1. Field of the Invention
The present invention relates to an image forming apparatus such as a copier, a facsimile apparatus or a printer connected with a computer.
2. Description of the Related Art
As disclosed in Japanese Unexamined Patent Publication No. H09-328249, there has been conventionally known an image forming apparatus constructed such that a sheet having a toner image already fixed thereto and horizontally conveyed from an image forming unit via a fixing unit is discharged on an interior discharge tray via an inverting conveyance path extending upward while being turned an upside-down (so-called faced-down state).
The inverting conveyance path is defined between a wall surface of an apparatus main body and an inner wall surface of a swing door mounted at the apparatus main body in such a manner as to be openable and closable with a suitable position downstream of the fixing unit as a supporting point of rotation by being turned in forward and reverse directions.
Accordingly, in the case of a paper jam in the inverting conveyance path, the sheet jammed in the inverting conveyance path is exposed to the outside by opening the swing door. Thus, the paper jam is solved by removing the sheet exposed to the outside from the inverting conveyance path.
In addition to the fact that it is sufficient for the inverting conveyance path to have such a width as to enable the passage of the sheet, the swing door is preferably arranged as close as possible to the wall surface of the apparatus main body defining the inverting conveyance path in order to make the apparatus smaller in size. However, if the swing door is too close to the wall surface, a bottom end portion thereof comes to interfere with the fixing unit when the swing door is opened. Therefore, the supporting point of rotation is normally located at a position appropriately distanced from the fixing unit.
Accordingly, the supporting point of rotation of the swing door is set at such a position that the swing door does not interfere with the fixing unit upon being opened and that is maximally close to the fixing unit. Even with such an arrangement, a part of the swing door below the supporting point of rotation projects toward the inverting conveyance path with the swing door opened. This projecting bottom end portion of the swing door presses the sheet having caused the paper jam against the fixing unit and the sheet is squeezed between the swing door and the wall surface of the fixing unit. Therefore, there has been a problem that the jammed sheet cannot be easily removed.
In view of the problems residing in the prior art, an object of the present invention is to provide an image forming apparatus in which a sheet jammed in an inverting conveyance path can be easily removed to thereby improve operability in removing the jammed sheet.
In order to accomplish the above object, the invention is directed to an image forming apparatus having a swing door provided on an apparatus main body, comprising a swing-door supporting structure for rotatably supporting the swing door at a position of a supporting point of rotation; and an inverting conveyance path for discharging a sheet while inverting the sheet, wherein the swing-door supporting structure forms the inverting conveyance path of a specified width with the swing door closed while opening the swing door such that the swing door is moved in a direction away from the inverting conveyance path.
With this construction, the specified width of the inverting conveyance path can be ensured with the swing door closed, thereby properly defining the inverting conveyance path for discharging the sheet after a fixing processing while turning the sheet front side back. On the other hand, since the bottom end thereof is distanced in the direction away from the inverting conveyance path with the swing door opened, a sufficient space can be defined between the position of the supporting point of rotation of the opened swing door and the wall surface of the apparatus main body. Accordingly, in the case of a paper jam in the inverting conveyance path, the jammed sheet can be easily removed because of the presence of the sufficient space defined by opening the swing door.
As shown in
The sheet storing unit 12 is provided with a specified sheet tray, and the sheets P are dispensed one by one from a sheet bundle stacked on this sheet tray via a sheet dispensing mechanism such as a pickup roller and introduced to the image forming unit 13 through the upstream-side sheet conveyance path R1 by driving conveyance rollers 17 provided at specified positions.
The image forming unit 13 is provided with a photosensitive drum rotatable about its center axis; a charging device for applying a voltage to the outer circumferential surface of the rotating photosensitive drum to uniformly charge this outer circumferential surface; an exposing device for irradiating a laser beam having varying intensity and based on electrically transmitted image information to the outer circumferential surface of the charged photosensitive drum to form an electrostatic latent image on this outer circumferential surface; a developing device for supplying toner to the electrostatic latent image on the outer circumferential surface of the photosensitive drum formed by the exposing device to form a toner image; a transfer-roller for transferring the toner image on the outer circumferential surface of the photosensitive drum to the sheet P conveyed by turning a conveyor belt; a cleaning device for cleaning the outer circumferential surface of the photosensitive drum after the transfer of the toner image by removing the residual toner; and a charge removing device for removing a residual charge on the outer circumferential surface of the photosensitive drum after the cleaning processing.
The sheet P conveyed from the sheet storing unit 12 to the image forming unit 13 via the upstream-side sheet conveyance path R1 has the toner image on the outer circumferential surface of the photosensitive drum transferred thereto by being tightly held between the photosensitive drum and the transfer roller together with the conveyor belt while being conveyed by the conveyor belt. The sheet P having the toner image formed on the upper surface thereof upon the completion of the transferring processing is fed to the fixing unit 14 via the conveyance rollers 17 provided at a downstream end of the image forming unit 13.
The fixing unit 14 fixes the toner to the sheet P by a heat treatment, and includes a fixing roller 141 having a heat source such as an electric heating element therein and a pressure roller 142 located below and opposed to the fixing roller 141. The sheet P conveyed from the image forming unit 13 has the toner image fixed thereto by being conveyed while being nipped between the rotating fixing roller 141 and the rotating pressure roller 142.
Such a fixing unit 14 is formed with a downstream-side conveyance path R2 extending from the downstream end of the image forming unit 13 to an inverting conveyance path R3 to be described later via a nip position (position where the fixing roller 141 and the pressure roller 142 are in contact) by the fixing roller 141 and the pressure roller 142.
The discharging unit 15 is for conveying the sheet P having the fixing processing applied thereto by the fixing unit 14 to a more downstream side, and includes a swing door 20 for opening and closing an opening 101 formed in the left side surface of the apparatus main body 11 in
With the swing door 20 set in the opened posture S2, the upper surface thereof is located below the downstream-side sheet conveyance path R2, whereby the sheet P having exited the fixing unit 14 moves straight forward to be received onto the swing door 20 with the image-transferred surface faced up. In other words, the swing door 20 functions as a face-up discharge tray while being set in the opened posture S2.
In the discharging unit 15, the inverting conveyance path R3 for allowing the sheet P after the fixing processing to move toward the discharged-sheet receiving unit 16 is defined between a wall surface 201 of the swing door 20 set in the closed posture S1 and a wall surface 111 of the apparatus main body 11 that is located above the nip position of the fixing unit 14 and opposed to the wall surface 201, and a returning conveyance path R4 for returning the sheet P back to the image forming unit 13 is defined between the wall surface 201 of the swing door 20 below the nip position and a wall surface 143 (wall surface facing the apparatus main body 11) of a casing of the fixing unit 14 facing the swing door 20.
The returning conveyance path R4 is used to apply duplex printing to the sheet P. Specifically, after the sheet P having the toner image transferred to one surface (front surface) thereof has the toner image fixed thereto, this sheet P is temporarily introduced to the inverting conveyance path R3, then introduced to the returning conveyance path R4 by driving the conveyance rollers 17 disposed along the inverting conveyance path R3 in reverse directions, and turned upside down or front side back by being introduced into the upstream-side sheet conveyance path R1 from the downstream end of the returning conveyance path R4, and a toner-image is transferred to the back surface of the sheet P turned upside down by introducing the sheet P into the image forming unit 13. The sheet P having printing completed on both surfaces is discharged onto the discharge-sheet receiving unit 16 through the inverting conveyance path R3.
The discharge-sheet receiving unit 16 is for receiving the sheet P discharged through the inverting conveyance path R3 by driving discharge rollers 18 and includes a face-down discharge tray 161. Since the sheet P discharged onto the face-down discharge tray 161 had a conveying direction turned by passing through the inverting conveyance path R3, the image-transferred surface thereof is faced down.
The swing door 20 includes a pair of left and right side plates 21 (only the right side plate 21 is shown in
Each of the plurality of guide fins 25 has an upper part and a lower part gradually extending more inward of the apparatus main body 11 toward the top and toward the bottom, thereby having a concave shape, and is arch-shaped as a whole. The wall surface 201 of the swing door 20 at the inverting conveyance path R3 and the returning conveyance path R4 are defined by the rear edge surfaces of such guide fins 25.
On the other hand, a pair of left and right frame plates 19 (only the right frame plate 19 is shown in
As shown in
Each rotary shaft 40 is comprised of a cylindrical shaft main body 41 and a guidable projection (projection) 42 radially projecting from the outer circumferential surface of the shaft main body 41. A supporting point of rotation of the swing door 20 is defined at the center axis positions of the shaft main bodies 41. Each guidable projection 42 is tapered toward the leading end like a gear tooth and has a pair of inclined surfaces 421 at its opposite sides with respect to circumferential direction. With the swing door 20 set in the closed posture S1 as shown in
As shown in
With the shaft main bodies 41 fitted in the inclined oblong holes 50 and located at the bottommost positions in the inclined oblong holes 50, the guidable projections 42 interfere with the rear edges of the inclined oblong holes 50 below the inclined edge surfaces 511 as shown in
Accordingly, by closing the swing door 20 set in the opened posture S2 (see
Contrary to this, if the swing door 20 set in the closed posture S1 is opened, the shaft main bodies 41 rotate counterclockwise about their center axes, whereby the leading ends of the guidable projections 42 interfere with the upper inclined edge surfaces 511 of the recessed grooves 51 as shown in
In this embodiment, the swing door 20 rests on an unillustrated frame of the apparatus main body 11 to hold the guidable projections 42 in contact with the rear edges of the inclined oblong holes 50 as shown in solid line in
On the other hand, a locking member 102 for locking the swing door 20 in the closed posture Si is provided at a position on the upper edge of the opening 101 of the apparatus main body 11. This locking member 102 is a U-shaped spring member and is fixed to the upper edge of the opening 101 such that an opening of the U-shaped locking-member 102 faces sideways toward the inside of the apparatus main body 11 as shown in
Hereinafter, the action of the swing-door supporting structure 30 according to the present invention is described with reference to
As shown in solid line in
With the swing door 20 set in the closed posture S1, the returning conveyance path R4 of a specified width is defined between the rear wall surface 201 of the swing door 20 and the wall surface 143 of the fixing unit 14 (see
If the swing door 20 is rotated counterclockwise about the shaft main bodies 41 of the swing door 20 in order to open the swing door 20, the guidable projections 42 integral to the shaft main bodies 41 are rotated counterclockwise together about the center axes of the shaft main bodies 41 and the upper inclined surfaces 421 of the guidable projections 42 interfere with the upper inclined edge surfaces 511 of the inclined oblong holes 50. Thus, the shaft main bodies 41 move downward in the inclined oblong holes 50 by reaction forces acting at this time.
When the swing door 20 is set in the opened posture S2 by a continuous movement to open the swing door 20, a distance between an angled portion 202 (at the rear bottom end of the swing door 20 (at a side of the supporting point of rotation of the swing door 20) and the wall surface 143 of the casing of the fixing unit 14 is longer than the one when the swing door 20 is set in the closed posture S1 (i.e. the clearance is widened to permit the passage of the sheet P).
Accordingly, even if a paper jam occurs in the returning conveyance path R4 with the swing door 20 set in the closed posture S1, the clearance between the wall surface 143 of the casing of the fixing unit 14 and the angled portion 202 of the swing door 20 can be widened by opening the swing door 20 and setting it in the opened posture S1. Therefore, the jammed sheet P can be easily removed.
Contrary to this, if only round holes for permitting the insertion of the shaft main bodies 41 are formed in the frame plates 19 instead of the inclined oblong holes 50, the angled portion 202 comes to interfere with the wall surface 143 of the casing of the fixing unit 14 as shown in phantom line in
Upon closing the swing door 20 set in the opened posture S2, the swing door 20 may be manually rotated clockwise about the shaft main bodies 41. Then, the guidable projections 42 of the rotary shafts 40 climb up along the lower inclined,edge: surfaces 511 of the inclined oblong holes 50 by the clockwise rotation about the center axes of the rotary shafts 40. Thus, the shaft main bodies 41 move upward in the inclined oblong holes 50 while the shaft main bodies 41 are guided by the inclined oblong holes 50, thereby returning to the state shown in
As described in detail above, in the image forming apparatus 10 according to the present invention, one (wall surface 201) of the facing wall surfaces of the returning conveyance path R3 for inverting the sheet P having the toner image formed in the image forming unit 13 fixed thereto is formed on the swing door 20 provided on the apparatus main body 11 in such a manner as to be openable and closable, the swing-door supporting structure 30 for rotatably supporting the swing door 20 is provided at the positions of the supporting points of rotation of the swing door 20 (positions of the center axes of the shaft main bodies 41) and constructed such that the specified width of the inverting conveyance path R3 is given with the swing door 20 closed and the swing door 20 is moved in a direction away from the inverting conveyance path R3 by being opened.
Accordingly, the specified width of the inverting conveyance path R3 is ensured with the swing door 20 closed, whereby the inverting conveyance path R3 for discharging the sheet P after the fixing processing while inverting the sheet P can be suitably defined. On the other hand, since the angled portion 202 of the swing door 20 is distanced away from the inverting conveyance path R3 with the swing door 20 opened, a sufficient space can be provided between the angled portion 202 and the wall surface of the apparatus main body 11 (wall surface 143 of the casing of the fixing unit 14). Therefore, in the case of a paper jam in the inverting conveyance path R3 (in the case of a paper jam in the returning conveyance path R4 in this embodiment), the jammed sheet P can be easily removed in the sufficiently large space formed by opening the swing door 20.
The swing-door supporting structure 30 includes the rotary shafts 40 integrally projecting from the bottom end positions of the swing door 20 along the sheet width direction normal to the sheet conveying direction, and the inclined oblong holes 50 formed in the apparatus main body 11, adapted to support the rotary shafts 40 and inclined downward toward the outer side. Each rotary shaft 40 is provided with the guidable projection 42 fixed in such a manner as to extend in lateral direction toward the inside of the apparatus main body 11 with the swing door 20 closed, whereas each inclined oblong hole 50 is formed at the upper position thereof with the recessed groove 51 into which the guidable projection 42 is fitted with the swing door 20 closed. Thus, when the swing door 20 is opened, the guidable projections 42 of the rotary shafts 40 are disengaged from the recessed grooves 51 of the inclined oblong holes 50 and come to be located at the bottom ends of the inclined oblong holes 50 inclined downward toward the front sides of the rotary shafts 40, thereby being distanced from the opposite wall surface of the inverting conveyance path R3 defined on the apparatus main body 11. On the other hand, as the swing door 20 is closed, the guidable projections 42 provided on the rotary shafts 40 rotatable together with the swing door 20 climb up to the recessed grooves 51 at the upper sides of the inclined oblong holes 50 whose upper sides are located near the inverting conveyance path R3, and are finally completely fitted into the recessed grooves 51. In this way, the swing door 20 can be stably held closed, and the returning conveyance path R4 for permitting the passage of the sheet P can be defined between the wall surface 201 of the swing door 20 and the wall surface 143 of the casing of the fixing unit 14.
As described above, the guidable projections 42 of the rotary shafts 40 are fitted into the recessed grooves 51 of the inclined oblong holes 50 and come out of the recessed grooves 51 as the swing door 20 are closed and opened, wherein the inverting conveyance path R3 is properly defined with the swing door 20 closed and the distances from the swing door 20 to the wall surfaces of the apparatus main body 11 for the inverting conveyance path R3 and the returning conveyance path R4 become longer with the swing door 20 opened. Therefore, the paper jam can be easily solved while the swing-door supporting structure 30 is allowed to have a simple construction.
The swing door 20 can be also used as the discharge tray for receiving the sheet P after the fixing processing by being opened. Upon discharging the sheet P after the fixing processing without inverting it, i.e. in a so-called faced-up state, the swing door 20 is used as the discharge tray. This can contribute to reducing the cost of the apparatus as compared to a case where the discharge tray is separately provided.
Since the upstream end of the inverting conveyance path R3 is connected with the upstream end of the returning conveyance path R4 for returning the sheet P having the toner image fixed on one surface to the image forming unit 13 upon applying duplex printing to the sheet P in this embodiment, the sheet P having the printing on one surface completed is conveyed backward toward the returning conveyance path R4 after being conveyed into the inverting conveyance path R3, thereby being inverted, whereby the sheet P can be returned to the image forming unit 13 in such a state where printing can be made on the other surface (i.e. duplex printing can be applied). Therefore, the versatility of the image forming apparatus 10 can be improved.
The present invention is not limited to the aforementioned embodiment and also embraces the following contents.
Although a printer incapable of reading a document image (i.e. performing printing based on image information electrically sent from a specified computer or a scanner as a single-function machine) is adopted as the image forming apparatus 10 in the foregoing embodiment, the image forming apparatus 10 is not limited to the printer and may be a copier provided with a document reader or a facsimile apparatus for transmitting and receiving image information via a telephone circuit according to the present invention.
Although the apparatus main body 11 is provided with the returning conveyance path R4 for returning the sheet having printing on one surface completed to the image forming unit for duplex printing in the foregoing embodiment, the present invention is not limited to provide the returning conveyance path R4 in the apparatus main body 11 and the returning conveyance path R4 needs not be particularly provided if the image forming apparatus 10 is a single-function machine usable only for one-side printing.
Although the swing door 20 has an additional function as a so-called face-up discharge tray in the case of discharging the sheet P with the printed surface faced up at the time of one-side printing in the foregoing embodiment, the present invention is not limited to the swing door 20 having the additional function as the face-up discharge tray, and an exclusive face-up discharge tray may be provided in addition to the swing door 20.
In the foregoing embodiment, no particular description is given as to whether only one photosensitive drum is adopted in the image forming unit 13 and a monochromatic image transfer (monotone printing) is applied to the sheet P by this single photosensitive drum or photosensitive drums are adopted for various colors (e.g. four colors of yellow, magenta, cyan and black) and color printing is applied by these plurality of photosensitive drums, i.e. a so-called tandem printing method is adopted. This implicitly implies that the present invention is applicable to either type of printing.
Although the sheet conveyance path formed when the swing door 20 is set in the closed posture S1 serves as the inverting conveyance path R3 and the returning conveyance path R4 in the foregoing embodiment, this sheet conveyance path may be used for other purposes. Specifically, utilizing the inner wall surface of the swing door 20 (wall surface 201 defined by the rear edge surfaces of the guide fins 25), the above sheet conveyance path may be adopted as any sheet conveyance path in general formed when the swing door 20 is set in the closed posture S1.
Although the inclined oblong holes 50 are illustrated as oblong holes into which the rotary shafts 40 are fitted in the foregoing embodiment, the oblong holes may be such as to extend from the inner side of the apparatus main body 11 to the outer side thereof, i.e. such as to have no inclination. In such a case, specified rotary-shaft shifting means (e.g. biasing springs) may be provided to locate the rotary shafts 40 at the inner sides of the oblong holes in the case where the swing door 20 is supported in the closed posture S1 (first supported posture) and to locate the rotary shafts 40 at the outer sides of the oblong holes in the case where the swing door 20 is supported in the opened posture S2 (second supported posture).
This application is based on patent application No. 2005-011265 filed in Japan, the contents of which are hereby incorporated by references.
As this invention may be embodied in several forms without departing from the spirit of essential characteristics thereof, the present embodiment is therefore illustrative and not restrictive, since the scope of the invention is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds are therefore intended to embraced by the claims.
Number | Date | Country | Kind |
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2005-011265 | Jan 2005 | JP | national |
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Number | Date | Country | |
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20060159488 A1 | Jul 2006 | US |