The present invention relates to a color misregistration detection technique in an image forming apparatus.
An image forming apparatus called a tandem type is known, which forms toner images on photosensitive members corresponding to the respective colors and transfers the toner images to the intermediate transfer belt in a superimposed manner, thereby generating a color image. In such an image forming apparatus, so-called color misregistration occurs when the relative positions of the toner images shift when they are superimposed.
To cope with this, Japanese Patent Laid-Open No. 7-234612 discloses forming the toner images of the respective colors for color misregistration detection on the intermediate transfer belt and detecting the relative positional shift between the toner images of the respective colors by an optical sensor, thereby performing correction.
However, since it is necessary to form the toner images for color misregistration detection on the intermediate transfer belt and further clean the formed toner images, the usability of the image forming apparatus lowers.
The present invention provides an image forming apparatus capable of shortening the time required for color misregistration control and accurately detecting color misregistration.
According to an aspect of the present invention, an image forming apparatus includes: a photosensitive member configured to be rotated; scanning means for scanning, by light corresponding to image data, the photosensitive member that is charged, thereby forming an electrostatic latent image on the photosensitive member; and a contacting member in contact with the photosensitive member to form a nip portion. In a correction mode in which a shift of an image is corrected based on a detection result obtained by detecting, at the nip portion, an electrostatic latent image for correction formed on the photosensitive member by the scanning means, a width of the electrostatic latent image for correction is equal to or more than a width of the nip portion in a rotation direction of the photosensitive member.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A secondary transfer roller 27 transfers the toner image on the intermediate transfer belt 30 to a printing medium 12 conveyed through a conveyance path 18. A pair of fixing rollers 16 and 17 heat and fix the toner image transferred to the printing medium 12. A cleaning blade 35 collects, in a waste toner container 36, the toner that was not transferred by the secondary transfer roller 27 from the intermediate transfer belt 30 to the printing medium 12. In addition, a detection sensor 40 is provided while facing the intermediate transfer belt 30 to correct color misregistration by forming a conventional toner image.
Note that the scanner unit 20 may have a form to scan the photosensitive member 22 not by a laser but by an LED array or the like. Instead of providing the intermediate transfer belt 30, the image forming apparatus may transfer the toner images on the photosensitive members 22 directly to the printing medium 12.
In this embodiment, a current detection circuit 50 is inserted between a ground point 57 and an output circuit 500 on the secondary side of the transformer 62 in the charging high-voltage power supply circuit 43. The current flowing from the output terminal 53 to the current detection circuit 50 via the output circuit 500 of the transformer 62 flows from an operational amplifier 70 to ground via a resistor 71. A detected voltage 56 proportional to the current flowing to the resistor 71, that is, the amount of the current flowing to the output terminal 53 appears in the output terminal of the operational amplifier 70. The detected voltage 56 is input to the negative input terminal (inverting input terminal) of a comparator 74. The comparator 74 outputs a binarized voltage value 561 corresponding to the magnitude relationship between the detected voltage 56 and a reference voltage (Vref) 75 serving as a threshold.
The binarized voltage value 561 output from the comparator 74 is input to a CPU 321 in the control unit 54. The control unit 54 controls the entire image forming apparatus by, for example, controlling the scanner unit 20 to form an electrostatic latent image on each photosensitive member 22.
Color misregistration correction control according to this embodiment will be described next. Note that in this embodiment, color misregistration, that is, the positional shift between the respective colors is detected for each color. In this embodiment, an electrostatic latent image for positional shift correction (to be referred to as a latent image mark hereinafter) is formed on the photosensitive member 22 by scanning of the scanner unit 20, and the time at which the latent image mark reaches the position of the charging roller 23 is measured. A change in the measured reach time reflects the shift amount of the irradiation position of the scanner unit 20, that is, the positional shift amount of the image. The irradiation position of the scanner unit 20 is known to shift due to a change in the temperature inside the apparatus caused by continuous printing or the like. In this embodiment, a positional shift caused by a change in the temperature inside the apparatus can be detected in real time.
A latent image mark detection method will be described first.
When the latent image mark 80 has reached the region near the charging roller 23, the amount of the current flowing from the photosensitive member 22 to the charging high-voltage power supply circuit 43 via the charging roller 23 changes.
The reason why the detected voltage 56 lowers during the time the latent image mark 80 is located near the charging roller 23 will be described.
A mechanism for causing the charging roller 23 to charge the photosensitive member 22 will be described using a discharge model. Note that in the following explanation, the influence of charge injection will be neglected. Assume that the resistance of the photosensitive member 22 is sufficiently high, and that of the charging roller 23 is sufficiently low. According to the Paschen's law described in R. M. Schaffert “Electrophotography”, Kyoritsu Shuppan, 1973, the relationship between a gap D (μm) in air and a discharge breakdown voltage Vpa (V) is represented as shown in
In the region on the upstream side in the rotation direction of the photosensitive member 22 with respect to the nip portion between the photosensitive member 22 and the charging roller 23, the gap D between the photosensitive member 22 and the charging roller 23 gradually becomes small as the photosensitive member 22 rotates. This makes the discharge breakdown voltage Vpa gradually low. When the relationship between the discharge breakdown voltage Vpa corresponding to the gap D and a divided voltage Vgap applied to the gap D changes from a point α to a point β in
In the above-described continuous discharge process, the discharge density is uniform at the surface position of the photosensitive member 22. This will be described below. The Paschen's law can be approximated by a linear expression. For this reason, if the gap D decreases at a predetermined rate with respect to the time, the discharge density also becomes uniform. In the discharge generation region where the discharge occurs between the photosensitive member 22 and the charging roller 23, the outer diameter of the photosensitive member 22 and that of the charging roller 23 are much larger than the gap D. Hence, the length of the photosensitive member 22 in the circumferential direction also decreases at a predetermined rate with respect to the time. Hence, the discharge density in the discharge generation region of the photosensitive member 22 in the circumferential direction can be regarded as uniform.
The discharge stops when the discharge breakdown voltage Vpa is minimized, that is, when D=8 μm in
Discharge that occurs when the latent image mark 80 is formed on the photosensitive member 22 will be described next. When the latent image mark 80 charges to the bright potential VL has reached the upstream side of the nip portion, Vgap increases by ΔV=VL−VD. That is, in this example, Vgap rises by 450 V. Hence, the divided voltage Vgap is 361.6+450=811.6 (V). As in the case in which the photosensitive member 22 is charged to the dark potential VD, discharge occurs at a position where the gap D=DA in
VL−VD+Vpa(8)=312+6.2DA
DA is given by
The relationship between the gap D and a width L of the discharge generation region with respect to the latent image mark 80 on the photosensitive member 22 will be described next with reference to
R·sin φ=r·sin θ x direction
R·cos φ+r·cos θ+D=R+r y direction
hold for the x and y directions shown in
Assume that Asker-C having a hardness of 50° is used as the charging roller 23, and the charging roller 23 is pressed against the photosensitive member 22 at a load of 1 kg weight. In this case, the penetration amount of the charging roller 23 into the photosensitive member 22 is several ten μm. Hence, the distance between the center O and the center O′ is approximated by (R+r) in the above-described equations. When φ is eliminated from the above-described equations, we obtain
θ=cos−1((n2−m+1)/2n))
where
n=((R+r)·103−D)/(r·103)
m=(R/r)2
It is therefore possible to obtain θ from gap D=DA at which the discharge of the latent image mark 80 starts. In a similar manner, θ′ for D=8 μm that gives the minimum value of the discharge breakdown voltage can also be obtained. For example, when the outer diameter of the photosensitive member is 24 mm, and that of the charging roller 23 is 8.5 mm, the width L of the discharge generation region=r(θ−θ′)=921.8 μm.
The reason why the value of the detected voltage 56 is minimized when the latent image mark 80 has reached the discharge generation region will be described below.
At the time t1 in
In this embodiment, the positional shifts of the respective colors are independently corrected. Hence, a reference value is acquired for each color in advance before execution of the above-described color misregistration correction control. This reference value acquisition may be performed in a state in which the positional shift amount between the respective colors is small after, for example, the conventional color misregistration correction control has been done by detecting an actually formed toner image by the detection sensor 40.
Reference value acquisition for a given color will be described below. To acquire the reference value, the control unit 54 forms a plurality of latent image marks 80 on the photosensitive member 22. Note that the plurality of latent image marks 80 are formed to cancel the influence of, for example, unevenness of the rotation speed of the photosensitive member 22. In the following description, 20 latent image marks 80 are formed as an example. As shown in
After all edges are detected, the control unit 54 obtains a reference value es by
and stores it. Note that equation (1) totalizes the detection times of the intermediate positions of the edges of the respective latent image marks 80.
In step S4, the control unit 54 determines whether a value obtained by subtracting the reference value es from Δes is 0 or more. If the value obtained by subtracting the reference value es from Δes is 0 or more, this indicates that the laser beam irradiation timing of the scanner unit 20 corresponding to the color delays with respect to the reference value. In this case, in step S5, the control unit 54 advances the laser beam irradiation timing of the scanner unit 20 corresponding to the color. Note that the amount to be advanced corresponds to the value obtained by subtracting the reference value es from Δes. On the other hand, if the value obtained by subtracting the reference value es from Δes is smaller than 0, this indicates that the laser beam irradiation timing of the scanner unit 20 corresponding to the color advances with respect to the reference value. In this case, in step S6, the control unit 54 delays the laser beam irradiation timing of the scanner unit 20 corresponding to the color. Note that the amount to be delayed also corresponds to the difference between Δes and the reference value es. Performing the above-described processing for the respective colors enables to correct the positional shift between the toner images of the respective colors.
A method of accurately detecting the periodically formed latent image marks 80 will be explained next.
When the width and interval of the latent image marks 80 are 10 dots, the amplitude of the detected voltage 56 becomes small in the second half, as is apparent from
Times t1 to t4 in
As described above, when the interval l2 of the latent image marks 80 is smaller than the discharge generation region, a situation occurs in which at the same time as one of the adjacent latent image marks 80 leaves the discharge generation region, the other enters the discharge generation region. During this time, the currents overlap, and the decrease in the current flowing to the resistor 71 shown in
That is, to avoid the decrease in the amplitude of the detected voltage 56 caused by the overlap of the currents, the interval between the latent image marks 80 adjacent to each other is set to be equal to or larger than the width L of the discharge generation region, that is, l2≧L. In the case of 20 dots, the interval l2 is 826 μm which is smaller than the width L (921.8 μm) of the discharge generation region. Hence, the detected voltage 56 becomes small, as shown in
As described above, when the interval of the latent image marks 80 adjacent to each other in the rotation direction of the photosensitive member is set to be equal to or larger than the width of the discharge generation region, not a plurality of latent image mark 80 enter the discharge generation region simultaneously. It is therefore possible to accurately detect the latent image marks 80.
On the other hand, when the interval l2 is 30 to 50 dots, that is, larger than the width L of the discharge generation region, the situation which at the same time as one of the adjacent latent image marks 80 leaves the discharge generation region, the other enters the discharge generation region does not occur, as shown in
As described above, when the width of the latent image mark 80 is equal to or larger than the width L of the discharge generation region, discharge occurs simultaneously in the whole discharge generation region. It is therefore possible to accurately detect the latent image marks 80.
Note that in the case of 30 dots shown in
The reason why lp<L although l1>L in the case of 30 dots will be described below. There is an error between the width of a light emission region em1 estimated from the light emission time of the laser and the width l1 of the latent image mark 80 on the photosensitive member 22, and normally, a relationship given by l1<em1 holds. Hence, in light emission for 30 dots, lp<L is considered to hold.
Similarly, an error occurs between the sub-scanning direction width of a non-light emission region em2 of the laser and the interval l2 between the latent image marks 80 on the photosensitive member 22 as well, and a relationship given by l2>em2 holds. Hence, when the width of the non-light emission region of the laser is set to be equal to or larger than the width L of the discharge generation region, that is, em2≧L, the amplitude of the detected voltage 56 can be prevented from becoming small. Note that the above description applies not only to a case in which charge movement from the charging roller 23 to the photosensitive member 22 occurs due to discharge but also to a case to be described below in which the charges move via the nip portion between the charging roller 23 and the photosensitive member 22. In the above-described embodiment, the charging roller 23 may have a non-cylindrical shape such as a plate shape.
Thus making the width of the non-light emission region of the laser equal to or larger than the width of the discharge generation region makes it possible to prevent the amplitude of the detected voltage 56 from becoming small and accurately detect the latent image marks 80.
A case in which the current flows from the photosensitive member 22 to the charging high-voltage power supply circuit 43 via the charging roller 23 not due to discharge but via the contact portion (to be referred to as the nip portion 81 hereinafter) between the photosensitive member 22 and the charging roller 23. In this case, the larger the area of the nip portion between the charging roller 23 and the latent image mark 80 is, the larger the current flowing between the charging roller 23 and the photosensitive member 22 is. Hence, the change amount of the detected voltage 56 also becomes large. That is, the change amount of the detected voltage 56 is maximized when the nip portion 81 between the charging roller 23 and the photosensitive member 22 is wholly covered by the latent image mark 80.
As shown in
w1=r·cos−1((r2−R2+4K2)/4rK)
Note that
For example, let θ be the tilt amount of the latent image mark 80 with respect to the nip portion 81. Note that the reference direction of the tilt amount is set to the main scanning direction, as shown in
Note that the case in which the current flowing from the photosensitive member 22 to the charging high-voltage power supply circuit 43 via the charging roller 23 is generated by discharge and the case in which the current flows via the nip portion have separately been described above. However, these cases may occur simultaneously. That is, a charge movement region in which the charges move between the photosensitive member 22 and the charging roller 23 can be considered without any awareness of whether the current flows due to discharge or via the nip portion. The description about the discharge generation region or the nip portion 81 also applies to the charge movement region.
As described above, the interval between the latent image marks 80 (first electrostatic latent image for correction and second electrostatic latent image for correction) that are adjacent to each other in the rotation direction of the photosensitive member and are used when performing color misregistration correction control is set to be equal to or larger than the width L of the discharge generation region, or the width of the latent image mark 80 is set to be equal to or larger than the width L of the discharge generation region. This allows to accurately detect the latent image marks 80. Since the latent image marks 80 can accurately be detected, the positional shift of an image can also accurately be corrected.
In this embodiment, a primary transfer high-voltage power supply circuit 46 that applies a voltage to a primary transfer roller 26 detects a latent image mark 80.
Color misregistration correction control according to this embodiment will be described next mainly concerning the difference from the first embodiment. In this embodiment, the latent image mark 80 is detected by the current detection circuit 150 that detects the current flowing to the primary transfer roller 26. Note that the current is generated by discharge, charge movement via the nip portion, and both of them, as in the first embodiment. In this embodiment, the primary transfer roller 26 is placed in contact with a photosensitive member 22. A developing sleeve 24 is also placed in contact with the photosensitive member 22, and the developing bias is turned off (zero) or set to a polarity opposite to the usual, thereby preventing a toner from being applied to the latent image mark 80. The toner may be applied to some extent depending on the influence of ambient conditions. Even in this case, the latent image mark 80 can be detected. Note that the developing sleeve 24 may be separated from the photosensitive member, as in the first embodiment.
In this embodiment as well, a reference value is acquired in advance before execution of the color misregistration correction control. The reference value is acquired by forming a plurality of latent image marks 80 on each photosensitive member 22 and measuring the detection time of each edge with respect to the reference timing, as in the first embodiment. Note that in the following description, 20 latent image marks 80 are formed on each photosensitive member 22 as an example. In this embodiment, yellow is set as the reference color, and the relative positional shifts of the colors other than the reference color with respect to the reference color are corrected. Hence, reference values esYM, esYC, and esYBk of magenta, cyan, and black are obtained by
and saved.
Note that in equation (5), tm(k) is the detection time of the latent image mark 80 on a photosensitive member 22b corresponding to magenta, and ty(k) is the detection time of the latent image mark 80 on a photosensitive member 22a corresponding to yellow. Similarly, in equations (6) and (7), tc(k) and tbk(k) are the detection times of the latent image marks 80 on a photosensitive member 22c corresponding to cyan and a photosensitive member 22d corresponding to black, respectively. Note that ty(k) is the same as in equation (5).
In step S14, the control unit 54 determines whether a value obtained by subtracting the reference value esYM from ΔesYM is 0 or more. If the value obtained by subtracting the reference value esYM from ΔesYM is 0 or more, this indicates that the laser beam irradiation timing of a scanner unit 20b for magenta delays with respect to that of a scanner unit 20a serving as the reference. Hence, in step S15, the control unit 54 advances the laser beam irradiation timing of the scanner unit 20b. Note that the amount to be advanced corresponds to the value obtained by subtracting the reference value esYM from ΔesYM. On the other hand, if the value obtained by subtracting the reference value esYM from ΔesYM is smaller than 0, this indicates that the laser beam irradiation timing of the scanner unit 20b corresponding to the magenta advances with respect to that of the scanner unit 20a serving as the reference. Hence, in step S16, the control unit 54 delays the laser beam irradiation timing of the scanner unit 20b. Note that the amount to be delayed also corresponds to the difference between ΔesYM and the reference value esYM. The control unit 54 performs the same processing as that for magenta for a scanner unit 20c corresponding to cyan in steps S17 to S19 and for a scanner unit 20d corresponding to black in steps S20 to S22.
Even when the primary transfer high-voltage power supply circuit 46 that applies a voltage to the primary transfer roller 26 detects the latent image mark 80, as described above, the interval between the latent image marks 80 that are adjacent to each other in the rotation direction of the photosensitive member and are used when performing color misregistration correction control is set to be equal to or larger than a width L of the discharge generation region. In addition to or instead of this, the width of the latent image mark 80 is set to be equal to or larger than the width L of the discharge generation region. This allows to accurately detect the latent image marks 80. Since the latent image marks 80 can accurately be detected, the positional shift of an image can also accurately be corrected.
In this embodiment, a developing high-voltage power supply circuit 44 that applies a voltage to a developing sleeve 24 detects a latent image mark 80.
In this embodiment, when detecting the latent image mark 80 formed on a photosensitive member 22, the developing sleeve 24 is placed in contact with the photosensitive member 22. In addition, a developing bias is applied to the developing sleeve 24, as in normal image formation. That is, an output circuit 500 shown in
When detecting the latent image mark 80 formed on the photosensitive member 22, the developing sleeve 24 may be placed in contact with the photosensitive member 22, and the output circuit 501 shown in
Even when the developing high-voltage power supply circuit 44 that applies a voltage to the developing sleeve 24 detects the latent image mark 80, as described above, the interval between the latent image marks 80 that are adjacent to each other in the rotation direction of the photosensitive member and are used when performing color misregistration correction control is set to be equal to or larger than a width L of the discharge generation region. In addition to or instead of this, the width of the latent image mark 80 is set to be equal to or larger than the width L of the discharge generation region. This allows to accurately detect the latent image marks 80. Since the latent image marks 80 can accurately be detected, the positional shift of an image can also accurately be corrected.
Note that in the first embodiment, the positional shift of each color with respect to the reference value is corrected, that is, the correction is performed independently for each color. In the second embodiment, a positional shift with respect to the reference color is corrected. However, even in the first embodiment, the arrangement for correcting a positional shift with respect to the reference color is usable. Even in the second embodiment, the arrangement for performing the correction independently for each color is usable. In the third embodiment as well, both the arrangement for performing the correction independently for each color and the arrangement for correcting the positional shift of each color with respect to the reference color are usable.
Aspects of the present invention can also be realized by a computer of a system or apparatus (or devices such as a CPU or MPU) that reads out and executes a program recorded on a memory device to perform the functions of the above-described embodiments, and by a method, the steps of which are performed by a computer of a system or apparatus by, for example, reading out and executing a program recorded on a memory device to perform the functions of the above-described embodiments. For this purpose, the program is provided to the computer for example via a network or from a recording medium of various types serving as the memory device (for example, computer-readable medium).
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-018641, filed Jan. 31, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-018641 | Jan 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2012/084292 | 12/27/2012 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/114789 | 8/8/2013 | WO | A |
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