Information
-
Patent Grant
-
6192207
-
Patent Number
6,192,207
-
Date Filed
Wednesday, May 20, 199826 years ago
-
Date Issued
Tuesday, February 20, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 399 66
- 399 107
- 399 298
- 399 299
- 399 312
- 399 313
- 399 316
- 399 317
- 399 345
- 399 344
- 399 71
- 399 82
-
International Classifications
-
Abstract
An image forming apparatus is provided with a plurality of image forming units along a transportation path of a recording sheet transported by a revolving transport belt, each image forming unit including an image holding component. The image forming apparatus is further provided with a transport belt moving unit for moving the transport belt between a first state and a second state by changing a form of a revolution of the transport belt, the first state being where the transport belt does not touch at least one of the image holding components and the second state being where the transport belt touches the image holding components not touched in the first state.
Description
This application is based on applications Nos. 9-146064, 9-251809, 9-251810, and 10-112273 filed in Japan, the contents of which are hereby incorporated by reference.
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to a so-called “tandem-type” image forming apparatus where a plurality of image holding components, such as photosensitive drums, are set along the transportation path of a recording sheet.
(2) Related Art
Tandem-type image forming apparatuses have received much attention in recent years because of their ability to perform color printing at high speed.
A color copying machine, as one example of this type of image forming apparatus, has four photosensitive drums corresponding to four colors set along the transportation path of a recording sheet and a transfer unit. The transfer unit is set under the photosensitive drums and includes a transport belt that runs over a plurality of rollers and transfer chargers respectively facing the photosensitive drums. Toner images of cyan, magenta, yellow, and black separately formed on the photosensitive drums are sequentially transferred by the transfer chargers onto a recording sheet transported by the transport belt. As a result, four color images are superimposed on the recording sheet to form a color image. In general, the photosensitive drum used for forming a black image is set at a rearmost position on the transportation path of the recording sheet for better reproduction of black parts of the color image.
When performing operations aside from full-color image formation, such as when forming a black image formation using this type of image forming apparatus, toner images are not formed on the photosensitive drums for cyan, magenta, and yellow, and a toner image is formed only on the photosensitive drum used for the black image formation.
However, when only one photosensitive drum is used, the recording sheet still comes into contact with the other three photosensitive drums during transportation. For this reason, the three photosensitive drums which are not used for the image formation still need to be rotated. This results in unnecessary wear and tear on the photosensitive drums and cleaning blades that are in contact with the photosensitive drums. Against this backdrop, Japanese Laid-Open Patent Application No. 3-288173 teaches an example of a color image forming apparatus which tilts the whole transfer unit from the horizontal position when black image formation is performed, so that the transport belt does not come into contact with the photosensitive drums for C, M, and Y which are not used for black image formation.
Accordingly, the photosensitive drums of cyan, magenta, and yellow do not need to be rotated when a black image is formed. This prevents unnecessary wear and tear on these photosensitive drums.
Japanese Laid-Open Patent Application No. 3-288173 also teaches that a backup plate may be provided in the transfer unit for each photosensitive drum to improve the transfer of the toner images formed on the photosensitive drums. Each backup plate is an elastic member which presses the transport belt against the photosensitive drum immediately before a transfer position, so that the recording sheet transported by the transport belt is tightly pressed against the surface of the photosensitive drum before the recording sheet enters a transfer area. As a result, each toner image is reliably transferred onto the recording sheet.
With this conventional image forming apparatus, however, the transport belt is separated from the photosensitive drums by the shift of the whole transfer unit which is provided with the transfer chargers. This causes variations in the positions of the transfer chargers relative to the photosensitive drums during the image formation. As a result, image transfer is unstable.
Moreover, with this conventional image forming apparatus, the backup plates of the photosensitive drums of cyan, magenta, and yellow still push up the transport belt when forming a black image. This prevents the transport belt from running smoothly, and accordingly, a satisfactory transferred image cannot be obtained.
In addition, the position at which the photosensitive drum used for black image formation comes into contact with the transport belt, that is, the transfer position, is different when forming a black image than when forming a full-color image. As a result, image transfer is unstable.
SUMMARY OF THE INVENTION
The first object of the present invention is to provide an image forming apparatus which can prevent unnecessary wear and tear of the photosensitive drums and the like without shifting the whole transfer unit.
The second object of the present invention is to provide an image forming apparatus provided with components, such as backup plates, by which a satisfactory transferred image can be obtained even when a single-color image formation is performed.
The third object of the present invention is to provide an image forming apparatus by which the transfer positions of the image holding components used for an image formation do not vary regardless of whether the full-color image formation is performed.
The fourth object of the present invention is to provide an image forming apparatus by which a recording sheet transported to the transport belt is always received with stability even when the part where the recording sheet is received is changed due to the separation of the transport belt.
The first object can be achieved by an image forming apparatus made up of: a transport belt that revolves to transport a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and each include an image holding component; a transport belt moving unit for moving the transport belt between a first state and a second state by changing a form of a revolution of the transport belt, the first state being where the transport belt does not touch at least one of the image holding components and the second state being where the transport belt touches the image holding components not touched in the first state, and also can be achieved by an image forming apparatus including the transportation unit which is a loop-shaped belt.
The second object can be achieved by an image forming apparatus made up of: a transport belt for transporting a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and each include an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; and a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt.
The third object can be achieved by an image forming apparatus which selectively operates in one of a full-color mode and a reduced-color mode, the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are successively transferred onto the recording sheet transported by the transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, the image forming apparatus being made up of: a separating unit for separating the transportation unit from at least one image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode; and a maintaining unit for maintaining a transportation path of the recording sheet relative to each image holding component used for an image formation regardless of whether an image formation is performed in the full-color mode or the reduced-color mode. The third object can also be achieved by an image forming apparatus which is capable of switching between a full-color mode and a monochrome mode, the image forming apparatus being made up of: a black image forming unit, including an image holding component, for forming a black toner image on the image holding component; a plurality of color image forming units, each including an image holding component; a transport belt for transporting a recording sheet to have the recording sheet pass under all the image holding components; a separating unit for separating the transport belt from the plurality of image holding components of the color image forming unit when an image formation is performed in the monochrome mode; and a running path maintaining unit for maintaining a running path of the transport belt in proximity to the image holding component of the black image forming unit, regardless of whether the image formation is performed in the monochrome mode or in the full-color mode.
The fourth object can be achieved by an image forming apparatus made up of: a sheet feeding unit for feeding a recording sheet; a transportation unit for transporting the recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and each include an image holding component; a separating unit for moving the transportation unit away from at least one of the image holding components; and a guiding unit which shifts in accordance with movement of the transportation unit by the separating unit and guides the recording sheet fed by the sheet feeding unit to the transportation unit.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other objects, advantages and features of the invention will become apparent from the following description thereof taken in conjunction with the accompanying drawings which illustrate a specific embodiment of the invention. In the drawings:
FIG. 1
shows the overall construction of a digital full-color copying machine of the first embodiment;
FIG. 2
is an enlarged view of the construction of a transfer unit of the digital full-color copying machine in the full-color mode;
FIG. 3
is a perspective view of a transfer backup of the transfer unit;
FIG. 4
is a perspective view of part of the transfer unit;
FIG. 5
is an enlarged view of the construction of the transfer unit of the digital full-color copying machine in the monochrome mode;
FIG. 6
is a block diagram showing the construction of a control unit of the digital full-color copying machine;
FIG. 7
is a block diagram showing the detailed constructions of an image signal processing unit and a document judging unit provided in the control unit;
FIG. 8
is a flowchart showing the rotation control of a cam axis of the digital full-color copying machine;
FIG. 9
shows the overall construction of a digital full-color copying machine of the second embodiment;
FIG. 10
is an enlarged view of the construction of a transfer unit of the digital full-color copying machine in the full-color mode in the second embodiment;
FIG. 11
is a perspective view of part of the transfer unit;
FIG. 12
is an enlarged view of the construction of the transfer unit of the digital full-color copying machine in the monochrome mode;
FIG. 13
is a flowchart showing the mode time difference detecting routine of the digital full-color copying machine;
FIG. 14
is a flowchart showing the exposure starting control of a photosensitive drum for a black image formation;
FIG. 15
is a timing chart of exposure starting timing for each photosensitive drum of the digital full-color copying machine:
FIG. 16
is an enlarged view of the construction of a transfer unit of the digital full-color copying machine in the full-color mode in the third embodiment;
FIG. 17
is an enlarged view of the construction of the transfer unit of the digital full-color copying machine in the monochrome mode in the third embodiment;
FIG. 18
shows the overall construction of a digital full-color copying machine of the fourth embodiment;
FIG. 19
is an enlarged view of the schematic construction of a drum cleaner of the digital full-color copying machine in the fourth embodiment, with a cleaning blade being pressed against a photosensitive drum;
FIG. 20
is an enlarged view of the schematic construction of a drum cleaner of the digital full-color copying machine, with the cleaning blade being separated from the photosensitive drum;
FIG. 21
is a block diagram showing the construction of a control unit of the digital full-color copying machine;
FIG. 22
is a block diagram showing the detailed constructions of an image signal processing unit and a document judging unit of the control unit;
FIG. 23
shows a table which is stored in a ROM of the control unit;
FIG. 24
is a flowchart showing the contact/separate control of the cleaning blade;
FIG. 25
shows the schematic construction of a vacuum device for vacuuming remaining toner in the digital full-color copying machine;
FIG. 26
shows the overall construction of a digital full-color copying machine of the fifth embodiment in the full-color mode;
FIG. 27
shows the overall construction of the digital full-color copying machine of the fifth embodiment in the monochrome mode;
FIG. 28
shows the overall construction of a guiding component of the fifth embodiment in the full-color mode;
FIG. 29
shows the overall construction of the guiding component of the fifth embodiment in the monochrome mode;
FIG. 30
is a block diagram showing a control circuit; and
FIG. 31
is a flowchart for judging the mode to be set between the full-color mode and the monochrome mode.
DESCRIPTION OF PREFERRED EMBODIMENTS
First Embodiment
The following is a description of an embodiment of the image forming apparatus of the present invention. In this embodiment, a digital full-color copying machine is used as an example of such an image forming apparatus.
FIG. 1
is a front view of this digital full-color copying machine (simply referred to as the “copier” hereinafter).
As shown in
FIG. 1
, this copier is composed of an automatic document transport device
10
, an image read unit
20
, and a print unit
40
.
The automatic document transport device
10
is a well known device which automatically transports documents set on a document feeding tray
11
to a platen glass
21
of the image read unit
20
one at a time, and which discharges each document onto a document discharge tray
12
after the document image has been read.
The image read unit
20
is provided with scanner
22
under the platen glass
21
that moves laterally, as shown by the arrow in FIG.
1
. Light from the exposure lamp
23
of the scanner
22
is reflected by the document, and is redirected by mirrors
24
-
26
before passing through the converging lens
27
and into a CCD color image sensor
28
. The CCD color image sensor
28
converts the reflected light into image signals of red (R), green (G), and blue (B), and outputs the image signals to a control unit
100
.
The print unit
40
can be roughly divided into a paper supplying device
40
a
, a transfer unit
50
, image forming units
41
C to
41
K, and a fixing unit
40
b.
A paper supplying cassette
42
of the paper supplying device
40
a
is set in a lower space of an enclosure
13
and is slidable outward parallel to the viewing direction of
FIG. 1. A
recording sheet S supplied from the paper supplying cassette
42
by a paper supplying roller
43
is transported upward by a pair of intermediate rollers
44
. The recording sheet S then activates a timing sensor
46
positioned immediately before a pair of synchronizing rollers
45
and stops with its leading edge touching the pair of synchronizing rollers
45
that are currently at rest. After standing by in this way, the recording sheet S is transported toward the transfer unit
50
by the pair of transfer rollers
45
that are rotated in synchronization with the image forming operations of the image forming units
41
C to
41
K. It should be noted here that the pair of synchronizing rollers
45
is driven by a motor (not illustrated), and that the rotation is started and stopped in accordance with ON/OFF of a timing clutch (not illustrated) which is set between the pair of synchronizing rollers
45
and the motor.
The recording sheet S is hereafter transported by a transport belt
51
of the transfer unit
50
.
The image forming units
41
C to
41
K are placed in a line along the transport belt
51
. The control unit
100
performs necessary image processing on the R, G, and B electric signals inputted into the control unit
100
and converts the signals into cyan (C), magenta (M), yellow (Y), and black (K) color elements. Laser diodes (not illustrated) of exposure units
47
C to
47
K set above the image forming units
41
C to
41
K are driven to perform light modulation based on the color signals. The light-modulated laser beams are respectively brought to the corresponding image forming units
41
C to
41
K. Each of the image forming units
41
C to
41
K is provided with a corresponding one of photosensitive drums
48
C to
48
K as a main component, a transfer charger, a developing unit, and a cleaning blade. The image forming units
41
C to
41
K are constructed to form images according to what is called an electrostatic copying method. More specifically, the image forming units
41
C to
41
K expose the surfaces of the photosensitive drums by the light-modulated laser beams and form electrostatic latent images, which are then developed by the developing units using toner. Note that C, M, Y, and K toner corresponding to the light-modulated colors of the exposure units
47
C to
47
K is supplied to the corresponding photosensitive drums
48
C to
48
K by the developing units of the image forming units
41
C to
41
K.
The toner images formed on the photosensitive drums
48
C to
48
K are sequentially transferred onto the recording sheet S transported by the transport belt
51
at respective transfer positions located under the photosensitive drums
48
C to
48
K using electrostatic power of transfer chargers
52
C to
52
K which are set on the underside of the transport belt
51
. The recording sheet S on which a toner image is transferred is transported by the transport belt
51
to the fixing unit
40
b
, where toner particles on the surface of the recording sheet S are fused and fixed in place. The recording sheet S is then discharged onto a tray
14
via a pair of discharge rollers
49
.
Next, the construction of the transfer unit
50
is described, with reference to
FIG. 2
to FIG.
5
.
FIG. 2
shows a front view of the transfer unit
50
. The transfer unit
50
is composed of a main frame
53
, a shift frame
54
, and a slide frame
55
. In
FIG. 2
, the main frame
53
is indicated by a solid line, the shift frame
54
by a dot-dash line, and the slide frame
55
by a dotted line.
The main frame
53
is formed of a base plate
53
a
that has a predetermined width (parallel to the viewing direction in
FIG. 2
) and side plates
53
b
that are provided on the front side and the rear side of the base plate
53
a
(as the copier is viewed in FIG.
2
). Rotation axes of slave rollers
56
and
57
, an assistance roller
58
, and a tension roller
59
are set to freely rotate at the positions on the side plates
53
b
shown in
FIG. 2
via respective bearings (not illustrated). The bearings of the tension roller
59
are held in rounded rectangular holes
60
which longitudinally extend upward and to the right, with the axis of the tension roller
59
passing through the holes
60
. The bearings are held by the tension of compression springs
62
which are set between the bearings and spring mounting elements
61
that are set on the side plate
53
b
and protrude outward. The tension roller
59
keeps the tension of the transport belt
51
constant. The transfer charger
52
K is set directly under the photosensitive drum
48
K, with both ends of the transfer charger
52
K being held by the side plates
53
b
. A transfer backup
63
K is set on the right (as the copier is viewed in
FIG. 2
) of the transfer charger
52
K.
As shown in
FIG. 3
, the transfer backup
63
K is composed of a backup blade supporting member
631
K and a backup blade
632
K which is made up of polyethylene terephthalate (PET). This transfer backup
63
K is mounted onto the main frame
53
by inserting backup mounting shafts (not illustrated) that protrude inward from both side plates
53
b
into mounting holes
633
K provided at both ends of the backup plate supporting member
631
K. A tensile spring
65
K is mounted between a spring mounting component
64
K set on the main frame
53
and a spring mounting unit
634
K of the backup blade supporting member
631
K. A rotational force is applied to the transfer backup
63
K by the tension of the tensile spring
65
K in the direction indicated by the arrow in
FIG. 3
, with the backup mounting axis as the center of rotation. As a result, the edge of the backup blade
632
K presses the transport belt
51
(shown in
FIG. 2
) from underneath. The transfer backup
63
K presses the transport belt
51
from underneath, so that a contact area of the transport belt
51
and the photosensitive drum
48
K is enlarged. Consequently, a nip width of the recording sheet S transported on the transport belt
51
and the photosensitive drum
48
K is ensured, and an excellent transfer of a toner image is performed by keeping the recording sheet S and the photosensitive drum
48
K in absolute contact with one another as the recording sheet S enters the electrostatic transfer area. The nip width referred to here means the length of the circumference of the photosensitive drum which is in contact with the recording sheet.
In
FIG. 2
, the shift frame
54
is formed of an L-shaped base plate
54
a
and side plates
54
b
on the front side and the rear side of the base plate
54
a
(as the copier is viewed in FIG.
2
). The shift frame
54
is set between the side plates
53
b
of the main frame
53
, with the left ends (as viewed in
FIG. 2
) of the side plates
54
b
being mounted on the rotation axis of the slave roller
56
via bearings (not illustrated), so that the shift frame
54
may rotate. A compression spring
66
is set between the backside of the base plate
54
a
of the shift frame
54
and the upperside of the base plate
53
a
of the main frame
53
. A drive roller
67
is set on the right corners (as viewed in
FIG. 2
) of the side plates
54
b
of the shift frame
54
, with its rotation axis being held via bearings (not illustrated). An output axis of a motor (not illustrated) fixed to one of the side plates
54
b
is coupled to the rotation A axis of the drive roller
67
, so that the drive roller
67
rotates in the direction indicated by the arrow a in
FIG. 2. A
charging roller
68
for pressing the surface of the drive roller
67
rotates in the direction indicated by an arrow b in
FIG. 2
in synchronization with the rotation of the drive roller
67
, with the transport belt
51
passing between these rollers. In addition, the charging roller
68
serves as a charger which charges the recording sheet S fed by the pair of synchronizing rollers
45
, so that the recording sheet S is securely attracted to the transport belt
51
. It should be noted here that a separating charger (not illustrated) is set on the left (as viewed in
FIG. 2
) of the photosensitive drum
48
K. By means of this separating charger, the recording sheet S with the transferred toner images is separated from the transport belt
51
.
A shift guide
69
is suspended between the pair of synchronizing rollers
45
and the drive roller
67
. Via respective mounting components (not illustrated), one end of the shift guide
69
is mounted on the rotation axis of the lower roller
45
a
of the pair of synchronizing rollers
45
to freely rotate and another end of the shift guide
69
is held against the upper surface of the rotation axis of the drive roller
67
to freely slide. As such, the shift guide
69
will be shifted in accordance with the vertical movement of the drive roller
67
that occurs when the shift frame
54
is shifted. Consequently, the recording sheet S fed by the pair of synchronizing rollers
45
is reliably guided to the charging roller
68
via the shift guide
69
.
The transfer chargers
52
C to
52
Y, which are held between the side plates
54
b
of the shift frame
54
, come directly under the corresponding photosensitive drums
48
C to
48
Y when the shift frame
54
takes the uppermost position, i.e., in a full-color mode (as described later in this specification). The transfer backups
63
C to
63
Y are respectively mounted on the right (as viewed in
FIG. 2
) of the transfer chargers
52
C to
52
Y. The mounting states and constructions of the transfer chargers
52
C to
52
Y and the transfer backups
63
C to
63
Y are the same as those of the transfer charger
52
K and the transfer backup
63
K, and so will not be explained.
The slide frame
55
is set above the base plate
54
a
via a guiding component (not illustrated) between the side plates
54
b
of the shift frame
54
, and is mounted to freely slide in a longitudinal direction. A compression spring
70
is set between the left side (as viewed in
FIG. 2
) of the slide frame
55
and the left side (as viewed in
FIG. 2
) of the base plate
54
a
of the shift frame
54
. As shown in
FIG. 4
, spring mounting components
64
C to
64
Y corresponding to the transfer backups
63
C to
63
Y are provided for the slide frame
55
. Tensile springs
65
C to
65
Y are mounted between the spring mounting components
64
C to
64
Y and corresponding spring mounting units
634
C to
634
Y of the transfer backups
63
C to
63
Y. The slide frame
55
is further provided with rectangular holes
71
C to
71
Y into which the lower parts of the spring mounting units
634
C to
634
K of the transfer backups
63
C to
63
Y are inserted. When the slide frame
55
slides to the right (as the copier is viewed in FIG.
2
), the left side walls of the rectangle holes
71
C to
71
Y press the spring mounting units
634
C to
634
Y to the right, and as a result, the transfer backups
63
C to
63
Y turn counterclockwise. When the spring mounting units
634
C to
634
Y and the walls of the rectangle holes
71
C to
71
Y are not in contact as shown in
FIG. 4
, the spring mounting units
634
C to
634
Y are pulled toward the left by the tension of the tensile springs
65
C to
65
Y, and accordingly, the transfer backups
63
C to
63
Y turn clockwise to touch the transport belt
51
.
A cam shaft
72
is mounted on the side plates
53
b
of the main frame
53
shown in
FIG. 2
via bearings (not illustrated) to freely rotate, with one end of the cam shaft
72
being coupled to an output axis of a cam driving motor
73
which is, for example, a DC (Direct Current) motor. The cam shaft
72
is provided with a slide cam
74
for sliding the slide frame
55
, a pair of shift cams
75
for shifting the shift frame
54
, and a detection plate
76
a
for detecting a rotation position of the cams.
The slide cam
74
always contacts with a cam follower
77
set on the slide frame
55
which is pushed toward the right by the tension of the compressed spring
70
. By rotating the slide cam
74
, the slide frame
55
can be slid sideways by a distance equal to the difference between the widest and the narrowest parts of the slide cam
74
.
The shift cams
75
are always in contact with the upper surface of the base plate
54
a
of the shift frame
54
which is pushed upward by the tension of the compressed spring
66
shown in FIG.
2
. By rotating the shift cams
75
, the shift frame
54
can be shifted upward and downward by a distance equal to the difference between the widest and the narrowest parts of the shift cams
75
.
The detection plate
76
a
is made up of a semicircular plate. A photo sensor
76
b
is composed of a light-emitting element and a light-detecting element which face each other and are set on opposite sides of the detection plate
76
a
. The detection plate
76
a
and the photo sensor
76
b
comprise a rotation position detection unit
76
. If the detection plate
76
a
is located between the light-emitting element and the light-detecting element, the photo sensor
76
b
outputs an OFF signal, or if not, the photo sensor
76
b
outputs an ON signal. This is to say, every time the detection plate
76
a
rotates 180 degrees, the signal outputted from the photo sensor
76
b
changes from ON to OFF, or alternatively, from OFF to ON. In accordance with this detection result, the rotation position of the cam shaft
72
provided with the detection plate
76
a
can be controlled for every 180-degree rotation. By means of the detection plate
76
a
, an output signal of the photo sensor
76
b
changes from OFF to ON when the widest parts of the shift cams
75
are located at the lowermost position, and changes from ON to OFF when the widest parts of the shift cams
75
are located at the uppermost position. Here, the shift cams
75
rotate in the direction indicated by the arrow in
FIG. 4
together with the rotation of the cam shaft
72
.
The rotation control of the cam driving motor
73
which rotates the cam shaft
72
provided with these cams is performed by the control unit
100
. The control unit
100
detects the rotation positions of the shift cams
75
using the photo sensor
76
b
and activates/stops the cam driving motor
73
to have the shift frame
54
stop at the uppermost position or the lowermost position.
As shown in
FIG. 4
, the widest parts of the shift cams
75
and the widest part of the slide cam
74
are out of phase with each other by 90 degrees. As such, when the widest parts of the shift cams
75
are located at the uppermost positions (i.e., the narrowest parts are located at the lowermost positions) and the shift frame
54
is at the uppermost position, the widest part of the slide cam
74
is located at the left (i.e., the narrowest part is located at the right), making the slide frame
55
slide to its leftmost position. On the other hand, when the widest parts of the shift cams
75
are located at the lowermost positions and the shift frame
54
is shifted downward to the lowermost position, the widest part of the slide cam
74
is located at the right (i.e., the narrowest part is located at the left), making the slide frame
55
slide to its rightmost position.
An operation panel
31
shown in
FIG. 6
is provided on an optimum position on the top of the copier. The operation panel
31
is composed of a copy start key for indicating a start of copying, a numeric keypad for setting the number of copies, and various input keys including a key for selecting an auto-color mode or a full-color mode and seven color input keys for single-color copying. The operation panel
31
also includes a display unit for displaying a content set using the above keys. Here, in the auto-color mode, it is automatically judged whether a document is a color document or a black-and-white (referred to as “monochrome” hereinafter in this specification) document. If a document is judged to be color, image formation is performed with the four photosensitive drums
48
C to
48
K being operative, while if a document is judged to be monochrome, only the photosensitive drum
48
K used for a black image formation is used. Meanwhile, in the full-color mode, the image formation is performed in a state where the four photosensitive drums
48
C to
48
K are all operative, regardless of a color type of a document. Each of the color input keys is assigned to one of seven colors, i.e., black, yellow, magenta, cyan, red, green, and blue. Regardless of read colors of a document, the image formation is performed using a color specified by one of the color input keys. For example, when yellow is specified, the image formation is performed using only the photosensitive drum
48
Y, and when red is specified, the image formation is performed using only the photosensitive drums
48
Y and
48
M. When the image formation is performed for a monochrome document in the auto-color mode or when black is specified by the color input key, only the photosensitive drum
48
K is used. This mode is referred to as “monochrome mode” hereinafter.
Next, the overall operation of the transfer unit
50
is explained for the case when the current mode is changed between the full-color mode and the monochrome mode is explained.
In
FIG. 2
, the transfer unit
50
is in the full-color mode. More specifically, the shift frame
54
is located at the uppermost position, the transport belt
51
is in contact with the four photosensitive drums
48
C to
48
K, the transfer backups
63
C to
63
K press the corresponding photosensitive drums
48
C to
48
K via the transport belt
51
, and an optimum nip width is ensured between the transport belt
51
and the photosensitive drums
48
C to
48
K.
In order to change from the full-color mode to the monochrome mode, the cam driving motor
73
shown in
FIG. 4
is activated. Once the cam shaft
72
is judged from the detection result given by the photo sensor
76
b
shown in
FIG. 4
to have rotated by 180 degrees in the direction indicated by an arrow c, the shift cams
75
will be pushing down the base plate
54
a
of the shift frame
54
against the tension of the compressed spring
66
. As a result, the shift frame
54
will have been shifted in the direction indicated by the arrow d, about the rotational axis of the slave roller
56
, and so will be located at the lowermost position, as shown in FIG.
5
.
Together with this movement, the section of the transport belt
51
between the assistance roller
58
and the drive roller
67
will have been shifted downward, as will have the section between the drive roller
67
and the slave roller
57
. Thus, the transport belt
51
is separated from the photosensitive drums
48
C to
48
Y, leaving a sufficient space for the recording sheet S transported by the transport belt
51
to pass the photosensitive drums
48
C to
48
K without coming into contact with them. Meanwhile, an assistance roller
58
is provided for the photosensitive drum
48
K and the transport belt
51
, so that aside from the case where the recording sheet S needs to pass by the black image forming unit
41
K without image formation being performed, the transport belt
51
can be kept in contact with the photosensitive drum
48
K regardless of the position of the shift frame
54
, i.e., regardless of whether monochrome mode or full-color mode is presently operational. In addition, an optimum nip width is secured between the transport belt
51
and the photosensitive drum
48
K by the transfer backup
63
K.
When the cam shaft
72
is rotated, the slide cam
74
also rotates and the part of the slide cam
74
which is in contact with the cam follower
77
will change from the widest part to the narrowest part. Consequently, the slide frame
55
slides to the right (that is, in the direction of the arrow e) in accordance with the tension of the compressed spring
70
and the left walls of the rectangle holes
71
C to
71
Y provided for the slide frame
55
to push the spring mounting units
634
C to
634
Y of the transfer backups
63
C to
63
Y to the right. As a result, the transfer backups
63
C to
63
Y rotate about the mounting holes
633
C to
633
Y in the direction indicated by the arrow f, and the backup blades
632
C to
632
Y are separated from the transport belt
51
. Accordingly, unnecessary contact between the transfer backups
63
C to
63
Y and the transport belt
51
in the monochrome mode is avoided, and obstruction to the running of the transport belt
51
caused by unnecessary contacts is prevented, meaning that favorable image transfer is possible in the monochrome mode. In addition, unnecessary contact of the backup blades
632
C to
632
Y with the transport belt
51
is eliminated, thereby preventing needless wear and tear.
In accordance with the downward shift of the shift frame
54
, the drive roller
67
is shifted, and together with this, the shift guide
69
is also shifted.
When the current mode is changed from the monochrome mode to the full-color mode, the cam shaft
72
further rotates by 180 degrees. This is to say, all the components move according to the reverse of the operation described above, and the state of the transfer unit
50
changes from the state in
FIG. 5
to the state in FIG.
2
.
FIG. 6
is a block diagram showing the construction of the control unit
100
provided in the copier. As shown in
FIG. 6
, the control unit
100
is composed of a CPU
101
as a central component, an image signal processing unit
102
, a document judging unit
103
, an image memory
104
for storing image data read by the read unit
20
, a laser diode driving unit
105
, a ROM
106
for storing programs required for the various control operations, and a RAM
107
serving as a work area for executing programs.
The image signal processing unit
102
performs modification processing (described later in this specification) on R, G, and B image data transmitted from the CCD color image sensor
28
of the image read unit
20
and transmits the processed image data for each page to the document judging unit
103
. Simultaneously, the image signal processing unit
102
converts the image data into image data for each of the reproduction colors C, M, Y, and K that enables an optimum reproduced image to be obtained and transmits the image data to the image memory
104
.
The document judging unit
103
judges whether each document is color or monochrome by performing data processing. (described later) on the image data of the documents transmitted from the image signal processing unit
102
, and sends the judgement result to the CPU
101
.
The CPU
101
stores the image data of the documents into the image memory
104
, and forms a management table in which a storing position (i.e., an address) of the image data of each document is stored corresponding to the page number of the document and the judgement result given by the document judging unit
103
, that is, whether the document is color or monochrome. This management table is then stored in the RAM
107
.
The image memory
104
receives an instruction from the CPU
101
to read the image data of a specified address and then sends the image data stored in the specified address to the laser diode driving unit
105
.
The laser diode driving unit
105
has the laser diodes scan the photosensitive drums
48
C to
48
Y in accordance with the image data sent from the image memory
104
, based on a control program in the ROM
106
.
The CPU
101
receives an input of detection signals of various sensors and controls the activation of the cam driving motor
73
and the timing of scanning performed by the laser diode driving unit
105
in accordance with a control program in the ROM
106
.
The CPU
101
also receives various key inputs through the operation panel
31
and indicates respective operation timings to the automatic document transport device
10
, the image read unit
20
, and the print unit
40
in accordance with the set copying mode. In this way, the CPU
101
controls the overall operation of the components and realizes a smooth copying operation.
FIG. 7
is a block diagram showing the constructions of the image signal processing unit
102
and the document judging unit
103
.
Image signals, on which photoelectric transfer processing has been performed by the CCD color image sensor
28
of the image read unit
20
, are converted into multivalued digital R, G, and B image data by an A/D conversion unit
1021
. A predetermined shading modification is then performed on the converted image data by a shading modification unit
1022
.
The shading-modified r, g, and b image data is sent to a density conversion unit
1023
and an HVC conversion unit
1031
which is provided in the document judging unit
103
.
The shading-modified image data sent to the density conversion unit
1023
is converted into Dr, Dg, and Db density data for the actual printed image. After this, a UCR-BP (Undercolor Removal-black Paint) unit
1024
performs black paint (BP) processing by calculating a predetermined ratio of a common part of the density data for the three colors as a black density to improve reproduction of black, as well as performing undercolor removing (UCR) processing to deduct the black density from the image data of the three colors.
A masking processing unit
1025
performs linear modification processing on the image data for Dr, Dg, and Db, on which the BP processing and the UCR processing have been performed, to make the color reproduction as ideal as possible. Then, the image data is converted into the density data for C, M, Y, and K, and is sent to the image memory
104
where the density data C, M, Y, and K is stored for each page.
Meanwhile, the image data R, G, and B sent from the shading modification unit
1022
to the HVC conversion unit
1031
of the document judging unit
103
is converted into data for Hue angle (H*), Value (V) and Chroma (C*) of a color area signal in a uniform color space of the Munsell color system in accordance with predetermined conversion equations. Of this data, the Chroma (C*) data is sequentially sent to a chroma judging unit
1032
for each pixel.
In accordance with the Chroma (C*) data inputted from the HVC conversion unit
1031
, the chroma judging unit
1032
judges whether each pixel is chromatic or achromatic. The chroma judging unit
1032
has a predetermined threshold as a judgement standard and judges whether a pixel is chromatic or achromatic by checking whether the value of the Chroma (C*) data exceeds the predetermined threshold. The chroma judging unit
1032
sequentially transmits a predetermined signal to a first counter unit
1033
on judging that a pixel is chromatic, and to a second counter unit
1034
on judging that a pixel is achromatic.
On completing the transmission of the predetermined signals for the pixel data of one page, the chroma judging unit
1032
sends a page completion signal to both the first counter unit
1033
and the second counter unit
1034
.
The first counter unit
1033
and the second counter unit
1034
increment respective internal counters by “1” whenever a predetermined signal is received from the chroma judging unit
1032
. On receiving the page completion signal, the first counter unit
1033
and the second counter unit
1034
send the respective count values to a chromatic ratio calculation unit
1035
and reset the count values.
The chromatic ratio calculation unit
1035
divides the value inputted from the first counter unit
1033
(i.e., the number of the chromatic pixels) by the sum of the values inputted from the first counter unit
1033
and the second counter unit
1034
(i.e., the number of the chromatic-pixels+the number of the achromatic pixels) to obtain the ratio of the number of the chromatic pixels to the number of pixels in the page. The calculated ratio is sent to a comparison unit
1036
.
The comparison unit
1036
compares the calculated ratio value inputted from the chromatic ratio calculation unit
1035
with a predetermined ratio value, 0.01 (i.e., 1%) for example. If the calculated value is equal to or above the predetermined value, the comparison unit
1036
judges that the document is chromatic, that is, the document is color. If hot, the comparison unit
1036
judges the document is achromatic, that is, the document is monochrome. The comparison unit
1036
then sends the judgement result to the CPU
101
. It should be noted here that the predetermined value is not limited to 1%, and it may be 0.1% for a more precise judgement as to whether a document is color or monochrome. Note that the CPU
101
can easily judge the copy mode of a document by reading the management table in the RAM
107
, which stores the page number of the document and the color judgement result given by the document judging unit
103
corresponding to the storing position (the address) of the image data in the image memory
104
.
Accordingly, the copy mode of the image formation can be judged for each document, so that the copier can perform copying operations by sequentially transporting a plurality of documents including both color and monochrome documents to the platen glass
21
using the automatic document transport device
10
.
The RAM
107
has a mode setting flag which indicates the current mode. When the mode setting flag is “0”, the current mode is monochrome mode, and, when “1”, the current mode is full-color mode.
Next, the rotation control of the cam shaft
72
is described, with reference to the flowchart of FIG.
8
. It should be noted here that the following description applies to the case when the auto color mode is selected. In the auto color mode, the mode is automatically changed between the monochrome mode and the full-color mode depending on whether the read document image is monochrome or color.
When the timing sensor
46
is turned ON by the edge of a recording sheet onto which an image is to be transferred (“Yes” in step S
1
), the CPU
101
refers to the management table and judges whether a document image which is to be transferred on the recording sheet is color or monochrome (step S
2
). If the document is color, the CPU
101
proceeds to step S
3
and refers to the mode setting flag to judge whether the current mode needs to be changed from the monochrome mode to the full-color mode. If so (that is, the mode setting flag is “0”), the CPU
101
activates the cam driving motor
73
(step S
4
). When the output signal from the photo sensor
76
b
is changed from ON to OFF (“Yes” in step
5
S), that is, when the widest parts of the shift cams
75
shown in
FIG. 4
are located at the lowermost position, the CPU
101
stops the cam driving motor
73
(step S
6
). Then, the CPU
101
sets the mode setting flag from “0” to “1” (step S
7
) and returns to the main flow.
Meanwhile, if the document is judged as monochrome in step S
2
, the CPU
101
proceeds to step S
8
and refers to the mode setting flag to judge whether the current mode needs to be changed from the full-color mode to the monochrome mode. If so (that is, the mode setting flag is “1”), the CPU
101
activates the cam driving motor
73
(step S
9
). When the output signal from the photo sensor
76
b
is changed from OFF to ON (“Yes” in step S
10
), that is, the widest parts of the shift cam
75
shown in
FIG. 4
are located at the uppermost position, the CPU
101
stops the cam driving motor
73
(step S
11
). Then, the CPU
101
sets the mode setting flag from “1” to “0” (step S
12
) and returns to the main flow.
As described above, with the image forming apparatus of the present invention, the backup blades
632
C to
632
Y of the transfer backups
63
C to
63
Y provided for the corresponding photosensitive drums
48
C to
48
Y which are not used for an image formation in the monochrome mode are separated from the transport belt
51
, so that the backup blades
632
C to
632
Y do not adversely affect the running of the transport belt
51
. This prevents deterioration in the transferred image due to uneven running of the transport belt
51
.
In addition, unnecessary contact of the backup blades
632
C to
632
Y with the transport belt
51
is eliminated, preventing needless wear and tear.
In the present embodiment, once a complete copying operation has been performed, that is, when the copier is on standby, the transfer unit
50
may return to the state of the monochrome mode shown in
FIG. 5
, regardless of the current mode. Here, while the backup blades
632
C to
632
Y are separated from the transport belt
51
, a solenoid may be provided for the transfer backup
63
K shown in FIG.
3
. By means of this solenoid, the spring mounting unit
634
K may be pulled to the right, and accordingly, the transfer backup
63
K may be rotated counterclockwise so that the backup blade
632
K may also be separated from the transport belt
51
. If the transport belt is pressed by the backup blade for long periods of time when not in motion, a depression may be formed at the pressed position, which can lead to discrepancies in charging characteristics at different positions on the transport belt. This in turn can lead to deterioration in the quality of the reproduced image. Similarly, discrepancies in charging characteristics may emerge between a position on a photosensitive drum that is pressed by the transport belt and other positions on the drum, although these problems may be avoided by providing a solenoid to withdraw the backup blade as described above.
Second Embodiment
The image forming apparatus of the second embodiment is the same as the image forming apparatus of the first embodiment, except for the construction of the transfer unit as shown in the front view of FIG.
9
and certain control operations of the CPU. Therefore, the explanation of the common aspects is omitted and only the different components are explained.
The following is a description of the construction of a transfer unit
250
used in the second embodiment, with reference to
FIG. 10
to FIG.
12
.
FIG. 10
shows a front view of the transfer unit
250
. The transfer unit
250
is composed of a main frame
253
, a slide frame
254
, and a shift lever
255
. In
FIG. 10
, the main frame
253
is shown by a solid line, the slide frame
254
by a dotted line, and the shift lever
255
by a dot-dash line.
The main frame
253
is formed of a base plate
253
a
that has a predetermined width (parallel to the viewing direction in
FIG. 10
) and side plates
253
b
on the front side and the rear side of the base plate
253
a
(as the copier is viewed in FIG.
2
). Rotation axes of slave rollers
256
and
257
, an assistance roller
258
, a tension roller
259
, and a drive roller
267
are set to freely rotate at the positions on the side plates
253
b
shown in
FIG. 10
via respective bearings (not illustrated). The bearings of the tension roller
259
are held in rounded rectangular holes
260
which longitudinally extend upward and to the right, with the axis of the tension roller
259
passing through the holes
260
. The bearings are held by the tension of compressed springs
262
which are set between the bearings and spring mounting elements
261
that are set on the side plates
253
b
and protrude outward. The tension roller
259
keeps the tension of a transport belt
251
constant. A motor (not illustrated) for driving the drive roller
267
is fixed to one of the side plates
253
b
, with an output axis of the motor and the rotation axis of the drive roller
267
being coupled.
The transport belt
251
is made up of transparent polyethylene terephthalate (PET), and runs around the rollers described above. Reflecting tape
284
is affixed to a position on the inward surface of the transport belt
251
which does not affect image formation. Reflectance-type photo sensors
285
and
286
are mounted on the side plates
253
b
via mounting elements (not illustrated). The photo sensor
285
is set between the slave roller
257
and the drive roller
267
, and the photo sensor
286
is set between the photosensitive drum
48
K and the slave roller
256
, with respective set positions being located for the detection of the reflecting tape
284
which moves as the transport belt
251
is rotated.
A charging roller
268
for pressing the surface of the drive roller
267
rotates together with the drive roller
267
, with the transport belt
251
running between these rollers. In addition, the charging roller
268
serves as a charger which charges a recording sheet fed by the pair of synchronizing rollers
45
, so that the recording sheet is securely attracted to the transport belt
251
. It should be noted here that a separating charger is set on the left (as viewed in
FIG. 2
) of the photosensitive drum
48
K. By means of this separating charger, the recording sheet on which a toner image is transferred is separated from the transport belt
251
. A guiding component
269
for guiding the recording sheet is set between the pair of synchronizing rollers
45
and the drive roller
267
via a mounting component (not illustrated) set on the side plates
253
b
of the main frame
253
.
Transfer chargers
252
C to
252
K are set between the side plates
253
b
of the main frame
253
, being located directly under the photosensitive drums
48
C to
48
K with a certain space between them. Here, with the certain space, when the transport belt
251
provided between the photosensitive drums
48
C to
48
K and the sensitizing units (nor illustrated) shift as described later, the transfer chargers
252
C to
252
K do not contact the transport belt
251
.
Transfer backups
263
C to
263
K are respectively set on the right (as viewed in
FIG. 10
) of the corresponding transfer chargers
252
C to
252
K. The transfer backups
263
C to
263
K are set on the main frame
253
in the same way as shown in
FIG. 3
in the first embodiment. The construction of the transfer backups in the present embodiment is also the same as in the first embodiment. Therefore, the explanation of the installation and construction of the transfer backups
263
C to
263
K are omitted in the present embodiment.
The slide frame
254
is set above the base plate
253
a
via a guiding component (not illustrated) between the side plates
253
b
of the main frame
253
, being set to freely slide sideways in a longitudinal direction. A compressed spring
270
is set between the left side (as viewed in
FIG. 10
) of the slide frame
254
and a spring mounting component
288
standing on the central part of the base plate
253
a
of the main frame
253
. As shown in
FIG. 11
, spring mounting components
264
C to
264
Y corresponding to the transfer backups
263
C to
263
Y are provided on the slide frame
254
. Tensile springs
265
C to
265
Y are mounted between the spring mounting components
264
C to
264
Y and corresponding spring mounting units
2634
C to
2634
Y of the transfer backups
263
C to
263
Y. The slide frame
254
is further provided with rectangle holes
271
C to
271
Y into which the lower parts of the spring mounting units
2634
C to
2634
k of the transfer backups
263
C to
263
Y are inserted. When the slide frame
254
slides to the right (as the copier is viewed in FIG.
10
), the left side walls of the rectangular holes
271
C to
271
Y push the spring mounting units
2634
C to
2634
Y to the right, and as a result, the transfer backups
263
C to
263
Y turn counterclockwise. When the spring mounting units
2634
C to
2634
Y and the walls of the rectangle holes
271
C to
271
Y are not in contact as shown in
FIG. 11
, the spring mounting units
2634
C to
2634
Y are pulled toward the left by the tension of the tensile springs
265
C to
265
Y, and accordingly, the transfer backups
263
C to
263
Y turn clockwise to touch the transport belt
251
.
As shown in
FIG. 11
, the shift lever
255
is composed of lever components
255
a
and
255
b
. The lever component
255
a
is mounted on the front side frame
253
b
of the main frame
253
while the lever component
255
b
is mounted on the rear side frame
253
b
using respective mounting components (not illustrated) via respective mounting holes
260
a
and
260
b
, with these lever components
255
a
and
255
b
freely rotating. A shift roller
290
is also mounted on the right part (as viewed in
FIG. 11
) of the shift lever
255
to freely rotate, being set between the lever components
255
a
and
255
b.
A cam shaft
272
is set to freely rotate between the side plates
253
b
of the main frame
253
(shown in
FIG. 10
) via bearings (not illustrated), with one end of the cam shaft
272
being coupled to an output axis of a cam driving motor
273
composed of such as a DC (Direct Current) motor. The cam shaft
272
is provided with a slide cam
274
for sliding the slide frame
254
, a pair of shift cams
275
for shifting the shift lever
255
, and a detection plate
276
a
which is used when detecting a rotation position of the cams.
The slide cam
274
is always in contact with a cam follower
277
set on the slide frame
254
which is pushed toward the right by the tension of the compressed spring
270
. In accordance with the rotation of the slide cam
274
, the slide frame
254
can slide sideways by the difference in width between the widest and the narrowest parts of the slide cam
274
.
The shift cams
275
are always in contact with the upper surface of the left parts of the shift lever
255
. When rotated, the shift cams
275
shift the shift roller
290
up and down by the difference between the widest and the narrowest parts of the shift cams
275
, with the mounting holes
260
a
and
260
b
serving as a center of rotation.
The detection plate
276
a
is made up of a semicircular plate. The photo sensor
276
b
is composed of a light-emitting element and a light-detecting element which face each other and are set on opposite sides of the detection plate
276
a
. The detection plate
276
a
and the photo sensor
276
b
comprise a rotation position detection unit
276
. If the detection plate
276
a
is located between the light-emitting element and the light-detecting element, the photo sensor
276
b
outputs an OFF signal, or if not, the photo sensor
276
b
outputs an ON signal. This is to say, every time the detection plate
276
a
rotates 180 degrees, the signal outputted from the photo sensor
276
b
changes from ON to OFF, or alternatively, from OFF to ON. In accordance with this detection result, the rotation position Z. of the cam shaft
272
provided with the detection plate
276
a
can be controlled for every 180-degree rotation. By means of the detection plate
276
a
, an output signal outputted from the photo sensor
276
b
changes from ON to OFF when the widest parts of the shift cams
275
are located at the lowermost position, and changes from OFF to ON when the widest parts of the shift cams
275
are located at the uppermost position. Here, the shift cams
275
rotate together with the rotation of the cam shaft
272
in the direction indicated by the arrow in FIG.
11
.
The rotation control of the cam driving motor
273
which rotates the cam shaft
272
provided with these cams is performed by the control unit
100
. The control unit
100
detects the rotation positions of the shift cams
275
using the photo sensor
276
b
and activates/stops the cam driving motor
273
and to have the left part of the shift lever
255
stop at the uppermost position or the lowermost position.
As shown in
FIG. 11
, the widest parts of the shift cams
275
and the widest part of the slide cam
274
are out of phase with each other by 90 degrees. As such, when the widest parts of the shift cams
275
are located at the upper positions (i.e., the narrowest parts are located at the lower positions) and the left part of the shift lever
255
is located at the uppermost position, the widest part of the slide cam
274
is located at the right (i.e., the narrowest part is located at the left), making the slide frame
254
slide to its rightmost position. On the other hand, when the widest parts of the shift cams
275
are located at the lowermost positions and the left part of the shift lever
255
is pushed down to the lowermost position, the widest part of the slide cam
274
is located at the left (i.e., the narrowest part is located at the right side), making the slide frame
254
slide to its leftmost position.
An operation panel
31
is provided on an optimum position on the top of the copier. This operation panel
31
is the same as the operation panel
31
(shown in
FIG. 6
) of the first embodiment, and therefore, the explanation is omitted.
Next, the overall operation of the transfer unit
250
is explained for the case when the current mode is changed between the full-color mode and the monochrome mode is explained.
In
FIG. 10
, the transfer unit
250
is in the full-color mode. More specifically, the right part of the shift lever
255
is shifted upward with the left part pushed down by the shift cams
275
, and accordingly, the shift roller
290
is in its uppermost position. As a result, the transport belt
251
is pushed up and comes into contact with the four photosensitive drums
48
C to
48
K, the transfer backups
263
C to
263
K press the corresponding photosensitive drums
48
C to
48
K through the transport belt
251
, and an optimum nip width between the transport belt
251
and the photosensitive drums
48
C to
48
K is ensured.
In order to change from the full-color mode to the monochrome mode, the cam driving motor
273
shown in
FIG. 11
is activated. If the cam shaft
272
is judged from the detection result given by the photo sensor
276
b
shown in
FIG. 11
to have been rotated by 180 degrees in the direction indicated by an arrow y, the shift lever
255
is rotated clockwise by a force due to its own weight (including the weight of the shift roller
290
) or due to the force of the transport belt
251
which acts via the shift roller
290
. As a result, the shift roller
290
moves to its lowermost position, as shown in FIG.
12
.
Consequently, the section of the transport belt
251
between the assistance roller
258
and the drive roller
267
will have been shifted downward, and accordingly, the transport belt
251
will have been separated from the photosensitive drums
48
C to
48
Y, leaving a sufficient space for the recording sheet transported by the transport belt
251
to pass the photosensitive drums
48
C to
48
Y. Meanwhile, an assistance roller
258
is provided for the photosensitive drum
48
K and the transport belt
251
, so that aside from the case where the recording sheet needs to pass by the black image forming unit
41
K without image formation being performed, the transport belt
251
can be kept in contact with the photosensitive drum
48
K regardless of the position of the shift frame
254
, i.e., regardless of whether monochrome mode or full-color mode is presently operational. In addition, an optimum nip width is secured between the transport belt
251
and the photosensitive drum
48
K by the transfer backup
263
K.
When the cam shaft
272
is rotated, the slide cam
274
also rotates and the part of the slide cam
274
which is in contact with the cam follower
277
will change from the widest part to the narrowest part. Consequently, the slide frame
254
slides to the right (that is, in the direction of the arrow h in
FIG. 10
) in accordance with the tension of the compressed spring
270
, and the left walls of the rectangle holes
271
C to
271
Y shown in
FIG. 11
provided for the slide frame
254
push the spring mounting units
2634
C to
2634
Y of the transfer backups
263
C to
263
Y to the right. As a result, the transfer backups
263
C to
263
Y rotate about the mounting holes
2633
C to
2633
Y in the direction indicated by the arrow i, and the backup blades
2632
C to
2632
Y are separated from the transport belt
251
.
When the current mode is changed from the monochrome mode to the full-color mode, the cam shaft
272
further rotates by 180 degrees. This is to say, all the components move according to the reverse of the stated operation, and the state of the transfer unit
250
is changed from the state in
FIG. 12
to the state in FIG.
10
.
The control unit
100
and the image signal processing unit
102
and the document judging unit
103
of the control unit
100
, which are all provided in the copier of the second embodiment, are the same as those explained with reference to
FIGS. 6 and 7
in the first embodiment. Therefore, the explanation is not given in the present embodiment.
The ROM
106
used in the second embodiment previously stores a time period between the start time of supplying a recording sheet to the transport belt
251
by the pair of synchronizing rollers
45
, that is, when the timing clutch is turned ON, and the start time of scanning the surface of the photosensitive drums
48
C to
48
K by the laser diode drive unit
105
(hereinafter, this time is referred to as the “scan waiting time”), for each photosensitive drum. Here, the scan waiting time is obtained as described below.
Note that the current mode of the transfer unit
250
is the full-color mode as shown in FIG.
10
. The lengths of the transportation path of a recording sheet (referred to as the “transportation path length” hereinafter), that is, between the position where the edge of the recording sheet touches the pair of synchronizing rollers
45
and the respective transfer positions where images are respectively transferred onto the recording sheet by the photosensitive drums
48
C to
48
K and the corresponding transfer chargers
252
C to
252
K, are referred to as Lc to Lk. Also, note that the length along the circumference of each photosensitive drum (all four photosensitive drums having the same diameter) from the scanning position to the transfer position is measured and referred to as Lo, and the transport speed of the transport belt
251
is referred as V. The transport speed of the transport belt
251
, the rotation speed of the synchronizing roller
45
, and the rotation speed of the photosensitive drums are the same. Here, the scan waiting times Tc to Tk of the photosensitive drums
48
C to
48
K are obtained using the following equations.
Tc=
(
Lc−Lo
)/
V
Tm=
(
Lm−Lo
)/
V
Ty=
(
Ly−Lo
)/
V
Tk=
(
Lk−Lo
)
V
As shown in
FIG. 12
, the transportation path length toward the photosensitive drum
48
K in the monochrome mode is shorter than that in the case of the full-color mode. Here, the shorter transportation path period is referred to as Lk′. For this reason, the time period between when a recording sheet is supplied to the transport belt
251
by the pair of synchronizing rollers
45
and when the recording sheet reaches the transfer position under the photosensitive drum
48
K used for black image formation in the monochrome mode, is different from the time period in the full-color mode (this difference time is referred to as the “mode time difference”). More specifically, the time period in the monochrome mode is shorter than that in the full-color mode, and the time difference can be obtained using the following equation.
Δ
t=
(
Lk−Lk
′)/
V
Here, the scan waiting time of the photosensitive drum
48
K in the monochrome mode, which is referred to as Tk′, is shortened by the mode time difference Δt. The value Tk′ is obtained using the following equation.
Tk′=Tk−Δt
It should be noted here that the ROM
106
stores Tc to Tk, with Tk′ being obtained by executing a calculation for subtracting Δt from Tk as necessary. The mode time difference Δt is obtained through actual measurement as follows.
The shift roller
290
pushes the transport belt
251
up and down, and as a result, the transportation path length toward the photosensitive drum
48
K fluctuates in accordance with the fluctuation in the length of the transport belt
251
between the drive roller
267
and the assistance roller
258
. Therefore, when an arbitrary point on the transport belt
251
passes through this section between the drive roller
267
and the assistance roller
258
, the passing time is different between the monochrome mode and the full-color mode. This passing time difference is the mode time difference Δt.
Processing for obtaining the mode time difference Δt is explained as follows, with reference to the flowchart of FIG.
13
.
The CPU
101
rotates the cam shaft
272
and has the shift roller
290
moved to its uppermost position, i.e., the same position as in the full-color mode (step S
21
). Then the CPU
101
activates the transport belt
251
(step S
22
).
When the photo sensor
285
is turned ON by the edge of the reflecting tape
284
(Yes in step S
23
), an internal timer of the CPU
101
starts counting (step S
24
). When the photo sensor
286
is turned ON by the edge of the reflecting tape
284
(Yes in step S
25
), the CPU
101
reads the current value t
0
of the timer and stores the value in the RAM
107
(step S
26
).
After this, the CPU rotates the cam shaft
272
and has the shift roller
290
moved to its lowermost position, i.e., the same position as in the monochrome mode (step S
27
). When the photo sensor
285
is turned ON by the edge of the reflecting tape
284
(Yes in step S
28
), the internal timer of the CPU
101
starts counting (step S
29
). When the photo sensor
286
is turned ON by the edge of the reflecting tape
284
(Yes in step S
30
), the CPU
101
reads the current value t
1
of the timer and stores the value in the RAM
107
(step S
31
).
The mode time difference Δt is obtained by subtracting t
0
stored in the RAM
107
from t
1
stored in the RAM
107
(step S
32
), and the CPU
101
stops the transport belt
251
(step S
33
).
It should be noted here that the detection of Δt is performed when the power of the copier is turned on, and the detection result is stored in the RAM
107
. The value of Δt fluctuates depending on the surrounding conditions, such as the temperature inside the copier, so that the detection of Δt may be performed as necessary and the value of Δt may be updated. For example, when the copier has been on standby for more than two hours, the detection of Δt may be performed after jam detection processing.
The rotation control of the cam axis in the second embodiment is the same as that explained using the flowchart of
FIG. 8
in the first embodiment, and therefore, no explanation is given in the second embodiment. Next, of the exposure start controls performed after the rotation control of the cam shaft
272
, the exposure start control of the photosensitive drum
48
K used for black image formations is described, with reference to the flowchart in FIG.
14
.
The CPU
101
judges whether the current mode is the full-color mode by referring to the mode setting flag (step S
41
). If so, the CPU
101
sets Tk as the scan waiting time T (step S
42
), and, if not (that is, the current mode is the monochrome mode), the CPU
101
sets “Tk-Δt” as the scan waiting time T (step S
43
). The CPU
101
then proceeds to step S
44
.
In step S
44
, the CPU
101
turns the timing clutch ON and starts supplying a recording sheet to the transport belt
251
as well as starting the internal timer of the CPU
101
(step S
45
). After counting the scan waiting time T by the internal timer (Yes in step S
46
), the CPU
101
starts the scanning of the photosensitive drum
48
K used for black image formations (step S
47
).
Next, the exposure start control of the photosensitive drums
48
C to
48
K is explained, with reference to the timing chart of FIG.
15
.
The leading edge of a recording sheet supplied from the paper cassette
42
is detected by the timing sensor
46
(A
1
) and edge skew correction is performed by the pair of synchronizing rollers
45
. After this, a transportation start signal TB turns ON the timing clutch (B
1
), and accordingly, the pair of synchronizing rollers
45
is rotated to carry the recording sheet to the transport belt
251
.
In the full-color mode, signals VIA
c
to VIA
k
for starting the scanning of the photosensitive drums
48
C to
48
K are respectively issued when the corresponding scan waiting times Tc to Tk have elapsed from when the transportation start signal was issued.
Meanwhile, in the monochrome mode, the signal VIAk for starting the scanning of the photosensitive drum
48
K is issued when the time Tk′, which is Δt shorter than Tk, has elapsed.
As described above, in the image forming apparatus of the second embodiment, the transfer chargers
252
C to
252
K of the transfer unit
250
are fixed to the side plates
253
b
at a predetermined distance from the corresponding photosensitive drums
48
C to
48
K. With this construction, the entire transfer unit
250
is not shifted when the mode is changed between the full-color mode and the monochrome mode. This, as a result, gives stability to the transfer performance of the copier.
Third Embodiment
An image forming apparatus used in the third embodiment basically has the same construction as that in the second embodiment, although the construction of the transfer unit is different. Therefore, the common components are assigned the same numerals as in the second embodiment and no detailed explanation is given. The following description is focused on the different components.
FIG. 16
shows a front view of a transfer unit
2500
used in the third embodiment. In the second embodiment, the shift roller
290
provided for the shift lever
255
shifts up and down, so that the transport belt
251
comes into contact with and separates from the photosensitive drums
48
C to
48
K. In the third embodiment, on the other hand, the transport belt comes into contact with and separates from the photosensitive drums due to the transfer backups. As such, the transfer unit
2500
in the third embodiment has a construction shown in
FIG. 16
where the shift lever
255
, the shift roller
290
, and the shift cam
275
of the transfer unit
250
shown in
FIG. 10
of the second embodiment are not provided. Since the transport belt comes into contact with and separates from the photosensitive drums using the transfer backups in the third embodiment, tensile springs
65
C to
65
K set on the transfer backups pull spring mounting units
2634
C to
2634
K more strongly than in the second embodiment.
The following is a description of the overall operation performed by the transfer unit
2500
when the current mode is changed in the third embodiment.
In
FIG. 16
, the transfer unit
2500
is in the full-color mode. More specifically, the slide frame
254
is in its leftmost position by means of the slide cam
274
, and accordingly, the transport belt
251
is pushed up by the transfer backups
263
C to
263
K and is in contact with the four photosensitive drums
48
C to
48
K. The transfer backups
263
C to
263
K press the corresponding photosensitive drums
48
C to
48
K through the transport belt
251
, so that an optimum nip width is secured between the transport belt
251
and the photosensitive drums
48
C to
48
K.
In order to change from the full-color mode to the monochrome mode, the cam driving motor
273
shown in
FIG. 11
is activated. If the cam shaft
272
is judged from the detection result given by the photo sensor
276
b
shown in
FIG. 11
to have rotated by 180 degrees in the direction indicated by an arrow g, in
FIG. 16
the slide cam
274
will have rotated so that part of the slide cam
274
in contact with the cam follower
277
changes from the widest part to the narrowest part. Consequently, the slide frame
254
will have slid to the right due to the tension of the compressed spring
270
, and the left side walls of the rectangle holes
271
C to
271
Y provided for the slide frame
254
as shown in
FIG. 11
will be pushing the spring mounting units
2634
C to
2634
Y to the right. As a result, the transfer backups
263
C to
263
Y will have rotated counterclockwise about the mounting holes
2633
C to
2633
Y shown in
FIG. 11
, and accordingly, the backup blades
2632
C to
2632
Y will have been separated from the transport belt
251
.
As a result, the section of the transport belt
251
between the transfer backup
263
K and the drive roller
267
will have been shifted downward, and accordingly, the transport belt
251
will have been separated from the photosensitive drums
48
C to
48
Y, leaving a sufficient space for the recording sheet transported by the transport belt
251
to pass the photosensitive drums
48
C to
48
K. The transfer backup
263
K always presses the transport belt
251
, so that the photosensitive drum
48
K and the transport belt
251
are in contact with each other aside from the case when the recording sheet needs to pass by the photosensitive drum
48
K.
When changing from the monochrome mode to the full-color mode, the cam shaft
272
further rotates by 180 degrees and the stated components move according to the reverse of the above operation. This is to say, the state of the transfer unit
2500
is changed from the state in
FIG. 17
to the state in FIG.
16
.
The processing for obtaining the mode time difference, the rotation control of the cam shaft
272
, and the exposure start control of the photosensitive drums
48
C to
48
K are the same as in the second embodiment. Therefore, no further explanation is given.
By means of the image forming apparatus of the third embodiment as described above, the transport belt
251
comes into contact with and is separated from the photosensitive drums
48
C to
48
Y using the transfer backups
263
C to
263
Y. In addition to the effect of the image forming apparatus in the second embodiment, the construction can be simplified and the cost can be reduced.
In addition, by means of the image forming apparatuses of the second and third embodiments, the backup blades
2632
C to
2632
Y of the transfer backups
263
C to
263
Y corresponding to the photosensitive drums
48
C to
48
Y which are not used for image formations in the monochrome mode are separated from the transport belt
251
, so that the backup blades
2632
C to
2632
Y do not adversely affect the running of the transport belt
251
. This also prevents the deterioration of the transferred image caused by the obstructions to the running of the transport belt
251
.
Moreover, by means of the image forming apparatuses of the second and third embodiments, Δt indicating the time difference between the full-color mode and the monochrome mode is detected. Here, the time difference occurs in the time period between when the feeding of a recording sheet by the pair of synchronizing rollers
45
and the recording sheet reaching a transfer position of the photosensitive drum
48
K used for black image formations depending on which mode is operational. In accordance with Δt, the scan waiting time of the photosensitive drum
48
K is changed, so that an image is always transferred onto the correct position on the recording sheet.
In the second and third embodiments, the transportation path length toward the photosensitive drum
48
K used for black image formations in the monochrome mode is shorter than in the full-color mode, so that the scan waiting time of the photosensitive drum
48
K in the monochrome mode is also shorter than in the full-color mode. It should be obvious that if the transportation path length in the monochrome mode is longer than in the full-color mode, the scan waiting time of the photosensitive drum
48
K in the monochrome mode needs to be longer than in the full-color mode.
Moreover, in the second and third embodiments, once a complete copying operation has been performed, that is, when the copier is on standby, the transfer unit
250
(or, the transfer unit
2500
) may return to the state of the monochrome mode shown in
FIG. 12
(or, FIG.
17
), regardless of the current mode. While the backup blades
2632
C to
2632
Y are separated from the transport belt
251
, a solenoid may be provided for the transfer backup
263
K. By mean s of this solenoid, the spring mounting unit
2634
K may be pulled to the right, and accordingly, the transfer backup
263
K may be rotated counterclockwise so that the backup blade
2632
K may be also separated from the transport belt
251
. If the transfer belt is pressed by the backup blade for long periods of time when not in motion, a depression may be formed at the pressed position, which can lead to discrepancies in charging characteristics at different positions on the transfer belt. This in turn can lead to deterioration in the quality of the reproduced image. Similarly, discrepancies in charging characteristics may emerge between a position on a photosensitive drum that is pressed by the transfer belt and other positions on the drum, although these problems may be avoided by providing a solenoid to withdraw the backup blade as described above.
Fourth Embodiment
A front view of a copier used in the fourth embodiment is shown in FIG.
18
.
A document detection sensor
15
is provided for the automatic document transport device
10
of the copier used in the fourth embodiment for detecting whether a document is set on the document supplying tray
11
.
The copier of the fourth embodiment is basically the same as that of the first embodiment, except for the different constructions of the transfer unit and drum cleaners
480
C to
480
K including the cleaning blades, and for certain control operations of the control unit and the CPU. Therefore, the explanation of the common components is omitted and the following description is focused on the different components.
The transfer unit
350
is explained first. The transfer unit
350
is composed of a frame
353
which is formed of a base plate
353
a
that has a predetermined width (parallel to the viewing direction in
FIG. 18
) and side plates
353
b
that are provided on the front side and the rear side of the base plate
353
a
(as the copier is viewed in FIG.
18
). Rotation axes of slave rollers
356
and
357
, a tension roller
359
, and a drive roller
367
are set to freely rotate at the positions on the side plates
353
b
shown in
FIG. 18
via respective bearings (not illustrated). The bearings of the tension roller
359
are held in rounded rectangular holes
360
which longitudinally extend upward and to the right, with the axis of the tension roller
359
passing through the holes
360
. The bearings are held by the tension of compressed springs
362
which are set between the bearings and spring mounting elements
361
that are set on the side plates
353
b
and protrude outward. The tension roller
359
keeps the tension of a transport belt
351
constant. A motor (not illustrated) for driving the drive roller
367
is fixed to one of the side plates
353
b,
with an output axis of the motor and the rotation axis of the drive roller
367
being coupled.
A charging roller
368
for pressing the surface of the drive roller
367
rotates together with the drive roller
367
, with the transport belt
351
running between these rollers. In addition, the charging roller
368
serves as a charger which charges a recording sheet fed by the pair of synchronizing rollers
45
, so that the recording sheet is securely attracted to the transport belt
351
. It should be noted here that a separating charger is set on the left (as viewed in
FIG. 18
) of the photosensitive drum
48
K. By means of this separating charger, the recording sheet with the transferred toner images is separated from the transport belt
351
. A belt cleaner
570
is set facing the slave roller
357
. The belt cleaner
570
mechanically scrapes off dust, such as toner, remaining on the surface of the transport belt
351
after an image transfer, using a cleaning blade
571
that presses the slave roller
357
via the transport belt
351
. The scraped-off toner falls into a box
572
. A guiding component
369
for guiding a recording sheet is set between the pair of synchronizing rollers
45
and the drive roller
367
via a mounting component (not illustrated) set on the side plates
353
b
of the main frame
353
.
Transfer chargers
352
C to
352
K are set between the side plates
253
b
of the main frame
253
, and are each located directly under a different one of the photosensitive drums
48
C to
48
K at a certain distance from the photosensitive drums
48
C to
48
K.
The toner images formed on the photosensitive drums
48
C to
48
K are sequentially transferred onto a recording sheet S transported by the transport belt
351
at respective transfer positions located under the photosensitive drums
48
C to
48
K with electrostatic power of the transfer chargers
352
C to
352
K. The recording sheet S on which a toner image is transferred is transported by the transport belt
351
to the fixing unit
40
b
, where toner particles on the recording sheet S is fused and fixed in place. The recording sheet is then discharged onto the tray
14
via the pair of discharge rollers
49
.
In reality, toner particles forming a toner image on the photosensitive drums
48
C to
48
K are not completely transferred on a recording sheet, and a small number of toner particles remain on the photosensitive drums
48
C to
48
K. The drum cleaners
480
C to
480
K for scraping off the remaining toner are provided for the corresponding photosensitive drums
48
C to
48
K, so that the remaining toner will not affect the next image formation. The drum cleaners
480
C to
480
K have the same construction. As one example, the following description is only for the drum cleaner
480
K provided for the photosensitive drum
48
K.
FIG. 19
shows the construction of the drum cleaner
480
K. The drum cleaner
480
K is composed of a toner collecting box
481
K, with side plates (not illustrated) being set on the front side and the rear side. Only the part of the toner collecting box
481
K which faces the photosensitive drum
48
K is open.
FIG. 19
shows a front view where the front side plate (as the copier is viewed in
FIG. 19
) is removed. A plate spring
482
K is longitudinally mounted with a plurality of screws
483
K on the upper position of the opening. A cleaning blade
484
K is mounted on the plate spring
482
K, with one edge of the cleaning blade
484
K is pressed against the surface of the photosensitive drum
48
K by the tension of the plate spring
482
K. As the photosensitive drum
48
K rotates in the direction indicated by the arrow h in
FIG. 19
, the cleaning blade
484
K scrapes off the toner, which is remaining on the surface of the photosensitive drum
48
K without having not been transferred onto the recording sheet, and collects the scraped toner in the toner collecting box
481
K. This method using a cleaning blade is often used because of the high performance of the toner scraping and its simple construction as compared with other methods.
A towing component
485
K is mounted on the plate spring
482
K. The towing component
485
K is composed of three bar components
486
K,
487
K, and
488
K and two plate components
489
K. The bar components
486
K,
487
K, and
488
K, which are circular in cross section, are set in parallel, with both ends of the three bars being mounted on the plate components
489
K. Out of the two plates, the plate component
489
K of the front side is shown in FIG.
19
. The plate spring
482
k is set to pass between the bar components
486
K and
487
K. A solenoid
490
K is set on the inside wall facing the opening of the toner collecting box
481
K, with the setting position roughly being on the center of the inside wall. The tip of the solenoid
490
K is provided with a hook-shaped plunger. In
FIG. 19
, the plunger is at its uppermost position. When the plunger moves backward from this position, the plunger hooks the bar component
488
K of the towing component
485
K and pulls toward the inside the toner cleaning box
481
K. The plate spring
482
K is accordingly pulled toward the solenoid
490
K. As a result, the cleaning blade
484
K is separated from the photosensitive drum
48
K.
In
FIG. 20
, the plunger of the solenoid
490
K is at its rearmost position and the cleaning blade
484
K is separated from the photosensitive drum
48
K. Back and forth movement of the plunger of the solenoid
490
K is performed in accordance with an instruction from a control unit
100
described later. A plunger of a solenoid provided for a photosensitive drum which is not used for an image formation is separated from the photosensitive drum. Since the recording sheet sequentially comes into contact with the four photosensitive drums when being transported by the transport belt
351
, even a photosensitive drum which is not used for the image formation has to rotate. However, as described above, unnecessary wear and tear of the photosensitive drum and the cleaning blade can be prevented by separating the cleaning blade from the photosensitive drum.
The operation panel
31
shown in
FIG. 21
is provided on the optimum position on the top of the copier. This operation panel
31
is the same as the operation panel
31
of the first embodiment, and therefore, the explanation is omitted.
FIG. 21
is a block diagram showing the construction of the control unit
100
provided in the copier.
FIG. 22
is a block diagram showing the constructions of the image signal processing unit
102
and the document judging unit
103
of the control unit
100
.
The control unit
100
is basically the same as that explained with reference to
FIGS. 6 and 7
in the first embodiment. Therefore, the following description is focused on the different components.
As shown in
FIG. 21
, the document judging unit
103
judges whether each document is color or monochrome by performing data processing on the image data of the documents transmitted from the image signal processing unit
102
, and sends the judgement results to the CPU
101
. Also, the document judging unit
103
sends Value data of the image, which is obtained halfway through the data processing, as the image data to the image memory
104
.
Meanwhile, the image data R, G, and B sent from the shading modification unit
1022
to the HVC conversion unit
1031
in the document judging unit
103
is converted into data for Hue angle (H*), Value (V) and Chroma (C*) of the color area signal in the uniform color space of the Munsell color system in accordance with predetermined conversion equations. Of the data, the Value (V) data is sequentially sent to the image memory
104
as density data and stored for each page. This density data is used for single-color copying.
A table
1060
shown in
FIG. 23
is stored in the ROM
106
. The table
1060
shows combinations of the photosensitive drums which are to be used and not to be used for an image formation corresponding to indications made using a full-color mode key and color specify keys on the operation panel
31
and to the judgement result given by the document judging unit
103
.
The RAM
107
has respective blade contact/separate flags corresponding to the drum cleaners
480
C to
480
K. The blade contact/separate flag indicates whether the cleaning blade is in contact with or separated from the photosensitive drum. If the flag is “0”, this means that the cleaning blade pressed tightly against the photosensitive drum, that is, the plunger of the solenoid is at its uppermost position. If the flag is “1”, this means that the cleaning blade is separated from the photosensitive drum, i.e., the plunger of the solenoid is at its rearmost position.
When the full-color mode key or one of the color specify keys on the operation panel
31
is pressed, the CPU
101
controls the solenoids
490
C to
490
K of the drum cleaners
480
C to
480
K in accordance with the pressed key, so that the cleaning blades
484
C to
484
K come into contact with or separate from the corresponding photosensitive drums
48
C to
48
K. In the same way, when the auto color mode key is pressed, the CPU
101
controls the solenoids
490
C to
490
K of the drum cleaners
480
C to
480
K in accordance with the judgement result given by the document judging unit
103
, so that the cleaning blades
484
C to
484
K come into contact with or separate from the corresponding photosensitive drums
48
C to
48
K.
Next, the contact/separate control of the cleaning blade (in other words, back and forth control of the plunger of the solenoid) is explained, with reference to the flowchart of FIG.
24
.
When the copy start key is pressed (“Yes” in step S
51
), the CPU
101
judges whether the automatic document transport device
10
is to be used, in accordance with the detection result given by the document detection sensor
15
(step S
52
). If the document detection sensor
15
is not currently turned ON (“No” in step S
52
), the CPU
101
judges that the automatic document transport device
10
is not to be used and controls the image read unit
20
to read a document set on the platen glass
21
(step S
53
).
After this, the CPU
101
judges whether the auto color mode is selected (step S
54
). If so (“Yes” in step S
54
), the CPU
101
obtains the detection result from the document judging unit
103
as to whether the read document is color or monochrome (step S
55
). The CPU
101
then determines each photosensitive drum which is to be used by referring to the table
1060
(step S
56
). On the other hand, if the auto color mode is not selected in step S
54
(“No” in step S
54
), the CPU
101
determines each photosensitive drum which is to be used by referring to the table
1060
in accordance with a pressed key, i.e., either a full-color mode key or one of the color specify keys (step S
56
).
Following this, the CPU
101
judges whether each cleaning blade of each photosensitive drum judged as “not used” should be separated from the corresponding photosensitive drum(s) by referring to the blade contact/separate flag(s) (step S
57
). More specifically, if the photosensitive drum is judged as “not used” and the blade contact/separate flag is set at “0”, the CPU
101
judges that the cleaning blade is to be separated from the corresponding photosensitive drum. Here, if a photosensitive drum is judged as “not used” and the blade contact/separate flag is set at “1”, the cleaning blade is already separated from the photosensitive drum, so that the CPU
101
judges that the cleaning blade is not to be moved.
The CPU
101
separates each cleaning blade judged to be separated from the corresponding photosensitive drum and sets each blade contact/separate flag at “1” (step S
58
). Then, the CPU
101
proceeds to step S
59
.
In step S
59
, remaining toner on each photosensitive drum from which the cleaning blade is separated in step S
58
is scraped off. When the cleaning blade
484
K is tightly pressed against the photosensitive drum
48
K as shown in
FIG. 19
, some of the toner that gathers on the cleaning blade
484
K will remain to form a line on the photosensitive drum
48
K even after the cleaning blade has been separated from the photosensitive drum
48
K. In the present embodiment, the photosensitive drums which are not used for an image formation also rotate, and as a result, the remaining toner in the string form can stain the recording sheet transported by the transport belt
351
as the photosensitive drums rotate. For this backdrop, the toner remaining on the photosensitive drum is scraped off and collected before the recording sheet reaches the transfer position under the photosensitive drum for the first image formation after the separation of the cleaning blade. The following is a description of this toner scraping/collecting method, with reference to FIG.
18
.
The CPU
101
has the four photosensitive drums
48
C to
48
K rotate and the transport belt
351
rotate. Simultaneously, the CPU
101
activates the transfer charger corresponding to the photosensitive drum from which the cleaning blade has just separated, and has the remaining toner transferred onto the transport belt
351
so that the remaining toner is removed from the surface of the photosensitive drum. The remaining toner transferred onto the transport belt
351
is removed and collected by the belt cleaner
570
. By removing the remaining toner on the photosensitive drum and collecting before the first use of the photosensitive drum after the separation of the cleaning blade in this way, adverse effects on a next image formation caused by remaining toner can be prevented beforehand.
In
FIG. 24
, when the collecting of the remaining toner is completed (step S
59
), the CPU
101
judges whether each cleaning blade of each photosensitive drum which is determined as “used” in step S
56
should be reset, that is, should be tightly pressed against the photosensitive drum, by referring to the blade contact/separate flag (step S
60
). More specifically, if a photosensitive drum is judged as “used” and the blade contact/separate flag is set at “1”, the CPU
101
judges that the cleaning blade is to be reset. Here, when the photosensitive drum is judged as “used” and the blade contact/separate flag is set at “0”, the cleaning blade is tightly pressed against the photosensitive drum already, so that the CPU
101
does not need to reset the cleaning blade.
Following this, the CPU
101
resets each cleaning blade which is to be reset as well as setting the blade contact/separate flag at “0” (step S
58
). The CPU
101
then performs the specified number of image formations, with the number being specified using the operation panel
31
to complete the processing (steps S
62
and S
63
).
If the document detection sensor
15
is currently turned ON in step S
52
, the CPU
101
judges that the automatic document transport device
10
is to be used and so controls the automatic document transport device
10
to sequentially feed the documents set on the document supplying tray
11
to the platen glass
21
of the image read unit
20
(step S
64
). Then, the CPU
101
performs processing from step S
65
to step S
75
on the document set on the platen glass
21
. After completing the processing from step S
65
to step S
75
on the all documents set on the platen glass
21
(No in step S
76
), the overall processing is terminated. It should be noted here that the processing from step S
65
to step S
75
is the same as the processing from S
53
to step S
63
, and therefore will not be explained.
By means of the image forming apparatus of the present embodiment described above, all the photosensitive drums rotate regardless of whether they are being used or not used for an image formation, so that a recording sheet is smoothly transported on the transportation path. Here, the cleaning blade of each photosensitive drum which is not used for the image formation is separated from the photosensitive drum. As a result, unnecessary wear and tear of the photosensitive drum and the cleaning blade is prevented, so that the lifespans of the photosensitive drums and the cleaning blades are increased.
In a conventional image forming apparatus, wear and tear of the photosensitive drums of cyan, magenta, and yellow is prevented only in the monochrome image formation. On the other hand, by means of the image forming apparatus of the present embodiment, wear and tear of any photosensitive drum which is not used for the image formation in any single-color image formation is prevented. Accordingly, the lifespans of the photosensitive drums and the like provided in the present image forming apparatus can be further increased, compared with those provided in the conventional image forming apparatus.
In the present embodiment, although toner remaining on the surfaces of the photosensitive drums after the separation of the cleaning blades is transferred onto the transport belt and then scraped off, the removal method is not limited to this. The following methods may be used, for example.
FIG. 25
is a method example using a vacuum device. The vacuum device is respectively provided for image forming units
341
C to
341
K. All the vacuum devices have the same construction, and therefore, only a vacuum device
700
K of the image forming unit
341
K is explained.
The vacuum device
700
K is composed of a vacuum orifice
701
K, a pipe
702
K, a toner collecting box
703
K, and a blower motor
704
K. The vacuum orifice
701
K has a predetermined width along the surface of the photosensitive drum
48
K and is composed of an opening
705
K which extends from one end of the photosensitive drum
48
K to the other. The opening
705
K is set between the cleaning blade
484
K and a sensitizing charger, at a certain distance from the surface of the photosensitive drum
48
K. The pipe
702
K is circular in cross section, with one end being connected to the central part of the vacuum orifice
701
K and the other end to the toner collecting box
703
K. The toner collecting box
703
K is composed of a cylinder unit
706
K. A lid
707
K is set on one end of the cylinder unit
706
K and connected to the pipe
702
K. The blower motor
704
K is set on the other end of the cylinder unit
706
K via a filter
708
K. The activation and stop control of the blower motor
704
K is performed-by the CPU
101
.
The remaining toner collecting processing (steps S
59
to S
71
) shown in
FIG. 24
using the vacuum device
700
K is explained below.
The CPU
101
has the four photosensitive drums rotate and the transport belt
351
run as well as activating the blower motor of the vacuum device of each photosensitive drum from which the cleaning blade has just separated. In the vacuum device whose blower motor is activated, the remaining toner which passes as the photosensitive drum rotates is vacuumed by the vacuum opening and collected into the toner collecting box via the pipe.
Alternatively, the remaining toner may be removed from the surface of the photosensitive drum and collected into a developing unit. In this case, the developing unit which is realized by a two-part developer method using a two-part developing agent composed of toner and a magnetic carrier is used. The magnetic carrier is magnetically attracted to a surface of a developing sleeve covering a magnetic roller and is transported as the developing sleeve rotates. Toner which is left on the photosensitive drum is attracted back to the developing carrier and is collected in the developing unit.
In the stated embodiments, the present invention is applied to a tandem-type copier which sequentially transfers each toner image formed on the photosensitive drums
48
C to
48
K directly onto a recording sheet. However, it should be obvious that the present invention can be applied to a tandem-type copier using an intermediate transfer method, by which each toner image formed on the photosensitive drums
48
C to
48
K is transferred onto a same position on a transport belt which serves as an intermediate transfer unit and then re-transferred onto a recording sheet.
Fifth Embodiment
The overall construction of a copier used in the fifth embodiment is shown in FIG.
26
.
As shown in
FIG. 26
, an image read unit
8100
is provided with a scanning optical system
810
which is composed of a document setting board
820
, an exposure lamp
811
, mirrors
812
,
813
, and
814
, a converging lens
815
, and an image sensor
816
including a dichroic prism and a CCD sensor. The document setting board
820
is provided with an automatic document transporting device
8120
for transporting a document to a predetermined position on the document setting board
820
and for discharging the document after the exposure. This device is well known and is not especially necessary in the present embodiment.
The image sensor
816
separates an image of a color document set on the document setting board
820
into three colors, red (R), green (G), and blue (B). The image sensor
816
then has the CCD sensor read an image for each color and outputs image signals for R, G, and B.
The image signals outputted from the image sensor
816
are converted into image data of cyan (C), magenta (M), yellow (Y), and black (K) using an image signal processing circuit (not illustrated) that can be realized by a well known electronic circuit. The image data for each color is stored in an image memory. The image data stored in the image memory is read by the image signal processing circuit in a predetermined image forming timing and outputted to four image forming units
821
,
822
,
823
, and
824
of an image processing unit
8200
described later in this specification.
The image processing unit
8200
is composed of: image forming units
821
,
822
,
823
, and
824
corresponding to colors C, M, Y, and K; a paper supplying unit
826
including a paper supplying cassette
825
a
and a pick-up roller
825
b
; synchronizing rollers
827
a
and
827
b
set on the paper feeding part of the paper supplying unit
826
; a transport belt
828
for transporting a recording sheet fed by the synchronizing rollers
827
a
and
827
b
to the image forming units
821
,
822
,
823
, and
824
; and a fixing device
829
set on the left (as the copier is viewed in
FIG. 26
) of the transport belt
828
. The transport belt
828
, which is provided in a transfer unit
830
, runs at constant speed and electrostatically attracts the recording sheet to its surface to transport the recording sheet.
A guiding component
850
for guiding a recording sheet is suspended between the synchronizing rollers
827
a
and
827
b
and the transport belt
828
to stabilize the transportation of the recording sheet. The transfer unit
830
and the guiding component
850
are described in detail later in this specification.
The image forming units
821
,
822
,
823
, and
824
are set in line above the transport belt
828
along its length, and have the same construction. As one example, the image forming unit
821
is composed of an exposure unit
821
a
, a developing unit
821
b
loading cyan toner, a photosensitive drum
821
c
as an electrostatic latent image holding component, a sensitizing charger
821
d
for uniformly sensitizing the surface of the photosensitive drum
821
c
, and a cleaner
821
f
for removing toner remaining on the surface of the photosensitive drum
821
c
. The photosensitive drum
821
c
is set a short distance above the transport belt
828
. The other image forming units
822
,
823
, and
824
have the same construction, although the colors of the loaded toner are different. It should be noted here that a transfer charger
821
e
for transferring a toner image formed on the photosensitive drum
821
c
onto a recording sheet is provided in a transfer unit
830
described later in this specification.
The following is a description of an image forming operation for a color image. A Laser beam emitted from the exposure unit
821
a
is modulated by the cyan image data outputted from the image signal processing circuit in the image forming unit
821
. The modulated laser beam exposes the surface of the photosensitive drum
821
c
, and an electrostatic latent image is formed on the surface of the photosensitive drum
821
c
. The electrostatic latent image is developed by the developing unit
821
b
, and as a result, an image using cyan toner is formed.
Meanwhile, a recording sheet is supplied from the paper supplying unit
826
. The recording sheet stops once at a nip part of the synchronizing rollers
827
a
and
827
b
. After this, the recording sheet is transported by the synchronizing rollers
827
a
and
827
b
which rotate in synchronization with the timing at which the image formed on the photosensitive drum
821
c
comes to a transfer position under the photosensitive drum
821
c
. The recording sheet is transported to the transfer position, being electrostatically attracted to the transport belt
828
. At the transfer position, the cyan toner image formed on the photosensitive drum
821
c
is transferred onto the recording sheet by the transfer charger
821
e
. The recording sheet on which the cyan toner image is transferred is next transported to the image forming unit
822
by the transport belt
828
.
In the image forming unit
822
, the laser beam emitted from the exposure unit
822
a
is modulated by the magenta image data which is outputted from the image signal processing circuit in synchronization with the timing at which the recording sheet reaches a transfer position under the image forming unit
822
.
The modulated laser beam exposes the surface of the photosensitive drum
822
c
, and an electrostatic latent image formed on the surface of the photosensitive drum
822
c
is developed by the developing unit
822
b
. Accordingly, an image using magenta toner is transferred onto the recording sheet, being superimposed on the cyan toner image. The recording sheet on which the cyan and magenta toner images are superimposed is transported to the image forming unit
823
by the transport belt
828
.
In the image forming unit
823
, the laser beam emitted from the exposure unit
823
a
is modulated by the yellow image data which is outputted from the image signal processing circuit in synchronization with the timing at which the recording sheet on which the cyan and magenta toner images are transferred reaches a transfer position under the image forming unit
823
.
The modulated laser beam exposes the surface of the photosensitive drum
823
c,
and an electrostatic latent image formed on the surface of the photosensitive drum
823
c
is developed by the developing unit
823
b
. Accordingly, an image using yellow toner is transferred onto the recording sheet, being superimposed on the cyan and magenta superimposed toner image. The recording sheet on which the cyan, magenta, and yellow toner images are superimposed is transported to the image forming unit
824
by the transport belt
828
.
In the image forming unit
824
, the laser beam emitted from the exposure unit
824
a
is modulated by the black image data which is outputted from the image signal processing circuit in synchronization with the timing at which the recording sheet on which the cyan, magenta, and yellow toner images are transferred reaches a transfer position under the image forming unit
824
. The modulated laser beam exposes the surface of the photosensitive drum
824
c
, and an electrostatic latent image formed on the surface of the photosensitive drum
824
c
is developed by the developing unit
824
b
. Accordingly, an image using black toner is transferred onto the recording sheet, being superimposed on the cyan, magenta, and yellow superimposed toner image.
The recording sheet on which the cyan, magenta, yellow, and black toner images are superimposed is transported by the transport belt
828
to a fixing unit
829
, where fixing processing is performed on the recording sheet. After this, the recording sheet is finally discharged.
The following is a description of the transfer unit
830
. The transfer unit
830
includes a shift unit
831
which rotates about an axis of a slave roller
835
. The shift unit
831
is provided with a drive roller
834
and the slave roller
835
, while the transfer unit
830
is provided with a slave roller
837
and a tension roller
836
. The transport belt
828
runs between these rollers
834
,
835
,
836
, and
837
in the direction of the arrow a shown in
FIG. 26
in accordance with the rotation of the drive roller
834
. A belt cleaning unit
833
for removing toner and paper dust remaining on the surface of the transport belt
828
is provided for the transfer unit
830
.
The shift unit
831
is always pressed upward by the tension of a compressed spring
832
mounted on the transfer unit
830
as shown in FIG.
26
. The transfer unit
830
is also provided with a cam
838
which is driven by a cam driving motor (not illustrated), such as a stepping motor. By means of the rotation of the cam
838
, the shift unit
831
can rotate about the axis of the slave roller
835
against the tension of the compressed spring
832
. In
FIG. 27
, the shift unit
831
rotates clockwise about the axis of the slave roller
835
in accordance with the rotation of the cam
838
, and the transport belt
828
is separated from the surfaces of the photosensitive drums of the image forming units
821
,
822
, and
823
.
As shown in
FIG. 26
, a transfer charger
824
e
of the image forming unit
824
used for black image formations is mounted on a fulcrum
844
d
to freely rotate and is energized toward the surface of the photosensitive drum
824
c
via the tension of a spring
845
d
. Accordingly, the edge of the transfer charger
824
e
is brought close to the surface of the photosensitive drum
824
c
with the transport belt
828
in between, meaning that the correct electrical charge is given for image transfer.
It should be noted here that an assistance roller
839
is provided for the transfer unit
830
, so that the transport belt
828
is not separated from the photosensitive drum
824
c
of the image forming unit
824
used for black image formations even when the shift unit
831
is shifted downward as shown in FIG.
27
. This is to say, the relative positions of the transport belt
828
, the surface of the photosensitive drum
824
c
and the transfer charger
824
e
are not changed, regardless of the current mode, i.e., the full-color mode or the monochrome mode.
A transfer charger
821
e
of the image forming unit
821
for cyan color, a transfer charger
822
e
of the image forming unit
822
for magenta color, and a transfer charger
823
e
of the image forming unit
823
for yellow color are also provided on the shift unit
831
. As is the case with the transfer charger
824
e
, the transfer chargers
821
e
,
822
e
, and
823
e
are mounted on corresponding fulcrums
844
a
,
844
b
and
844
c
to freely rotate and energized toward the corresponding photosensitive drums
821
c
,
822
c
, and
823
c
via the tensions of corresponding springs
845
a
,
845
b
, and
845
c
. Accordingly, the edges of the transfer chargers
821
e
,
822
e
, and
823
e
are brought close to the surfaces of the photosensitive drums
821
c
,
822
c
, and
823
c
with the transport belt
828
in between, meaning that the correct electrical charges are given for image transfer.
Next, the guiding component
850
is explained. The guiding component
850
is composed of an upper plate
851
and a lower plate
852
for catching the upperside and backside of a recording sheet S and guiding the recording sheet S in the transportation direction. The front and rear edges (as viewed in
FIG. 28
) of the upper plate
851
and the lower plate
852
are connected with side plates
853
and
854
at positions corresponding to the longest width of a recording sheet in the direction of the transportation. The plates
853
and
854
form a flat deformed rectangular unit through which the recording sheet S is transported. Corners
853
a
and
854
a
of the plates
853
and
854
are supported by a rotation axis
827
d
of the synchronizing roller
827
b
via parts
853
a
and
854
a
to freely rotate. Other corners
853
b
and
854
b
of the plates
853
and
854
are in loose contact with a rotation axis
834
a
of the drive roller
834
.
When the shift unit
831
is separated from the image forming units
821
,
822
, and
823
and the drive roller
834
is shifted downward for a black image formation, the corners
853
b
and
854
b
of the plates
853
and
854
of the guiding unit
850
move downward under gravity, keeping contacting with the rotation axis
834
a
of the drive roller
834
, as shown in FIG.
29
. Accordingly, the recording sheet S is reliably transported to the transport belt
828
. Here, the guiding unit
850
may be kept at the lowermost position by means of a pulling means, such as a spring, so that the recording sheet S can be transported more reliably to the transport belt
828
, although this is not illustrated in FIG.
28
.
In the present embodiment, the respective corners
853
a
and
854
a
of the guiding unit
850
are supported by the rotation axis
827
d
of the synchronizing roller
827
b
. However, the respective corners
853
a
and
854
a
may be supported by a rotation axis
827
c
of the synchronizing roller
827
a
, or, alternatively, may be supported by fulcrums provided as necessary.
In addition, in the present embodiment, when the drive roller
834
is shifted downward, the corners
853
b
and
854
b
of the plates
853
and
854
also move downward under gravity, keeping contacting with the rotation axis
834
a
of the drive roller
834
. However, the corners
853
b
and
854
b
may be shifted by a drive means, such as a stepping motor, or a solenoid.
The image read unit
8100
has an auto color selecting function (referred to as the “ACS function” hereinafter) by which it is automatically judged whether a document set on the document setting board
820
is monochrome or color and the image forming mode is determined in accordance with the judgement result. This improves the ease-of-use of the copier and cuts the time period required for a copying operation.
FIG. 30
is a block diagram showing a control circuit
870
for controlling components which mainly realize the ACS function of the image forming apparatus. The control circuit
870
is activated by a CPU
871
. Shading modification is performed by the shading modification unit
873
on original color image signals (RGB signals) outputted from a CCD sensor
872
of the image sensor
816
provided in the scanning optical system
810
. The shading-modified image signals are then converted into Value signals and Chroma signals in an HVC conversion unit
874
and a UCR-BP unit
875
which extract Value signals and Chroma signals, and, as a result, are converted into image data of four colors cyan (C), magenta (M), yellow (Y), and black (K). After this, predetermined modification is performed by a masking unit
876
and a gamma modification unit
877
. The image data for each colors are outputted to the corresponding image forming units
821
,
822
,
823
, and
824
.
Laser beams emitted from each exposure unit of the image forming units
821
,
822
,
823
, and
824
are modulated in accordance with the outputted signals. As a result, electrostatic latent images are formed on the photosensitive drums.
Meanwhile, the Value signal elements extracted by the HVC conversion unit
874
are inputted in a histogram generating unit
878
which generates an image histogram based on the Value elements. The histogram is outputted to an image forming mode judging unit
879
, where the ratio of chromatic pixels of the document is calculated in accordance with the chromatic pixels obtained from the histogram. The image forming mode judging unit
879
then judges whether the document is color or monochrome.
If the document is judged as “color” by the image forming mode judging unit
879
, the CPU
871
sets the full-color mode. The CPU
871
controls the activation of a cam driving motor
880
to rotate the cam
838
and sets the shift unit
831
of the transfer unit
830
in the state corresponding to the full-color mode as shown in
FIG. 26
, as well as making the image forming units
821
,
822
,
823
, and
824
operative. If the document is judged as “monochrome”, the CPU
871
sets the monochrome mode. The CPU
871
controls the activation of the cam driving motor
880
to rotate the cam
838
and sets the shift unit
831
of the transfer unit
830
in the state corresponding to the monochrome mode as shown in
FIG. 27
, as well as making the image forming unit
824
operative and the image forming units
821
,
822
, and
823
inoperative.
FIG. 31
is a simplified flowchart showing the control operation by the control circuit
870
for judging the mode to be set between the full-color mode and the monochrome mode. The image forming mode judging unit
879
calculates the chromatic ratio of the document in accordance with the chromatic pixels obtained from the histogram (step S
81
), and judges whether the chromatic ratio exceeds a predetermined threshold (step S
82
). If so, the CPU
871
judges that the document is color and sets the full-color mode (step S
83
). Then, the CPU
871
has the cam
838
rotate to be positioned as in the full-color mode (step S
84
) as well as having the image forming units
821
,
822
,
823
, and
824
operative (step S
85
).
If the chromatic ratio does not exceed the predetermined threshold, the CPU
871
judges that the document is monochrome and sets the monochrome mode (step S
86
). Then, the CPU
871
has the cam
838
rotate to be positioned as in the monochrome mode (step S
87
) as well as making the image forming unit
824
operative and the image forming units
821
,
822
, and
823
inoperative (step S
88
).
As readily understood from the stated description, when the full-color mode is set, the shift unit
831
of the transfer unit
830
-is set to be positioned as in the full-color mode as shown in FIG.
26
. The recording sheet S supplied from the paper supplying unit
826
passes between the synchronizing rollers
827
a
and
827
b
, and is carried toward the transport belt
828
. Here, the recording sheet S carried by the synchronizing rollers
827
a
and
827
b
is guided by the guiding component
850
which is set between the synchronizing rollers
827
a
and
827
b
and the transport belt
828
. The recording sheet S is attracted to the predetermined position of the transport belt
828
without bumping against the transport belt
828
or the drive roller
834
and without moving away from the predetermined position, and so is reliably transported. The recording sheet S attracted to the transport belt
828
is transported to the image forming units
821
,
822
,
823
, and
824
in that order. Accordingly, a full-color image is formed on the recording sheet S.
Meanwhile, when the monochrome mode is set, the shift unit
831
of the transfer unit
830
is set to be positioned as in the monochrome mode as shown in FIG.
27
. The recording sheet S supplied from the paper supplying unit
826
passes between the synchronizing rollers
827
a
and
827
b
, and is carried toward the transport belt
828
. Here, since the shift unit
831
rotates clockwise, the right part (as viewed in
FIG. 27
) of the transport belt
828
is shifted lower than in the full-color mode, so that the transportation path of the recording sheet changes.
However, the recording sheet S is still guided by the guiding component
850
which is set between the synchronizing rollers
827
a
and
827
b
and the transport belt
828
. Therefore, the recording sheet S is attracted to the predetermined position of the transport belt
828
without bumping against the transport belt
828
or the drive roller
834
and without moving away from the predetermined position, and is reliably transported. The recording sheet S attracted to the transport belt
828
is transported, being separated from the photosensitive drums of the image forming units
821
,
822
, and.
823
, as the shift unit
831
rotates clockwise.
In the image forming unit
824
, even when the shift unit
831
rotates as shown in
FIG. 27
, the transport belt
828
is not seperated from the surface of the photosensitive drum
824
c
of the image forming unit
824
by means of the assistance roller
839
. Accordingly, a monochrome image formed on the surface of the photocensitive drum
824
c
using black toner is reliably transferred onto the recording sheet S.
Although the present invention has been fully described by way of examples with reference to the accompanying drawings, it is to be noted that various changes and modifications will be apparent to those skilled in the art.
Therefore, unless such changes and modifications depart from the scope of the present invention, they should be constructed as being included therein.
Claims
- 1. An image forming apparatus comprising:a sheet feeding unit for feeding a recording sheet; a transportation unit for transporting the recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and each include an image holding component; a separating unit for moving the transportation unit away from at least one of the image holding components; and a guiding unit which shifts in accordance with movement of the transportation unit by the separating unit to guide the recording sheet fed by the sheet feeding unit to the transportation unit.
- 2. The image forming apparatus of claim 1, wherein the separating unit separates the transportation unit from all of the image holding components except for an image holding component set at a rearmost position of the transportation path of the recording sheet.
- 3. The image forming apparatus of claim 1 selectively operating in one of a full-color mode and a reduced-color mode,the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are successively transferred onto the recording sheet transported by the transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, the separating unit moving the transportation unit away from at least one image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode.
- 4. An image forming apparatus comprising:a transport belt for transporting a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and in which each image forming unit comprises an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt; and an extending unit which, when the moved member is in the second position, extends the transport belt to prevent the transport belt from touching the image holding component positionally opposite the moved member.
- 5. An image forming apparatus comprising:a transport belt for transporting a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet and in which each image forming unit comprises an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt; and the image forming apparatus selectively operating in one of a full-color mode and a reduced-color mode, the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are successively transferred onto the recording sheet transported by a transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, and wherein the member moving unit moves a member positionally opposite an image holding component that does not have an image formed thereon to the second position when the image forming apparatus is operating in the reduced-color mode.
- 6. An image forming apparatus, comprising:a transport belt that revolves to transport a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet, each comprising an image holding component; a transport belt moving unit for moving the transport belt between a first state and a second state by changing a form of a revolution of the transport belt, the first state being where the transport belt does not touch at least one of the image holding components and the second state being where the transport belt touches the image holding components not touched in the first state.
- 7. The image forming apparatus of claim 6, wherein the transport belt moving unit includes a roller provided on an inside of the transport belt.
- 8. The image forming apparatus of claim 7, wherein the transport belt moving unit includes a pushing unit for pushing the roller against the transport belt to move the transport belt to the second state.
- 9. The image forming apparatus of claim 7, further comprising an assistance roller provided on an inside of the transport belt the assistance roller determining a position of the transport belt in relation to an image holding component when the transport belt is in the first state.
- 10. The image forming apparatus of claim 6, selectively operating in one of a full-color mode and a reduced-color mode,the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are successively transferred onto the recording sheet transported by a transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, and wherein the transport belt moving unit moves the transport belt into the second state so that the transport belt does not touch an image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode.
- 11. The image forming apparatus of claim 10, further comprisinga plurality of pressing members, each pressing member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components, and each pressing member pressing the transport belt towards the positionally opposite image holding component.
- 12. The image forming apparatus of claim 11, further comprising a pressure releasing unit for releasing pressure of a pressing member provided positionally opposite an image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode.
- 13. The image forming apparatus of claim 12, further comprising a running path maintaining unit for maintaining a running path of the transport belt in proximity to at least one image holding component that has an image formed thereon regardless of whether the image forming apparatus is operating in the reduced-color mode or in the full-color mode.
- 14. The image forming apparatus of claim 13,wherein the running path maintaining unit is composed of two rollers with respective fixed axes, the rollers extending the transport belt in the proximity of each image holding component that has an image formed thereon.
- 15. An image forming apparatus comprising:a transportation unit for transporting a recording sheet; a plurality of image forming units which are set along a transportation path of the recording sheet, each of which comprises an image holding component; a plurality of cleaning components, each contacting with an image holding component and cleaning a surface of the image holding component; a first unit for sequentially transferring an image respectively formed on all the image holding components onto the transported recording sheet; a second unit for transferring an image formed on an image holding component onto the transported recording sheet; a disengaging unit for disengaging a cleaning component of an image holding component which is not used for an image formation performed by the second unit; and a prohibiting unit for prohibiting disengagements of the cleaning components from the image holding components when the image formation is performed by the first unit.
- 16. An image forming apparatus which selectively operates in either a full-color mode or a reduced-color mode,the full-color mode being where each different color of an image is formed on each image holding component and the formed images on the image holding components are successively transferred onto a recording sheet transported by a transportation unit, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording sheet transported by the transportation unit, the image forming apparatus comprising: a separating unit for separating the transportation unit from at least one image holding component that does not have an image formed thereon when the image forming apparatus is operating in the reduced-color mode; and a maintaining unit for maintaining a transportation path of the recording sheet relative to each image holding component used for an image formation regardless of whether an image formation is performed in the full-color mode or the reduced-color mode.
- 17. The image forming apparatus of claim 16, wherein the transportation unit is a loop-shaped belt.
- 18. The image forming apparatus of claim 17, wherein the maintaining unit is composed of two rollers which extend part of the loop-shaped belt in a vicinity of the image holding component used for the image formation, with axes of the rollers being fixed.
- 19. An image forming apparatus which is capable of switching between a full-color mode and a monochrome mode, the image forming apparatus comprising:a black image forming unit, including an image holding component, for forming a black toner image on the image holding component; a plurality of color image forming units, each including an image holding component; a transport belt for transporting a recording sheet to have the recording sheet pass under all the image holding components; a separating unit for separating the transport belt from the plurality of image holding components of the plurality of color image forming units when an image formation is performed in the monochrome mode; and a running path maintaining unit for maintaining a running path of the transport belt in proximity to the image holding component of the black image forming unit, regardless of whether the image formation is performed in the monochrome mode or in the full-color mode.
- 20. The image forming apparatus of claim 19, wherein all the image holding components are set in a roughly straight line.
- 21. The image forming apparatus of claim 19,wherein the transport belt is extended by a plurality of rollers, and wherein the running path maintaining unit is composed of two rollers out of the plurality of rollers which extend part of the transport belt in the vicinity of the image holding component of the black image forming unit, with axes of the two rollers being fixed.
- 22. The image forming apparatus of claim 19,wherein the transport belt is extended by the plurality of rollers, and wherein the separating unit includes a roller shifting unit for shifting at least one of the plurality of rollers.
- 23. The image forming apparatus of claim 19, further comprising:a sheet feeding unit for feeding a recording sheet; and a guiding unit which shifts in accordance with movement of the transport belt by the separating unit to guide the recording sheet fed by the sheet feeding unit to the transport belt.
- 24. The image forming apparatus of claim 19,wherein the transport belt is extended, being separated from the plurality of image holding components of the plurality of color image forming units, and wherein the separating unit includes: a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; and a member moving unit for switching, by moving the plurality of members, between a state where the transport belt is pressed against the image holding components of the plurality of the color image forming units by the plurality of members and a state where the plurality of members are separated from the transport belt.
- 25. An image forming apparatus comprising:a transport belt for transporting a recording medium; a plurality of image forming units which are set along a transportation path of the recording medium and in which each image forming unit comprises an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt, and an extending unit which, when the moved member is in the second position, extends the transport belt to prevent the transport belt from touching the image holding component positionally opposite the moved member.
- 26. An image forming apparatus comprising:a transport belt for transporting a recording medium; a plurality of image forming units which are set along a transportation path of the recording medium and in which each image forming unit comprises an image holding component; a plurality of members, each member being provided positionally opposite a different one of the image holding components, with the transport belt running between the plurality of members and the image holding components; a member moving unit for moving a member selectively between a first position where the moved member presses the transport belt against the positionally opposite image holding component and a second position where the moved member is not in contact with the transport belt; and the image forming apparatus selectively operating in one of a full-color mode and a reduced-color mode, the full-color mode being where an image for a different color is formed on each image holding component and the formed images on the image holding components are transferred onto the recording medium, and the reduced-color mode being where an image is formed on at least one but not all of the image holding components and the formed images are transferred onto the recording medium, and wherein the member moving unit moves a member positionally opposite an image holding component that does not have an image formed thereon to the second position when the image forming apparatus is operating in the reduced-color mode.
- 27. An image forming apparatus, comprising:a transport belt that revolves to transport a recording medium; a plurality of image forming units which are set along a transportation path of the recording medium and each comprising an image holding component, the image holding component forming; a transport belt moving unit provided inside of the path of travel of the transport belt for moving the transport belt between a first state and a second state by changing a form of a revolution of the transport belt, the first state being where the transport belt does not touch at least one of the image holding component and the second state being where the transport belt touches the image holding components not touched in the first state; and an image being formed on at least one image holding component and the formed image on the at least one image holding components is transferred onto the recording medium.
Priority Claims (4)
Number |
Date |
Country |
Kind |
9-146064 |
May 1997 |
JP |
|
9-251809 |
Sep 1997 |
JP |
|
9-251810 |
Sep 1997 |
JP |
|
10-112273 |
Apr 1998 |
JP |
|
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|
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Numazu et al. |
Jun 1998 |
|
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Yamamoto |
Apr 1999 |
|
6029023 |
Munemori et al. |
Feb 2000 |
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Dec 1991 |
JP |
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JP |
8-022198 |
Jan 1996 |
JP |
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JP |
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