotates 180 degrees, the signal outputted from the photo sensor


276




b


changes from ON to OFF, or alternatively, from OFF to ON. In accordance with this detection result, the rotation position Z. of the cam shaft


272


provided with the detection plate


276




a


can be controlled for every 180-degree rotation. By means of the detection plate


276




a


, an output signal outputted from the photo sensor


276




b


changes from ON to OFF when the widest parts of the shift cams


275


are located at the lowermost position, and changes from OFF to ON when the widest parts of the shift cams


275


are located at the uppermost position. Here, the shift cams


275


rotate together with the rotation of the cam shaft


272


in the direction indicated by the arrow in FIG.


11


.




The rotation control of the cam driving motor


273


which rotates the cam shaft


272


provided with these cams is performed by the control unit


100


. The control unit


100


detects the rotation positions of the shift cams


275


using the photo sensor


276




b


and activates/stops the cam driving motor


273


and to have the left part of the shift lever


255


stop at the uppermost position or the lowermost position.




As shown in

FIG. 11

, the widest parts of the shift cams


275


and the widest part of the slide cam


274


are out of phase with each other by 90 degrees. As such, when the widest parts of the shift cams


275


are located at the upper positions (i.e., the narrowest parts are located at the lower positions) and the left part of the shift lever


255


is located at the uppermost position, the widest part of the slide cam


274


is located at the right (i.e., the narrowest part is located at the left), making the slide frame


254


slide to its rightmost position. On the other hand, when the widest parts of the shift cams


275


are located at the lowermost positions and the left part of the shift lever


255


is pushed down to the lowermost position, the widest part of the slide cam


274


is located at the left (i.e., the narrowest part is located at the right side), making the slide frame


254


slide to its leftmost position.




An operation panel


31


is provided on an optimum position on the top of the copier. This operation panel


31


is the same as the operation panel


31


(shown in

FIG. 6

) of the first embodiment, and therefore, the explanation is omitted.




Next, the overall operation of the transfer unit


250


is explained for the case when the current mode is changed between the full-color mode and the monochrome mode is explained.




In

FIG. 10

, the transfer unit


250


is in the full-color mode. More specifically, the right part of the shift lever


255


is shifted upward with the left part pushed down by the shift cams


275


, and accordingly, the shift roller


290


is in its uppermost position. As a result, the transport belt


251


is pushed up and comes into contact with the four photosensitive drums


48


C to


48


K, the transfer backups


263


C to


263


K press the corresponding photosensitive drums


48


C to


48


K through the transport belt


251


, and an optimum nip width between the transport belt


251


and the photosensitive drums


48


C to


48


K is ensured.




In order to change from the full-color mode to the monochrome mode, the cam driving motor


273


shown in

FIG. 11

is activated. If the cam shaft


272


is judged from the detection result given by the photo sensor


276




b


shown in

FIG. 11

to have been rotated by 180 degrees in the direction indicated by an arrow y, the shift lever


255


is rotated clockwise by a force due to its own weight (including the weight of the shift roller


290


) or due to the force of the transport belt


251


which acts via the shift roller


290


. As a result, the shift roller


290


moves to its lowermost position, as shown in FIG.


12


.




Consequently, the section of the transport belt


251


between the assistance roller


258


and the drive roller


267


will have been shifted downward, and accordingly, the transport belt


251


will have been separated from the photosensitive drums


48


C to


48


Y, leaving a sufficient space for the recording sheet transported by the transport belt


251


to pass the photosensitive drums


48


C to


48


Y. Meanwhile, an assistance roller


258


is provided for the photosensitive drum


48


K and the transport belt


251


, so that aside from the case where the recording sheet needs to pass by the black image forming unit


41


K without image formation being performed, the transport belt


251


can be kept in contact with the photosensitive drum


48


K regardless of the position of the shift frame


254


, i.e., regardless of whether monochrome mode or full-color mode is presently operational. In addition, an optimum nip width is secured between the transport belt


251


and the photosensitive drum


48


K by the transfer backup


263


K.




When the cam shaft


272


is rotated, the slide cam


274


also rotates and the part of the slide cam


274


which is in contact with the cam follower


277


will change from the widest part to the narrowest part. Consequently, the slide frame


254


slides to the right (that is, in the direction of the arrow h in

FIG. 10

) in accordance with the tension of the compressed spring


270


, and the left walls of the rectangle holes


271


C to


271


Y shown in

FIG. 11

provided for the slide frame


254


push the spring mounting units


2634


C to


2634


Y of the transfer backups


263


C to


263


Y to the right. As a result, the transfer backups


263


C to


263


Y rotate about the mounting holes


2633


C to


2633


Y in the direction indicated by the arrow i, and the backup blades


2632


C to


2632


Y are separated from the transport belt


251


.




When the current mode is changed from the monochrome mode to the full-color mode, the cam shaft


272


further rotates by 180 degrees. This is to say, all the components move according to the reverse of the stated operation, and the state of the transfer unit


250


is changed from the state in

FIG. 12

to the state in FIG.


10


.




The control unit


100


and the image signal processing unit


102


and the document judging unit


103


of the control unit


100


, which are all provided in the copier of the second embodiment, are the same as those explained with reference to

FIGS. 6 and 7

in the first embodiment. Therefore, the explanation is not given in the present embodiment.




The ROM


106


used in the second embodiment previously stores a time period between the start time of supplying a recording sheet to the transport belt


251


by the pair of synchronizing rollers


45


, that is, when the timing clutch is turned ON, and the start time of scanning the surface of the photosensitive drums


48


C to


48


K by the laser diode drive unit


105


(hereinafter, this time is referred to as the “scan waiting time”), for each photosensitive drum. Here, the scan waiting time is obtained as described below.




Note that the current mode of the transfer unit


250


is the full-color mode as shown in FIG.


10


. The lengths of the transportation path of a recording sheet (referred to as the “transportation path length” hereinafter), that is, between the position where the edge of the recording sheet touches the pair of synchronizing rollers


45


and the respective transfer positions where images are respectively transferred onto the recording sheet by the photosensitive drums


48


C to


48


K and the corresponding transfer chargers


252


C to


252


K, are referred to as Lc to Lk. Also, note that the length along the circumference of each photosensitive drum (all four photosensitive drums having the same diameter) from the scanning position to the transfer position is measured and referred to as Lo, and the transport speed of the transport belt


251


is referred as V. The transport speed of the transport belt


251


, the rotation speed of the synchronizing roller


45


, and the rotation speed of the photosensitive drums are the same. Here, the scan waiting times Tc to Tk of the photosensitive drums


48


C to


48


K are obtained using the following equations.








Tc=


(


Lc−Lo


)/


V












Tm=


(


Lm−Lo


)/


V












Ty=


(


Ly−Lo


)/


V












Tk=


(


Lk−Lo


)


V








As shown in

FIG. 12

, the transportation path length toward the photosensitive drum


48


K in the monochrome mode is shorter than that in the case of the full-color mode. Here, the shorter transportation path period is referred to as Lk′. For this reason, the time period between when a recording sheet is supplied to the transport belt


251


by the pair of synchronizing rollers


45


and when the recording sheet reaches the transfer position under the photosensitive drum


48


K used for black image formation in the monochrome mode, is different from the time period in the full-color mode (this difference time is referred to as the “mode time difference”). More specifically, the time period in the monochrome mode is shorter than that in the full-color mode, and the time difference can be obtained using the following equation.






Δ


t=


(


Lk−Lk


′)/


V








Here, the scan waiting time of the photosensitive drum


48


K in the monochrome mode, which is referred to as Tk′, is shortened by the mode time difference Δt. The value Tk′ is obtained using the following equation.








Tk′=Tk−Δt








It should be noted here that the ROM


106


stores Tc to Tk, with Tk′ being obtained by executing a calculation for subtracting Δt from Tk as necessary. The mode time difference Δt is obtained through actual measurement as follows.




The shift roller


290


pushes the transport belt


251


up and down, and as a result, the transportation path length toward the photosensitive drum


48


K fluctuates in accordance with the fluctuation in the length of the transport belt


251


between the drive roller


267


and the assistance roller


258


. Therefore, when an arbitrary point on the transport belt


251


passes through this section between the drive roller


267


and the assistance roller


258


, the passing time is different between the monochrome mode and the full-color mode. This passing time difference is the mode time difference Δt.




Processing for obtaining the mode time difference Δt is explained as follows, with reference to the flowchart of FIG.


13


.




The CPU


101


rotates the cam shaft


272


and has the shift roller


290


moved to its uppermost position, i.e., the same position as in the full-color mode (step S


21


). Then the CPU


101


activates the transport belt


251


(step S


22


).




When the photo sensor


285


is turned ON by the edge of the reflecting tape


284


(Yes in step S


23


), an internal timer of the CPU


101


starts counting (step S


24


). When the photo sensor


286


is turned ON by the edge of the reflecting tape


284


(Yes in step S


25


), the CPU


101


reads the current value t


0


of the timer and stores the value in the RAM


107


(step S


26


).




After this, the CPU rotates the cam shaft


272


and has the shift roller


290


moved to its lowermost position, i.e., the same position as in the monochrome mode (step S


27


). When the photo sensor


285


is turned ON by the edge of the reflecting tape


284


(Yes in step S


28


), the internal timer of the CPU


101


starts counting (step S


29


). When the photo sensor


286


is turned ON by the edge of the reflecting tape


284


(Yes in step S


30


), the CPU


101


reads the current value t


1


of the timer and stores the value in the RAM


107


(step S


31


).




The mode time difference Δt is obtained by subtracting t


0


stored in the RAM


107


from t


1


stored in the RAM


107


(step S


32


), and the CPU


101


stops the transport belt


251


(step S


33


).




It should be noted here that the detection of Δt is performed when the power of the copier is turned on, and the detection result is stored in the RAM


107


. The value of Δt fluctuates depending on the surrounding conditions, such as the temperature inside the copier, so that the detection of Δt may be performed as necessary and the value of Δt may be updated. For example, when the copier has been on standby for more than two hours, the detection of Δt may be performed after jam detection processing.




The rotation control of the cam axis in the second embodiment is the same as that explained using the flowchart of

FIG. 8

in the first embodiment, and therefore, no explanation is given in the second embodiment. Next, of the exposure start controls performed after the rotation control of the cam shaft


272


, the exposure start control of the photosensitive drum


48


K used for black image formations is described, with reference to the flowchart in FIG.


14


.




The CPU


101


judges whether the current mode is the full-color mode by referring to the mode setting flag (step S


41


). If so, the CPU


101


sets Tk as the scan waiting time T (step S


42


), and, if not (that is, the current mode is the monochrome mode), the CPU


101


sets “Tk-Δt” as the scan waiting time T (step S


43


). The CPU


101


then proceeds to step S


44


.




In step S


44


, the CPU


101


turns the timing clutch ON and starts supplying a recording sheet to the transport belt


251


as well as starting the internal timer of the CPU


101


(step S


45


). After counting the scan waiting time T by the internal timer (Yes in step S


46


), the CPU


101


starts the scanning of the photosensitive drum


48


K used for black image formations (step S


47


).




Next, the exposure start control of the photosensitive drums


48


C to


48


K is explained, with reference to the timing chart of FIG.


15


.




The leading edge of a recording sheet supplied from the paper cassette


42


is detected by the timing sensor


46


(A


1


) and edge skew correction is performed by the pair of synchronizing rollers


45


. After this, a transportation start signal TB turns ON the timing clutch (B


1


), and accordingly, the pair of synchronizing rollers


45


is rotated to carry the recording sheet to the transport belt


251


.




In the full-color mode, signals VIA


c


to VIA


k


for starting the scanning of the photosensitive drums


48


C to


48


K are respectively issued when the corresponding scan waiting times Tc to Tk have elapsed from when the transportation start signal was issued.




Meanwhile, in the monochrome mode, the signal VIAk for starting the scanning of the photosensitive drum


48


K is issued when the time Tk′, which is Δt shorter than Tk, has elapsed.




As described above, in the image forming apparatus of the second embodiment, the transfer chargers


252


C to


252


K of the transfer unit


250


are fixed to the side plates


253




b


at a predetermined distance from the corresponding photosensitive drums


48


C to


48


K. With this construction, the entire transfer unit


250


is not shifted when the mode is changed between the full-color mode and the monochrome mode. This, as a result, gives stability to the transfer performance of the copier.




Third Embodiment




An image forming apparatus used in the third embodiment basically has the same construction as that in the second embodiment, although the construction of the transfer unit is different. Therefore, the common components are assigned the same numerals as in the second embodiment and no detailed explanation is given. The following description is focused on the different components.





FIG. 16

shows a front view of a transfer unit


2500


used in the third embodiment. In the second embodiment, the shift roller


290


provided for the shift lever


255


shifts up and down, so that the transport belt


251


comes into contact with and separates from the photosensitive drums


48


C to


48


K. In the third embodiment, on the other hand, the transport belt comes into contact with and separates from the photosensitive drums due to the transfer backups. As such, the transfer unit


2500


in the third embodiment has a construction shown in

FIG. 16

where the shift lever


255


, the shift roller


290


, and the shift cam


275


of the transfer unit


250


shown in

FIG. 10

of the second embodiment are not provided. Since the transport belt comes into contact with and separates from the photosensitive drums using the transfer backups in the third embodiment, tensile springs


65


C to


65


K set on the transfer backups pull spring mounting units


2634


C to


2634


K more strongly than in the second embodiment.




The following is a description of the overall operation performed by the transfer unit


2500


when the current mode is changed in the third embodiment.




In

FIG. 16

, the transfer unit


2500


is in the full-color mode. More specifically, the slide frame


254


is in its leftmost position by means of the slide cam


274


, and accordingly, the transport belt


251


is pushed up by the transfer backups


263


C to


263


K and is in contact with the four photosensitive drums


48


C to


48


K. The transfer backups


263


C to


263


K press the corresponding photosensitive drums


48


C to


48


K through the transport belt


251


, so that an optimum nip width is secured between the transport belt


251


and the photosensitive drums


48


C to


48


K.




In order to change from the full-color mode to the monochrome mode, the cam driving motor


273


shown in

FIG. 11

is activated. If the cam shaft


272


is judged from the detection result given by the photo sensor


276




b


shown in

FIG. 11

to have rotated by 180 degrees in the direction indicated by an arrow g, in

FIG. 16

the slide cam


274


will have rotated so that part of the slide cam


274


in contact with the cam follower


277


changes from the widest part to the narrowest part. Consequently, the slide frame


254


will have slid to the right due to the tension of the compressed spring


270


, and the left side walls of the rectangle holes


271


C to


271


Y provided for the slide frame


254


as shown in

FIG. 11

will be pushing the spring mounting units


2634


C to


2634


Y to the right. As a result, the transfer backups


263


C to


263


Y will have rotated counterclockwise about the mounting holes


2633


C to


2633


Y shown in

FIG. 11

, and accordingly, the backup blades


2632


C to


2632


Y will have been separated from the transport belt


251


.




As a result, the section of the transport belt


251


between the transfer backup


263


K and the drive roller


267


will have been shifted downward, and accordingly, the transport belt


251


will have been separated from the photosensitive drums


48


C to


48


Y, leaving a sufficient space for the recording sheet transported by the transport belt


251


to pass the photosensitive drums


48


C to


48


K. The transfer backup


263


K always presses the transport belt


251


, so that the photosensitive drum


48


K and the transport belt


251


are in contact with each other aside from the case when the recording sheet needs to pass by the photosensitive drum


48


K.




When changing from the monochrome mode to the full-color mode, the cam shaft


272


further rotates by 180 degrees and the stated components move according to the reverse of the above operation. This is to say, the state of the transfer unit


2500


is changed from the state in

FIG. 17

to the state in FIG.


16


.




The processing for obtaining the mode time difference, the rotation control of the cam shaft


272


, and the exposure start control of the photosensitive drums


48


C to


48


K are the same as in the second embodiment. Therefore, no further explanation is given.




By means of the image forming apparatus of the third embodiment as described above, the transport belt


251


comes into contact with and is separated from the photosensitive drums


48


C to


48


Y using the transfer backups


263


C to


263


Y. In addition to the effect of the image forming apparatus in the second embodiment, the construction can be simplified and the cost can be reduced.




In addition, by means of the image forming apparatuses of the second and third embodiments, the backup blades


2632


C to


2632


Y of the transfer backups


263


C to


263


Y corresponding to the photosensitive drums


48


C to


48


Y which are not used for image formations in the monochrome mode are separated from the transport belt


251


, so that the backup blades


2632


C to


2632


Y do not adversely affect the running of the transport belt


251


. This also prevents the deterioration of the transferred image caused by the obstructions to the running of the transport belt


251


.




Moreover, by means of the image forming apparatuses of the second and third embodiments, Δt indicating the time difference between the full-color mode and the monochrome mode is detected. Here, the time difference occurs in the time period between when the feeding of a recording sheet by the pair of synchronizing rollers


45


and the recording sheet reaching a transfer position of the photosensitive drum


48


K used for black image formations depending on which mode is operational. In accordance with Δt, the scan waiting time of the photosensitive drum


48


K is changed, so that an image is always transferred onto the correct position on the recording sheet.




In the second and third embodiments, the transportation path length toward the photosensitive drum


48


K used for black image formations in the monochrome mode is shorter than in the full-color mode, so that the scan waiting time of the photosensitive drum


48


K in the monochrome mode is also shorter than in the full-color mode. It should be obvious that if the transportation path length in the monochrome mode is longer than in the full-color mode, the scan waiting time of the photosensitive drum


48


K in the monochrome mode needs to be longer than in the full-color mode.




Moreover, in the second and third embodiments, once a complete copying operation has been performed, that is, when the copier is on standby, the transfer unit


250


(or, the transfer unit


2500


) may return to the state of the monochrome mode shown in

FIG. 12

(or, FIG.


17


), regardless of the current mode. While the backup blades


2632


C to


2632


Y are separated from the transport belt


251


, a solenoid may be provided for the transfer backup


263


K. By mean s of this solenoid, the spring mounting unit


2634


K may be pulled to the right, and accordingly, the transfer backup


263


K may be rotated counterclockwise so that the backup blade


2632


K may be also separated from the transport belt


251


. If the transfer belt is pressed by the backup blade for long periods of time when not in motion, a depression may be formed at the pressed position, which can lead to discrepancies in charging characteristics at different positions on the transfer belt. This in turn can lead to deterioration in the quality of the reproduced image. Similarly, discrepancies in charging characteristics may emerge between a position on a photosensitive drum that is pressed by the transfer belt and other positions on the drum, although these problems may be avoided by providing a solenoid to withdraw the backup blade as described above.




Fourth Embodiment




A front view of a copier used in the fourth embodiment is shown in FIG.


18


.




A document detection sensor


15


is provided for the automatic document transport device


10


of the copier used in the fourth embodiment for detecting whether a document is set on the document supplying tray


11


.




The copier of the fourth embodiment is basically the same as that of the first embodiment, except for the different constructions of the transfer unit and drum cleaners


480


C to


480


K including the cleaning blades, and for certain control operations of the control unit and the CPU. Therefore, the explanation of the common components is omitted and the following description is focused on the different components.




The transfer unit


350


is explained first. The transfer unit


350


is composed of a frame


353


which is formed of a base plate


353




a


that has a predetermined width (parallel to the viewing direction in

FIG. 18

) and side plates


353




b


that are provided on the front side and the rear side of the base plate


353




a


(as the copier is viewed in FIG.


18


). Rotation axes of slave rollers


356


and


357


, a tension roller


359


, and a drive roller


367


are set to freely rotate at the positions on the side plates


353




b


shown in

FIG. 18

via respective bearings (not illustrated). The bearings of the tension roller


359


are held in rounded rectangular holes


360


which longitudinally extend upward and to the right, with the axis of the tension roller


359


passing through the holes


360


. The bearings are held by the tension of compressed springs


362


which are set between the bearings and spring mounting elements


361


that are set on the side plates


353




b


and protrude outward. The tension roller


359


keeps the tension of a transport belt


351


constant. A motor (not illustrated) for driving the drive roller


367


is fixed to one of the side plates


353




b,


with an output axis of the motor and the rotation axis of the drive roller


367


being coupled.




A charging roller


368


for pressing the surface of the drive roller


367


rotates together with the drive roller


367


, with the transport belt


351


running between these rollers. In addition, the charging roller


368


serves as a charger which charges a recording sheet fed by the pair of synchronizing rollers


45


, so that the recording sheet is securely attracted to the transport belt


351


. It should be noted here that a separating charger is set on the left (as viewed in

FIG. 18

) of the photosensitive drum


48


K. By means of this separating charger, the recording sheet with the transferred toner images is separated from the transport belt


351


. A belt cleaner


570


is set facing the slave roller


357


. The belt cleaner


570


mechanically scrapes off dust, such as toner, remaining on the surface of the transport belt


351


after an image transfer, using a cleaning blade


571


that presses the slave roller


357


via the transport belt


351


. The scraped-off toner falls into a box


572


. A guiding component


369


for guiding a recording sheet is set between the pair of synchronizing rollers


45


and the drive roller


367


via a mounting component (not illustrated) set on the side plates


353




b


of the main frame


353


.




Transfer chargers


352


C to


352


K are set between the side plates


253




b


of the main frame


253


, and are each located directly under a different one of the photosensitive drums


48


C to


48


K at a certain distance from the photosensitive drums


48


C to


48


K.




The toner images formed on the photosensitive drums


48


C to


48


K are sequentially transferred onto a recording sheet S transported by the transport belt


351


at respective transfer positions located under the photosensitive drums


48


C to


48


K with electrostatic power of the transfer chargers


352


C to


352


K. The recording sheet S on which a toner image is transferred is transported by the transport belt


351


to the fixing unit


40




b


, where toner particles on the recording sheet S is fused and fixed in place. The recording sheet is then discharged onto the tray


14


via the pair of discharge rollers


49


.




In reality, toner particles forming a toner image on the photosensitive drums


48


C to


48


K are not completely transferred on a recording sheet, and a small number of toner particles remain on the photosensitive drums


48


C to


48


K. The drum cleaners


480


C to


480


K for scraping off the remaining toner are provided for the corresponding photosensitive drums


48


C to


48


K, so that the remaining toner will not affect the next image formation. The drum cleaners


480


C to


480


K have the same construction. As one example, the following description is only for the drum cleaner


480


K provided for the photosensitive drum


48


K.





FIG. 19

shows the construction of the drum cleaner


480


K. The drum cleaner


480


K is composed of a toner collecting box


481


K, with side plates (not illustrated) being set on the front side and the rear side. Only the part of the toner collecting box


481


K which faces the photosensitive drum


48


K is open.

FIG. 19

shows a front view where the front side plate (as the copier is viewed in

FIG. 19

) is removed. A plate spring


482


K is longitudinally mounted with a plurality of screws


483


K on the upper position of the opening. A cleaning blade


484


K is mounted on the plate spring


482


K, with one edge of the cleaning blade


484


K is pressed against the surface of the photosensitive drum


48


K by the tension of the plate spring


482


K. As the photosensitive drum


48


K rotates in the direction indicated by the arrow h in

FIG. 19

, the cleaning blade


484


K scrapes off the toner, which is remaining on the surface of the photosensitive drum


48


K without having not been transferred onto the recording sheet, and collects the scraped toner in the toner collecting box


481


K. This method using a cleaning blade is often used because of the high performance of the toner scraping and its simple construction as compared with other methods.




A towing component


485


K is mounted on the plate spring


482


K. The towing component


485


K is composed of three bar components


486


K,


487


K, and


488


K and two plate components


489


K. The bar components


486


K,


487


K, and


488


K, which are circular in cross section, are set in parallel, with both ends of the three bars being mounted on the plate components


489


K. Out of the two plates, the plate component


489


K of the front side is shown in FIG.


19


. The plate spring


482


k is set to pass between the bar components


486


K and


487


K. A solenoid


490


K is set on the inside wall facing the opening of the toner collecting box


481


K, with the setting position roughly being on the center of the inside wall. The tip of the solenoid


490


K is provided with a hook-shaped plunger. In

FIG. 19

, the plunger is at its uppermost position. When the plunger moves backward from this position, the plunger hooks the bar component


488


K of the towing component


485


K and pulls toward the inside the toner cleaning box


481


K. The plate spring


482


K is accordingly pulled toward the solenoid


490


K. As a result, the cleaning blade


484


K is separated from the photosensitive drum


48


K.




In

FIG. 20

, the plunger of the solenoid


490


K is at its rearmost position and the cleaning blade


484


K is separated from the photosensitive drum


48


K. Back and forth movement of the plunger of the solenoid


490


K is performed in accordance with an instruction from a control unit


100


described later. A plunger of a solenoid provided for a photosensitive drum which is not used for an image formation is separated from the photosensitive drum. Since the recording sheet sequentially comes into contact with the four photosensitive drums when being transported by the transport belt


351


, even a photosensitive drum which is not used for the image formation has to rotate. However, as described above, unnecessary wear and tear of the photosensitive drum and the cleaning blade can be prevented by separating the cleaning blade from the photosensitive drum.




The operation panel


31


shown in

FIG. 21

is provided on the optimum position on the top of the copier. This operation panel


31


is the same as the operation panel


31


of the first embodiment, and therefore, the explanation is omitted.





FIG. 21

is a block diagram showing the construction of the control unit


100


provided in the copier.

FIG. 22

is a block diagram showing the constructions of the image signal processing unit


102


and the document judging unit


103


of the control unit


100


.




The control unit


100


is basically the same as that explained with reference to

FIGS. 6 and 7

in the first embodiment. Therefore, the following description is focused on the different components.




As shown in

FIG. 21

, the document judging unit


103


judges whether each document is color or monochrome by performing data processing on the image data of the documents transmitted from the image signal processing unit


102


, and sends the judgement results to the CPU


101


. Also, the document judging unit


103


sends Value data of the image, which is obtained halfway through the data processing, as the image data to the image memory


104


.




Meanwhile, the image data R, G, and B sent from the shading modification unit


1022


to the HVC conversion unit


1031


in the document judging unit


103


is converted into data for Hue angle (H*), Value (V) and Chroma (C*) of the color area signal in the uniform color space of the Munsell color system in accordance with predetermined conversion equations. Of the data, the Value (V) data is sequentially sent to the image memory


104


as density data and stored for each page. This density data is used for single-color copying.




A table


1060


shown in

FIG. 23

is stored in the ROM


106


. The table


1060


shows combinations of the photosensitive drums which are to be used and not to be used for an image formation corresponding to indications made using a full-color mode key and color specify keys on the operation panel


31


and to the judgement result given by the document judging unit


103


.




The RAM


107


has respective blade contact/separate flags corresponding to the drum cleaners


480


C to


480


K. The blade contact/separate flag indicates whether the cleaning blade is in contact with or separated from the photosensitive drum. If the flag is “0”, this means that the cleaning blade pressed tightly against the photosensitive drum, that is, the plunger of the solenoid is at its uppermost position. If the flag is “1”, this means that the cleaning blade is separated from the photosensitive drum, i.e., the plunger of the solenoid is at its rearmost position.




When the full-color mode key or one of the color specify keys on the operation panel


31


is pressed, the CPU


101


controls the solenoids


490


C to


490


K of the drum cleaners


480


C to


480


K in accordance with the pressed key, so that the cleaning blades


484


C to


484


K come into contact with or separate from the corresponding photosensitive drums


48


C to


48


K. In the same way, when the auto color mode key is pressed, the CPU


101


controls the solenoids


490


C to


490


K of the drum cleaners


480


C to


480


K in accordance with the judgement result given by the document judging unit


103


, so that the cleaning blades


484


C to


484


K come into contact with or separate from the corresponding photosensitive drums


48


C to


48


K.




Next, the contact/separate control of the cleaning blade (in other words, back and forth control of the plunger of the solenoid) is explained, with reference to the flowchart of FIG.


24


.




When the copy start key is pressed (“Yes” in step S


51


), the CPU


101


judges whether the automatic document transport device


10


is to be used, in accordance with the detection result given by the document detection sensor


15


(step S


52


). If the document detection sensor


15


is not currently turned ON (“No” in step S


52


), the CPU


101


judges that the automatic document transport device


10


is not to be used and controls the image read unit


20


to read a document set on the platen glass


21


(step S


53


).




After this, the CPU


101


judges whether the auto color mode is selected (step S


54


). If so (“Yes” in step S


54


), the CPU


101


obtains the detection result from the document judging unit


103


as to whether the read document is color or monochrome (step S


55


). The CPU


101


then determines each photosensitive drum which is to be used by referring to the table


1060


(step S


56


). On the other hand, if the auto color mode is not selected in step S


54


(“No” in step S


54


), the CPU


101


determines each photosensitive drum which is to be used by referring to the table


1060


in accordance with a pressed key, i.e., either a full-color mode key or one of the color specify keys (step S


56


).




Following this, the CPU


101


judges whether each cleaning blade of each photosensitive drum judged as “not used” should be separated from the corresponding photosensitive drum(s) by referring to the blade contact/separate flag(s) (step S


57


). More specifically, if the photosensitive drum is judged as “not used” and the blade contact/separate flag is set at “0”, the CPU


101


judges that the cleaning blade is to be separated from the corresponding photosensitive drum. Here, if a photosensitive drum is judged as “not used” and the blade contact/separate flag is set at “1”, the cleaning blade is already separated from the photosensitive drum, so that the CPU


101


judges that the cleaning blade is not to be moved.




The CPU


101


separates each cleaning blade judged to be separated from the corresponding photosensitive drum and sets each blade contact/separate flag at “1” (step S


58


). Then, the CPU


101


proceeds to step S


59


.




In step S


59


, remaining toner on each photosensitive drum from which the cleaning blade is separated in step S


58


is scraped off. When the cleaning blade


484


K is tightly pressed against the photosensitive drum


48


K as shown in

FIG. 19

, some of the toner that gathers on the cleaning blade


484


K will remain to form a line on the photosensitive drum


48


K even after the cleaning blade has been separated from the photosensitive drum


48


K. In the present embodiment, the photosensitive drums which are not used for an image formation also rotate, and as a result, the remaining toner in the string form can stain the recording sheet transported by the transport belt


351


as the photosensitive drums rotate. For this backdrop, the toner remaining on the photosensitive drum is scraped off and collected before the recording sheet reaches the transfer position under the photosensitive drum for the first image formation after the separation of the cleaning blade. The following is a description of this toner scraping/collecting method, with reference to FIG.


18


.




The CPU


101


has the four photosensitive drums


48


C to


48


K rotate and the transport belt


351


rotate. Simultaneously, the CPU


101


activates the transfer charger corresponding to the photosensitive drum from which the cleaning blade has just separated, and has the remaining toner transferred onto the transport belt


351


so that the remaining toner is removed from the surface of the photosensitive drum. The remaining toner transferred onto the transport belt


351


is removed and collected by the belt cleaner


570


. By removing the remaining toner on the photosensitive drum and collecting before the first use of the photosensitive drum after the separation of the cleaning blade in this way, adverse effects on a next image formation caused by remaining toner can be prevented beforehand.




In

FIG. 24

, when the collecting of the remaining toner is completed (step S


59


), the CPU


101


judges whether each cleaning blade of each photosensitive drum which is determined as “used” in step S


56


should be reset, that is, should be tightly pressed against the photosensitive drum, by referring to the blade contact/separate flag (step S


60


). More specifically, if a photosensitive drum is judged as “used” and the blade contact/separate flag is set at “1”, the CPU


101


judges that the cleaning blade is to be reset. Here, when the photosensitive drum is judged as “used” and the blade contact/separate flag is set at “0”, the cleaning blade is tightly pressed against the photosensitive drum already, so that the CPU


101


does not need to reset the cleaning blade.




Following this, the CPU


101


resets each cleaning blade which is to be reset as well as setting the blade contact/separate flag at “0” (step S


58


). The CPU


101


then performs the specified number of image formations, with the number being specified using the operation panel


31


to complete the processing (steps S


62


and S


63


).




If the document detection sensor


15


is currently turned ON in step S


52


, the CPU


101


judges that the automatic document transport device


10


is to be used and so controls the automatic document transport device


10


to sequentially feed the documents set on the document supplying tray


11


to the platen glass


21


of the image read unit


20


(step S


64


). Then, the CPU


101


performs processing from step S


65


to step S


75


on the document set on the platen glass


21


. After completing the processing from step S


65


to step S


75


on the all documents set on the platen glass


21


(No in step S


76


), the overall processing is terminated. It should be noted here that the processing from step S


65


to step S


75


is the same as the processing from S


53


to step S


63


, and therefore will not be explained.




By means of the image forming apparatus of the present embodiment described above, all the photosensitive drums rotate regardless of whether they are being used or not used for an image formation, so that a recording sheet is smoothly transported on the transportation path. Here, the cleaning blade of each photosensitive drum which is not used for the image formation is separated from the photosensitive drum. As a result, unnecessary wear and tear of the photosensitive drum and the cleaning blade is prevented, so that the lifespans of the photosensitive drums and the cleaning blades are increased.




In a conventional image forming apparatus, wear and tear of the photosensitive drums of cyan, magenta, and yellow is prevented only in the monochrome image formation. On the other hand, by means of the image forming apparatus of the present embodiment, wear and tear of any photosensitive drum which is not used for the image formation in any single-color image formation is prevented. Accordingly, the lifespans of the photosensitive drums and the like provided in the present image forming apparatus can be further increased, compared with those provided in the conventional image forming apparatus.




In the present embodiment, although toner remaining on the surfaces of the photosensitive drums after the separation of the cleaning blades is transferred onto the transport belt and then scraped off, the removal method is not limited to this. The following methods may be used, for example.





FIG. 25

is a method example using a vacuum device. The vacuum device is respectively provided for image forming units


341


C to


341


K. All the vacuum devices have the same construction, and therefore, only a vacuum device


700


K of the image forming unit


341


K is explained.




The vacuum device


700


K is composed of a vacuum orifice


701


K, a pipe


702


K, a toner collecting box


703


K, and a blower motor


704


K. The vacuum orifice


701


K has a predetermined width along the surface of the photosensitive drum


48


K and is composed of an opening


705


K which extends from one end of the photosensitive drum


48


K to the other. The opening


705


K is set between the cleaning blade


484


K and a sensitizing charger, at a certain distance from the surface of the photosensitive drum


48


K. The pipe


702


K is circular in cross section, with one end being connected to the central part of the vacuum orifice


701


K and the other end to the toner collecting box


703


K. The toner collecting box


703


K is composed of a cylinder unit


706


K. A lid


707


K is set on one end of the cylinder unit


706


K and connected to the pipe


702


K. The blower motor


704


K is set on the other end of the cylinder unit


706


K via a filter


708


K. The activation and stop control of the blower motor


704


K is performed-by the CPU


101


.




The remaining toner collecting processing (steps S


59


to S


71


) shown in

FIG. 24

using the vacuum device


700


K is explained below.




The CPU


101


has the four photosensitive drums rotate and the transport belt


351


run as well as activating the blower motor of the vacuum device of each photosensitive drum from which the cleaning blade has just separated. In the vacuum device whose blower motor is activated, the remaining toner which passes as the photosensitive drum rotates is vacuumed by the vacuum opening and collected into the toner collecting box via the pipe.




Alternatively, the remaining toner may be removed from the surface of the photosensitive drum and collected into a developing unit. In this case, the developing unit which is realized by a two-part developer method using a two-part developing agent composed of toner and a magnetic carrier is used. The magnetic carrier is magnetically attracted to a surface of a developing sleeve covering a magnetic roller and is transported as the developing sleeve rotates. Toner which is left on the photosensitive drum is attracted back to the developing carrier and is collected in the developing unit.




In the stated embodiments, the present invention is applied to a tandem-type copier which sequentially transfers each toner image formed on the photosensitive drums


48


C to


48


K directly onto a recording sheet. However, it should be obvious that the present invention can be applied to a tandem-type copier using an intermediate transfer method, by which each toner image formed on the photosensitive drums


48


C to


48


K is transferred onto a same position on a transport belt which serves as an intermediate transfer unit and then re-transferred onto a recording sheet.




Fifth Embodiment




The overall construction of a copier used in the fifth embodiment is shown in FIG.


26


.




As shown in

FIG. 26

, an image read unit


8100


is provided with a scanning optical system


810


which is composed of a document setting board


820


, an exposure lamp


811


, mirrors


812


,


813


, and


814


, a converging lens


815


, and an image sensor


816


including a dichroic prism and a CCD sensor. The document setting board


820


is provided with an automatic document transporting device


8120


for transporting a document to a predetermined position on the document setting board


820


and for discharging the document after the exposure. This device is well known and is not especially necessary in the present embodiment.




The image sensor


816


separates an image of a color document set on the document setting board


820


into three colors, red (R), green (G), and blue (B). The image sensor


816


then has the CCD sensor read an image for each color and outputs image signals for R, G, and B.




The image signals outputted from the image sensor


816


are converted into image data of cyan (C), magenta (M), yellow (Y), and black (K) using an image signal processing circuit (not illustrated) that can be realized by a well known electronic circuit. The image data for each color is stored in an image memory. The image data stored in the image memory is read by the image signal processing circuit in a predetermined image forming timing and outputted to four image forming units


821


,


822


,


823


, and


824


of an image processing unit


8200


described later in this specification.




The image processing unit


8200


is composed of: image forming units


821


,


822


,


823


, and


824


corresponding to colors C, M, Y, and K; a paper supplying unit


826


including a paper supplying cassette


825




a


and a pick-up roller


825




b


; synchronizing rollers


827




a


and


827




b


set on the paper feeding part of the paper supplying unit


826


; a transport belt


828


for transporting a recording sheet fed by the synchronizing rollers


827




a


and


827




b


to the image forming units


821


,


822


,


823


, and


824


; and a fixing device


829


set on the left (as the copier is viewed in

FIG. 26

) of the transport belt


828


. The transport belt


828


, which is provided in a transfer unit


830


, runs at constant speed and electrostatically attracts the recording sheet to its surface to transport the recording sheet.




A guiding component


850


for guiding a recording sheet is suspended between the synchronizing rollers


827




a


and


827




b


and the transport belt


828


to stabilize the transportation of the recording sheet. The transfer unit


830


and the guiding component


850


are described in detail later in this specification.




The image forming units


821


,


822


,


823


, and


824


are set in line above the transport belt


828


along its length, and have the same construction. As one example, the image forming unit


821


is composed of an exposure unit


821




a


, a developing unit


821




b


loading cyan toner, a photosensitive drum


821




c


as an electrostatic latent image holding component, a sensitizing charger


821




d


for uniformly sensitizing the surface of the photosensitive drum


821




c


, and a cleaner


821




f


for removing toner remaining on the surface of the photosensitive drum


821




c


. The photosensitive drum


821




c


is set a short distance above the transport belt


828


. The other image forming units


822


,


823


, and


824


have the same construction, although the colors of the loaded toner are different. It should be noted here that a transfer charger


821




e


for transferring a toner image formed on the photosensitive drum


821




c


onto a recording sheet is provided in a transfer unit


830


described later in this specification.




The following is a description of an image forming operation for a color image. A Laser beam emitted from the exposure unit


821




a


is modulated by the cyan image data outputted from the image signal processing circuit in the image forming unit


821


. The modulated laser beam exposes the surface of the photosensitive drum


821




c


, and an electrostatic latent image is formed on the surface of the photosensitive drum


821




c


. The electrostatic latent image is developed by the developing unit


821




b


, and as a result, an image using cyan toner is formed.




Meanwhile, a recording sheet is supplied from the paper supplying unit


826


. The recording sheet stops once at a nip part of the synchronizing rollers


827




a


and


827




b


. After this, the recording sheet is transported by the synchronizing rollers


827




a


and


827




b


which rotate in synchronization with the timing at which the image formed on the photosensitive drum


821




c


comes to a transfer position under the photosensitive drum


821




c


. The recording sheet is transported to the transfer position, being electrostatically attracted to the transport belt


828


. At the transfer position, the cyan toner image formed on the photosensitive drum


821




c


is transferred onto the recording sheet by the transfer charger


821




e


. The recording sheet on which the cyan toner image is transferred is next transported to the image forming unit


822


by the transport belt


828


.




In the image forming unit


822


, the laser beam emitted from the exposure unit


822




a


is modulated by the magenta image data which is outputted from the image signal processing circuit in synchronization with the timing at which the recording sheet reaches a transfer position under the image forming unit


822


.




The modulated laser beam exposes the surface of the photosensitive drum


822




c


, and an electrostatic latent image formed on the surface of the photosensitive drum


822




c


is developed by the developing unit


822




b


. Accordingly, an image using magenta toner is transferred onto the recording sheet, being superimposed on the cyan toner image. The recording sheet on which the cyan and magenta toner images are superimposed is transported to the image forming unit


823


by the transport belt


828


.




In the image forming unit


823


, the laser beam emitted from the exposure unit


823




a


is modulated by the yellow image data which is outputted from the image signal processing circuit in synchronization with the timing at which the recording sheet on which the cyan and magenta toner images are transferred reaches a transfer position under the image forming unit


823


.




The modulated laser beam exposes the surface of the photosensitive drum


823




c,


and an electrostatic latent image formed on the surface of the photosensitive drum


823




c


is developed by the developing unit


823




b


. Accordingly, an image using yellow toner is transferred onto the recording sheet, being superimposed on the cyan and magenta superimposed toner image. The recording sheet on which the cyan, magenta, and yellow toner images are superimposed is transported to the image forming unit


824


by the transport belt


828


.




In the image forming unit


824


, the laser beam emitted from the exposure unit


824




a


is modulated by the black image data which is outputted from the image signal processing circuit in synchronization with the timing at which the recording sheet on which the cyan, magenta, and yellow toner images are transferred reaches a transfer position under the image forming unit


824


. The modulated laser beam exposes the surface of the photosensitive drum


824




c


, and an electrostatic latent image formed on the surface of the photosensitive drum


824




c


is developed by the developing unit


824




b


. Accordingly, an image using black toner is transferred onto the recording sheet, being superimposed on the cyan, magenta, and yellow superimposed toner image.




The recording sheet on which the cyan, magenta, yellow, and black toner images are superimposed is transported by the transport belt


828


to a fixing unit


829


, where fixing processing is performed on the recording sheet. After this, the recording sheet is finally discharged.




The following is a description of the transfer unit


830


. The transfer unit


830


includes a shift unit


831


which rotates about an axis of a slave roller


835


. The shift unit


831


is provided with a drive roller


834


and the slave roller


835


, while the transfer unit


830


is provided with a slave roller


837


and a tension roller


836


. The transport belt


828


runs between these rollers


834


,


835


,


836


, and


837


in the direction of the arrow a shown in

FIG. 26

in accordance with the rotation of the drive roller


834


. A belt cleaning unit


833


for removing toner and paper dust remaining on the surface of the transport belt


828


is provided for the transfer unit


830


.




The shift unit


831


is always pressed upward by the tension of a compressed spring


832


mounted on the transfer unit


830


as shown in FIG.


26


. The transfer unit


830


is also provided with a cam


838


which is driven by a cam driving motor (not illustrated), such as a stepping motor. By means of the rotation of the cam


838


, the shift unit


831


can rotate about the axis of the slave roller


835


against the tension of the compressed spring


832


. In

FIG. 27

, the shift unit


831


rotates clockwise about the axis of the slave roller


835


in accordance with the rotation of the cam


838


, and the transport belt


828


is separated from the surfaces of the photosensitive drums of the image forming units


821


,


822


, and


823


.




As shown in

FIG. 26

, a transfer charger


824




e


of the image forming unit


824


used for black image formations is mounted on a fulcrum


844




d


to freely rotate and is energized toward the surface of the photosensitive drum


824




c


via the tension of a spring


845




d


. Accordingly, the edge of the transfer charger


824




e


is brought close to the surface of the photosensitive drum


824




c


with the transport belt


828


in between, meaning that the correct electrical charge is given for image transfer.




It should be noted here that an assistance roller


839


is provided for the transfer unit


830


, so that the transport belt


828


is not separated from the photosensitive drum


824




c


of the image forming unit


824


used for black image formations even when the shift unit


831


is shifted downward as shown in FIG.


27


. This is to say, the relative positions of the transport belt


828


, the surface of the photosensitive drum


824




c


and the transfer charger


824




e


are not changed, regardless of the current mode, i.e., the full-color mode or the monochrome mode.




A transfer charger


821




e


of the image forming unit


821


for cyan color, a transfer charger


822




e


of the image forming unit


822


for magenta color, and a transfer charger


823




e


of the image forming unit


823


for yellow color are also provided on the shift unit


831


. As is the case with the transfer charger


824




e


, the transfer chargers


821




e


,


822




e


, and


823




e


are mounted on corresponding fulcrums


844




a


,


844




b


and


844




c


to freely rotate and energized toward the corresponding photosensitive drums


821




c


,


822




c


, and


823




c


via the tensions of corresponding springs


845




a


,


845




b


, and


845




c


. Accordingly, the edges of the transfer chargers


821




e


,


822




e


, and


823




e


are brought close to the surfaces of the photosensitive drums


821




c


,


822




c


, and


823




c


with the transport belt


828


in between, meaning that the correct electrical charges are given for image transfer.




Next, the guiding component


850


is explained. The guiding component


850


is composed of an upper plate


851


and a lower plate


852


for catching the upperside and backside of a recording sheet S and guiding the recording sheet S in the transportation direction. The front and rear edges (as viewed in

FIG. 28

) of the upper plate


851


and the lower plate


852


are connected with side plates


853


and


854


at positions corresponding to the longest width of a recording sheet in the direction of the transportation. The plates


853


and


854


form a flat deformed rectangular unit through which the recording sheet S is transported. Corners


853




a


and


854




a


of the plates


853


and


854


are supported by a rotation axis


827




d


of the synchronizing roller


827




b


via parts


853




a


and


854




a


to freely rotate. Other corners


853




b


and


854




b


of the plates


853


and


854


are in loose contact with a rotation axis


834




a


of the drive roller


834


.




When the shift unit


831


is separated from the image forming units


821


,


822


, and


823


and the drive roller


834


is shifted downward for a black image formation, the corners


853




b


and


854




b


of the plates


853


and


854


of the guiding unit


850


move downward under gravity, keeping contacting with the rotation axis


834




a


of the drive roller


834


, as shown in FIG.


29


. Accordingly, the recording sheet S is reliably transported to the transport belt


828


. Here, the guiding unit


850


may be kept at the lowermost position by means of a pulling means, such as a spring, so that the recording sheet S can be transported more reliably to the transport belt


828


, although this is not illustrated in FIG.


28


.




In the present embodiment, the respective corners


853




a


and


854




a


of the guiding unit


850


are supported by the rotation axis


827




d


of the synchronizing roller


827




b


. However, the respective corners


853




a


and


854




a


may be supported by a rotation axis


827




c


of the synchronizing roller


827




a


, or, alternatively, may be supported by fulcrums provided as necessary.




In addition, in the present embodiment, when the drive roller


834


is shifted downward, the corners


853




b


and


854




b


of the plates


853


and


854


also move downward under gravity, keeping contacting with the rotation axis


834




a


of the drive roller


834


. However, the corners


853




b


and


854




b


may be shifted by a drive means, such as a stepping motor, or a solenoid.




The image read unit


8100


has an auto color selecting function (referred to as the “ACS function” hereinafter) by which it is automatically judged whether a document set on the document setting board


820


is monochrome or color and the image forming mode is determined in accordance with the judgement result. This improves the ease-of-use of the copier and cuts the time period required for a copying operation.





FIG. 30

is a block diagram showing a control circuit


870


for controlling components which mainly realize the ACS function of the image forming apparatus. The control circuit


870


is activated by a CPU


871


. Shading modification is performed by the shading modification unit


873


on original color image signals (RGB signals) outputted from a CCD sensor


872


of the image sensor


816


provided in the scanning optical system


810


. The shading-modified image signals are then converted into Value signals and Chroma signals in an HVC conversion unit


874


and a UCR-BP unit


875


which extract Value signals and Chroma signals, and, as a result, are converted into image data of four colors cyan (C), magenta (M), yellow (Y), and black (K). After this, predetermined modification is performed by a masking unit


876


and a gamma modification unit


877


. The image data for each colors are outputted to the corresponding image forming units


821


,


822


,


823


, and


824


.




Laser beams emitted from each exposure unit of the image forming units


821


,


822


,


823


, and


824


are modulated in accordance with the outputted signals. As a result, electrostatic latent images are formed on the photosensitive drums.




Meanwhile, the Value signal elements extracted by the HVC conversion unit


874


are inputted in a histogram generating unit


878


which generates an image histogram based on the Value elements. The histogram is outputted to an image forming mode judging unit


879


, where the ratio of chromatic pixels of the document is calculated in accordance with the chromatic pixels obtained from the histogram. The image forming mode judging unit


879


then judges whether the document is color or monochrome.




If the document is judged as “color” by the image forming mode judging unit


879


, the CPU


871


sets the full-color mode. The CPU


871


controls the activation of a cam driving motor


880


to rotate the cam


838


and sets the shift unit


831


of the transfer unit


830


in the state corresponding to the full-color mode as shown in

FIG. 26

, as well as making the image forming units


821


,


822


,


823


, and


824


operative. If the document is judged as “monochrome”, the CPU


871


sets the monochrome mode. The CPU


871


controls the activation of the cam driving motor


880


to rotate the cam


838


and sets the shift unit


831


of the transfer unit


830


in the state corresponding to the monochrome mode as shown in

FIG. 27

, as well as making the image forming unit


824


operative and the image forming units


821


,


822


, and


823


inoperative.





FIG. 31

is a simplified flowchart showing the control operation by the control circuit


870


for judging the mode to be set between the full-color mode and the monochrome mode. The image forming mode judging unit


879


calculates the chromatic ratio of the document in accordance with the chromatic pixels obtained from the histogram (step S


81


), and judges whether the chromatic ratio exceeds a predetermined threshold (step S


82


). If so, the CPU


871


judges that the document is color and sets the full-color mode (step S


83


). Then, the CPU


871


has the cam


838


rotate to be positioned as in the full-color mode (step S


84


) as well as having the image forming units


821


,


822


,


823


, and


824


operative (step S


85


).




If the chromatic ratio does not exceed the predetermined threshold, the CPU


871


judges that the document is monochrome and sets the monochrome mode (step S


86


). Then, the CPU


871


has the cam


838


rotate to be positioned as in the monochrome mode (step S


87


) as well as making the image forming unit


824


operative and the image forming units


821


,


822


, and


823


inoperative (step S


88


).




As readily understood from the stated description, when the full-color mode is set, the shift unit


831


of the transfer unit


830


-is set to be positioned as in the full-color mode as shown in FIG.


26


. The recording sheet S supplied from the paper supplying unit


826


passes between the synchronizing rollers


827




a


and


827




b


, and is carried toward the transport belt


828


. Here, the recording sheet S carried by the synchronizing rollers


827




a


and


827




b


is guided by the guiding component


850


which is set between the synchronizing rollers


827




a


and


827




b


and the transport belt


828


. The recording sheet S is attracted to the predetermined position of the transport belt


828


without bumping against the transport belt


828


or the drive roller


834


and without moving away from the predetermined position, and so is reliably transported. The recording sheet S attracted to the transport belt


828


is transported to the image forming units


821


,


822


,


823


, and


824


in that order. Accordingly, a full-color image is formed on the recording sheet S.




Meanwhile, when the monochrome mode is set, the shift unit


831


of the transfer unit


830


is set to be positioned as in the monochrome mode as shown in FIG.


27


. The recording sheet S supplied from the paper supplying unit


826


passes between the synchronizing rollers


827




a


and


827




b


, and is carried toward the transport belt


828


. Here, since the shift unit


831


rotates clockwise, the right part (as viewed in

FIG. 27

) of the transport belt


828


is shifted lower than in the full-color mode, so that the transportation path of the recording sheet changes.




However, the recording sheet S is still guided by the guiding component


850


which is set between the synchronizing rollers


827




a


and


827




b


and the transport belt


828


. Therefore, the recording sheet S is attracted to the predetermined position of the transport belt


828


without bumping against the transport belt


828


or the drive roller


834


and without moving away from the predetermined position, and is reliably transported. The recording sheet S attracted to the transport belt


828


is transported, being separated from the photosensitive drums of the image forming units


821


,


822


, and.


823


, as the shift unit


831


rotates clockwise.




In the image forming unit


824


, even when the shift unit


831


rotates as shown in

FIG. 27

, the transport belt


828


is not seperated from the surface of the photosensitive drum


824




c


of the image forming unit


824


by means of the assistance roller


839


. Accordingly, a monochrome image formed on the surface of the photocensitive drum


824




c


using black toner is reliably transferred onto the recording sheet S.




Although the present invention has been fully described by way of examples with reference to the accompanying drawings, it is to be noted that various changes and modifications will be apparent to those skilled in the art.




Therefore, unless such changes and modifications depart from the scope of the present invention, they should be constructed as being included therein.



Claims
  • 1. An image forming apparatus comprising:a sheet feeding unit for feeding a recording sheet; a transportation unit for transporting the recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and each include an image holding component; a separating unit for moving the transportation unit away from at least one of the image holding components; and a guiding unit which shifts in accordance with movement of the transportation unit by the separating unit to guide the recording sheet fed by the sheet feeding unit to the transportation unit.
  • 2. The image forming apparatus of claim 1, wherein the separating unit separates the transportation unit from all of the image holding components except for an image holding component set at a rearmost position of the transportation path of the recording sheet.
  • 3. The image forming apparatus of claim 1 selectively operating in one of a full-color mode and a reduced-color mode,the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are successively transferred onto the recording sheet transported by the transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, the separating unit moving the transportation unit away from at least one image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode.
  • 4. An image forming apparatus comprising:a transport belt for transporting a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and in which each image forming unit comprises an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt; and an extending unit which, when the moved member is in the second position, extends the transport belt to prevent the transport belt from touching the image holding component positionally opposite the moved member.
  • 5. An image forming apparatus comprising:a transport belt for transporting a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and in which each image forming unit comprises an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt; and the image forming apparatus selectively operating in one of a full-color mode and a reduced-color mode, the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are successively transferred onto the recording sheet transported by a transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, and wherein the member moving unit moves a member positionally opposite an image holding component that does not have an image formed thereon to the second position when the image forming apparatus is operating in the reduced-color mode.
  • 6. An image forming apparatus, comprising:a transport belt that revolves to transport a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet, each comprising an image holding component; a transport belt moving unit for moving the transport belt between a first state and a second state by changing a form of a revolution of the transport belt, the first state being where the transport belt does not touch at least one of the image holding components and the second state being where the transport belt touches the image holding components not touched in the first state.
  • 7. The image forming apparatus of claim 6, wherein the transport belt moving unit includes a roller provided on an inside of the transport belt.
  • 8. The image forming apparatus of claim 7, wherein the transport belt moving unit includes a pushing unit for pushing the roller against the transport belt to move the transport belt to the second state.
  • 9. The image forming apparatus of claim 7, further comprising an assistance roller provided on an inside of the transport belt the assistance roller determining a position of the transport belt in relation to an image holding component when the transport belt is in the first state.
  • 10. The image forming apparatus of claim 6, selectively operating in one of a full-color mode and a reduced-color mode,the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are successively transferred onto the recording sheet transported by a transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, and wherein the transport belt moving unit moves the transport belt into the second state so that the transport belt does not touch an image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode.
  • 11. The image forming apparatus of claim 10, further comprisinga plurality of pressing members, each pressing member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components, and each pressing member pressing the transport belt towards the positionally opposite image holding component.
  • 12. The image forming apparatus of claim 11, further comprising a pressure releasing unit for releasing pressure of a pressing member provided positionally opposite an image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode.
  • 13. The image forming apparatus of claim 12, further comprising a running path maintaining unit for maintaining a running path of the transport belt in proximity to at least one image holding component that has an image formed thereon regardless of whether the image forming apparatus is operating in the reduced-color mode or in the full-color mode.
  • 14. The image forming apparatus of claim 13,wherein the running path maintaining unit is composed of two rollers with respective fixed axes, the rollers extending the transport belt in the proximity of each image holding component that has an image formed thereon.
  • 15. An image forming apparatus comprising:a transportation unit for transporting a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet, each of which comprises an image holding component; a plurality of cleaning components, each contacting with an image holding component and cleaning a surface of the image holding component; a first unit for sequentially transferring an image respectively formed on all the image holding components onto the transported recording sheet; a second unit for transferring an image formed on an image holding component onto the transported recording sheet; a disengaging unit for disengaging a cleaning component of an image holding component which is not used for an image formation performed by the second unit; and a prohibiting unit for prohibiting disengagements of the cleaning components from the image holding components when the image formation is performed by the first unit.
  • 16. An image forming apparatus which selectively operates in either a full-color mode or a reduced-color mode,the full-color mode being where each different color of an image is formed on each image holding component and the formed images on the image holding components are successively transferred onto a recording sheet transported by a transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, the image forming apparatus comprising: a separating unit for separating the transportation unit from at least one image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode; and a maintaining unit for maintaining a transportation path of the recording sheet relative to each image holding component used for an image formation regardless of whether an image formation is performed in the full-color mode or the reduced-color mode.
  • 17. The image forming apparatus of claim 16, wherein the transportation unit is a loop-shaped belt.
  • 18. The image forming apparatus of claim 17, wherein the maintaining unit is composed of two rollers which extend part of the loop-shaped belt in a vicinity of the image holding component used for the image formation, with axes of the rollers being fixed.
  • 19. An image forming apparatus which is capable of switching between a full-color mode and a monochrome mode, the image forming apparatus comprising:a black image forming unit, including an image holding component, for forming a black toner image on the image holding component; a plurality of color image forming units, each including an image holding component; a transport belt for transporting a recording sheet to have the recording sheet pass under all the image holding components; a separating unit for separating the transport belt from the plurality of image holding components of the plurality of color image forming units when an image formation is performed in the monochrome mode; and a running path maintaining unit for maintaining a running path of the transport belt in proximity to the image holding component of the black image forming unit, regardless of whether the image formation is performed in the monochrome mode or in the full-color mode.
  • 20. The image forming apparatus of claim 19, wherein all the image holding components are set in a roughly straight line.
  • 21. The image forming apparatus of claim 19,wherein the transport belt is extended by a plurality of rollers, and wherein the running path maintaining unit is composed of two rollers out of the plurality of rollers which extend part of the transport belt in the vicinity of the image holding component of the black image forming unit, with axes of the two rollers being fixed.
  • 22. The image forming apparatus of claim 19,wherein the transport belt is extended by the plurality of rollers, and wherein the separating unit includes a roller shifting unit for shifting at least one of the plurality of rollers.
  • 23. The image forming apparatus of claim 19, further comprising:a sheet feeding unit for feeding a recording sheet; and a guiding unit which shifts in accordance with movement of the transport belt by the separating unit to guide the recording sheet fed by the sheet feeding unit to the transport belt.
  • 24. The image forming apparatus of claim 19,wherein the transport belt is extended, being separated from the plurality of image holding components of the plurality of color image forming units, and wherein the separating unit includes: a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; and a member moving unit for switching, by moving the plurality of members, between a state where the transport belt is pressed against the image holding components of the plurality of the color image forming units by the plurality of members and a state where the plurality of members are separated from the transport belt.
  • 25. An image forming apparatus comprising:a transport belt for transporting a recording medium; a plurality of image forming units which are set along a transportation path of the recording medium and in which each image forming unit comprises an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt, and an extending unit which, when the moved member is in the second position, extends the transport belt to prevent the transport belt from touching the image holding component positionally opposite the moved member.
  • 26. An image forming apparatus comprising:a transport belt for transporting a recording medium; a plurality of image forming units which are set along a transportation path of the recording medium and in which each image forming unit comprises an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt; and the image forming apparatus selectively operating in one of a full-color mode and a reduced-color mode, the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are transferred onto the recording medium, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording medium, and wherein the member moving unit moves a member positionally opposite an image holding component that does not have an image formed thereon to the second position when the image forming apparatus is operating in the reduced-color mode.
  • 27. An image forming apparatus, comprising:a transport belt that revolves to transport a recording medium; a plurality of image forming units which are set along a transportation path of the recording medium and each comprising an image holding component, the image holding component forming; a transport belt moving unit provided inside of the path of travel of the transport belt for moving the transport belt between a first state and a second state by changing a form of a revolution of the transport belt, the first state being where the transport belt does not touch at least one of the image holding component and the second state being where the transport belt touches the image holding components not touched in the first state; and an image being formed on at least one image holding component and the formed image on the at least one image holding components is transferred onto the recording medium.
Priority Claims (4)
Number Date Country Kind
9-146064 May 1997 JP
9-251809 Sep 1997 JP
9-251810 Sep 1997 JP
10-112273 Apr 1998 JP
US Referenced Citations (4)
Number Name Date Kind
5521691 Morimoto et al. May 1996
5765082 Numazu et al. Jun 1998
5893017 Yamamoto Apr 1999
6029023 Munemori et al. Feb 2000
Foreign Referenced Citations (5)
Number Date Country
3-288173 Dec 1991 JP
4-341873 Nov 1992 JP
8-022198 Jan 1996 JP
9-146383 Jun 1997 JP
9-274354 Oct 1997 JP