This invention relates to an image forming apparatus.
Among image forming apparatuses, there is one provided with an air blowing device that blows air to image forming units in order to suppress a temperature rise inside the image forming units (e.g., Patent Document 1).
In addition, proposed is an image forming apparatus that is provided with an air sucking/exhaust device to blow air to an exposure part and a fuser part and is configured so that their air flow rates are individually adjustable.
[Patent Document 1] JP Laid-Open Patent Application Publication 2007-122044 (e.g., see Paragraphs 0021-0022).
[Patent Document 2] JP Laid-Open Patent Application Publication 2012-150313 (e.g., see Paragraphs 0064-0073).
However, it is demanded that the image forming units be more efficiently cooled.
This invention has been made in order to solve the above-mentioned problem, and its objective is to offer an image forming apparatus that can cool its image forming units more efficiently.
An image forming apparatus, disclosed in the application, includes an image forming unit that forms an image when a working state of the image forming unit is an image forming state and does not form an image when the working state is a non-image forming state, an air blowing part that blows air toward the image forming unit, an air flow rate changing part that changes a flow rate of the air, which is blown toward the image forming unit from the air blowing part, and a switching part that performs a switching to switch the working state of the image forming unit between the image forming state and a non-image forming state, wherein the air flow rate changing part changes the air flow rate of the air blowing part in mechanical correspondence with the switching between the image forming state and the non-image forming state of the image forming unit by the switching part.
According to one embodiment of this invention, the flow rates of air blown to the image forming units are changed interlocking mechanically with switching between an image forming state and a non-image forming state of the image forming units by a switching part, therefore the image forming units can be more efficiently cooled.
Below, embodiments of this invention are explained in detail referring to drawings. Note that this invention is not limited by these embodiments.
<Configuration of Image Forming Apparatus>
As shown in
The medium supply part 110 has a sheet feeding tray 111 that accommodates the medium P, a pickup roller 112 disposed so as to contact the medium P accommodated in the sheet feeding tray 111, a feed roller 113 disposed adjacent to the pickup roller 112, and a retard roller 114 disposed opposing the feed roller 113.
The sheet feeding tray 111 accommodates the medium P such as printing sheets in a stacked state. The pickup roller 112 rotates in contact with the medium P in the sheet feeding tray 111 to feed out the medium P from the sheet feeding tray 111. The feed roller 113 forwards the medium P fed out by the pickup roller 112 to a carrying route. The retard roller 114 rotates in the opposite direction of the forwarding direction by the feed roller 113 to prevent multi-feed by giving a carrying resistance to the medium P.
The medium supply part 110 also has carrying rollers 115 and 118 along the carrying route of the medium P. The carrying roller 115 comprises a registration roller 116 and a pinch roller 117 in contact with it, and starts rotating at a prescribed timing after the leading edge of the medium P has contacted the nip part of the both rollers, thereby correcting skew of the medium P and carrying it. The carrying roller 118 carries the medium P from the carrying roller 115 to the image forming part 100.
The image forming part 100 has four process units 10K, 10C, 10M, and 10Y as image forming units that form black, cyan, magenta, and yellow toner images, respectively. Disposed so as to oppose the photosensitive drums 11 (mentioned below) of the process units 10K, 10C, 10M, and 10Y are print heads 13K, 13C, 13M, and 13Y as exposure devices, respectively.
The process units 10K, 10C, 10M, and 10Y are arranged in this order along the carrying direction of the medium P (here, from the right to the left in the figure). The process units 10K, 10C, 10M, and 10Y are called “process units 10” when no particular distinction is necessary. Also, the print heads 13K, 13C, 13M, and 13Y are called “print heads 13” when no particular distinction is necessary.
The process unit 10 has a photosensitive drum 11 as an image carrier that carries a toner image, a charging roller 12 as a charging member, a development roller 14 as a developer carrier, a supply roller 15 as a supply member, a development blade 16 as a developer regulating member, and a unit frame 30 that accommodates them.
The photosensitive drum 11 is a cylindrical member having a photosensitive layer (a charge generation layer and a charge transportation layer) installed on the surface of a conductive base body, and rotates clockwise in the figure by a drive motor 17 (
The charging roller 12 is disposed so as to contact the surface of the photosensitive drum 11, and rotates following the rotation of the photosensitive drum 11. To the charging roller 12, a charging voltage is applied by a charging voltage power source 202 (
The development roller 14 is disposed so as to contact the surface of the photosensitive drum 11, and rotates in the opposite direction (anticlockwise in the figure) of the photosensitive drum 11. To the development roller 14, a development voltage is applied by a development voltage power source 203 (
The supply roller 15 is disposed so as to contact or oppose the surface of the development roller 14, and rotates in the same direction as the development roller 14. To the supply roller 15, a supply voltage is applied by a supply voltage power source 204 (
The development blade 16 is a metallic blade that is long in the axial direction of the development roller 14, and is disposed so as to be pressed against the surface of the development roller 14. The development blade 16 regulates the thickness of the toner layer formed on the surface of the development roller 14.
In the process unit 10, part including the development roller 14, the supply roller 15, and the development blade 16, that is part contributing to the development of the electrostatic latent image, constitutes a development unit.
Installed above the process units 10K, 10C, 10M, and 10Y are toner cartridges 20K, 20C, 20M, and 20Y as developer accommodation parts that supply toners to the process units 10K, 10C, 10M, and 10Y. The toner cartridges 20K, 20C, 20M, and 20Y are detachably attached to a top cover 102 mentioned below.
The toner cartridges 20K, 20C, 20M, and 20Y accommodate black, cyan, magenta, and yellow toners, respectively. The toner cartridges 20K, 20C, 20M, and 20Y are called “toner cartridges 20” when no particular distinction is necessary.
The print head 13 has, for example, a light emitting element array where light emitting elements such as LEDs (Light Emitting Diodes) are arranged, and a lens array that collects the emitted light rays from the light emitting elements to the surface of the photosensitive drum 11. The print head 13 is driven by a head control part 206 (
The transfer unit 120 has a transfer belt 122 in an endless shape as a transfer body, a drive roller 123 and an idle roller 124 over which the transfer belt 122 is stretched, and transfer rollers 121 disposed opposing the photosensitive drums 11 of the process units 10K, 10C, 10M, and 10Y through the transfer belt 122.
The transfer belt 122 travels adsorb-holding the medium P on its surface by an electrostatic force. The drive roller 123 rotates by a belt motor 125 (
The fuser device 130 is disposed in the downstream side of the image forming part 100 in the carrying direction of the medium P. The fuser device 130 has, for example, a fuser roller 131, and a pressure application roller 132 pressed by this fuser roller 131. The fuser roller 131 contains a heater 133 (
The medium ejection part 140 is disposed in the downstream side of the fuser device 130 in the carrying direction of the medium P, and is provided with ejection rollers 141 and 142 that are two pairs of rollers. The ejection rollers 141 and 142 carry the medium P forwarded from the fuser device 130 along an ejection carrying route (R2), and eject it to the outside of the image forming apparatus 1. Installed on the top of the image forming apparatus 1 is a stacker part 143 that stacks the media ejected by the ejection rollers 141 and 142.
The image forming apparatus 1 is provided with a recarrying mechanism 150 that reverses the medium P having a toner image fused to its surface and carries it to the above-mentioned carrying roller 115 for double-side printing. Also, installed in the downstream side of the fuser device 130 is a switching guide 136 that guides the medium P forwarded from the fuser device 130 to the medium ejection part 140 or the recarrying mechanism 150.
The recarrying mechanism 150 has carrying rollers 151 and 153 and a switching guide 152 that tentatively send the medium P into a retreat route R3 and switch its front and back, and carrying rollers 154, 155, and 156 that carry the medium P along a return carrying route R4. The return carrying route R4 merges into the upstream side of the carrying roller 118 in a carrying route R1. Installed in the vicinity of the exit of the return carrying route R4 is a pinch roller 157 that contacts the registration roller 116 from the opposite side of the pinch roller 117.
The medium P carried through the carrying route R4 by the carrying rollers 154, 155, and 156 is carried to the upstream side of the carrying roller 118 in the carrying route R1 by a roller pair consisting of the registration roller 116 and the pinch roller 157. Note that if the image forming apparatus 1 has no double-side printing function, the recarrying mechanism 150 is unnecessary.
The image forming apparatus 1 also has an openable top cover 102 attached to the top of the chassis 101, and an openable front cover 103 attached to the front of the chassis 101. Installed on the top cover 102 is an operation part 104 (
In
In
<Toner Carriage from Toner Cartridge to Process Unit>
The process units 10K, 10C, 10M, and 10Y all have a shape elongated in the X direction, and are arranged in a row along the above-mentioned unit array direction (approximate Y direction). On the other hand, the toner cartridges 20K, 20C, 20M, and 20Y all have a shape elongated in the unit array direction, and are arranged in the X direction.
Installed between the toner cartridges 20K, 20C, 20M, and 20Y, and the process units 10K, 10C, 10M, and 10Y are toner ducts 22K, 22C, 22M, and 22Y that are toner carrying routes, respectively.
The toner ducts 22K, 22C, 22M, and 22Y have link parts 21K, 21C, 21M, and 21Y linked to the toner cartridges 20K, 20C, 20M, and 20Y, respectively, and connecting parts 23K, 23C, 23M, and 23Y connected to the process units 10K, 10C, 10M, and 10Y, respectively.
In this example, the link parts 21K, 21C, 21M, and 21Y are disposed in the same Y direction position. Also, the connecting parts 23K, 23C, 23M, and 23Y are disposed in the same X direction position. Note that this invention is not limited to such dispositions.
These toner cartridges 20K, 20C, 20M, and 20Y, and toner ducts 22K, 22C, 22M, and 22Y constitute a toner supply unit 2. The toner supply unit 2 is attached to the top cover 102.
The toner ducts 22K, 22C, 22M, and 22Y are called “toner ducts 22” when no particular distinction is necessary. The link parts 21K, 21C, 21M, and 21Y are called “link parts 21” when no particular distinction is necessary. The connecting parts 23K, 23C, 23M, and 23Y are called “connecting parts 23” when no particular distinction is necessary.
Toner accommodated in the toner cartridge 20 is supplied by falling down into the toner duct 22 through the link part 21. Installed inside the toner duct 22 is a carrying spiral 25 (
The front cover 103 is swingably supported by a swing shaft C2 in the X direction installed on the chassis 101. The swing shaft C2 is installed on the −Y direction end and −Z direction end part of the chassis 101. By swinging the front cover 103 centering on the swing shaft C2, the front cover 103 can be opened as indicated with an arrow B in
As mentioned above, the toner supply unit 2 (that is, the toner cartridges 20K, 20C, 20M, and 20Y, and the toner ducts 22K, 22C, 22M, and 22Y) is supported by the top cover 102. Therefore, when the top cover 102 is opened, the toner supply unit 2 also swings in a direction indicated with the arrow A.
Also, the process units 10K, 10C, 10M, and 10Y are attached to a basket frame 107 that swings with the top cover 102 in one unified body. Each of the process units 10 has a rotating member such as the photosensitive drum 11, to which a drive force is transmitted from the chassis 101 side.
Therefore, the front cover 103 is opened before opening the top cover 102, and the transmission of drive forces to the process units 10 is cut off interlocking mechanically with the opening action of the front cover 103. The transmission of the drive forces to the process units 10 is mentioned below.
Because the process units 10K, 10C, 10M, and 10Y are opened together with the top cover 102, top part of the transfer unit 120 becomes accessible from the outside, allowing a jammed medium P to be easily removed. Note that replacing the toner cartridges 20 can be performed in a state where the front cover 103 is open.
The process unit 10 has a development roller combining part 33 as a drive force receiving part (first drive force receiving part) that receives a drive force for rotating the development roller 14, and a photosensitive drum combining part 34 as a drive force receiving part (second drive force receiving part) that receives a drive force for rotating the photosensitive drum 11.
The development roller combining part 33 is fixed to the shaft of the development roller 14. The photosensitive drum combining part 34 is fixed to the shaft of the photosensitive drum 11. Formed on the side frame 31 are openings 31a and 31b for exposing the development roller combining part 33 and the photosensitive drum combining part 34, respectively.
Also, installed on the side frame 31 is an opening 35 that introduces air (that is, cooling air) blown from an air blowing port 53 mentioned below into the process unit 10.
In the process unit 10, heat generation in the contact part between the development roller 14 and the development blade 16 is relatively large, the opening 35 (and the below-mentioned air blowing port 53) of the side frame 31 should desirably be in a position opposing in the X direction the contact part between the development roller 14 and the development blade 16. However, it is not limited to this position.
The development roller coupling 41 is internally provided with an Oldham coupling mechanism and thereby configured so that even if there is a slight axial shift with the development roller combining part 33, it can absorb the axial shift and transmit a drive force. In the same manner, the photosensitive drum coupling 42 is internally provided with an Oldham coupling mechanism and thereby configured so that it can absorb an axial shift with the photosensitive drum combining part 34 and transmit a drive force.
On its −X direction end part, the development roller coupling 41 has an engagement shaft part 411 that engages with the development roller combining part 33. Also, attached to a shaft 413 that is the rotation shaft of the development roller coupling 41 is a gear 412 to which a drive force from a drive motor 17 (
On its −X direction end part, the photosensitive drum coupling 42 has an engagement shaft part 421 that engages with the photosensitive drum combining part 34. Also, attached to a shaft 423 that is the rotation shaft of the photosensitive drum coupling 42 is a gear 422 to which a drive force from the drive motor 17 is transmitted.
The drive force of the drive motor 17 is transmitted through a transmission mechanism 18 having a gear array to the gears 412 of the development roller couplings 41K, 41C, 41M, and 41Y, and the gears 422 of the photosensitive drum couplings 42K, 42C, 42M, and 42Y.
Formed on the upper end part (+Z direction end part) of the side plate 55 is a motor supporting part 55a to which an air blowing fan 56 is attached. The air blowing fan 56 is attached to the +X side (opposite side of the process unit 10) of the motor supporting part 55a.
Attached to the side plate 55 is the air blowing duct 50 as an air blowing part adjacent to the +Y side of the motor supporting part 55a. The air blowing duct 50 constitutes an air blowing route to blow cooling air sent from the air blowing fan 56 to the process units 10. The air blowing duct 50 has a main duct 51 that extends in the unit array direction (approximate Y direction) and forms the main part of the air blowing route, and four branch ducts 52 that branch from the main duct 51.
The four branch ducts 52 extend in approximately the −Z direction from the main duct 51 and oppose the side frames 31 (
Formed at each of the tip of the branch duct 52 is an inclined wall 54 that is inclined so as to send out cooling air flowing up in approximately the −Z direction from the main duct 51 through the air blowing port 53 in the −X direction.
Also, the side plate 55 has a plurality of fixing parts 55b to which a below-mentioned cover member 80 (
Both the first slider 60 and the second slider 70 are elongated in the unit array direction (approximate Y direction), and move straight in the unit array direction. The first slider 60 and the second slider 70 constitute a switching mechanism that switches the transmission route of a drive force in the drive force transmission part 6. The position of the first slider 60 and the second slider 70 shown in
As shown in
When the first slider 60 is in the reference position, the engagement shaft part 411 of the development roller coupling 41K is positioned at the −Y direction end part of the opening 61, and the engagement shaft part 421 of the photosensitive drum coupling 42K is positioned at the −Y direction end part of the opening 62. In
Formed at the −Y direction end part of the first slider 60 is a lever link part 64 that is linked with a swing lever 108 installed on the chassis 101.
The second slider 70 has openings 71 to let the engagement shaft parts 411 of the development roller couplings 41C, 41M, and 41Y pass through, and openings 72 to let the engagement shaft parts 421 of the photosensitive drum couplings 42C, 42M, and 42Y pass through. The openings 71 and 72 both have a shape elongated in the longitudinal direction of the second slider 70.
When the second slider 70 is in the reference position, the engagement shaft parts 411 of the development roller couplings 41C, 41M, and 41Y are positioned at the −Y direction end part of the openings 71, and the engagement shaft parts 421 of the photosensitive drum couplings 42C, 42M, and 42Y are positioned at the −Y direction end part of the openings 72.
The development roller coupling 41K is biased in the −X direction by a bias member 63 (
In
Returning to
Each of the development roller couplings 41C, 41M, and 41Y is biased in the −X direction by a bias member 73 (
In
As shown in
Note that the position of the first slider 60 and the second slider 70 shown in
Formed at the +Y direction end part of the first slider 60 is a contact part 66. Formed at the −Y direction end part of the second slider 70 is a contact part 76. The contact part 66 of the first slider 60 and the contact part 76 of the second slider 70 are configured so as to allow contacting each other.
In the state shown in
Therefore, the development roller coupling 41K engages with the development roller combining part 33 of the process unit 10K. Also, the development roller couplings 41C, 41M, and 41Y engage with the development roller combining parts 33 of the process units 10C, 10M, and 10Y, respectively. That is, a drive force is transmitted to all the development rollers 14 of the process units 10K, 10C, 10M, and 10Y.
In the state shown in
That is, once the user opens the front cover 103 (
Thereby, the development roller coupling 41K moves to the projecting part 60c via the inclined part 60b of the first slider 60, and each of the development roller couplings 41C, 41M, and 41Y moves to the projecting part 70c through the inclined part 70b of the second slider 70.
Therefore, the development roller coupling 41K separates from the development roller combining part 33 of the process unit 10K. Also, the development roller couplings 41C, 41M, and 41Y separate from the development roller combining parts 33 of the process units 10C, 10M, and 10Y, respectively. That is, drive force transmission to all the development rollers 14 of the process units 10K, 10C, 10M, and 10Y is cut off.
In the state shown in
Installed at the +Y direction end part of the second slider 70 is a rack gear part 75 (
Thereby, while the development roller coupling 41K remains positioned in the recessed part 60a of the first slider 60, each of the development roller couplings 41C, 41M, and 41Y moves to the projecting part 70c via the inclined part 70b of the second slider 70.
Therefore, the development roller coupling 41K engages with the development roller combining part 33 of the process unit 10K, and the development roller couplings 41C, 41M, and 41Y separate from the development roller combining parts 33 of the process units 10C, 10M, and 10Y, respectively. That is, although a drive force is transmitted to the development roller 14 of the process unit 10K, drive force transmission to the development rollers 14 of the process units 10C, 10M, 10Y is cut off.
Although the movements of the development roller couplings 41K, 41C, 41M, and 41Y have been explained here, by the operations of the sliders 60 and 70 shown in
Therefore, in the state shown in
Also, in the state shown in
Also, in the state shown in
In this state, monochrome printing by the process unit 10K is performed. Therefore, during monochrome printing, the development rollers 14 and the photosensitive drums 11 of the process units 10C, 10M, and 10Y that are not used for printing can remain stopped.
Note that because the drive force transmission part 6 can switch the image forming state and the non-image forming state of the process units 10K, 10C, 10M, and 10Y, it is also called a switching part (or state changing part).
The cover member 80 has hole parts 81 through which the engagement shaft parts 411 of the development roller couplings 41K, 41C, 41M, and 41Y are inserted, hole parts 82 through which the engagement shaft parts 421 of the photosensitive drum couplings 42K, 42C, 42M, and 42Y are inserted, and openings 83 through which cooling air from the air blowing ports 53 passes.
When the second slider 70 is in the cut-off position shown in
Furthermore, when the second slider 70 is in the cut-off position shown in
Being configured in this manner, during monochrome printing, cooling air sent up through the air blowing duct 50 as an air blowing part is blown concentratedly to the black process unit 10K through one air blowing port 53.
That is, cooling air is not blown to the process units 10C, 10M, and 10Y where the photosensitive drums 11 and the development rollers 14 do not rotate (that is, in the non-image forming state), but cooling air is blown concentratedly to the process unit 10K where the photosensitive drum 11 and the development roller 14 rotate (that is, in the image forming state). Therefore, cooling air can be efficiently blown to the process unit 10K, which can be efficiently cooled.
<Control System of Image Forming Apparatus>
Next, explained is the control system of the image forming apparatus 1.
The image forming apparatus 1 is also provided with a power source control part 201, a head control part 206, a drive control part 207, a belt drive control part 208, a fuser control part 209, a fuser drive control part 210, and a sheet feeding and carrying control part 211.
The control device 200 has a microprocessor, ROM (Read Only Memory), RAM (Random Access Memory), an input/output port, a timer, etc. The control device 200 receives print data and control commands from a higher-level device through the I/F control part 221, and controls the operations of the image forming apparatus 1.
The receiving memory 222 tentatively stores the print data inputted through the I/F control part 221 from the upper-level device. The image data editing memory 223 receives the print data stored in the receiving memory 222 and also records image data formed by editing the print data.
The operation part 104 is provided with a display part (e.g., LEDs) that displays the state of the image forming apparatus 1, switches for an operator to input instructions, etc. The sensor group 225 includes various sensors for monitoring the operating state of the image forming apparatus 1, including toner remaining amount sensors that detect the amounts of remaining toners inside the process units 10, toner remaining amount sensors that detect the amounts of remaining toners in the toner cartridges 20, and a medium position sensor that detects the carrying position of the medium P for example.
The power source control part 201 controls the charging voltage power sources 202 that apply charging voltages to the charging rollers 12, the development voltage power sources 203 that apply development voltages to the development rollers 14, the supply voltage power sources 204 that apply supply voltages to the supply rollers 15, and the transfer voltage power sources 205 that apply transfer voltages to the transfer rollers 121. The head control part 206 sends the image data recorded in the image data editing memory 223 to the print heads 13 and controls the light emission of the print heads 13.
The drive control part 207 controls the drive motors 17 that rotate the development roller 14 and the photosensitive drum 11 of the process units 10. Note that the charging roller 12 rotates following the rotation of the photosensitive drum 11, and the supply roller 15 rotates by the transmitted rotation of the development roller 14 or the photosensitive drum 11. The belt drive control part 208 controls the belt motor 125 for driving the transfer belt 122.
The fuser control part 209 has a temperature adjusting circuit, and supplies an electric current to the heater 133 based on the output signals of a thermistor 134 of the fuser device 130. The fuser drive control part 210 controls the fuser motor 135 that rotates the fuser roller 131 (
The sheet feeding and carrying control part 211 controls a sheet feeding motor 212 that rotates the pickup roller 112 and the feed roller 113, and a carrying motor 213 that rotates the carrying rollers 115 and 118.
Also, the control device 200 controls the toner supply motors 26 that drive the carrying spirals 25 for supplying toners from the toner cartridges 20 to the process units 10.
Also, the control device 200 controls the switching motor 48 that switches connection and cut-off of drive force transmission to the process units 10C, 10M, and 10Y, and the air blowing fan 56 that blows cooling air through the air blowing duct 50.
<Operations of Image Forming Apparatus>
Next, a print operation (an image forming operation) by the image forming apparatus 1 is explained referring to
During color printing, the print operation is performed in a state where both the first slider 60 and the second slider 70 are positioned in the reference positions (
Also, because both the first slider 60 and the second slider 70 are in the reference positions, all the air blowing ports 53 (
When printing is started, the control device 200 starts supplying the medium P by the medium supply part 110. Specifically, the sheet feeding motor 212 is driven by the sheet feeding and carrying control part 211, thereby rotating the pickup roller 112 and the feed roller 113. The pickup roller 112 feeds out the medium P accommodated in the sheet feeding tray 111, and the feed roller 113 forwards the fed medium P to the carrying route. Also, the carrying rollers 115 and 118 rotate by the carrying motor 213, thereby carrying the medium P forwarded to the carrying route to the image forming part 100.
The control device 200 further has the belt drive control part 208 drive the belt motor 125 to rotate the drive roller 123, thereby having the transfer belt 122 travel. The transfer belt 122 carries the medium P by adsorb-holding it. The medium P passes through the process units 10K, 10C, 10M, and 10Y in that order.
Then, the control device 200 has the power source control part 201 apply the charging voltage, the development voltage, and the supply voltage respectively to the charging roller 12, the development roller 14, and the supply roller 15 of each of the process units 10.
The control device 200 also has the drive control part 207 rotate the drive motor 17 corresponding to each of the process unit 10, thereby rotating the development roller 14 and the photosensitive drum 11. Accompanying these rotations, the charging roller 12 and the supply roller 15 also rotate. The charging roller 12 uniformly charges the surface of the photosensitive drum 11.
The control device 200 further has the head control part 206 control the light emission of the print heads 13 based on image data for the individual colors. Each of the print heads 13 exposes the surface of the photosensitive drum 11 with light, forming an electrostatic latent image.
In each of the process units 10, toner is supplied to the development roller 14 by the supply roller 15, and a toner layer is formed on the surface of the development roller 14 by the development blade 16. The electrostatic latent image formed on the surface of the photosensitive drum 11 is developed with the toner on the surface of the development roller 14, becoming a toner image. The toner image formed on the surface of the photosensitive drum 11 is transferred to the medium P on the transfer belt 122 by the transfer voltage applied to the transfer roller 121 from the power source control part 201.
In this manner, individual color toner images formed in the process units 10K, 10C, 10M, and 10Y are sequentially transferred to the medium P and superimposed on one another. The medium P to which the individual color toner images are transferred is further carried by the transfer belt 122 and reaches the fuser device 130.
In the fuser device 130, the fuser roller 131 is heated to fusing temperature by the heater 133 and is rotating by the fuser motor 135. The medium P carried to the fuser device 130 is heated and pressed between the fuser roller 131 and the pressure application roller 132, thereby the toner image is fused to the medium P.
The medium P to which the toner image is fused is carried along the ejection carrying route and ejected to the outside of the image forming apparatus 1 by the ejection rollers 141 and 142 of the medium ejection part 140. The ejected medium P is stacked on the stacker part 143. Thereby, the print operation to the medium P is complete.
On the other hand, during monochrome printing, the control device 200 drives the switching motor 48 to move the second slider 70 to the cut-off position shown in
Therefore, drive forces are transmitted to the development roller 14 and the photosensitive drum 11 of the process unit 10K, and no drive force is transmitted to the development rollers 14 and the photosensitive drums 11 of the process units 10C, 10M, and 10Y. In other words, although the process unit 10K is in the image forming state, the process units 10C, 10M, and 10Y are in the non-image forming state.
Also, because the first slider 60 and the second slider 70 are in the positions shown in
In this state, the control device 200 has the power source control part 201 apply the charging voltage, the development voltage, and the supply voltage to the charging roller 12, the development roller 14, and the supply roller 15 of the process unit 10K, respectively.
The control device 200 also has the drive control part 207 rotate the drive motor 17 of the process unit 10K to rotate the development roller 14 and the photosensitive drum 11. Accompanying these rotations, the charging roller 12 and the supply roller 15 also rotate. The charging roller 12 uniformly charges the surface of the photosensitive drum 11.
The control device 200 further has the head control part 206 control the light emission of the print head 13 corresponding to the process unit 10K based on black image data. The print head 13 exposes the surface of the photosensitive drum 11 with light, forming an electrostatic latent image.
The electrostatic latent image formed on the surface of the photosensitive drum 11 is developed with toner on the surface of the development roller 14, becoming a toner image. Then, it is transferred to the medium P on the transfer belt 122 by the transfer voltage applied to the transfer roller 121 from the power source control part 201.
In this manner, the black toner image is transferred to the medium P. Afterwards, in the same manner as in color printing, fusing of the toner image and ejection of the medium P are performed.
<Actions>
Next, explained are actions of this embodiment. Inside each of the process units 10, the photosensitive drum 11, the charging roller 12, the development roller 14, and the supply roller 15 rotate in contact with one another, thereby heat is generated. Especially, because the development blade 16 is pressed against the surface of the development roller 14, heat due to a friction occurs. If the surface temperature of the photosensitive drum 11 rises due to these occurrences of heat, it leads to deterioration in image quality.
By blowing air into the process units 10 through the air blowing ports 53 from the air blowing fan 56, the interiors of the process units 10 can be cooled. Thereby, the rise in the surface temperature of the photosensitive drums 11 can be suppressed, improving image quality.
In the image forming apparatus 1, in general, monochrome printing is performed more frequently than color printing. Therefore, there are models that make the capacity of the black toner cartridge larger than those of the other toner cartridges, and also models that make the printing speed during monochrome printing higher than that during color printing.
Therefore, temperature in the black process unit 10K tends to rise more easily than in the other process units 10C, 10M, and 10Y, therefore the improvement in cooling efficiency of the black process unit 10K is an issue.
In the image forming apparatus 1 of the first embodiment, during monochrome printing, the air blowing port 53 corresponding to the process unit 10K is opened, and the air blowing ports 53 corresponding to the process units 10C, 10M, and 10Y are closed. Therefore, cooling air sent by the air blowing fan 56 is concentratedly blown to the process unit 10K, improving cooling efficiency of the process unit 10K.
Also, because cooling efficiency of the process unit 10K is improved, there is no need to lower the print speed for the purpose of suppressing a temperature rise, therefore time required for the print process can be shortened.
Also, during monochrome printing, drive forces to rotate the development roller 14 and the photosensitive drum 11 are not transmitted to the process unit 10C, 10M, or 10Y. Therefore, no heat is generated inside the process units 10C, 10M, or 10Y, thereby no temperature rise occurs due to having no cooling air blown.
Also, because the air blowing ports 53 are opened/closed interlocking mechanically with switching drive force transmission to the process units 10C, 10M, and 10Y (that is, by the movement of the second slider 70), the operation to blow cooling air concentratedly to the black process unit 10K during monochrome printing can be realized with a simple configuration.
Especially, because the air blowing ports 53 are opened/closed with the second slider 70 that switches drive force transmission to the process units 10C, 10M, and 10Y, there is no need to install independent mechanisms or shutters for opening/closing the air blowing ports 53, simplifying the configuration and reducing the manufacturing cost of the image forming apparatus 1.
Note that, once the user opens the front cover 103, as mentioned above, the first slider 60 and the second slider 70 move to the cut-off positions shown in
<Efficacy of Embodiment>
As explained above, the image forming apparatus 1 of the first embodiment has the air blowing duct 50 (air blowing part) that blows air toward the process units 10C, 10M, and 10Y, and the second slider 70 (air flow rate changing part) that changes the air flow rate from the air blow duct 50 interlocking mechanically with switching drive force transmission to the process units 10C, 10M, and 10Y (that is, switching between the image forming state and the non-image forming state of the process units 10C, 10M, and 10Y).
Therefore, in an operating mode where the process units 10C, 10M, and 10Y are not used (monochrome printing), air is blown concentratedly to the process unit 10K, thereby the process unit 10K can be efficiently cooled.
Especially, the air blowing ports 53 are opened in a state where drive force transmission to the process units 10C, 10M, and 10Y is connected, and the air blowing ports 53 are closed in a state where drive force transmission is cut off. Therefore, blowing air can be performed only when heat is generated inside the process units 10C, 10M, and 10Y, improving cooling efficiency.
Also, because the second slider 70 (movable part) that switches drive force transmission to the process units 10C, 10M, and 10Y opens/closes the air blowing ports 53, there is no need to install independent mechanisms or shutters for opening/closing the air blowing ports 53, allowing simplification of the configuration and reduction of the manufacturing cost of the image forming apparatus 1.
Also, each of the process units 10C, 10M, and 10Y has the development roller combining part 33 and the photosensitive drum combining part 34, and a drive force is transmitted to each of the process units 10C, 10M, and 10Y by the couplings 41 and 42 engaging with these combining parts 33 and 34. The second slider 70 moves the couplings 41 and 42 toward or away from the combining parts 33 and 34, and opens/closes the air blowing ports 53 in doing so. Therefore, opening/closing the air blowing ports 53 can be performed with a simpler configuration.
Also, by blowing air efficiently to the black process unit 10K having high frequency of use, a temperature rise in the process unit 10K can be suppressed, improving image quality.
Next, explained is the second embodiment of this invention. In the above-mentioned first embodiment, the air blowing ports 53 corresponding to the process units 10C, 10M, and 10Y were opened/closed with the second slider 70. As opposed to this, in the second embodiment, air blowing ports 53 are opened/closed by open/close doors 90.
The configuration to switch drive force transmission to the process units 10K, 10C, 10M, and 10Y is almost the same as the configuration explained in the first embodiment. However, openings 71 (
The open/close door 90 shown in
The open/close door 90 is disposed in the +X direction (that is, the opposite side of the process unit 10) of the development roller coupling 41. In
As shown in
The first wall part 92 is a wall part that blocks the air blowing port 53. Formed on the surface of the first wall part 92 is an inclined part 93 that is inclined relative to the Z direction (that is, the axial direction of the rotation shaft 91). The inclined part 93 blocks an opening 52c (
The second wall part 95 of the open/close door 90 blocks the −Y direction end part 52b of the branch duct 52 in a state where the first wall part 92 has the air blowing port 53 closed (
In these
As shown in
One end of the torsion spring 98 contacts a projecting part 58 (
The branch duct 52 of the air blowing duct 50 has a wall part 52a (
As shown in the above-mentioned
Therefore, cooling air sent up through the air blowing duct 50 from the air blowing fan 56 (
Once the development roller coupling 41 separates in the +X direction from the development roller combining part 33 (
Therefore, cooling air sent up through the air blowing duct 50 from the air blowing fan 56 (
Also, the −Y direction end part 52b (
During color printing, in the same manner as in the first embodiment, the couplings 41 and 42 engage with the development roller combination part 33 and the photosensitive drum combination part 34 (
On the other hand, during monochrome printing, in the same manner as in the first embodiment, the couplings 41 and 42 engage with the development roller combining part 33 and the photosensitive drum combining part 34 (
Therefore, the air blowing port 53 corresponding to the process unit 10K is opened by the open/close door 90, and the air blowing ports 53 corresponding to the process units 10C, 10M, and 10Y are closed by the open/close door 90. Thereby, cooling air is blown concentratedly to the process unit 10K.
In this manner, because the open/close doors 90 open/close the air blowing ports 53 interlocking with the development roller couplings 41 in the second embodiment, cooling air can be blown concentratedly to the process unit 10K during monochrome printing in the same manner as in the first embodiment. Thereby, the process unit 10K can be efficiently cooled, improving image quality.
Also, because the open/close doors 90 open/close the air blowing ports 53 by contacting the development roller couplings 41, there is no need to install independent mechanisms for opening/closing the air blowing ports 53, allowing simplification of the configuration and reduction of the manufacturing cost of the image forming apparatus 1.
Note that although explained here was the configuration where the open/close doors 90 open/close the air blowing ports 53 by contacting the development roller couplings 41, the open/close doors 90 can open/close the air blowing ports 53 by contacting the photosensitive drum couplings 42.
Explained in the above-mentioned embodiments were configurations where the air blowing ports 53 were opened/closed interlocking mechanically with switching drive force transmission to the process units 10C, 10M, and 10Y. However, another configuration can be adopted as far as it changes the air flow rate interlocking mechanically with switching between the image forming state and the non-image forming state of the process units 10C, 10M, and 10Y.
In the third embodiment, air blowing ports 53 are opened/closed interlocking mechanically with a lift-up mechanism (separation mechanism) 300 that moves the process units 10C, 10M, and 10Y toward or away from the transfer unit 120. The lift-up mechanism 300 is also called a switching part (or state changing part).
In this manner, the state where the photosensitive drums 11 of the process units 10C, 10M, and 10Y are in contact with the transfer belt 122 of the transfer unit 120 is called an image forming state (first state) of the process units 10C, 10M, and 10Y.
On the other hand, during monochrome printing, as shown in
In this manner, the state where the photosensitive drums 11 of the process units 10C, 10M, and 10Y are separated from the transfer belt 122 of the transfer unit 120 is called a non-image forming state (second state) of the process units 10C, 10M, and 10Y.
In the third embodiment, opening/closing the air blowing ports 53 is performed interlocking with switching between the image forming state and the non-image forming state of the process units 10C, 10M, and 10Y by the lift-up mechanism 300.
The lift-up slider 301 has a side plate part 302 disposed so as to contact the cover member 80, and three ascent/descent parts 310 installed in the −X side of the side plate part 302 for having the process units 10C, 10M, and 10Y ascend/descend.
Each of the ascent/descent parts 310 has a bottom part 311, an inclined part 312, and an apex part 313. The apex part 313 protrudes in the +Z direction relative to the bottom part 311, the inclined part 312 extends so as to connect the bottom part 311 and the apex part 313. The bottom part 311, the inclined part 312, and the apex part 313 are arranged in a row in this order in the +Y direction.
Each of the ascent/descent parts 310 contacts a contact face 38 installed on the bottom face of a side frame 31 (
When the lift-up slider 301 is in a reference position (first position) shown in
On the other hand, once the lift-up slider 301 moves in the −Y direction and reaches a lift-up position (second position:
The side plate part 302 of the lift-up slider 301 has three openings 304 through which the photosensitive drum couplings 42C, 42M, and 42Y corresponding to the process units 10C, 10M, and 10Y pass. The openings 304 are long holes elongated in the unit array direction (approximate Y direction).
Formed on the upper side (+Z side) of the side plate part 302 of the lift-up slider 301 are closing parts (cover parts) that close the three air blowing ports 53 corresponding to the process units 10C, 10M, and 10Y.
When the lift-up slider 301 is in the reference position (
Installed in a position engaging with the rack gear part 305 is a pinion 306. The pinion 306 is connected to an ascent/descent motor 320 that is a drive source through a gear array 307 (including a deceleration gear, an idle gear, etc.). The drive force of the ascent/descent motor 320 is transmitted to the rack gear 305 through the gear array 307 and the pinion 306, thereby the lift-up slider 301 moves straight in the unit array direction (approximate Y direction).
Returning to
The supporting plate 160 has four groove parts 161 each of which engages with a positioning part 36 (
The cover member 80 has four groove parts 85 each of which engages with a positioning part 37 (
As shown in
Also, attached to the upper end (+Z direction end part) of each of the side frames 31 is the positioning part 37. The positioning part 37 is approximately a cylindrical part protruding in the +X direction from the side frame 31. The positioning parts 37 engage with the groove parts 85 of the cover member 80 as shown in
By the positioning parts 36 and 37 of each of the side frames 31 engaging with the groove parts 161 of the supporting plate 160 and the groove parts 85 of the cover member 80, respectively, attitudes of the process units 10C, 10M, and 10Y are maintained during the lift-up operation.
Note that as shown in
Thereby, the process units 10C, 10M, and 10Y are lifted in the +Z direction, and as shown in
Also, once the lift-up slider 301 moves in the −Y direction, the closing parts 303 of the lift-up slider 301 close the air blowing ports 53 corresponding to the process units 10C, 10M, and 10Y. Because the air blowing port 53 corresponding to the process unit 10K is open, air flowing through the air blowing duct 50 is blown concentratedly to the process unit 10K.
Note that the configuration to switch drive force transmission to the process units 10K, 10C, 10M, and 10Y is about the same as the configuration explained in the first embodiment. Because the first slider 60 and the second slider 70 (
Also, as explained in the second embodiment as well, the openings 71 (
When performing monochrome printing, a control device 200 drives a switching motor 48 to cut off drive force transmission to the process units 10C, 10M, and 10Y, and afterwards drives the ascent/descent motor 320 to move the process units 10C, 10M, and 10Y from the transfer positions to the separated positions. The remaining configuration of the third embodiment is as explained in the first embodiment.
The operations of the image forming apparatus of the third embodiment are as follows. During color printing, the lift-up slider 301 is in the reference position (
Therefore, the process units 10K, 10C, 10M, and 10Y are in the transfer positions (that is, the positions where the photosensitive drums 11 contact with the transfer belt 122). In other words, all the process units 10K, 10C, 10M, and 10Y are in the image forming state.
Also, at this time, the three closing parts 303 of the lift-up slider 301 are not in positions closing the air blowing ports 53. Therefore, cooling air is blowing to the process units 10K, 10C, 10M, and 10Y through the four air blowing ports 53 of the air blowing duct 50.
Both the first slider 60 and the second slider 70 are in positions shown in
On the other hand, during monochrome printing, the control device 200 drives the switching motor 48 to move the second slider 70 to a cut-off position shown in
Next, the control device 200 drives the ascent/descent motor 320 to move the lift-up slider 301 from the reference position (
Therefore, the process units 10C, 10M, and 10Y are in the separated positions (that is, the positions where the photosensitive drums 11 are separated from the transfer belt 122), and only the process unit 10K is in the transfer position. In other words, the process units 10C, 10M, and 10Y are switched from the image forming state to the non-image forming state.
Also, at this time, the three closing parts 303 of the lift-up slider 301 close the air blowing ports 53 as shown in
In this manner, in the third embodiment, the air blowing ports 53 of the process units 10C, 10M, and 10Y are opened/closed interlocking with the ascent/descent of the process units 10C, 10M, and 10Y by the lift-up mechanism 300. Therefore, when the process units 10C, 10M, and 10Y are not used (during monochrome printing), these air blowing ports 53 can be closed, blowing cooling air concentratedly to the process unit 10K. Thereby, the process unit 10K can be efficiently cooled, improving image quality.
Also, because the air blowing ports 53 of the process units 10C, 10M, and 10Y are opened/closed by the movement of the lift-up slider 301, these air blowing ports 53 can be opened/closed according to changes in the states of the process units 10C, 10M, and 10Y with a simple configuration.
Also, because the lift-up slider 301 has the three closing parts 303 that open/close the air blowing ports 53 of the process units 10C, 10M, and 10Y, there is no need to install independent shutters, allowing the number of parts to be reduced.
Also, bymoving the process units 10C, 10M, and 10Y to the separated positions by the lift-up mechanism 300 during monochrome printing, unnecessary sliding of parts such as the photosensitive drums 11 and the transfer belt 122 can be omitted, suppressing their frictions.
Next, explained is a modification example of the third embodiment.
The hole parts 308 are parts that allow cooling air to pass through when the closing parts 303 are blocking the air blowing ports 53. Although the shape of the hole parts 308 is circular in
In the image forming apparatus of the modification example, during monochrome printing, the lift-up slider 301 moves in the −Y direction from the reference position shown in
However, because each of the closing parts 303 has the hole part 308, the air blowing port 53 of each of the process units 10C, 10M, and 10Y is not completely closed. In other words, the air blowing port 53 of each of the process units 10C, 10M, and 10Y is partially closed. That is, during monochrome printing, a small amount of cooling air is blown to each of the process units 10C, 10M, and 10Y through the air blowing port 53 and the hole part 308.
During monochrome printing, the air flow rates to the process units 10C, 10M, and 10Y become lower than those during color printing. Therefore, while cooling air is blown concentratedly to the process unit 10K, small amounts of cooling air are also blown to the process units 10C, 10M, and 10y.
During monochrome printing, although the photosensitive drums 11, the development rollers 14, etc. of the process units 10C, 10M, and 10Y do not rotate, heat during color printing may still remain. By blowing small amounts of cooling air to the process units 10C, 10M, and 10Y, the cooling effects can be enhanced.
Except that the hole parts 308 are formed on the closing parts 303 of the lift-up slider 301, the configuration of the image forming apparatus of the modification example is the same as that of the image forming apparatus in the third embodiment.
Also, except that a small amount of cooling air is blown to each of the process units 10C, 10M, and 10Y during monochrome printing, the operations of the image forming apparatus of the modification example are the same as those of the image forming apparatus in the third embodiment.
As explained above, according to this modification example, by decreasing the air flow rates to the process units 10C, 10M, and 10Y during monochrome printing, the process unit 10K can be efficiently cooled, and the process units 10C, 10M, and 10Y can be cooled with small amounts of cooling air.
Note that although the hole parts 308 were installed on the closing parts 303 of the lift-up slider 301 here, any configuration can be adopted as far as it reduces the air flow rates to the process units 10C, 10M, and 10Y during monochrome printing. For example, adoptable is a configuration that each of the closing parts 303 of the lift-up slider 301 closes part (e.g., a half) of each of the air blowing ports 53 during monochrome printing.
Also, the configuration that reduces the air flow rates to the process units 10C, 10M, and 10Y during monochrome printing can be applied to the image forming apparatuses of the first embodiment and the second embodiment mentioned above. In this case, for example, similar hole parts to the hole parts 308 of the modification example can be installed on the second slider 70 shown in
Note that although adopted in the first-third embodiments mentioned above were configurations where the air blowing ports 53 of the air blowing duct 50 were opened/closed (or the aperture areas were changed), instead of being limited to the air blowing ports 53, any configuration can be adopted as far as it can change the air flow rates of cooling air blown to the process units 10C, 10M, and 10Y from the air blowing duct 50.
Also, although the air blowing ports 53 that were part of the air blowing duct 50 were opened/closed in the first-third embodiments mentioned above, air blowing ports installed separately from the air blowing duct 50 can be opened/closed. For example, the openings 83 of the cover member 80 (
Although the embodiments and the modification example of this invention were explained above, this invention is not limited to the embodiments mentioned above, but various modifications and changes are possible.
This invention can be utilized in image forming apparatuses (such as copiers, facsimile machines, printers, and multifunction peripherals) that form an image on a medium using an electrophotographic method.
Number | Date | Country | Kind |
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JP2019-056178 | Mar 2019 | JP | national |
JP2019-177375 | Sep 2019 | JP | national |
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Number | Date | Country | |
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20200310347 A1 | Oct 2020 | US |