Field of the Invention
The present invention relates to control of correction of positions of images formed on an image carrier.
Description of the Related Art
In image forming apparatuses using an electrophotographic method, a temperature increase caused by continuous image formation and the expansion/contraction of components caused by, for example, fluctuations in the environmental temperature lead to the occurrence of color misregistration, which is misalignment of relative positions of images of different colors used in image formation. In view of this, the image forming apparatuses form a test pattern that is used to detect a misregistration amount on an image carrier, and perform misregistration correction to reduce misregistration based on the result of the detection of the test pattern.
Misregistration correction is started based on a period over which an image forming apparatus operated continuously, and/or the number of recording mediums on which images have been formed. Japanese Patent Laid-Open No. 2013-25128 discloses a configuration in which, to perform misregistration correction during image formation, the image formation is temporarily suspended, an interval to the next recording medium (hereinafter referred to as a paper interval) is increased, and misregistration correction is performed by forming a test pattern in the increased interval. Japanese Patent Laid-Open No. 2006-171352 discloses a configuration in which, to perform misregistration correction during continuous image formation, a test pattern that fits within a paper interval is formed.
The configuration described in Japanese Patent Laid-Open No. 2013-25128 lowers the productivity of image formation because image formation is suspended each time misregistration correction is performed. With the configuration described in Japanese Patent Laid-Open No. 2006-171352, misregistration correction is performed while image formation is in operation. With this configuration, if a recording medium enters a nip region between a secondary transfer unit, such as a secondary transfer roller, and an intermediate transfer belt, the speed of the intermediate transfer belt could possibly deviate from a target speed. If misregistration correction is performed in a state where the speed of the intermediate transfer belt differs from the target speed, misregistration of relative positions of images cannot be corrected with high precision.
According to an aspect of the present invention, an image forming apparatus includes an image forming unit configured to form an image by overlapping a first image and a second image, the image forming unit including a first image forming unit configured to form the first image using toner of a first color, and a second image forming unit configured to form the second image using toner of a second color that is different from the first color; an image carrier configured to carry the image formed by the image forming unit; a transfer unit configured to transfer the image carried by the image carrier to a sheet; a detection unit configured to detect a test pattern including a first detection image and a second detection image that have been formed on the image carrier by the first image forming unit and the second image forming unit, respectively; and an adjustment unit configured to control the first image forming unit and the second image forming unit to form the test pattern, and adjust relative positions of the first image and the second image based on a detection result of the test pattern by the detection unit. The adjustment unit is further configured to control the image forming unit to form the test pattern after the image forming unit has formed on the image carrier an image to be transferred to a sheet with a basis weight less than a threshold, and before the image forming unit forms on the image carrier an image to be transferred to a sheet with a basis weight greater than the threshold.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The following describes exemplary embodiments of the present invention with reference to the drawings. Note that the following embodiments serve as examples, and are not intended to limit the present invention to the contents thereof. Furthermore, constituents that are not necessary for the description of the embodiments are omitted in the drawings described below.
The intermediate transfer belt 7 is an image carrier that is hung in a stretched state by a tension roller 30, a secondary transfer opposite roller 31, and a driving roller 8, and is rotated in conformity to the rotation of the driving roller 8 during image formation. The intermediate transfer belt 7 has a nip region 35 in which the intermediate transfer belt 7 is in contact with a secondary transfer belt 9. Along with the rotation of the intermediate transfer belt 7, toner images transferred to the intermediate transfer belt 7 are conveyed to the nip region 35. Meanwhile, a sheet, or a recording medium, is fed from cassettes 11 and conveyed to the nip region 35 along a conveyance path. When a sensor 19 detects a tip of the sheet, the conveyance of the sheet is temporarily suspended. Thereafter, rollers 12 restart the conveyance of the sheet so that the sheet arrives at the nip region 35 at the time of arrival of the toner images on the intermediate transfer belt 7 to the nip region 35. Note that the nip region 35 is equivalent to a transfer position at which the images are transferred to the sheet.
The secondary transfer belt 9 is hung in a stretched state by a plurality of rollers, and is driven and rotated in conformity to the rotation of a driving roller 32. Note that the driving roller 32 and the driving roller 8 are driven by different driving sources. Here, a transfer member that is driven and rotated is not limited to the secondary transfer belt 9, and may be a roller. A moving speed Vb of a surface of the intermediate transfer belt 7 is set to be higher than a moving speed Vtr of a surface of the secondary transfer belt 9 in order to improve the transfer characteristic of transfer to the sheet. That is to say, the relationship Vb>Vtr holds.
When supplied with a transfer voltage from a non-illustrated power unit, the secondary transfer belt 9 transfers the toner images on the intermediate transfer belt 7 to the sheet. A cleaner 10 removes toner that has not been transferred to the sheet and thus remained on the intermediate transfer belt 7. A conveyance belt 13 conveys the sheet to which the toner images have been transferred to a fixing unit 14. The fixing unit 14 fixes the toner images onto the sheet by heating and pressurizing the sheet. Thereafter, the sheet is discharged to a discharge tray 15 outside the apparatus. The image forming apparatus 101 also includes a detection unit 100 that detects a test pattern formed on the intermediate transfer belt 7 during misregistration correction. The detection unit 100 includes an LED that illuminates the intermediate transfer belt 7 with light, and a light receiving unit that receives light reflected from the test pattern on the intermediate transfer belt 7, and the detection unit 100 outputs, to a control unit 111 (
As is apparent from
In view of the above, depending on the basis weights of sheets P, the image forming apparatus controls misregistration correction that is performed during continuous formation of a plurality of images. For example, when all of the basis weights of sheets on which images designated by a print job are to be formed are equal to or smaller than a threshold, the control unit 111 performs misregistration correction by forming a test pattern in a paper interval without suspending the print job. That is to say, while forming images to be transferred to sheets on the intermediate transfer belt 7, the control unit 111 performs misregistration correction by forming a test pattern on the intermediate transfer belt 7 in a region between the images to be transferred to the sheets. Note that misregistration correction may be performed without suspending a print job if all of the basis weights of sheets to which the images satisfying the following condition are to be transferred are equal to or smaller than the threshold: image formation is performed on the photosensitive members 1 after the control unit 111 has determined that misregistration correction is necessary. On the other hand, if any of the basis weights of sheets on which images designated by a print job are to be formed is larger than the threshold, the control unit 111 performs misregistration correction while the print job is suspended. Specifically, after images to be transferred to a sheet with a basis weight larger than the threshold are formed on the intermediate transfer belt 7, the print job is suspended and a test pattern is formed. Then, misregistration correction is performed based on the detection result of the test pattern. After completion of misregistration correction, the control unit 111 restarts the print job. The foregoing configuration maintains the precision of misregistration correction when a sheet enters the nip region 35. Although the threshold is hereinafter set to 128 g/m3, the threshold is not limited to such a particular value. More specifically, the threshold can be determined based on a basis weight that starts to influence misregistration correction due to fluctuations in the moving speed of the surface of the intermediate transfer belt 7 caused by the entry of a sheet into the nip region 35.
If a controller determines that misregistration correction is necessary on satisfaction of predetermined conditions, in the case of
First, in step S10, the control unit 111 determines whether at least one of the basis weights of sheets to be printed based on the print job is larger than the threshold. If none of the basis weights is larger than the threshold, misregistration correction that utilizes paper intervals is performed in step S14. That is to say, misregistration correction is performed without suspending the print job. On the other hand, if the print job includes printing on at least one sheet with a basis weight larger than the threshold, the control unit 111 suspends the print job, that is to say, temporarily suspends image formation processing, after forming images to be transferred to the sheet with the basis weight larger than the threshold in step S11. Then, the control unit 111 performs misregistration correction by forming a test pattern on the intermediate transfer belt 7 in step S12. After completion of misregistration correction, the control unit 111 restarts the print job, that is to say, formation of images to be formed on the sheets, in step S13.
A description is now given of a second embodiment, with a focus on differences from the first embodiment. In the present embodiment, the sensor 19 is configured to detect the basis weights of sheets. Based on the result of the detection by the sensor 19, the control unit 111 determines whether to perform misregistration correction without suspending a print job, or to perform misregistration correction while the print job is suspended.
The above-described embodiments use a basis weight as a criterion to determine whether to perform misregistration correction while a print job is suspended, or to perform misregistration correction without suspending the print job. It is also possible to use attribute information that is related to an arbitrary sheet and enables determination of whether the rotation of the intermediate transfer belt 7 is influenced by the entry of a sheet into the nip region 35. Specifically, information indicating the basis weights, thicknesses, and stiffnesses of sheets can be used as attribute information.
Embodiments of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiments and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiments, and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiments and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiments. The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-153517, filed on Aug. 3, 2015, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2015-153517 | Aug 2015 | JP | national |
Number | Name | Date | Kind |
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20100189448 | Fujiki | Jul 2010 | A1 |
20130142549 | Itoh | Jun 2013 | A1 |
Number | Date | Country |
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2006-171352 | Jun 2006 | JP |
2013-025128 | Feb 2013 | JP |
Number | Date | Country | |
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20170038718 A1 | Feb 2017 | US |