Patent Grant
7194222
1. Field of the Invention
The present invention relates to an image forming apparatus for forming an image on a recording material such as an electrophotographic copying apparatus, a printer or a facsimile apparatus, and more particularly to an image forming apparatus in which the interior thereof is cooled.
2. Related Background Art
An image forming apparatus constituting a background technology of the present invention and utilizing an electrophotographic process or another recording method is shown in
In a laser beam printer 100, a conveying path for a recording material (hereinafter represented as sheet) P from recording material supply means S through transfer means (transfer roller 9) to fixing means F generally has three configurations: namely a substantially horizontal configuration as shown in
In the laser beam printer 100 shown in
Such sheet feeding roller, the conveying path, the light source means, the image forming means and the fixing device execute in succession a feeding of the sheet P, a transfer of a visible image (toner image) onto the sheet P, and a fixation by heating of the visible image on the sheet P.
A size reduction of the printer decreases the heat capacity thereof because of a decrease in the volume of the printer itself, thereby showing a significant increase in the internal temperature of the apparatus. Therefore, in a compact printer, the fixing means may be positioned in an upper part of the printer, in order to increase a heat discharging efficiency. More specifically, as shown in
In such case, the conveying path is provided in an inclined position. In such inclined configuration of the conveying path, image forming means such as a process cartridge C and optical source means such as a laser scanner 5 are positioned at a same height as or lower than the fixing device F to execute a feeding of a sheet P, a transfer of the visible image onto the sheet P and a fixation of the visible image on the sheet P in succession. The sheet P after image fixation in the fixing device F assumes a position with a printed surface downward by passing through a curved discharge guide, and is discharged onto a sheet discharge tray 14 by paired discharge rollers 12.
Also a pursuit for a further size reduction of the printer and for a faster speed thereof, particularly a shorter time for the output of a first page (first printout time), leads to a printer configuration as shown in
Referring to
Referring to
A process cartridge C integrally includes process means such as a photosensitive member 8 serving as an image bearing member, a toner container 60, a developing device 17, a charging roller 18 serving as a charging device, a cleaning blade 19, a cleaning container 61 etc. and is detachably mounted on the printer.
A transfer roller 9 transfers a visualized image on the photosensitive member 8 onto the sheet P. Toner which is not transferred by the transfer means including the photosensitive member 8 and the transfer roller 9 but remains on the photosensitive member 8, namely so-called residual toner, is removed off from the photosensitive member 8 by the cleaning blade 19 and is recovered into the cleaning container 61. The cleaning blade 19 is formed by an elastic member such as silicone rubber.
The sheet P after passing the transfer roller 9 is guided substantially vertically, as explained before, by a second guide member 10, and enters the fixing device F which fixes the aforementioned visible image onto the sheet P. The fixing device F is constituted of a rotatably supported pressure roller 11 and a heater unit H including a heat generating member. In the fixing device F, the heater unit H is maintained in contact with the pressure roller 11 under a predetermined pressure, and, when the sheet P passes between the pressure roller 11 and the heater unit H, the image is fixed to the sheet surface by heat and pressure.
After the image fixation in the fixing device F, the sheet P is discharged by paired discharge rollers 12 onto a sheet discharge tray 14.
The process cartridge C includes various components susceptible to heat (hereinafter represented as heat-susceptible parts) such as the toner, the photosensitive member 8, the developing device 17 including a developer carrying member, the charging roller 18, the cleaning blade 19 etc. In particular, the toner around the developing device loses the charging property at 45–50° C. or higher, thereby resulting in an image defect. Particularly within the process cartridge C, the cleaning blade 19, being constituted of an elastic material such as silicone rubber, may be curled up when softened by the heat from the fixing device F. Also the used toner particles collected by the cleaning blade 19 are fused and coagulate at a temperature of 60 to 70° C., so that appropriate recovery of the used toner may become impossible. An inappropriate recovery of the used toner may lead to an image defect such as a black streak.
In case, as shown in
In order to avoid such drawbacks, it is conceivable to sufficiently separate the process cartridge C from the fixing device F thereby reducing transmission of heat therefrom to the process cartridge C and thus suppressing the temperature elevation in the components of the process cartridge C.
However, an increased distance between the process cartridge C and the fixing device F results not only in an increase in the dimension of the entire apparatus but also in an increase in the first printout time.
There is also proposed an image forming apparatus equipped with a fan 70 for forcedly exhausting the hot air from the apparatus or inhaling the external air into the apparatus thereby preventing a temperature elevation in the apparatus.
In the image forming apparatus shown in
Also in the image forming apparatus shown in
Also in the image forming apparatus shown in
However, in such image forming apparatus equipped with the fan 70, in case of the configuration shown in
Also in the image forming apparatus shown in
Further, in case the fan 70 is positioned at the back side as shown in
Besides, any of the configurations shown in
Also a configuration in which the fan 70 does not protrude from the outer wall leads to a larger apparatus as a space for installing the fan 70 has to be secured inside the apparatus.
Also in case the fan is exposed to the outer wall of the apparatus, disturbing noises are generated by the motor and the fan 70.
Furthermore, in any of the configurations shown in
In consideration of the foregoing, an object of the present invention is to provide an image forming apparatus capable of efficiently cooling a process cartridge without being influenced by a heat from fixing means.
Another object of the present invention is to provide an image forming apparatus including supply means which supplies a recording material, a cartridge provided with a photosensitive member and image forming means which acts on the photosensitive member and detachably mounted on a main body of the apparatus, fixing means which fixes an unfixed image onto the recording material, and air blower means provided between the supply means and the cartridge, wherein the cartridge forms an unfixed image on the recording material supplied and conveyed by the supply means, the supply means, the cartridge and the fixing means are positioned in this order from below to above, and the air blower means blows air toward the cartridge.
Still other objects of the present invention will become fully apparent from the following description.
In the following, embodiments of the present invention will be explained with reference to the accompanying drawings.
Referring to
The sheet feeding roller 2 is provided at the left side of the apparatus, when seen from a position in front of
A registration sensor 4 is provided for synchronizing a leading end position of the sheet P with a light emission timing of a laser scanner 5 serving as an exposure light source, thereby recording an image from a predetermined position on the sheet P. The laser scanner 5 is positioned above the lateral plate 6b of the sheet feeding tray 6.
A process cartridge C is provided in the apparatus, in an upper right position to the registration sensor 4.
The process cartridge C includes a photosensitive member 8 serving as an image bearing member, and also integrates process means such as a toner container 60, a developing device (developing means) 17, a charger (charging means) 18, a cleaning blade (cleaning means) 19, a cleaning container 61 etc., and is rendered detachably mountable on the main body of the apparatus.
A transfer roller 9 is maintained in contact with the photosensitive member 8 of the process cartridge C and serves to transfer a visualized image (toner image), formed on the photosensitive member 8, onto the sheet P. Toner that has not been transferred, or so-called residual toner, is removed off from the photosensitive member 8 by the cleaning blade 19 and is recovered in the cleaning container 61. The cleaning blade 19 is formed by an elastic member such as of silicone rubber.
The first guide member 52 is connected to a second guide member 10 provided in continuous manner and extending vertically. The sheet P after passing the transfer roller 9 is conveyed substantially vertically along the second guide member 10 and reaches a fixing device F positioned in the vicinity of the end of the second guide member 10. The fixing device F constitutes fixing means which fixed the visualized image to the sheet P by heating.
The fixing device F is provided with a rotatably supported pressure roller 11 and a heater unit H including a heat generating member, and the heater unit H is pressed to the pressure roller 11 under a predetermined pressure. The sheet P passes between the pressure roller 11 and the heater unit H, whereupon the image is fixed to the surface of the sheet P by the heat of the heater unit H and the pressure of the pressure roller 11.
When the recording materials, or the materials to be heated, are passed in continuous manner, the heater unit H may reach a temperature of 140 to 170° C. while the pressure roller 11 may reach a temperature of 110 to 150° C. Consequently, the heater unit H is covered with a heat insulation cover 51, in order to prevent eventual burning of the user or heating of other components in the process cartridge C or in the image forming apparatus.
A sheet discharge guide 50 formed with a heat-resistant plastic material is provided parallel to a conveying direction of the recording material, above the heat insulation cover 51 and at a downstream side of a fixing nip portion 80 in the conveying direction of the recording material. Paired sheet discharge rollers 12 are positioned at the downstream side of the sheet discharge guide 50.
When the recording material reaches the sheet discharge guide 50, it is guided by the sheet discharge guide 50 to the paired sheet discharge rollers 12. After reaching the paired sheet discharge rollers 12, the recording material is discharged, with a printed surface downwards, onto a sheet discharge tray 14 which also serves as a top plate of the apparatus. An end portion 14a of the sheet discharge tray 14 is bent in a right angle, and an end of the bent portion is somewhat distanced from the paired sheet discharge rollers 12. The end portion 14a will hereinafter be called a vertical wall for the convenience of explanation.
In the present embodiment, as explained in the foregoing and illustrated in
In such conveying path, the first guide member 52, the second guide member 10 and the sheet discharge guide 50 are respectively provided with a first ventilation hole 52a, a second ventilation hole 10a and a third ventilation hole 50a.
Also in a side of the apparatus opposite to the side of the process cartridge C across the conveying path, there is formed a first air path 66 leading to a louver 63 constituting an air exhaust aperture (aperture portion) provided in the main body (more specifically an outer cover 13) of the apparatus. The air path 66 communicates with the first ventilation hole 52a, the second ventilation hole 10a and the third ventilation hole 50a, and the air entering the air path 66 from these ventilation holes reaches the louver 63 through the first air path 66. The fixing device F is positioned under the louver 63.
On the other hand, between the heat insulation cover 51 and the vertical wall 14a of the sheet discharge tray 14, there is formed a second air path 67, which connects a space Sp at the process cartridge to be explained in the following directly with the exterior of the apparatus. An exit port of the second air path 67 is positioned above the sheet discharge tray 14.
Between the process cartridge C and the sheet feeding tray 6, there is provided a partition wall 65 which constitutes a separating member for separating the interior of the apparatus into a space Sp at the side of the process cartridge and a space St at the side of the sheet feeding tray 6. The space Sp at the side of the process cartridge is a closed space shielded from the exterior of the apparatus, while the space St at the side of the sheet feeding tray is an open space exposed to the exterior of the apparatus, since the sheet feeding tray is mounted in a state exposed to the exterior. Above the sheet feeding tray, the external air can flow from the exterior to the interior of the apparatus. A gap is present between the sheet feeding tray and the outer cover thereabove, and sheets can be stacked within such gap and, in such stacked state of the sheets, a gap is formed between the sheets and the outer cover.
The closed space Sp is not tightly closed, but is in a state less easily contactable with the external air in comparison with the open space St which is in positive contact with the external air.
The partition wall 65 is slightly bent in a central portion to have a chevron-shaped cross section, and is fixed at an end to the laser scanner 5.
The partition wall 65 is also provided with an aperture or a ventilation hole 65a, in which provided is a fan 70 constituting air blowing means for feeding the external air from the open space St to the closed space Sp.
Within the partition wall 65, the ventilation hole 65a is provided in a position opposed to the process cartridge C. More specifically, the partition wall 65 is provided above the sheet feeding tray 6, and the ventilation hole 65a is formed at the center in a direction perpendicular to the conveying direction of the sheet P on the sheet feeding tray 6, so as to be opposed to the process cartridge C. For example, in case of conveying a rectangular sheet such as an A4-sized sheet with a longer side thereof parallel to the conveying direction, the ventilation hole 65a is opposed to a central portion in the transversal direction of such sheet.
The fan 70 is provided, at the side of the recording material supply means S, with a fan louver 70a for avoiding eventual contact of the user with the fan. The fan louver 70a has downward angled apertures in order to intercept the external light entering horizontally from the side of the recording material supply means S. Thus the photosensitive drum 8 can be protected from the external light.
The fan 70 inhales the air in the vicinity of the recording material supply means S, which is in communication with the external air, into the side of the process cartridge C, thereby introducing the external air into the process cartridge C through the ventilation hole 65a provided in the partition wall 65. Since the recording material supply means S is in communication with the external air, an air temperature at the recording material supply means S is almost same as that of the external air.
When the image forming apparatus starts a printing operation, the process cartridge C provided close to the fixing device F is heated principally by the heat therefrom, but the external air inhaled by the fan 70 into the interior of the apparatus is directly blown to and directly cools the process cartridge C.
Thereafter, the air, present around the process cartridge C and warmed by cooling the process cartridge C, is divided into a flow passing through the first ventilation hole 52a and the second ventilation hole 10a and directed to the louver 63 through the first air path 66, and a flow directed toward the second air path, and is discharged from the apparatus while cooling the fixing device F which is hotter than the process cartridge C.
In the present embodiment, as explained in the foregoing, the open space St at the side of the sheet feeding tray is in contact with the external air. Consequently, by the function of the fan 70, the external air is introduced from the space St at the side of the sheet feeding tray, through the ventilation hole 65a of the partition wall 65, into the closed space Sp at the side of the process cartridge, whereby the external air is supplied to the process cartridge C. Therefore, an improved cooling effect can be obtained for the process cartridge C.
Also within the partition wall 65, the ventilation hole 65a is formed in a position opposed to the process cartridge C, so that the external air is directly blown thereto. It is thus rendered possible to efficiently suppress the temperature increase in the process cartridge C, including the toner and the heat-susceptible parts such as the photosensitive member 8, the developing device 17 containing a developer carrying member, the charging roller 18, and the cleaning blade 19. It is thus possible to prevent thermal breakage of the heat-susceptible parts and an image defect resulting therefrom. Furthermore, since a sufficient cooling effect can be expected, the fan 70 can be made smaller to achieve a smaller configuration of the apparatus.
As the ventilating hole is provided in a position opposed to a central portion in a direction (transversal direction) perpendicular to the conveying direction of the sheet P on the sheet feeding tray 6, the fan provided in the ventilating hole is also opposed to the central portion in the direction perpendicular to the conveying direction of the sheet P.
Therefore the air flowing on the surface of the sheet P forms a uniform undeviated flow thereby realizing a uniform temperature-humidity distribution in the sheet P. Thus the curl in the sheet P after heating in the fixing device can be made uniform in a direction perpendicular to the conveying direction of the sheet P.
Also the main body of the apparatus is provided with the louver 63 connected with the first air path 66 and the second air path 67, and the air of high temperature in the apparatus is exhausted to the exterior through these air paths.
In particular, as the fixing device F is positioned under the louver 63, the internal air warmed by the heat from the fixing device F can be exhausted to the exterior through the louver 63 whereby a high temperature formation in the apparatus can be avoided.
Also in the present embodiment, since the process cartridge C is positioned above the recording material supply means S and the fixing device F is positioned above the process cartridge C, the air introduced into the apparatus by the fan 70 is exhausted from the apparatus through the louver 63, and, in such course, the air passing through the process cartridge C pushes upwards the air around the fixing device F, thereby avoiding a backward flow of the air, warmed by the fixing device F, within the apparatus.
For this reason, it is possible, even when the fixing device F is positioned close to the process cartridge C, to avoid heating of the process cartridge C by the heat generated by the fixing device F. It is thus made possible to shorten the conveying path for the sheet P, thus allowing to reduce the dimension of the apparatus in combination with the use of a smaller fan 70. Further, a decreased dimension of the apparatus allows to achieve a shorter first printout time.
Also the fan 70 of a smaller size is provided in a rear position above the recording material supply means S and less visible to the user, thus not providing a detrimental effect on the design of the apparatus.
Furthermore, such positioning of the small fan 70 in the rear position above the recording material supply means S renders the motor noise and the air noise of the fan 70 less audible to the user.
Furthermore, in such positioning of the fan 70 in the rear position above the recording material supply means S, in contrast to the case where the fan 70 is provided in the lateral side or the upper side of the apparatus, the external light cannot easily reach the photosensitive drum 8, so that a light-shielding configuration such as a complex duct can be dispensed with.
Therefore, the above-explained configuration allows to provide an image forming apparatus that minimize the distance between the fixing device F and the process cartridge C, while maintaining the external appearance, the noise level and the cost at satisfactory level.
In the following, another embodiment will be explained with reference to
In a laser beam printer 90 of the present embodiment, portions similar to those in the laser beam printer 1 of the foregoing embodiment will not be explained further.
The foregoing embodiment shows a case where the present invention is applied to an image forming apparatus having a substantially vertical conveying path for the sheet P. In contrast, the present embodiment shows a case where the present invention is applied to an image forming apparatus in which, as shown in
More specifically, in the image forming apparatus shown in
Also a laser scanner 5 is provided above the process cartridge C.
A partition wall 65 is mounted parallel to the sheet feeding tray 6. The partition wall 65 is provided with a ventilation hole 65a, and a fan 70 is mounted on the partition wall 65 at the ventilation hole 65a (more exactly so as to be opposed to the ventilation hole 65a). The partition wall 65 is provided, on a surface thereof at the side of the process cartridge, with a deflecting plate 65b for directing the air, inhaled by the fan 70 from the space St at the side of the sheet feeding tray 6 into the space Sp at the side of the process cartridge C, toward the process cartridge C.
Also this embodiment provides, like the foregoing embodiment, effects of achieving a smaller dimension, a lower cost and a lower noise level of the apparatus, also not detrimentally affecting the appearance of the apparatus by the presence of the fan and efficiently suppressing the temperature elevation in the process cartridge and components of the apparatus even without employing a large-sized fan.
The present invention has been explained by embodiments thereof, but the present invention is by no means limited to such embodiments and is subject to any and all modifications within the technical spirit of the present invention.
This application claims priority from Japanese Patent Application No. 2003-304552 filed Aug. 28, 2003, which is hereby incorporated by reference herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2003-304552 | Aug 2003 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5089846 | Tabuchi | Feb 1992 | A |
| 5262824 | Morita et al. | Nov 1993 | A |
| 5884117 | Tanoue et al. | Mar 1999 | A |
| 6603938 | Tsubakimoto | Aug 2003 | B2 |
| 6909864 | Komatsubara | Jun 2005 | B2 |
| Number | Date | Country |
|---|---|---|
| 6-161199 | Jun 1994 | JP |
| 10-20595 | Jan 1998 | JP |
| 11-218987 | Aug 1999 | JP |
| 2000-293089 | Oct 2000 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20050232653 A1 | Oct 2005 | US |
