Image forming apparatus with AC current detector

Information

  • Patent Grant
  • 6564023
  • Patent Number
    6,564,023
  • Date Filed
    Friday, April 27, 2001
    23 years ago
  • Date Issued
    Tuesday, May 13, 2003
    21 years ago
Abstract
An image forming apparatus includes an image bearing member and a charge member for electrically charging the image bearing member while contacting the image bearing member. An oscillating voltage, including a component of AC voltage, is applied to the charge member. A first detector detects an average of the AC current applied to the charge member. A second detector detects a value of the AC current corresponding to a peak of the AC voltage. A controller effects control such that when a detected current value is smaller than a first predetermined value, the detected current value of the first detector is at the first predetermined value, and when the detected current value of the first detector is larger than the first predetermined value, a current value of the second detector is at a second predetermined value.
Description




FIELD OF THE INVENTION AND RELATED ART




The present invention relates to an image forming apparatus such as a copying machine, printer, facsimile machine or the like of an electrophotographic type, more particularly to an apparatus wherein a charge member contacted to the image bearing member to electrically charge the image bearing member.




The image formation process in an electrophotographic apparatus includes a uniform charging step of electrically charging an electrophotographic photosensitive member (photosensitive drum) to a predetermined uniform potential, as is well known. With an example of charging means for this purpose, a charge member in the form of a roller (charging roller) is contacted to the surface of the photosensitive drum, and the charging roller is supplied with a charging bias (a voltage in the form of superimposing DC high voltage and sine wave AC high voltage) It is empirically known that discharge current is preferably not lower than a predetermined level in order to provide a stabilized charging.




When the output voltage (sine wave AC voltage (Vo)) as shown in

FIG. 19

, for example, is applied to the charging roller from the high voltage source, a current having the same phase as the AC voltage (Vo), that is, a resistance load current through a resistance load between the charging roller and the photosensitive drum, a current having the phase which is advanced by 90° beyond the AC voltage (Vo), that is a capacity load current through a capacity load between the charging roller and the photosensitive drum, a pulse current flowing at the peak of the amplitude of the AC voltage (Vo), that is, a discharge current between the charging roller and the photosensitive drum. In total, the waveform of the outputing current is as indicated by Io. Designated by Im is a detected current waveform of the AC current attracted to the high voltage source from the charging roller.





FIG. 20

shows a relation between the amplitude of the AC voltage (the output voltage) and the outputing current (Io). When the amplitude of the AC voltage is gradually increased, the amplitude of the AC voltage and the outputing current are substantially proportional to each other as long as the voltage amplitude is lower than a predetermined level. As shown in

FIG. 19

, this is because a resistance load current (Izr) and a capacity load current (Izc) are proportional to the voltage amplitude, and discharge phenomenon does not occur because the voltage amplitude is small, which means that no discharge current (Is) flows. When the amplitude of the AC voltage (output voltage) is further increased, the discharge phenomenon occurs at the predetermined voltage amplitude (Vs), and the total outputing current (Io) does not satisfy the proportional relationship, and the discharge current (Is) alone increases.




Therefore, in the prior art, the peak value (Ip in

FIG. 19

) of the total outputing current is controlled at a predetermined level by a control system which will be described hereinafter, by which the discharge current (Is) is intended to be substantially constant.





FIG. 21

shows a charging bias control circuit for applying the charging bias voltage to the charging roller. As shown in this Figure, the charging roller


2


contacted to the photosensitive drum


1


is connected with a high voltage source


3


and a control device


4


for controlling the high voltage source


3


. When the high voltage source


3


receives a clock pulse of a CPU


5


of the control device


4


, a transistor


8


switches through a pull-up resistor


6


and a base resistor


7


to produce a clock pulse having an amplitude corresponding to an output of an operational amplifier


11


connected with a pull-up resistor


9


through a diode


10


.




When the amplitude of the clock pulse is large, the driving voltage amplitude of the sine wave inputted to the high voltage transformer


12


is also large, and as a result, the amplitude of the AC voltage outputted to the charging roller


2


is also large, the clock pulse is inputted to the filter circuit


32


, which in turn produces a sine wave output having the central value of +12V. The output is inputted to a primary coil of the high voltage transformer


12


through a high voltage transformer drive, and a sine wave AC high voltage is produced at the secondary coil. One side of the secondary coil is connected with a DC high voltage generating circuit


46


through a resistor


45


, and a charging bias voltage in the form of a superimposed DC high voltage and AC high voltage is supplied to the charging roller


2


through an output protection resistor


47


.




The filter circuit


32


is constituted by fourth butterworth filter including resistors


13


,


14


,


15


,


16


,


17


,


18


,


19


,


20


,


21


,


22


,


23


, capacitors


24


,


25


,


26


,


27


,


28


,


29


and operational amplifiers


30


,


31


and a primary high path filter. The high voltage transformer drive circuit


44


is constituted by resistors


33


,


34


,


35


,


36


,


37


,


38


, a capacitor


39


, transistors


40


,


41


,


42


and a Zenorun-diode


43


.




The current flowing into the high voltage source


3


from the charging roller


2


is detected by a high voltage capacitor


49


for separating the DC current of the peak current detection circuit


48


from the high voltage source


3


and a current monitoring resistor


50


. More particularly, the peak voltage of the detected voltage is held by the diode


51


and the capacitor


52


so that peak current is detected.




The resistor


53


is a discharge resistor for the capacitor


52


, and the diode


54


is for current discharge protection.




In order to control the current attracted from the charging roller


2


at a predetermined level, the output of the peak current detection circuit


48


is inputted to a “−” (negative) terminal or contact of the operational amplifier


11


, and a reference voltage provided by the resisters


55


and


56


is inputted to a “+” (positive) terminal or contact, and the output terminal or contact of the operational amplifier


11


is connected to an emitter of the transistor


8


through the diode


10


, so that amplitude of the clock pulse inputted to the circuit


32


is controlled.




In the above-described conventional example of the charging bias control, as shown in

FIG. 22

, a discharge start current I


1


in an initial property e (initial stage of use) is not kept constant but reduces to a discharge start current I


2


as shown in property f after use in the certain term, because of contamination of the charging roller


2


with toner or the like. The discharge current of the peak value Ip increases from Is


0


to Is


1


.




Therefore, if the peak current is controlled to be constant, the discharge current g increases from Is


0


to Is


1


with the increase of the integrated number of output prints (number of the image formations, as shown In FIG.


23


. With further increase of the number of output prints, it exceeds Is


1


.




On the other hand, as shown in

FIG. 23

, an amount of scrape of a photosensitive layer at the surface of the photosensitive drum


1


(deterioration of the photosensitive drum


1


) increases proportionally to the discharge current, and as a result, the speed of the scrape acceleratedly increases. This has shortened the service life of the photosensitive drum


1


.




SUMMARY OF THE INVENTION




Accordingly, it is a principal object of the present invention to provide an image forming apparatus in which deterioration of an image bearing member attributable to a discharge current is prevented while avoiding improper charging. According to an aspect of the present invention, there is provided an image forming apparatus comprising an image bearing member;




a charge member for electrically charging said image bearing member while contacting to said image bearing member; voltage applying means for applying an oscillating voltage including a component of AC voltage to said charge member; first detecting means for detecting an average of the AC current applied to said charge member from said voltage applying means; second detecting means for detection a value of the AC current corresponding to a peak of the AC voltage; and control means for effecting control such that when a detected current value of said detecting means is smaller than a first predetermined value, the detected current value of said first detecting means is at the first predetermined value, and when the detected current value of said first detecting means is larger than the first predetermined value, a current value of said second detecting means is at a second predetermined value.




According to another aspect of the present invention, there is provided an image forming apparatus comprising an image bearing member; a charge member for electrically charging said image bearing member while contacting to said image bearing member; voltage applying means for applying an oscillating voltage including a component of AC voltage to said charge member; detecting means for detecting an average of an AC current supplied to charge member from said voltage applying means in a voltage range wherein an absolute value of the AC voltage is not less than a predetermined value; and control means for effecting control such that average detected current value of said detecting means is at a predetermined value.




These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic illustration of an image forming apparatus according to an embodiment of the present invention.





FIG. 2

shows a circuit of a high voltage source according to Embodiment 1.





FIG. 3

is a timing chart of a comparator output relative to an output voltage.





FIG. 4

shows a relation between a current at the peak of a voltage and the discharge current.





FIG. 5

shows a relation between an integrated number of output prints and a discharge current.





FIG. 6

shows a circuit of a high voltage source according to Embodiment 2.





FIGS. 7A and 7B

depict a flow chart of control in embodiment 2.





FIG. 8

is a flow chart of a control in Embodiment 2.





FIG. 9

is a flow chart of a control in Embodiment 2.





FIG. 10

is a timing chart in Embodiment 2.





FIG. 11

is a flow chart of a control in Embodiment 3.





FIG. 12

is a flow chart of a control in Embodiment 3.





FIG. 13

is a timing chart of a detected current relative to an output voltage.





FIG. 14

is a timing chart in Embodiment 3.





FIG. 15

shows a circuit of a high voltage source according to Embodiment 4.





FIGS. 16A and 16B

depict a flow chart of control in embodiment 4.





FIG. 17

is a flow chart of a control in Embodiment 4.





FIG. 18

shows changes in a current into a high voltage source (a) and an input voltage to an AD contact of CPU (b) in Embodiment 4.





FIG. 19

shows waveforms of an output voltage (AC voltage) and a current applied to a charging roller.





FIG. 20

shows a relation between an AC voltage (AC voltage amplitude) and an AC current (output current) applied to a charging roller.





FIG. 21

shows a conventional circuit of a high voltage source.





FIG. 22

shows a relation between a peak current and a discharge current in a conventional example.





FIG. 23

shows a relation between an integrated number of output prints and a discharge current in a conventional example.





FIG. 24

is a circuit diagram for charging high voltage output control in Embodiment 5.





FIG. 25

shows a voltage and current waveforms of a charging high voltage.





FIG. 26

shows a voltage and current waveforms of a charging high voltage.





FIG. 27

is a discharge current graph.





FIG. 28

is a graph of photosensitive drum scraping.





FIG. 29

is a circuit diagram for charging high voltage output control in Embodiment 6.





FIG. 30

shows a voltage and current waveforms of a charging high voltage.





FIG. 31

is a flow chart of a control in Embodiment 6.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The description will be made as to the preferred embodiments of the present invention.




Embodiment 1





FIG. 1

is a schematic illustration of an image forming apparatus according to Embodiment 1. The image forming apparatus of this embodiment is a laser beam printer of an electrophotographic type.




The image forming apparatus


100


comprises an image bearing member in the form of a photosensitive drum


1


. Around the photosensitive drum


1


is provided a charging roller


2


, a developing device


135


, a transfer roller


113


and an exposure device


111


between the photosensitive drum


1


and the developing device


135


in the upper part of the apparatus. A discharging needle


114


, a feeding guide


115


and a fixing device


116


are provided downstream of a transfer nip formed between the photosensitive drum


1


and the transfer roller


113


with respect to a feeding direction of the transfer material The photosensitive drum


1


, the charging roller


2


and the developing device


135


are contained and unified in a process cartridge


112


, which is detachably mountable as a unit to the image forming apparatus


100


.




The photosensitive drum


1


in this embodiment is an organic photosensitive member of negative charging property, and is provided with a photosensitive layer on a drum base member of aluminum. It is rotated in the clockwise direction at a predetermined peripheral speed by a main motor


136


, and during the rotation, it is uniformly charged to a negative polarity by a charging roller


2


contacted thereto.




The charging roller


2


is a contact-type charging means and is rotatably contacted to the surface of photosensitive drum


1


. It is supplied with a charging bias (a AC voltage bias with a DC voltage) supply from a high voltage source


3


and functions to uniformly charge the photosensitive drum


1


to predetermined polarity and potential. The detailed structure of the high voltage source


3


and the AC voltage component in the charging bias applied to the charging roller


2


therefrom will be described in detail hereinafter.




The exposure device


111


comprises a laser unit


129


, a polygonal mirror


130


, a group of imaging lenses


132


and a folding mirror


133


. A laser unit


129


produces a laser beam modulated in accordance with time series electrical digital image signal inputted from an external device


128


such as a personal computer. The laser beam is scanningly deflected by a polygonal mirror


130


which is rotated at a high-speed by a scanner motor


131


. The surface of the photosensitive drum


1


is exposed to the image exposure L through the group of the imaging lenses


132


and the fold-back mirror


133


. By doing so, an electrostatic latent image is formed correspondingly to the image information.




A developing device


135


comprises a rotatable developing sleeve


134


substantially contacted to the surface of the photosensitive drum


1


at the developing zone. The developing sleeve


134


is supplied with a developing bias from the high voltage source


3


so that toner is deposited onto the electrostatic latent image on the photosensitive drum


1


in the developing zone to form a visualized toner image.




A transfer roller


113


(transferring means) is contacted to the surface of the photosensitive drum


1


with a predetermined pressure to form a transfer nip. The toner image is transferred from the surface of the photosensitive drum


1


onto a transfer material P such as paper at the transfer nip between the photosensitive drum one and the transfer roller


113


by a transfer bias voltage applied from the high voltage source


3


.




The fixing device


116


comprises a rotatable fixing roller


117


and a pressing roller


118


to form a nip therebetween. The toner image on the surface of the transfer material P is heated and pressed by the fixing nip and is heat-fixed thereon.




The image forming apparatus


100


as a whole including the high voltage source


3


is controlled by the control device


4


. The control device


4


comprises a CPU


5


which includes a RAM


5




a


, a RON


5




b


, a timer


5




c


, a digital entering output port


5




d


, an analog-digital conversion input port (AD port)


5




e


, a digital-analog output port (DA port)


5




f


, and comprises a various I/O control circuits (unshown). The control device


4


is connected with an external device


128


such as a personal computer or the like through an interface


138


.




The description will be made as to an image forming operation of the image forming apparatus.




During the image formation, and the photosensitive drum


1


is rotated in the clockwise direction at a predetermined peripheral speed by a main motor


136


, and is uniformly charged electrically by the charging roller


2


supplied with a charging bias from the high voltage source


3


. The photosensitive drum


1


thus charged is supposed to image exposure L by the exposure device


111


so that electrostatic latent image is formed in accordance with image information supplied from the external device


128


.




The electrostatic latent image thus formed on the photosensitive drum


1


is developed into a toner image through a reverse development, in which toner charged to the same polarity as the charge polarity (negative polarity) of the photosensitive drum


1


is deposited to the photosensitive drum


1


from a developing sleeve


134


of the developing device


135


supplied with a developing bias of the same polarity as the charge polarity (negative polarity) of the photosensitive drum


1


from the high voltage source


3


. In timed relation with the toner image on the photosensitive drum


1


reaches the transfer nip formed between the photosensitive drum


1


and the transfer roller


113


, the transfer material P(paper or the like) is supplied to the transfer nip from the cassette


101


by the pick-up roller


104


, a retarding roller


106


, a sheet feeding roller


108


and a pair of registration rollers


109


.




The cassette


101


is provided with a sensor


102


for detecting presence or absence of the transfer material P and a size sensor


103


for detecting a size of the transfer material P. A transfer material feeding path M


1


is provided with a sheet feeding sensor


107


for detecting a state of sheet feeding from a duplex print reversion path M


2


and a pre-registration sensor


110


for detecting a state of feeding of the transfer material P.




Then, the toner image is transferred from the photosensitive drum


1


by the electrostatic force produced between the photosensitive drum


1


and the transfer roller


113


onto the transfer material P fed into the transfer nip by the transfer roller


113


supplied with the transfer bias of the opposite polarity (positive polarity) as the toner from the high voltage source


3


. The transfer material P having a transferred toner image is electrically discharge by discharging needles


114


supplied with a bias voltage from the high voltage source


3


, and thereafter, is conveyed by a feeding guide


115


to the fixing device


116


, where the toner image is heat-fixed on the transfer material P by the fixing nip formed between the fixing roller


117


and the pressing roller


118


. The transfer material P on which the toner image is fixed, is discharged to the outside by a pair sheet discharging rollers


122


.




The untransferred toner (residual toner) remaining on the photosensitive drum


1


after the image transfer operation, reaches the developing zone with the rotation of the photosensitive drum


1


. The residual toner is collected by a fog removal bias voltage (a fog removal potential difference between the surface potential of the photosensitive drum


1


and the developing bias applied to the developing sleeve


134


) in the subsequent developing operation or operations (simultaneous developing and cleaning process).




Downstream of the fixing device


116


with respect to the feeding direction of the transfer material P, there is provided a fixing sheet discharge sensor


119


for detecting a state of feeding of the transfer material F from the fixing device


116


. Upstream of the pair of sheet discharging rollers


122


with respect to the feeding direction of the transfer material P, there is provided a sheet discharge sensor


121


for detecting a state of sheet discharge of the transfer material P.




When the image is a formed on both sides of the transfer material P (duplex print), the transfer material P on one side of which an image is formed is fed by switching of a duplex print flapper


120


to a pair of reversion rollers


123


which are rotating in the forward directions. Then, the rotations of the reversion rollers


123


are reversed to feed the transfer material from a duplex print feeding path M


2


to a transfer material feeding path M


1


with the aid of D cut roller


125


and a pair of duplex feeding rollers


127


, and the image formation is carried out on the other surface of the transfer material P in the similar manner. The D cutting roller


125


functions to feed the transfer material P from a lateral registration portion (unshown) for positioning the transfer material P in the lateral direction.




Between the duplex print flapper


120


and the reversion roller


123


, there is provided a reversion sensor


124


for detecting a state of feeding of the transfer material P toward the reversion roller


123


. Downstream of the duplex feeding rollers


127


with respect to the feeding direction of the transfer material, there is provided a duplex print sensor


126


for detecting a state of feeding of the transfer material P in the duplex print feeding path M


2


.




The description will be made as to the structure of the high voltage source


3


and the control of an AC voltage applied to the charging roller


2


from the high voltage source


3


.





FIG. 2

is a circuit diagram of the high voltage source


3


employed in this embodiment. The clock generating circuit (resisters


6


,


7


and transistor


8


), the filter, the high voltage transformer drive circuit


44


, the high voltage transformer


12


, DC high voltage generating circuit


46


and so on of the high voltage source


3


are the same as that shown in

FIG. 21

, and therefore, the detailed description thereof is omitted for simplicity.




Referring to

FIG. 2

, designated by


201


is a high voltage capacitor for providing a differential waveform current of the AC high voltage having a sine wave supplied to the charging roller


2


from the high voltage transformer


12


and is connected to the reference voltage provided as a divided voltage by the resistor


203


and the resistor


204


, through a current/voltage conversion resistor


202


, and the reference voltage side of the resistor


204


and the detection side thereof are connected to the “+” contact of the comparator


205


of an open collector type and to the − contact thereof, respectively. In order to obtain an accurate differential waveform of the AC high voltage, the resistor value of the resistor


204


is sufficiently smaller than the impedance of the high voltage capacitor


201


. A pull-up resistor


206


is connected to an output contact of the comparator


205


at the same side as the power source voltage for a D flip-flop


207


.




In this manner, in this embodiment, a phase detecting circuit (phase detecting means) is constituted by the high voltage capacitor


201


, the resistors


202


,


203


,


204


.




Because of the structure of such a circuit, as shown in

FIG. 3

, the output of the comparator


205


changes from Low to High when the AC high voltage output V


0


of sine wave is at the negative peak voltage, and it changes from High to Low and the positive peak voltage. The output of the comparator


205


is supplied to a clock contact (CK contact) of the D flip-flop


207


so that state of the input contact (D contact) can be latched when the output voltage V


0


of the AC high voltage is minimum.




The description will be made as to the current through the charging roller


2


. The AC current of the sine wave through the charging roller


2


is separated by a diode


501


and a diode


502


into a halt wave current in the direction A toward the high voltage source


3


and a half wave current in the direction B away from the high voltage source


3


, and the current detection is carried out by different detection circuits, which will be described hereinafter.




A detection method for the current in the direction indicated by the arrow A will be described first. The AC current in the direction of arrow A is converted to a voltage by the resistor


50


and the resistor


517


through the diode


502


, and the converted voltage is supplied to a “−” contact of the comparator


208


of the open collector type through the input resistor


212


. The reference voltage provided by the resistor


209


and the Zenorun-diode


210


is inputted to the “+” contact of the comparator


208


such that instantaneous current (peak current) which is detected by the resistor


50


when the high AC output voltage is minimum takes a predetermined value, and the output contact of the comparator


208


is connected to a D contact of the D flip-flop


207


through the pull-up resistor


211


.




In this manner, in this embodiment, an instantaneous current detecting circuit (instantaneous current detecting means) is constituted by the diodes


54


,


502


and the resistors


50


,


517


.




With this circuit structure, as shown in

FIG. 3

, the output of the comparator


205


is Low when the instantaneous current (peak current) at the time when the output voltage V


0


of the AC high voltage is at the minimum is higher than a predetermined level (control current) It, and the output Q of the D flip-flop


207


is latched at Low until the output voltage V


0


of the AC high voltage next becomes minimum. When the instantaneous current (peak current) at the time when the output voltage V


0


of the AC high voltage is at the minimum is lower than the predetermined level (control current) It, it becomes High, and the output Q of the D flip-flop


207


is latched at High.




In order to effect the voltage conversion of the output Q of the D flip-flop


207


, it is inputted to the “+” contact of the operational amplifier


213


through the resistor


214


, and the voltage provided by dividing the power source voltage (+5V) by the resistors


215


,


216


so as to be intermediate of the output voltage amplitude of the D flip-flop


207


is supplied to the − contact. The output of the operational amplifier


213


is integrated by the resistor


217


and a capacitor


218


, and the voltage across the capacitor


218


is supplied to an anode of the diode


514


through a voltage follower circuit using the operational amplifier


219


.




On the other hand, the half wave current in the direction of arrow B is inputted to an integration circuit comprising an operational amplifier


505


, a resistor


507


and a capacitor


506


, through a diode


501


, is converted to a DC voltage. The voltage at the output contact of the operational amplifier


505


takes a value of the reference voltage provided by the resistor


503


and the Zenorun-diode


504


which is lowered in accordance with the average of the half wave current. The output of the operational amplifier


505


is compared with the reference voltage provided by a resistor


508


and a Zenorun-diode


509


connected to the “+” contact of an operational amplifier


510


, and the output of the operational amplifier


510


is integrated by a resistor


511


and a capacitor


512


, and thereafter is supplied to a diode


513


. In this matter, in this embodiment, an average current detecting circuit (average current detecting means) is constituted by the diode


501


, the operational amplifier


505


, the resistor


507


and the capacitor


506


.




The anode voltage of the diode


513


is stably at 0V when the average current is not lower than a predetermined average current, and rises when it is lower than the predetermined average current. The cathode of the diode


513


and a cathode of the diode


514


are connected with each other, and therefore, either one of the diode


513


and a diode


514


is in an on-state to actuate the transistor


515


.




By the above-described control, when the average current is not lower than the predetermined level, the instantaneous current (peak current) in the phase in which the output voltage V


0


is minimum is controlled at a predetermined level, and when the average current is lower than the predetermined level, the average current is maintained at the predetermined level. When the instantaneous current (peak current) in the phase in which the output voltage V


0


takes a positive peak voltage is controlled to the constant, the input contacts of the comparator


205


are exchanged such that current discharged from the high voltage source portion


3


is detected, by connecting the grounding side of the detected resistor


50


to the predetermined reference voltage side and by exchanging the input contacts of the comparator


208


.




As described in the foregoing, according to the control described in this embodiment, as shown in

FIG. 4

, the characteristics of the discharge current vs. the instantaneous current at the time of the positive or negative peak voltage of the AC voltage at the initial stage of the use of the charging roller


2


and the characteristics b of the discharge current vs. the instantaneous current at the time of the positive or negative peak voltage of the AC voltage after a predetermined period use thereof, are substantially the same; or the inclination of the characteristics b is slightly smaller. Therefore, as shown in

FIG. 5

, the increase in the discharge current c attributable to the contamination of the charging roller


2


even if the integrated number of output prints (integrated number of image forming operations), the scraping d of the photosensitive drum


1


can be suppressed, so that service life of the photosensitive drum


1


can be remarkably extended.




Additionally, even when the discharge current lowers after a predetermined period of use, the discharge current is not lower than the predetermined level, and therefore, the image defect attributable to the shortage of the discharge current can be prevented.




Embodiment 2





FIG. 6

is a circuit diagram of a high voltage source


3


according to Embodiment 2. The same reference numerals as in Embodiment 1 are assigned to the elements having the corresponding functions, and the detailed description thereof is omitted for simplicity. The structure of the image forming apparatus is similar to that of Embodiment 1, and therefore, the detailed description thereof is omitted for simplicity.




In this embodiment, the output of the comparator


205


is inputted to an external contact at the IO port


5




d


of the CPU


5


where an interruption occurs at a rising edge of the input signal, the voltage provided by the current/voltage conversion by the resistor


50


and the resistor


517


is inputted to the input port Be of the CPU


5


through a voltage follower constituted by an operational amplifier


208


, a protection resistor


604


and a pull-up diode


603


for protection. Furthermore, in this embodiment, the output voltage of an integration circuit constituted by the operational amplifier


505


, a resistor


507


and a capacitor


506


, is inputted to the A/D of the CPU


5


through a protection resistor


602


and a pull-up diode


601


for protection, and the DA output


5




f


of the CPU


5


is connected to a cathode of a diode


10


through a non-reversion amplifying circuit constituted by the operational amplifier


306


and the resistors


304


,


305


. The other structures are the same as with Embodiment 1.




With the above-described circuit structure of this embodiment, the instantaneous current at the time when the output voltage is minimum and the average current are detected by the CPU


5


, and in accordance with the result of the detection, the output voltage of the DA output


5




f


of the CPU


5


is adjusted, such that instantaneous current in the phase in which the output voltage is minimum or the averaging current can be controlled at a predetermined level.




Referring to

FIGS. 7

,


8


,


9


(flow charts) and


10


(timing chart), the control in this embodiment will be described.




At a step S


100


, the main program for the charging AC output is started. First, the CPU


5


discriminates whether to start the charging AC output (step S


101


). If the result of discrimination is affirmative, the clock is outputted (step S


102


), and then a default value Dd for the D/A port output is inputted to the Dout in order to reduce the time period until the outputing current is rendered to be a set level (step S


103


), and the Dout is outputted to the DA port (step S


104


).




For the purpose of waiting from the change of the voltage output of the D/A until the output of the high voltage transformer


12


is stabilized (t2 sec), the timer is reset and started by a timer


5




c


of the CPU


5


(step S


105


), and the elapse of time period t2 is awaited (step S


106


). When the time period t2 sec elapses, a counter C


1


for counting the number of sampling operations is reset to 0 (step S


107


), and a data register Di for storing the result of A/D input having been process by an external interruption, which will be described hereinafter, is reset (step S


108


). Thereafter, a flag F


1


indicative of the completion of the storing of the Di value is reset (step S


109


).




In order to remove noise or the like, one sampling operation includes three A/D reading operations, and the intermediate one of the three data (the maximum and the minimum are omitted). The counter C


2


for counting the reading operations is set to 1 (step S


110


), and then the external interruption is permitted (step S


111


).




When the external interruption is permitted at step S


111


, the external interruption process is started as shown in

FIG. 8

(step S


130


). First, when the flag F


1


is zero, and therefore, Di value has not yet been stored after the prohibition of the external interruption (step S


131


), the value read in through the A/D input port is inputted into the Din (C


2


) (step S


133


).




The discrimination is made as to whether or not the count of the counter C


2


is 3 (step S


134


) to check whether the three reading operations are completed, and if the count is not 3, the counter C


2


is incremented by 1 (step S


137


), and the flag F


1


is set to 1 (step S


136


). Then, the external interruption is permitted (step S


138


), and the interruption process is terminated. If the flag F


1


is other than zero at step S


132


, the external interruption is permitted (step S


138


), and the interruption process is terminated (step S


139


).




After the completion of the external interruption process, the external interruption is prohibited when the flag F


1


becomes 1 at step S


112


in

FIG. 7

(step S


113


), and the counter C


1


is incremented by 1 (step S


114


). Di is inputted into D (C


1


) (step S


115


), and then the discrimination is made as to whether or not Cl is Ns to check whether the Ns times sampling operations are completed (step S


116


). If C


1


is other than Ns at step S


116


, the resetting of the data register Di is repeated from the process of step S


108


. If the Ns times sampling operations are completed, an average DD of the Ns sampling data D


1


(1) −D


1


(Ns) is calculated (step S


117


). Then, a difference δD


1


between the average DD and the target value Dt is calculated (step S


118


), the difference δD


1


is multiplied by a proportional coefficient P


1


, and the resultant value is added with D out value, and the resultants a renewed Dout (step S


119


).




Then, at step S


120


, an average current detection process shown in a flow chart of

FIG. 9

is carried out When the average current detection process is started (step S


501


), the data register Di


2


for storing the input result of the A/D is first rest (step S


502


), and the counter C


1


for counting the number of sampling operations for the averaging current east reset (step S


503


) The value in the A/D


2


is inputted into the Din


2


(C


3


) (step S


504


), and the counter C


3


ease incremented by 1 (step S


505


). If C


3


ease 3 (step S


506


), the intermediate value of the data (provided by removing the maximum value and the minimum value of the three average current detection values Din


2


(1), Din


2


(2) and Din


2


(3)) is stored in Di


2


as the average current detection value (step S


507


).




The comparison is made between the average current Di


2


detected at step S


508


and the predetermined average current Dt


2


. When the average current Di


2


thus detected is larger than the predetermined average current Dt


2


, the process is terminated. If the result of the comparison indicates that detected average current Di


2


is smaller than the average current Dt


2


, the difference δD


2


between the detected average current Di


2


and the predetermined average current Dt


2


is calculated (step S


509


), the Dout is added with the difference δD


2


multiplied by the proportional coefficient P


2


(step S


510


), and the average current detection process is completed (step S


511


).




After the completion of the average current detection process, the discrimination is made as to whether or not the charging AC high voltage output is to be continued at step S


121


. If it is to be continued, the operation is repeated from step S


10


. If it is to be stopped, the clock output is stopped (step S


122


), and the charging AC output process operation ends (step S


123


).




By this process operations, as shown in the timing chart of

FIG. 10

, the three times continuous A/D input operations of the instantaneous current in the phase of the minimum output voltage, is continuously repeated Ns times at t1 sec intervals. On the basis of the result of these operations, the DA output is changed, and thereafter, the sampling operation is started after 2 sec waiting time, and this is repeated. By doing so, the instantaneous current in the phase of the minimum output voltage can be maintained at the predetermined value. Simultaneously with the instantaneous current, the average current detection value is detected, by which if it is discriminated that average current is smaller than the predetermined level, the average current can be made at the predetermined level.




The above-described t1 and Ns are determined such that total of Ns times sampling time periods (approx. t1×Ns) is longer than the time period required by one halt rotation of the photosensitive drum


1


and such that t1 is shorter than the time period required by one full rotation of the charging roller


2


. In addition, the interval of the sampling actions of the sampling (approx. t1×Ns+t2 sec) is not a constant multiple of the rotation of frequency of the photosensitive drum


1


or the charging roller


2


.




The series of processing for upgrading the instantaneous current and the average current is carried out by the CPU (center portion processing device)


5


. This is not limiting, and it can be carried out by DSP (Digital Signal Processor) or the like.




As described in the foregoing, according to these embodiments similarly to the first embodiment, the increase of the discharge current attributable to the condemnation of the charging roller


2


or the like can be prevented even when the integrated number of output prints (integrated number of the image forming operations) increases, and therefore, the scrape of the photosensitive drum


1


can be suppressed, and the service life of the photosensitive drum


1


can be remarkably extended.




Additionally, even when the discharge current lowers after a predetermined period of use, the discharge current is not lower than the predetermined level, and therefore, the image defect attributable to the shortage of the discharge current can be prevented.




Embodiment 3




In this embodiment, the structure of the high voltage source


3


is similar to that of Embodiment 2 shown in

FIG. 6

, and the detailed description thereof is omitted for simplicity. The structure of the image forming apparatus is similar to that of Embodiment 1 (FIG.


1


), and therefore, the detailed description thereof is omitted for simplicity.




Referring to flow charts of

FIGS. 11

,


12


and timing charts of

FIGS. 13

,


14


, the description will be made as to the control operations in this embodiment. The operations except for the external interruption are the same as with Embodiment 2, and therefore, the external interruption process will be described.




As shown in

FIG. 11

, when the external interruption processes started (step S


150


), the external interruption is prohibited (step S


151


), and a predetermined time (tck−ts/2) after that, the interruption timer is set to tack−ts/2 in order to produce a timer interruption using a known down counter (step S


152


). Here, tack is the time period of 1 cycle of the charging AC voltage (output voltage) shown in

FIG. 13

, and ts is the time period corresponding to the width of the current detection phase with the center thereof corresponding to the timing at which the output voltage is the minimum. After tck−ts/2 is inputted into the interruption timer, the interruption timer starts counting down (step S


153


). Then, the timer interruption is permitted (step S


154


), and the external interruption process is completed (step S


155


).




Then, when the timer interruption is permitted and step S


154


, the timer interruption process is started as shown in

FIG. 12

(step S


210


), and the timer interruption is first prohibited (step S


211


). The counting down of the interruption timer is stopped (step S


212


), and the reading of the A/D input port is inputted into Din (C


2


) (step S


213


).




In other to discriminate as to whether or not a 10th input reading actions have been completed in the period of ts sec, it is discriminated whether the counter C


2


has the value 10 or not (step S


214


). If not, the counter C


2


is incremented by 1 (step S


216


).




Then, the time period ts/10 until the next time interruption is inputted into the interruption producing timer (step S


217


), and the counting down of the interruption time is started (step S


218


). After the timer interruption is permitted (step S


219


), the timer interruption process is completed (step S


220


).




On the other hand, at step S


214


, if the count of the counter C


2


is 10, the average of (1) −Din is inputted into Di (step S


215


), and


1


is inputted into the flag F


1


(step S


215


). Then, the timer interruption process is completed (step S


220


).




By this process operations, as shown in

FIG. 13

, ten times operations of the detection and averaging for the current from the A/D in the time width ts with the center corresponding to the minimum of the output voltage as shown in

FIG. 13

is repeated Ns times at the time intervals of t1 sec, as shown in FIG.


14


. On the basis of the result of the operations, the DA output is changed, and thereafter, the sampling operation is started after the waiting period t2. The operations are repeated by which the averaging current in the time width ts with the center thereof corresponding to the phase of the minimum output voltage can be maintained at the predetermined value. Simultaneously with the something of the averaging current during the time width ts, the average current detection value is detected, by which when it is discriminated that average current is lower than the predetermined level, the average current can be controlled to the predetermined level.




As described in the foregoing, according to these embodiments similarly to the first embodiment, the increase of the discharge current attributable to the condemnation of the charging roller


2


or the like can be prevented even when the integrated number of output prints (integrated number of the image forming operations) increases, and therefore, the scrape of the photosensitive drum


1


can be suppressed, and the service life of the photosensitive drum


1


can be remarkably extended.




Additionally, even when the discharge current lowers after a predetermined period of use, the discharge current is not lower than the predetermined level, and therefore, the image defect attributable to the shortage of the discharge current can be prevented.




Embodiment 4





FIG. 15

is a circuit diagram of a high voltage source


3


according to Embodiment 2. This embodiment is similar to Embodiment 2 except that there is not provided the integration circuit (average current detecting circuit) for the average current detection in the circuit of Embodiment 2 shown in

FIG. 6

, and therefore, the detailed description is omitted for the common parts for simplicity. The structure of the image forming apparatus is similar to that of Embodiment 1 (FIG.


1


), and therefore, the detailed description thereof is omitted for simplicity.




In this embodiment, the instantaneous current when the output voltage is the minimum and the average current are detected by CPU


5


, and on the basis of the result of detection, the output voltage of the DA output


5




f


of the CPU


5


is adjusted, so that instantaneous current or the averaging current in the phase in which the output voltage is the minimum is controlled to be at the predetermined level.




Referring to flow charts of

FIGS. 16

,


17


, the control operation in this embodiment will be described. In

FIG. 16

, the operations in step S


100


are the same as with Embodiment 2, by which the instantaneous current is detected, and in the next step, that is, step S


140


, the following average current detection process operations are carried out.




As shown in

FIG. 17

, when the average current detection process is started (step S


521


), a data register Ds for storing an integrated value of the current is reset (step S


522


), and the timer operation is started after the resenting (step S


523


). The AD value is inputted into the reading data register Din


3


(step S


524


), and the absolute value of the difference between the Din


3


and an offset value a of the voltage output of the operational amplifier


208


into a data register Din


4


(step S


525


).

FIG. 18

shows changes of the current toward the high voltage source


3


and the input voltage at the AD contact of the CPU


5


, and they change with the offset value Vt at the center thereof. the offset value a is provided by digital conversion of voltage Vt.




The value obtained by adding Din


4


to the integrated value Ds replaces the integrated value Ds (step S


526


), and then, the discrimination is made as to whether or not the timer value exceeds the predetermined time t3 (step S


527


). If not, the operation returns to before the step S


524


, and if so, the integrated current value Ds obtained by the step S


526


is determined, and the average current detection process ends (step S


528


). By carrying out the above-described said average current detection process, the current integrated for the predetermined period t3, which corresponds to the average current can be calculated.




At step S


141


in

FIG. 16

, the comparison is made between the current integration and a predetermined value Dst to discriminate whether or not the average current Ds is not lower than the predetermined value Dst. If so, a difference δD


1


between a target value Dt


1


and the average DD is calculated (step S


142


). Dout is replaced with the current D out value added with the difference δD


1


difference δD


1


multiplied with a proportional coefficient P


1


, and the DA voltage output is determined on the basis of the detected value of the instantaneous current (step S


143


). At step S


141


, if the average current Ds is lower than the predetermined value Dst, a difference δD


2


calculation between the target value Dst and the average current Ds is calculated (step S


144


), and Dout is replaced with Current D out value added with the difference δD


2


difference δD


2


multiplied with a proportional coefficient P


2


, and the DA voltage output is determined on the basis of the detected value of the average current (step S


145


).




At step S


146


, the discrimination is made as to whether or not the charging AC high voltage output is to be continued, and if so, the operations from step S


104


are repeated. If not, that is, the output is to be stopped, the clock output is stopped (step S


147


), by which the charging AC output process ends.




As shown in

FIG. 10

, three continuous A/D inputting operations of the instantaneous current in the phase in which the output voltage is the minimum are repeated Ns times at t1 sec intervals. On the basis of the result of these operations, the DA output is changed, and thereafter, the sampling operation is started after 2 sec waiting time, and this is repeated. By doing so, the instantaneous current in the phase of the minimum output voltage can be maintained at the predetermined value. Simultaneously with the instantaneous current, the average current detection value is detected, by which if it is discriminated that average current is smaller than the predetermined level, the average current can be made at the predetermined level.




As described in the foregoing, according to these embodiments similarly to the first embodiment, the increase of the discharge current attributable to the condemnation of the charging roller


2


or the like can be prevented even when the integrated number of output prints (integrated number of the image forming operations) increases, and therefore, the scrape of the photosensitive drum


1


can be suppressed, and the service life of the photosensitive drum


1


can be remarkably extended.




Additionally, even when the discharge current lowers after a predetermined period of use, the discharge current is not lower than the predetermined level, and therefore, the image defect attributable to the shortage of the discharge current can be prevented.




According to this embodiment of the present invention, when the average current detection value detected by the average current detecting means is larger than the predetermined value, the AC voltage applied to t contact charging member from t charging bias applying means such that instantaneous current detection value detected by the instantaneous current detecting means becomes the predetermined value, and therefore, the increase of the discharge current attributable to the condemnation of the charging roller


2


or the like can be prevented even when the integrated number of output prints increases, and therefore, the scrape of the photosensitive drum


1


can be suppressed, and the service life of the photosensitive drum


1


can be remarkably extended.




When the average current detection value detected by the average current detecting means is smaller than the predetermined value, the AC voltage applied to the contact charging member from the charging bias applying means such that average current detection value detected by the average current detecting means becomes the predetermined value, and therefore, even when the discharge current lowers after a predetermined period of use, the discharge current is not lower than the predetermined level, and therefore, the image defect attributable to the shortage of the discharge current can be prevented.




The description will be made as to an embodiment by which the discharge current can be detected more accurately.




Embodiment 5




Referring to

FIG. 24

(circuit diagram) and

FIG. 25

(waveform graph), a charging high voltage output control will be described. In

FIG. 24

, the controller


4


, clock generating circuit of the high voltage source portion


3


(resistors


6


,


7


and transistor


8


), the filter circuit


32


, the high voltage transformer drive circuit


44


, the high voltage transformer


12


, the DC high voltage generating circuit


46


and so on are the same as those of

FIG. 2

, and therefore, the detailed description thereof is omitted for simplicity.




In the circuit diagram of

FIG. 24

, designated by


1201


is voltage range detecting means for detecting timing at which a positive voltage amplitude of an AC high voltage applied to the charging roller


2


from the high voltage transformer


12


is not lower than a predetermined voltage (Vs: empirically 500V-1000V). It includes resistors


1202


,


1217


which divides the positive voltage amplitude and supplies the divided voltage to the base side of the high voltage resistant transistor


1204


, by which the high voltage resistant transistor


1204


operates with the threshold which is equal to the predetermined voltage of positive voltage amplitude. Therefore, as shown in

FIG. 25

, collector voltage of the high voltage resistance transistor


1204


changes so that it is substantially close to the positive peak amplitude voltage produces across the high voltage capacitor by the DC voltage provided by the high DC voltage generating circuit


46


, the high voltage resistant diode


1205


and the high voltage capacitor


1206


.




The diode


1203


functions for protection by preventing excessive lowering of the base potential of the transistor


1204


when the output voltage of the high voltage transformer


12


has a negative oscillation.




The collector voltage of the transistor


1204


is divided by a resistor


1208


and a resistor


1209


connected to +5V, and the divided voltage is inputted to the “+” contact of the operational amplifier


1210


, and the reference voltage selected by the resistors


1211


,


1212


is supplied to the “−” contact, and they are compared. By doing so, the output contact of the operational amplifier


1210


produces a timing signal having an amplitude of approx. +24V in synchronism with the transistor


1204


. The operational amplifier shown in

FIG. 24

is activated by the power source voltage +24V unless otherwise stated. The resistances of the resistors


1207


,


1208


are large enough to retain the charge stored in the capacitor


1206


. The output signal of the operational amplifier


1210


is inputted to the base of the transistor


1214


having the emitter grounded through a base resistor


1213


, and the collector is connected to the gate of the FET


1215


. By doing so, the transistor


1214


is rendered off only at the timing at which the output of the operational amplifier


1210


is Low, namely, the positive voltage amplitude of the AC high voltage is not lower than the predetermined voltage (Vs), and the gate voltage of the FET


1215


is substantially at the same potential as the source voltage because of the resistor


1216


connected between the gate and the source, and therefore, the FET


1215


is rendered on.




To the source side of the FET


1215


is connected a capacitor


1218


, and to the drain side is connected a resistor


1219


, a voltage follower circuit using the operational amplifier


1220


for impedance conversion of a voltage converted from the AC current by current/voltage conversion using a resistor


1219


and a resistor


1221


constituting an integration circuit with the capacitor


1218


. The diodes


1222


,


1223


function to protect the operational amplifier


1220


at the input side.




With this structure, an average of the AC current flowing from the high voltage source


3


to the charging roller


2


is detected at the timing at which the positive voltage amplitude of the AC high voltage is not lower than the predetermined voltage (Vs).




The voltage of the capacitor


1218


with which the average current is provided, is inputted to a − contact of the operational amplifier


1224


, and a “+” contact is connected with a target voltage provided by voltage division using the resistors


1225


,


1226


, and they are compared. The output contact of the operational amplifier


1224


indicative of the result of the comparison is fed back to the cathode of the diode


10


, by which the average current can be maintained at the target value.




As described in the foregoing, the system of this embodiment comprises a photosensitive drum


1


(member to be charged), a charging roller


2


(charge member) provided on the surface of the photosensitive drum, a high voltage source


12


for applying an AC voltage, particularly, a sine wave AC voltage to the charging roller


2


, a voltage range detecting means


1201


for detecting a voltage range of the AC voltage applied to the charging roller


2


, that is, the voltage range in which the absolute value of the AC voltage is not lower than the predetermined value, for example, the range in which the sine wave AC voltage is not lower than the than the predetermined positive voltage, average current detecting means for detecting an averaging current provided by the high voltage source in the predetermined voltage range of the AC voltage based on the output of the voltage range detecting means, wherein the detected current of the average current detecting means is controlled at a set level by controlling the output of the high voltage source. By this, the outputting current in the voltage phase range with the peak of the voltage amplitude thereof at the center, and therefore, the capacity load current (Izc) which occupies most of the outputting currents as shown in

FIG. 26

are offset. Accordingly, the discharge current is accurately detected, and the controlling can be carried out with precision.




In the foregoing, the averaging current detecting means is constituted by the circuit from the capacitor


49


to the capacitor


1218


(


49


,


1222


,


1223


,


1219


,


1220


,


1215


,


1218


). The means for controlling the output of the high voltage source such that detected current is at a predetermined set level is constituted by the resistors


1225


,


1226


setting the set point as a voltage, the operational amplifier


1224


and the diode


10


.




As shown in

FIG. 27

, the characteristics, at the initial stage of use of the charging roller, of the average current and the discharge current in one or both the voltage range in which the sine wave AC voltage is not lower than the predetermined positive voltage and the voltage range in which it is not higher than the predetermined negative voltage, is substantially maintain even after substantial use thereof, or slightly changes such that inclination of the characteristics slightly decreases. Therefore, as shown in

FIG. 23

, the increase of the discharge current attributable to the condemnation of the charging roller


2


or the like can be prevented even when the integrated number of output prints increases, and therefore, the scrape of the photosensitive drum


1


can be suppressed, and the service life of the photosensitive drum


1


can be remarkably extended.




Embodiment 6




Referring to a control circuit diagram of

FIG. 29 and a

waveform graph of

FIG. 30

, the sixth embodiment will be described.




The circuit diagram of

FIG. 29

is different from the circuit diagram of

FIG. 24

(Embodiment 5) in the following points. The output of the operational amplifier


1210


is divided by the resistors


1301


,


1302


, and the divided voltage is inputted to the IO port


5




d


of the CPU


5


. By this, the time period (Th in

FIG. 30

) from the time at which the operational amplifier


1210


produced the Low output to the time at which the positive voltage amplitude of the AC high voltage is not lower than a predetermined voltage (Vs), can be detected. The output of the DA port


5




f


of the CPU


5


is connected to the “+” contact of the operational amplifier


1224


through a non- reversing amplifying circuit including an operational amplifier


1303


and resistors


1304


,


1305


, so that control value of the average current is variable.




The description will be made, referring to a flow chart of FIG.


31


. When the time Th in which the operational amplifier


1210


produced a Low output is detected at step S


101


, a resistance load current component Izra is calculated in the following manner:








Izra=


2


×Tq×Vs/R/π/Th


×tan (π×


Th/


2


/Tq


).






where




Tq: half cycle duration of the sine wave voltage




R: a resistance value between the charging roller and the photosensitive drum.




Then, the control value (voltage) of the averaging current is calculated by the calculation formula at step S


103


.








Vc=


12


V−r


×(


Isa+Izra


)  (2)






Isa: a target value of the average discharge current (50 μA in this embodiment).




R: a resistance value of the current and voltage conversion resistor


1219


.




A voltage Vc/A (Vc is divided by an amplification A of the non-reversion amplifying circuit


1303


-


1305


) is outputted from the D/A conversion port


5




f.






As described in the foregoing, the system of this embodiment comprises a photosensitive drum


1


(member to be charged), a charging roller


2


(charge member) provided on the surface of the photosensitive drum, a high voltage source


12


for applying an AC voltage, particularly, a sine wave AC voltage to the charging roller


2


, a voltage range detecting means


1201


for detecting a voltage range of the AC voltage applied to the charging roller


2


, that is, the voltage range in which the absolute value of the AC voltage is not lower than the predetermined value, for example, the range in which the sine wave AC voltage is not lower than the than the predetermined positive voltage, average current detecting means for detecting an averaging current provided by the high voltage source in the predetermined voltage range of the AC voltage based on the output of the voltage range detecting means, and resistor current calculating means for calculating a resistance load current component of the averaging current detected by current detecting means from the output of the voltage range detecting means, wherein the control current is switched in accordance with the result of calculation of the resistor current calculating means. By this, the discharge current alone can be controlled with precision, and the increase of the discharge current due to the contamination of the charging roller can be prevented, and therefore, the scraping of the photosensitive drum can be suppressed, and the service life of the photosensitive drum can be remarkably extended.




In the foregoing the resistor current calculating means is constituted by the CPU


5


, and the means for switching the control current in accordance with the result of calculation oft resistor current calculating means is constituted by the CPU


5


, the DA output


5




f


thereof, the operational amplifier


1303


and the resistors


1304


,


1305


.




As described in the foregoing, according to this embodiment, the outputing current in the voltage phase range with the center thereof at the peak of the voltage amplitude is smoothed, and therefore, as shown in

FIG. 26

, the capacity load currents (Izc) occupying most of the outputing current are offset, so that discharge current can be detected with higher accuracy, and therefore, the control accuracy is higher.




As shown in

FIG. 4

, the characteristics, at the initial stage of use of the charging roller, of the average current and the discharge current in one or both the voltage range in which the sine wave AC voltage is not lower than the predetermined positive voltage and the voltage range in which it is not higher than the predetermined negative voltage, is substantially maintain even after substantial use thereof, or slightly changes such that inclination of the characteristics slightly decreases. Therefore, the increase of the discharge current attributable to the condemnation of the charging roller


2


or the like as in the conventional system

FIG. 14

, can be prevented even when the integrated number of output prints increases, and therefore, the scraping speed of the member to be charged (photosensitive drum


1


) can be suppressed even when the integrated number of the output prints increases as shown in

FIG. 5

, and the service life of the member to be charged can be remarkably extended.




The charge member is not limited to the roller type, but may be of a blade type, brush type or the like.




The charge member is not necessarily contacted to the member to be charged, but may be out of contact therefrom (proximity) if a discharge region determination ed by a voltage across the gap and the correction Paschen curve, is assured between the charge member and the member to be charged. This invention covers such a structure.




The charging device of the present invention is effective to electrically charge (or discharging) an image bearing member such as a photosensitive member, a dielectric member for electrostatic recording or the like of an image forming apparatus or another member to be charged. While the invention has been described with reference to the structure disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.



Claims
  • 1. An image forming apparatus comprising:an image bearing member; a charge member for electrically charging said image bearing member while contacting to said image bearing member; voltage applying means for applying an oscillating voltage including a component of AC voltage to said charge member; first detecting means for detecting an average of the AC current applied to said charge member from said voltage applying means; second detecting means for detection a value of the AC current corresponding to a peak of the AC voltage; and control means for effecting control such that when a detected current value of said first detecting means is smaller than a first predetermined value, the detected current value of said first detecting means is at the first predetermined value, and when the detected current value of said first detecting means is larger than the first predetermined value, a current value of said second detecting means is at a second predetermined value.
  • 2. An image forming apparatus according to claim 1, wherein said first detecting means detects an average of a half wave current of the AC current.
  • 3. An image forming apparatus according to claim 1, further comprising phase detecting means for detecting a phase of the AC voltage.
  • 4. An image forming apparatus according to claim 3, wherein said first detecting means detects an average of the AC current in a predetermined phase range on the basis of an output of said phase detecting means.
  • 5. An image forming apparatus according to claim 3, wherein said second detecting means detects a value of the AC current based on an output of said phase detecting means.
  • 6. An image forming apparatus according to claim 1, wherein the AC voltage is a sine wave AC voltage.
  • 7. An image forming apparatus according to claim 1, wherein said first detecting means and said second detecting means detect currents having different polarities, respectively.
  • 8. An image forming apparatus according to claim 1, wherein said voltage applying means applies to said charge member a DC voltage superimposed with the AC voltage.
  • 9. An image forming apparatus according to claim 1, further comprising a process cartridge detachably mountable to the main assembly of said image forming apparatus, said process cartridge containing said image bearing member and said charge member as a unit.
  • 10. An image forming apparatus comprising:an image bearing member; a charge member for electrically charging said image bearing member while contacting said image bearing member; voltage applying means for applying an oscillating voltage including a component of AC voltage to said charge member; detecting means for detecting an average of an AC current supplied to said charge member from said voltage applying means in a voltage range within one cyclic period of the oscillating voltage which includes only one peak voltage and in which the oscillating voltage has a level exceeding a predetermined range; and control means for effecting control such that the average detected current value of said detecting means is at a predetermined value.
  • 11. An image forming apparatus according to claim 10, wherein the voltage range includes the one peak of the AC voltage and a neighborhood thereof.
  • 12. An image forming apparatus according to claim 10, further comprising resistance current detecting means for detecting a resistance load current component of an average detected current of said detecting means, wherein said control means switches the predetermined value in accordance with a detected value of said resistance current detecting means.
  • 13. An image forming apparatus according to claim 10, wherein the AC voltage is a sine wave AC voltage.
  • 14. An image forming apparatus according to claim 10, wherein said voltage applying means applies to said charge member a DC voltage superimposed with the AC voltage.
  • 15. An image forming apparatus according to claim 10, further comprising a process cartridge detachably mountable to the main assembly of said image forming apparatus, said process cartridge containing said image bearing member and said charge member as a unit.
Priority Claims (2)
Number Date Country Kind
2000-130880 Apr 2000 JP
2000-202074 Jul 2000 JP
US Referenced Citations (3)
Number Name Date Kind
4346986 Kuge et al. Aug 1982 A
5420671 Kisu et al. May 1995 A
5568231 Asano et al. Oct 1996 A
Foreign Referenced Citations (3)
Number Date Country
59-101668 Jun 1984 JP
8-149808 Jun 1996 JP
10-3199 Jan 1998 JP
Non-Patent Literature Citations (1)
Entry
U.S. patent application No. 09/312,846, filed May 17, 2001 (Group Art Unit 2878).