1. Field of the Invention
The present invention relates to an image forming apparatus and a method of controlling the same, and more particularly to an image forming apparatus that forms images on image support members and a method of controlling the same.
2. Description of the Related Art
Electrophotographic image forming apparatuses are equipped with four image forming stations that carry out electrophotographic processes to form color images, such as black, cyan, magenta, and yellow images, respectively. Each of the image forming stations forms an electrostatic latent image on a photosensitive drum as an image support member by radiating a laser beam from a laser or light from a light-emitting device such as an LED onto the photosensitive drum. The electrostatic latent image formed on the photosensitive drum is then developed by toner supplied from a developing device, so that a visible image (toner image) is formed on the photosensitive drum. The toner images of the respective colors are transferred in a superimposed state from the photosensitive drum onto a belt-like intermediate transfer member (intermediate transfer belt). The toner images thus transferred in the superimposed state are collectively transferred from the intermediate transfer member onto a recording material to form a color image thereon. It should be noted that the toner images of the respective colors may be directly transferred in the superimposed state onto the recording material without being transferred onto the intermediate transfer member. In such a case, the recording material is conveyed by a belt-like recording material conveying member (conveying belt).
The image forming apparatuses described above form a group of toner images (hereinafter referred to as “patch image”) having different toner densities on the intermediate transfer belt or the conveying belt with respect to each color so as to carry out image adjustment. The toner densities of such patch images (hereinafter referred to as “patch densities”) are detected by a density sensor. The detected patch densities are compared with the target density, and the comparison results are used as feedback on image forming conditions such as the amount of light exposure, developing bias, tone correction curve, and density correction table. Thus, the toner densities of color images which are formed on the recording material can be suitably controlled, so that color images with stable color tones can be obtained. Specifically, it is possible to prevent the densities of supplied toners from varying with changes in usage environment and usage conditions such as an increase in the number of prints and therefore prevent situations where color images cannot exhibit their original tone colors.
As shown in
The density sensor detects the patch density at a plurality of points such as ten points on each patch so as to reduce the effects of unevenness in the accuracy of reading patches caused by the intermediate transfer belt or the conveying belt. For this reason, the average value of patch densities obtained by reading (hereinafter referred to as “sampling” also) at ten points is typically used as the reading result.
On the other hand, in controlling the toner density as described above, toners have to be consumed so as to form patch images and/or clean formed patches. This causes an increase in the running cost of the image forming apparatuses. To address this problem, four techniques as described below have been proposed.
The first technique compares a detected patch density with the target density and change the formation cycle of patch images which are subsequently formed (see Japanese Laid-Open Patent Publication (Kokai) No. H03-251878, for example). With this technique, by decreasing patch image formation cycles, toner consumption is reduced to curb the rise in running cost.
The second technique changes the lengths of patches (forming intervals) in the direction in which the patches are read using characteristics of tone correction curves. Specifically, patch forming intervals for high-density areas and low-density areas are set to be short (see Japanese Laid-Open Patent Publication (Kokai) No. H08-076527, for example). With this technique, toner consumption required to control toner density can be minimized to curb the rise in running cost.
The third technique changes the image densities of patches and the number of patches according to the circumstances surrounding an image forming apparatus, i.e. usage environment (see Japanese Laid-Open Patent Publication (Kokai) No. 2004-198805, for example). With this technique, a desired tone can be maintained in a stable manner over a wide tone range, and the image densities of patches and the number of patches can be minimized to curb the rise in running cost.
The fourth technique sets the number of times a shadow area where the sensor's detection range is narrow to a large value relative to the range of densities to be detected (see Japanese Laid-Open Patent Publication (Kokai) No. H10-142863, for example). With this technique, the accuracy of correcting processing in a shadow area can be improved.
With the first and second techniques, however, even if the patch image formation cycles or the patch formation intervals are changed, the period of time required to control the toner density remains unchanged in one formation cycle. It is therefore impossible to prevent degradation in the image formation capability of an image forming apparatus.
Also, with the third technique, even if the image densities of patches and the number of patches are changed according to the usage environment of an image forming apparatus, the correction time required to control the toner density for each patch remains unchanged. It is therefore impossible to satisfactorily improve the image formation capability of an image forming apparatus.
Also, with the fourth technique, the number of times a shadow area is read is increased relative to the total number of times all the areas are read so as to improve the accuracy of correcting processing. Since the total number of times all the areas are read remains unchanged, it is impossible to reduce processing time and downtime. Also, to increase the number of times a shadow area is read, the shadow area has to be long, resulting in increased toner consumption.
It is an object of the present invention to provide an image forming apparatus and a method of controlling the apparatus that can improve image formation capability to a satisfactory degree while curbing the rise in running cost.
To attain the above object, in a first aspect of the present invention, there is provided an image forming apparatus that carries out image formation, comprising: an image forming device that forms adjustment images having different densities on an image support member having a higher optical reflectivity than an optical reflectivity of the adjustment images; and a reading device that reads the adjustment images, wherein an output from the reading device is read at a predetermined number of readings or time interval between readings based on the densities of the adjustment images susceptible to the optical reflectivity of the image support member.
To attain the above object, in a second aspect of the present invention, there is provided an image forming apparatus that carries out image formation, comprising: an image forming device that forms adjustment images having different densities on an image support member having a higher optical reflectivity than an optical reflectivity of the adjustment images so as to carry out image adjustment; and a reading device that reads the adjustment images, wherein an output from the reading device is read with the number of readings in reading an output from the reading device to a large value or with the time interval between readings set to a small value when the densities of the adjustment images are low, and with the number of readings set to a small value or with the time interval between readings set to a large value when the densities of the adjustment images are high.
To attain the above object, in a third aspect of the present invention, there is provided a method of controlling an image forming apparatus that carries out image formation, comprising: an image forming step of forming adjustment images having different densities on an image support member having a higher optical reflectivity than an optical reflectivity of the adjustment images; and a reading step of reading the adjustment images, wherein an output from the reading device is read at a predetermined number of readings or time interval between readings based on the densities of the adjustment images susceptible to the optical reflectivity of the image support member.
To attain the above object, in a fourth aspect of the present invention, there is provided a method of controlling an image forming apparatus that carries out image formation, comprising: an image forming step of forming adjustment images having different densities on an image support member having a higher optical reflectivity than an optical reflectivity of the adjustment images so as to carry out image adjustment; and a reading step of reading the adjustment images, wherein an output in the reading step is read with the number of readings set to a large value or with the time interval between readings set to a small value when the densities of the adjustment images are low, and with the number of readings set to a small value or with the time interval between readings set to a large value when the densities of the adjustment images are high.
With the above arrangement, adjustment images are formed on the image support member. The adjustment images having different densities so as to carry out image adjustment are read by the reading device. The optical reflectivity of the image support member is higher than that of patches. An output from the reading device is read with the number of readings set to a large value or with the time interval between readings set to a small value when the densities of the adjustment images are susceptible to the optical reflectivity of the image support member. Also, the output from the reading device is read with the number of readings set to a small value or with the time interval between readings set to a large value when the densities of the adjustment images are less susceptible to the optical reflectivity of the image support member. Thus, the number of readings or the time interval between readings can be suitably controlled to improve image formation capability to a satisfactory degree while curbing the rise in running cost.
The above and other objects, features, and advantages of the invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings.
The present invention will now be described in detail with reference to the accompanying drawings showing a preferred embodiment thereof.
An electrophotographic color copying machine 100 is comprised of an image reading section 1R that reads images on originals as image signals, and an image output section 1P that forms images on an intermediate transfer member based on image signals received from the image reading section 1R.
As shown in
A detailed description will now be given of the units.
The image forming section 10 is comprised of, for example, four in-line image forming stations 10a, 10b, 10c, and 10d which are identical in construction and arranged parallel to one another. Photosensitive drums 11a, 11b, 11c, 11d which are first image support members provided in the respective image forming stations 10a to 10d are rotatively driven in directions indicated by arrows A in
Primary electrifiers 12a, 12b, 12c, and 12d, optical systems 13a, 13b, 13c, and 13d, reflection mirrors 16a, 16b, 16c, and 16d, developing devices 14a, 14b, 14c, and 14d, and cleaning devices 15a, 15b, 15c, and 15d are arranged around the perimeters of the respective photosensitive drums 11a to 11d and in the directions of rotations of the photosensitive drums 11a to 11d. The optical systems 13a to 13d function as light-exposure sections for exposing the respective photosensitive drums 11a to 11d to light. The developing units 14a to 14d store yellow (Y), cyan (C), magenta (M), and black (Bk) toners (developing agents), respectively.
The primary electrifiers 12a to 12d add charge to surfaces of the respective photosensitive drums 11a to 11d in such a manner that the amount of charge on each of the photosensitive drums 11a to 11d is uniform. The optical systems 13a to 13d expose the respective photosensitive drums 11a to 11d to light via the respective reflection mirrors 16a to 16d by, for example, laser beams modulated according to an image signal from the image reading section 1R. As a result, electrostatic latent images are formed on the respective photosensitive drums 11a to 11d.
The developing devices 14a to 14d visualize (develop) the respective electrostatic latent images. In primary transfer areas Td, Tc, Tb, and Ta, the visible images obtained by the visualization are sequentially transferred onto an intermediate transfer belt 31 which is a belt-like intermediate transfer member. The intermediate transfer belt 31 is one of component elements constituting an intermediate transfer unit 30 and functions as a second image support member. The intermediate transfer unit 30 will be described later in detail. It should be noted that the intermediate transfer belt 31 has a gloss which is dependent on the refractive index peculiar to the material of a primary coating and the optical reflectivity varying according to the state of the surface of the primary coating.
The cleaning devices 15a to 15d scrape off toners that remain on the respective photosensitive drums 11a to 11d without being transferred onto the intermediate transfer belt 31.
By the above described process, images are sequentially formed using toners of respective colors.
The sheet feed unit 20 is comprised of cassettes 21a and 21b and a manual feed tray 27 (hereinafter referred to as “sheet feed trays”) for storing recording materials P which are third image support members, pickup rollers 22a, 22b, and 26, a sheet feed guide 24, a pair of sheet feed rollers 23, and resist rollers 25a and 25b. The pickup rollers 22a, 22b, and 26 feed recording materials P one by one from the three sheet feed trays. The sheet feed rollers 23 convey recording materials P fed from any of the pickup rollers 22a, 22b, and 26. The resist rollers 25a and 25b feed recording materials P toward a secondary transfer area Te in synchronization with timing in which images are formed by the image forming stations 10a to 10d.
A detailed description will now be given of the intermediate transfer unit 30.
The intermediate transfer belt 31 has an end thereof tensely wound up between a driving roller 32, a driven roller 33, and an opposed roller 34. The driving roller 32 is a winding roller that transfers drive power to the intermediate transfer belt 31. The driven roller 33 is a tension roller that is urged by a spring, not shown, to apply suitable tension to the intermediate transfer belt 31. The opposed roller 34 is disposed in opposed relation to the secondary transfer area Te with the intermediate transfer belt 31 interposed therebetween. Examples of the material of the intermediate transfer belt 31 include PET (polyethylene terephthalate) and PVdF (polyvinylidene fluoride). The driving roller 32 is rotatively driven in a direction indicated by the arrow B in
A primary transfer plane T is formed between the driving roller 32 and the driven roller 33 and faces the photosensitive drums 11a to 11d. Thus, the primary transfer areas Ta to Td are located on the primary transfer plane T. The photo-sensors 60a and 60b and the density sensor 70 are provided on part f the primary transfer plane T between the photosensitive drum 11a and the driving roller 32 (see
Primary transfer electrifiers 35a, 35b, 35c, and 35d disposed in opposed relation to the respective photosensitive drums 11a to 11d with the intermediate transfer belt 31 interposed therebetween are disposed in the primary transfer areas Ta to Td. On the other hand, a second transfer roller 36 is disposed in opposed relation to the opposed roller 34 with the intermediate transfer belt 31 interposed therebetween. The secondary transfer area Te is comprised of a part nipped between the secondary transfer roller 36 and the intermediate transfer belt 31. The secondary transfer roller 36 is pressed against the intermediate transfer belt 31 by applying suitable pressure.
The cleaning unit 50 is disposed downstream of the secondary transfer area Te of the intermediate transfer belt 31. The cleaning unit 50, which is comprised of a cleaning blade 51 for removing toners on the intermediate transfer belt 31 and a waste toner box 52 for storing waste toners, cleans a surface of the intermediate transfer belt 31 on which images are formed.
The fixing unit 40 is comprised of a fixing roller 41a having a heat source such as a halogen heater incorporated therein, a fixing roller 41b which is pressed against the fixing roller 41a by applying pressure, and a guide 43 for guiding recording materials P to a part nipped between the pair of fixing rollers (i.e. fixing rollers 41a and 41b). The fixing unit 40 is further comprised of fixing heat-insulating covers 46 and 47 for trapping in the heat of the fixing unit 40, and a pair of inner sheet discharge rollers 44 and a pair of outer sheet discharge rollers 45 for guiding recording materials P discharged from the pair of fixing rollers to the outside of the copying machine 100. The recording materials P guided to the outside of the copying machine 100 are stacked on a discharged sheet tray 48.
As shown in
As shown in
As shown in
Density sensors are broadly divided into varieties of the type that reads diffusely-reflected components of reflected light and varieties of the type that reads regularly-reflected components of reflected light. There are also density sensors of the type that reads both diffusely-reflected components and regularly-reflected components.
In the present embodiment, the density sensor 70 is of the type which reads regularly-reflected components of reflected light. As shown in
As shown in
Specifically, the light-receiving circuit 80 is comprised of a resistor 81 that converts photoelectric current obtained as a result of light reception by the PT 75b into voltage, and resistors 83, 84, and 85 and a sample-hold circuit (not shown).
Since the intermediate transfer belt 31 has a gloss, the amount of reflected light obtained is large and the reflection level is high when the density sensor 70 detects areas except for the patch image 71 formed on the intermediate transfer belt 31, i.e. the surface of the intermediate transfer belt 31. The reflection level is expressed by VITB. Accordingly, a large amount of photoelectric current passes through the PT 75b.
On the other hand, in the case where the patch image 71 is formed on the surface of the intermediate transfer belt 31, the reflection level of reflected light is reduced since the surface of the intermediate transfer belt 31 which is the primary coating is covered with toners of the patch image 71. For this reason, when the density sensor 70 detects the patch image 71, the amount of reflected light is smaller than in the case where the surface of the intermediate transfer belt 31 is detected, and the reflection level is reduced to Va as indicated by the alternate long and short dashed lines Av in
Referring to
Referring to
Thus, to improve the accuracy of reading the patch density of the patch image 71 with a low patch density, enable accurate density correction, and reduce the processing time required for correcting processing where the densities of the patch image 71 formed on the intermediate transfer belt 31 having a high reflection level are detected, an approach described below may be taken.
Firstly, the number of times the reflection level Va is read is set to a large value, the time interval at which the reflection level Va is read is set to a small value, or the total time interval during which the reflection level Va is read is set to a large value. Secondly, the number of times the reflection level Vb is read is set to a small value, the time interval at which the reflection level Vb is read is set to a large value, or the total time interval during which the reflection level Vb is read is set to a small value. Thirdly, the size (in the direction in which the image support member is moved of each patch with the reflection level Va is formed to be large, and the area of each patch with the reflection level Vb is formed to be small.
The reflection level is read as an output of the PT 75b by sampling the output of the PT 75b when the LED 75a is lit up within an area of the patch image. As another method, the reflection level is read as the output of the PT 75b by sampling the output of the PT 75b depending on the LED 75a being lit up in a case where the LED 75a is lit up intermittently within the area of the patch image (repeatedly lit up or turned out).
In other words, the number of times the reflection level is read corresponds to the number of times the output of the PT 75b is sampled, and the time interval at which the reflection level is read corresponds to the time interval at which the output of the PT 75b is sampled. Further, the total time interval during which the reflection level is read corresponds to the time interval during which the output of the PT 75b is sampled.
As shown in
As shown in
The pattern images 61 read by the photo-sensors 60 are input as pattern data to the CPU 91 via the A/D converter 94. The CPU 91 calculates the amount of registration error based on the pattern data and causes the registration correction circuit 95 to carry out registration correction. In the registration correction, an image signal of an image to be formed is electrically corrected and/or, for example, the optical path length is changed by driving the reflection mirrors 16a to 16d disposed in optical paths of laser beams according to the detected amount of registration error.
The patch image 71 read by the PT 75b of the density sensor 70 is input as density data to the CPU 91 via the light-receiving circuit 80 and the A/D converter 98. The CPU 91 causes the tone correction circuit 96 to carry out tone correction based on the density data. In the tone correction, toner densities are corrected based on the density data before an image forming process is carried out, so that toner densities can be maintained constant and uniform gradation can be maintained. The CPU 91 controls the timing in which reading of each patch is started to predetermined timing managed in accordance with a control program. Also, from the time at which reading (or sampling) of each patch is started, the CPU 91 controls and counts the number of times the output from the density sensor 70 is read according to patch densities or sizes (lengths in the direction in which the image support member is moved of patches constituting the patch image 71, which are stored in the ROM 92. The time interval at which the output from the density sensor 70 is read may be used instead of the number of readings. In an alternative form, the total time interval during which the output from the PT 75b is read may be changed. It should be noted that the CPU 91 may be provided with the capabilities of the registration correction circuit 85 and the tone correction circuit 96.
The registration correction and the tone correction described above are carried out before, for example, an image forming process, described later, is carried out. These corrections may be carried out at a predetermined time, for example, when power supply to the copying apparatus 100 is turned on, the copying machine 100 is restored from a shutdown state, when a predetermined time period has elapsed after a predetermined number of prints are made, or when a change in the environment in which the copying apparatus 100 is used is detected.
A description will now be given of an image forming process carried out by the copying machine 100 in
When an image forming process start signal is given off by an operating section, not shown, the CPU 91 starts feeding sheets from a sheet feed tray suitable for a selected sheet size or the like, for example the upper-row sheet feed tray (cassette 21a).
First, the pickup roller 22a feeds recording materials P one by one from the cassette 21a. The recording material P is guided on a conveying path of the sheet feed guide 24 by the sheet feed rollers 23 to reach the resist rollers 25a and 25b. When the recording material P reaches the resist rollers 25a and 25b, the resist rollers 25a and 25b are standing still, so that the leading end of the recording material P abuts against the nipped part. Thereafter, the timing in which the resist rollers 25a and 25b start rotating is set so that the recording material P conveyed from the resist rollers 25a and 25b and toner images primarily transferred onto the intermediate transfer belt 31 by the image forming stations 10a to 10d are consistent with each other in the secondary transfer area Te.
On the other hand, in the image forming section 10, a toner image formed on the photosensitive drum 11d disposed upstream is primarily transferred onto the intermediate transfer belt 31 in the primary transfer area Td by the primary transfer electrifier 35d. The primarily transferred toner image is conveyed to the next primary transfer area Tc. In the primary transfer area Tc, image formation is carried out after a delay corresponding to the interval during which the toner image is transferred between the image forming stations 10a to 10d, and the next toner image is transferred onto the previous toner image in such a manner that they are in registration (aligned). The same processing is repeatedly carried out in the primary transfer areas Tb and Ta as well, and as a result, toner images of four colors are primarily transferred onto the intermediate transfer belt 31.
After that, the recording material P enters the secondary transfer area Te and comes into contact with the intermediate transfer belt 31. High voltage is applied to the secondary transfer roller 36 in synchronization with timing in which the recording material P passes the secondary transfer roller 36. As a consequence, the toner images of four colors formed on the intermediate transfer belt 31 by the above described process are collectively transferred onto the surface of the recording material P. The recording material P is then guided to the nipped part between the fixing rollers by the conveying guide 43. The toner images are fixed on the surface of the recording material P by heat from the fixing rollers and pressure from the nipped part. The recording material P is then conveyed by the inner and outer sheet discharge rollers 44 and 45 and placed on the discharged sheet tray 48.
A detailed description will now be given of tone correction as image adjustment which is carried out in the present embodiment. It should be noted that in the present embodiment, the registration correction is carried out before the tone correction is carried out.
As shown in
As the patch density decreases, the patches become more susceptible to the optical reflectivity of the intermediate transfer belt 31 which is the primary coating, and as the patch density increases, the patches become less susceptible to the optical reflectivity of the intermediate transfer belt 31. Thus, considering the effects of the optical reflectivity of the intermediate transfer belt 31, the patch image 71 is formed in such a manner that the dimension (length) thereof of each patch in the direction in which the intermediate transfer belt 31 is moved (the direction indicated by the arrow B in
As shown in
The path image 71 in
The CPU 91 then reads the output from the PT 75b with respect to the respective patches the number of times corresponding to the number of readings, described later. Specifically, the CPU 91 starts reading each patch in predetermined timing which is under management of a control program and reads the output from the PT 75b the number of times corresponding to the number of readings associated with each patch, which is stored in the ROM 92. The time at which reading of each patch is started can be determined by measuring elapsed time before each patch reaches the density sensor 70 from the starting point at which each patch is formed on each of the photosensitive drum 11a to 11d. Considering the effects of the optical reflectivity of the intermediate transfer belt 31 as mentioned above, the number of readings is set to decrease as the toner density increases. Specifically, the numbers of readings for the patches Y1 to Y8 for yellow tone correction is set to 10, 9, 8, 7, 6, 5, 4, and 3, respectively, and stored in the ROM 92. The same goes for the other colors (step S704). The CPU 91 then acquires patch densities by reading the output from the PT 75b a plurality of times via the PT 75b, light-receiving circuit 80, and A/D converter 98, averages them, and obtains a difference between the averaging result and the above-mentioned blank data to obtain density data on each patch (step S705).
The CPU 91 then determines whether or not all the patches constituting the patch image 71 have been read the associated number of times, i.e. whether or not the detection of the patch densities has been completed (step S706). If the detection has not yet been completed, the processing in the steps S704 to S706 is repeatedly carried out, and if the detection has been completed, the process proceeds to a step S707. Specifically, the intermediate transfer belt 31 is stopped (step S707), and the LED 75a is turned out (step S708).
After that, density correction tables are created and tone correction curves are corrected based on the stored density data on the patches (step S709), followed by termination of the tone correcting process. The density correction tables and the tone correction curves thus obtained are used for image formation afterward.
Referring to the patch image 71 in
Although in the above described embodiment, the patch image 71 is formed on an endless belt such as the intermediate transfer belt 31, the present invention is not limited to this, but the patch image 71 may be formed on an image support member such as the photosensitive drums 11a to 11d or a recording material P. In the case where the patch image 71 is formed on a recording material P, the density sensor 70 is disposed downstream of the secondary transfer roller 36 as viewed in the conveying direction (behind the fixing unit 40, for example).
Although in the above described embodiment, tone correction is carried out using the copying machine 100 in
As shown in
Specifically, first, as for patches of the patch image 71 for yellow tone correction, linear toner images constituting each of the pattern images 61 are formed at distances of 20 mm, 38 mm, 54 mm, 68 mm, 80 mm, 90 mm, and 98 mm from the reference position (0 mm) which is the leading end of a patch Y1. Next, eight linear toner images constituting each of the pattern images 61 for the other colors are formed as is the case with the patches for yellow tone correction, with reference positions set at intervals of 104 mm. At a position corresponding to the trailing end of the last patch, i.e. a patch Bk8 for black tone correction, a linear toner image is formed.
Referring to
The tone correcting process in
As shown in
Next, in steps S903 and S904, the pattern images 61 as well as the patch image 71 which is formed in the same manner as in the step S703 in
Next, in a step S905, the CPU 91 lights up the LEDs 65a and 75a of the photo-sensors 60 and the density sensor 70 to make the pattern images 61 and the patch image 71 readable. As a consequence, the PTs 65b of the photo-sensors 60 sequentially detect linear pattern images 61 indicative of the leading end positions of the respective patches constituting the patch image 71. The photo-sensors 60 input the timing at which they sequentially detect the pattern images 61 to the CPU 91. Based on the timing, the CPU 91 starts reading each patch of the patch image 71 upon the lapse of a predetermined time period and reads the output from the PT 75b the number of times corresponding to each patch. If the photo-sensors 60 and the density sensor 70 lie on the same line, the predetermined time period is substantially zero, and if the photo-sensors 60 and the density sensor 70 do not lie on the same line, the predetermined time period corresponds to the time it takes to move from the photo-sensors 60 to the density sensor 70. As a consequence, the CPU 91 starts reading each patch of the patch image 71 in synchronization with timing in which the pattern images 61 are detected and reads each patch the associated number of times (step S906). Thus, the timing in which reading of each patch by the density sensor 70 is started does not have to be managed by a control program unlike the step S704 in
Next, in steps S907 to S911, the same processing as in the steps S705 to S709 in
According to the present variation, the same effects as those in the above described embodiment can be obtained. In the above described embodiment, the positions at which reading of patches by the density sensor 70 is started can be determined with high accuracy based on a plurality of linear toner images constituting the pattern images 61. Particularly when patches are very short, it is possible to prevent failure in reading patches due to errors in the positions at which reading of the patches by the density sensor 70 is started. This prevents degradation in the image formation capability of the copying machine 100. Further, since at least part of the pattern images 61 according to the present variation also function as the pattern images 61 intended for registration correction (see
It should be noted that in the present variation, since the photo-sensors 60a and 60b are disposed upstream of the density sensor 70 as viewed in the reading direction, the pattern images 61 and the patch image 71 are formed at the same positions as viewed in the reading direction (see
Although in the above described embodiment and variation, the pattern images 61 are formed on both sides as viewed in the direction indicated by the arrow B on the surface of the intermediate transfer belt 31, but one pattern image 61 may be formed on only one side. Further, although in the above described embodiment and variation, the pattern images 61 and the patch image 71 are formed on an endless belt such as the intermediate transfer belt 31, the present invention is not limited to this, but they may be formed on image support members such as the photosensitive drums 11a to 11d or recording materials P being conveyed. In the case where the pattern images 61 and the patch image 71 are formed on recording materials P, the photo-sensors 60 and the density sensor 70 are disposed downstream of the secondary transfer roller 36 as viewed in the conveying direction.
As for the patch image 71, the size (width and length) and density of each patch and the number of times each patch is read may be set to any given values, and the settings may be changed according to toner colors. For example, the lengths of patches may have the same size irrespective of their patch densities, and in such a case, as the patch density increases, the time interval at which the patches are read is increased, so that the number of readings can be reduced.
Further, although in the above described embodiment and variation, the copying machine 100 carries out tone control using the patch image 71, the present invention is not limited to this, but the copying machine 100 may carry out not only tone control but also control to change image forming conditions such as the amount of light exposure and the developing bias.
Further, the above described embodiment and variation thereof may be applied to an image forming apparatus equipped with a photosensitive belt in place of an intermediate transfer belt and photosensitive drums, an image forming apparatus equipped with a single photosensitive drum, and an image forming apparatus using ink.
It is to be understood that the object of the present invention may also be accomplished by supplying a system or an apparatus with a storage medium in which a program code of software, which realizes the functions of the above described embodiment is stored, and causing a computer (or CPU or MPU) of the system or apparatus to read out and execute the program code stored in the storage medium.
In this case, the program code itself read from the storage medium realizes the functions of the above described embodiment, and hence the program code and the storage medium in which the program code is stored constitute the present invention.
Examples of the storage medium for supplying the program code include a floppy (registered trademark) disk, a hard disk, a magneto-optical disk, a CD-ROM, a CD-R, a CD-RW, a DVD-ROM, a DVD-RAM, a DVD-RW, a DVD+RW, a magnetic tape, a nonvolatile memory card, and a ROM. Alternatively, the program code may be downloaded via a network.
Further, it is to be understood that the functions of the above described embodiment may be accomplished not only by executing a program code read out by a computer, but also by causing an OS (operating system) or the like which operates on the computer to perform a part or all of the actual operations based on instructions of the program code.
Further, it is to be understood that the functions of the above described embodiment may be accomplished by writing a program code read out from the storage medium into a memory provided on an expansion board inserted into a computer or in an expansion unit connected to the computer and then causing a CPU or the like provided in the expansion board or the expansion unit to perform a part or all of the actual operations based on instructions of the program code.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed the embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2005-355281, filed Dec. 8, 2006 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2005-355281 | Dec 2005 | JP | national |
Number | Name | Date | Kind |
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5933680 | Nishimura | Aug 1999 | A |
6564021 | Nakai et al. | May 2003 | B1 |
6693654 | Shinohara | Feb 2004 | B2 |
Number | Date | Country |
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H03-251878 | Nov 1991 | JP |
H08-76527 | Mar 1996 | JP |
H10-142863 | May 1998 | JP |
2004-198805 | Jul 2004 | JP |
Number | Date | Country | |
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20070134013 A1 | Jun 2007 | US |