The present invention relates to an image forming apparatus.
An electrophotographic color image forming apparatus generally has four image forming units, which correspond to images of four different colors (cyan, magenta, yellow, and black), disposed in an image forming apparatus body thereof (for example, see Patent Literature 1).
The four image forming units each include a processing unit (e.g., a photosensitive drum unit, a developing unit, or the like) that performs an image formation process on a sheet. The four image forming units are disposed between a front frame and a rear frame of the image forming apparatus body. On the rear frame, a high voltage board that supplies high voltage to the processing units of the image forming units, and an engine board that drives a drive motor of a conveyance system and the like are mounted on the side opposite to the image forming unit side.
The rear frame usually has, in addition to the high voltage board and the engine board, a control board mounted thereon that performs control of image processing and control of display. A known structure for mounting the control board is configured such that the control board is housed by an electrical box and the electrical box is arranged to overlap the high voltage board and the engine board from the outer side.
The above-described arrangement in which the electrical box overlaps the high voltage board and the engine board (first electrical board) allows the area of the rear frame (frame side plate) to be reduced and the control board (second electrical board) to be arranged with high space efficiency.
In this case, however, when an operator assembles the electrical box to the frame side plate, his/her field of view is obstructed by the electrical box, so that the operator is unable to visually recognize the position of the already assembled first electrical board. Because of this, during assembling of the electrical box, a part of the electrical box may accidentally contact the first electrical board and such a contact may damage the first board.
The present invention has been achieved in view of the aforementioned circumstances, and an object of the invention is to, in an image forming apparatus in which an electrical box housing a second electrical board is arranged to overlap a first electrical board, enable the electrical box to be assembled to a predetermined position without contacting the first electrical board.
An image forming apparatus according to the present invention includes an image forming apparatus body that houses an image forming unit, a first electrical board and a second electrical board that are disposed on a side opposite to the image forming unit side on a frame side plate provided on the image forming apparatus body, and an electrical box that houses the second electrical board and is arranged to overlap the first electrical board from an outer side of the image forming apparatus body.
A mounting surface of the frame side plate on which the first electrical board is mounted has a frame protruding plate provided thereon that is formed perpendicularly to the mounting surface and protrudes outward of the image forming apparatus body. The electrical box has a box protruding plate that overlaps a side surface of the frame protruding plate when assembling of the electrical box to the frame side plate is completed, and an engaging portion for assembling that protrudes in a thickness direction from the box protruding plate. The electrical box is configured such that, when assembling of the electrical box to the frame side plate is carried out, with the engaging portion for assembling in engagement with a first engaged portion formed on a protruding side end of the frame protruding plate, the electrical box as a whole is turned around an axis parallel to an extending direction of the frame protruding plate with the first engaged portion as a fulcrum to thereby restrict a trajectory of the electrical box during the assembling.
According to the present invention, in an image forming apparatus in which an electrical box housing a second electrical board is arranged to overlap a first electrical board, it is possible to assemble the electrical box to a predetermined position without the electrical box contacting the first electrical board.
Hereinafter, an embodiment of the present invention will be described in detail on the basis of the drawings. It should be noted that the invention is not limited to the embodiment described below.
The image forming apparatus 1 has an image forming apparatus body 100. The image forming apparatus body 100 has a sheet feeding unit 10, an image forming unit 20, and a fixing unit 30 therein, and has a sheet discharging unit 40 on a top surface thereof. A sheet conveyance path L that leads from the sheet feeding unit 10 to the sheet discharging unit 40 has a plurality of conveyance roller pairs 11 to 13 arranged thereon that nip and covey a paper sheet P. A reverse conveyance path L′ is connected to the sheet conveyance path L. The reverse conveyance path L′ branches off from a downstream side of the sheet conveyance path L and connects to an upstream side of the sheet conveyance path L. The reverse conveyance path L′ has conveyance roller pairs 14 to 16 arranged thereon.
The sheet feeding unit 10 is arranged below the image forming unit 20. The sheet feeding unit 10 includes a sheet feed cassette 10a that contains paper sheets P, and a pick-up roller 10b that picks up paper sheets P from the sheet feed cassette 10a and feeds the paper sheets P out of the cassette. The paper sheets P fed out of the sheet feed cassette 10a are supplied to the image forming unit 20 through the conveyance roller pair 11.
In the image forming unit 20, imaging units 20Bk, 20M, 20C, and 20Y that respectively form toner images corresponding to black, magenta, cyan, and yellow are arranged in one line. Each imaging unit 20Bk, 20M, 20C, 20Y includes a photosensitive drum 21, a charging device 22, a developing device 23, and a cleaning device 24. In the figures, reference numerals 21 to 24 are provided only for the imaging unit 20Y for yellow and are omitted with respect to the other units 20Bk, 20M, and 20C. Below the imaging units 20Bk, 20M, 20C, and 20Y, an exposure device 25 is arranged that radiates a laser beam to the surface of each photosensitive drum 21. Above the imaging units 20Bk, 20M, 20C, and 20Y, an intermediate transferring unit 26 is arranged.
The intermediate transferring unit 26 includes an intermediate transfer belt 27, four primary transfer rollers 28, and a secondary transfer roller 29. The intermediate transfer belt 27 rotates in contact with the photosensitive drums 21. The four primary transfer rollers 28 are arranged inside the intermediate transfer belt 27 such that they sandwich the intermediate transfer belt 27 in cooperation with the photosensitive drums 21. The secondary transfer roller 29 is arranged on the downstream side of the imaging unit 20Bk such that the secondary transfer roller 29 is in contact with the surface of the intermediate transfer belt 27. Above the intermediate transferring unit 26, tonner containers 50Bk, 50M, 50C, and 50Y are arranged that respectively contain toners of the colors to be supplied to the developing units 23 of the imaging units 20Bk, 20M, 20C, and 20Y.
In the image forming unit 20, the exposure device 25 radiates a laser beam based on predetermined image data to the surface of each photosensitive drum 21 to form an electrostatic latent image on the surface of each photosensitive drum 21, and the formed electrostatic latent image is developed by the developing device 23, whereby a toner image of each color is formed on the surface of each photosensitive drum 21. The toner image of each color formed the surface of each photosensitive drum 21 is transferred onto the surface of the intermediate transfer belt 27 by each primary transfer roller 28 such that they are superimposed one upon another. The toner images transferred on the intermediate transfer belt 27 are transferred onto a paper sheet P, which is supplied from the sheet feeding unit 10, by the secondary transfer roller 29. The paper sheet P subjected to the transfer is supplied to the fixing unit 30. In the fixing unit 30, the paper sheet P supplied from the image forming unit 20 is pressed between a fixing roller 30a and a pressure roller 30b, whereby the toner images are fixed on the paper sheet P. The paper sheet P subjected to the fixing of the toner images in the fixing unit 30 is fed out to the downstream side by the rollers 30a, 30b. The paper sheet P fed out of the fixing unit 30 is discharged to the sheet discharging unit 40 through the transfer roller pairs 12, 13. In the case of forming toner images on both surfaces of a paper sheet P, the paper sheet P is switched back and conveyed to the reverse conveyance path L′ by the transfer roller pair 13.
The image forming apparatus body 100 has a front frame (not illustrated) and a rear frame 101 (an example of the frame side plate, see
[Arrangement of Boards]
On a rear surface of the rear frame 101, as shown in
[Configuration of Electrical Box]
The box body 71 is composed of a flat and bottomed box-shaped member that is formed such that a base plate 71e as a bottom plate of the box body 71 faces the rear frame 101. The lid member 72 removably closes the open side (rear side) of the box body 71. As shown in
As shown in
The control board 62 is fixed to the base plate 71e inside the box body 71. The control board 62 consists of a first board part 62a and a second board part 62b that are adjacently arranged side by side, and a connection part 63 that connects the board parts 62a and 62b. The first board part 62a has two connectors 64 and 65 at an upper end thereof, which have predetermined communication standards.
As shown in
[Configuration of Box Protruding Plate]
As shown in
As shown in
[Configuration of Frame Protruding Plate]
As shown in
The frame protruding plate 103 has a pair of engaged portions 103a, 103b (an example of the first engaged portion) provided at a protruding side end thereof, which engages with the engaging plate portions 73a, 73b formed on the box protruding plate 73.
The pair of engaged portions 103a, 103b are formed with a sufficient distance therebetween in the vertical direction. This distance is set to be greater than the vertical dimension of the electrical box 70.
The upper engaged portion 103a is adjacent to an upper end surface of a square U-shaped protrusion 103c formed at an upper end portion of the frame protruding plate 103, while the lower engaged portion 103b is adjacent to an upper end surface of a square U-shaped protrusion 103d formed at a lower end portion of the frame protruding plate 103. The square U-shaped protrusions 103c, 103d adjacent to the engaged portions 103a, 103b restrict downward movement of the engaging plate portions 73a, 73b.
[Configuration of Positioning Plate]
As shown in
The box positioning plate 74 is formed at an intermediate portion of the base plate 71e of the box body 71 in the right-left direction to protrude therefrom and extend in parallel to the box protruding plate.
The box positioning plate 74 has a plurality of (in this embodiment, by way of example, three) engaging protrusions 74a (an example of the positioning engaging portion) formed on a protruding side end thereof. The engaging protrusions 74a are formed by forming a plurality of slit grooves in the protruding side end of the box positioning plate 74.
As shown in
[Procedure for Assembling Electrical Box to Rear Frame]
Next, a procedure for assembling the electrical box 70 to the rear frame 101 is described with reference to
As shown in
Substantially, as shown in
Subsequently, the operator brings the pair of engaging plate portions 73a, 73b (in
[Operational Effects]
As described above, in this embodiment, the mounting surface of the rear frame 101 on which the high voltage board 60 and the engine board 61 are mounted has the frame protruding plate 103 provided thereon that is formed perpendicularly to the mounting surface and protrudes outward of the image forming apparatus body 100. The electrical box 70 has the box protruding plate 73 that overlaps the side surface of the frame protruding plate 103 when assembling of the electrical box 70 to the rear frame 101 is completed, and also has the engaging plate portions 73a, 73b that protrude in the thickness direction from the box protruding plate 73. When the electrical box 70 is assembled to the rear frame 101, the engaging plate portions 73a, 73b of the box protruding plate 73 are engaged with the engaged portions 103a, 103b formed on the protruding side end of the frame protruding plate 103, and in this state the electrical box 70 as a whole is turned around an axis parallel to the extending direction of the frame protruding plate 103 (in this embodiment, an axis extending in the vertical direction) with the engaged portions 103a, 103b as the fulcrum, so that the trajectory of the electrical box 70 during the assembling is restricted.
Therefore, even if the operator's field of view is obstructed by the electrical box 70 when the operator arranges the electrical box 70 over the high voltage board 60 and the engine board 61 after the mounting of the boards 60, 61 onto the rear frame 101, the operator can assemble the electrical box 70 to a predetermined position without the electrical box 70 interfering with the boards 60, 61. Thus, it is possible to prevent the boards 60, 61 from being damaged due to interference with the electrical box 70 during the assembling of the electrical box 70. Further, it is possible to safely assemble the electrical box 70 to the rear frame 101 without depending on the level of the operator's assembling skill.
Further, in this embodiment, the frame protruding plate 103 extends in the vertical direction; therefore, the axis serving as the fulcrum for rotation of the electrical box 70 also extends in the vertical direction. Therefore, the electrical box 70 is less likely to rotate or fall off due to its own weight during the assembling than in the case where the electrical box 70 is rotated around a horizontal axis. This improves the workability in assembling the electrical box 70.
The engaged portions 103a, 103b of the frame protruding plate 103 are formed at positions adjacent to the upper sides of the square U-shaped protrusions 103c, 103d, respectively. According to this configuration, downward movement of the engaging plate portions 73a, 73b of the box protruding plate 73 is restricted when the engaging plate portions 73a, 73b are in engagement with the engaged portions 103a, 103b.
This ensures that the electrical box 70 is prevented from falling off due to its own weight when it is rotated with the engaged portions 103a, 103b as the fulcrum. Therefore, the workability in assembling the electrical box 70 is more improved.
Further, in this embodiment, the box body 71 of the electrical box 70 has the box positioning plate 74 provided thereon that has the engaging protrusions 74a. Further, the rear frame 101 has the cutouts 104a provided thereon that engage with the engaging protrusions 74a of the electrical box 70 when the electrical box 70 as a whole is rotationally moved to (reaches) a predetermined assembling position, thereby restricting downward movement of the engaging protrusions 74a.
According to this configuration, the electrical box 70 is prevented from falling off due to its rotation in a plane parallel to the rear frame 101 caused by its own weight.
Further, in this embodiment, the rear frame 101 has the engagement hook 102 formed thereon that protrudes therefrom. The engagement hook 102 engages with the bracket for fixation 71b of the box body 71 when the electrical box 70 as a whole is rotationally moved to (reaches) the predetermined assembling position, thereby temporarily holding the electrical box 70 so that the electrical box 70 does not fall down in a direction away from the rear frame 101.
According to this configuration, the electrical box 70 is temporality held by the rear frame 101 without falling down to the operator side (the rear side) even when the operator releases his/her hands from the electrical box 70 after assembling the electrical box 70 to the rear frame 101. Therefore, the operator can move smoothly to the fixation of the electrical box 70 with bolts.
Further, in this embodiment, the control board 62 housed by the electrical box 70 has the connectors 64, 65. Further, the electrical box 70 has the base plate 70e and the lid member 72 that are opposed to each other in the direction perpendicular to the rear side of the rear frame 101, and the side plates that stand from the base plate 70e and extend to the lid member 72. The upper side plates 71a has the opening 70h formed therein for exposing the connectors 64, 65 to the outside. The mating connectors (not illustrated) fitting with the connectors 64, 65 are configured to be able to be inserted into and pulled out of the connectors 64, 65 of the control board 62 in the direction perpendicular to the side plate 71a through the opening 71h.
According to this configuration, the connection and removal of wires to and from the control board 62 can be performed from a lateral side of the electrical box 70. Therefore, for example, when detaching the electrical box 70 from the rear frame 101, the operator does not need bother to remove the lid member 72 to access the connectors 64, 65 inside the box body 71. All the operator needs to do to complete the operation is to remove the bolts 75 (see
The present invention may have the following configurations in relation to the above-described embodiment.
That is to say, in the above-described embodiment, the trajectory of the electrical box 70 is restricted by turning the electrical box 70 around an axis extending in the vertical direction with the engaged portions 103a, 103b of the frame protruding plate 103 as the fulcrum. However, the present invention is not limited to this configuration and, for example, a configuration is possible in which the frame protruding plate 103 extends in the right-left direction and the electrical box 70 is turned around a horizontal axis.
In the above-described embodiment, the image forming apparatus 1 is a tandem color image forming apparatus. However, the present invention is not limited thereto and the image forming apparatus 1 may be a monochrome image forming apparatus.
Furthermore, the above-described embodiment is described with respect to an example in which the image forming apparatus 1 is a printer. However, the present invention is not limited thereto and the image forming apparatus 1 may be, for example, a copying machine, a facsimile, a multifunction peripheral (MFP), or the like.
As described above, the present invention is useful with an image forming apparatus, and in particular useful for application to a printer, a facsimile, a copying machine, or a multifunction peripheral (MFP).
Number | Date | Country | Kind |
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JP2019-066759 | Mar 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/011953 | 3/18/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/203290 | 10/8/2020 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5918089 | Malinich et al. | Jun 1999 | A |
20030156854 | Sugita | Aug 2003 | A1 |
20150378303 | Ohata | Dec 2015 | A1 |
20170060075 | Shimizu | Mar 2017 | A1 |
Number | Date | Country |
---|---|---|
2003-224371 | Aug 2003 | JP |
2013-059909 | Apr 2013 | JP |
2016-012066 | Jan 2016 | JP |
2017-069538 | Apr 2017 | JP |
Entry |
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International Search Report dated Jun. 16, 2020 in International (PCT) Application No. PCT/JP2020/011953. |
Number | Date | Country | |
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20220179351 A1 | Jun 2022 | US | |
20220179351 A1 | Jun 2022 | US |