Image forming apparatus with control of conveying speeds

Information

  • Patent Grant
  • 6397035
  • Patent Number
    6,397,035
  • Date Filed
    Wednesday, October 13, 1999
    25 years ago
  • Date Issued
    Tuesday, May 28, 2002
    22 years ago
Abstract
An image forming apparatus is provided with a sheet support on which sheets are supported thereon, a sheet feeding unit for feeding the sheets from the sheet support, a first conveying unit for conveying the sheets fed by the sheet feeding unit to the vicinity of an image forming device for forming images on the sheets, a second conveying unit for feeding the sheets conveyed by the first conveying unit to the image forming device so as to be cable of forming images thereon, and a control for controlling the sheet conveying speed of the sheet feeding unit, the first conveying unit and the second conveying unit, and the control controls so that the sheet conveying speed may become higher in the order of the sheet feeding unit, the second conveying unit and the first conveying unit.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to an image forming apparatus such as an electrophotographic type analog-digital copying machine, a color copying machine, a printer or a page printer.




2. Related Background Art




When image formation is to be done at a high speed, for example, in an electrophotographic type image forming apparatus, the image forming speed thereof has been realized by effecting, in addition to the supply and conveyance of transfer paper which is a sheet, an image forming process, i.e., a series of operations such as latent image formation, development, the transfer of a toner image to a transfer sheet and fixing at a high speed. For example, to realize an image forming apparatus capable of forming 60 sheets of images per minute in contrast with an image forming apparatus capable of forming 30 sheets of images per minute, the driving speed necessary for the image forming process, in addition to the supply and conveyance of the transfer sheet, has been set to two times.




In the above-described example of the prior art, however, in order to realize high-speed image formation, it has been required to effect the image forming process at a high speed, in addition to the conveyance of the transfer sheet, and large-scaled studies have been required.




Thus, for example, in the latent image formation in the image forming process, it is necessary in a digital image forming apparatus to operate image processing and latent image forming means such as a laser at a high speed, and when for example, development from an image forming apparatus capable of forming 30 sheets of images per minute to an image forming apparatus capable of forming 60 sheets of images per minute is to be done, the image processing portion or the like in which the image clock frequency thereof has been made double has been required.




Also, in an analog image forming apparatus, it has been necessary to double the driving speed of an original scanner for scanning an original to be copied.




Further, in both apparatuses, the image forming process such as the development and transfer of a toner image is, as it were, the most important technique in an electrophotographic type image forming apparatus, and a long study time has been required until the constructing and technique thereof are determined, and a great deal of resources have been required for the development of an image forming apparatus accompanying high-speed image formation.




SUMMARY OF THE INVENTION




The present invention has as its object to provide an image forming apparatus of high image forming efficiency and high productivity which narrows the interval between sheets fed to an image forming portion, without changing the image forming process speed.




The image forming apparatus of the present invention is provided with sheet supporting means on which sheets are supported, sheet feeding means for feeding said sheets from said sheet supporting means, sheet conveying means for conveying said sheets fed by said sheet feeding means to the vicinity of image forming means for forming images on said sheets, image forming and conveying means for conveying said sheets conveyed by said sheet conveying means into said image forming means for image formation, and control means for controlling the sheet conveying speeds of said sheet feeding means, said sheet conveying means and said image forming and conveying means, said control means being adapted to control so that the sheet conveying speed may become higher in the order of said sheet feeding means, said image forming and conveying means and said sheet conveying means.




In the above-described image forming apparatus of the present invention, the control means controls so that the sheet conveying speed may become higher in the order of the sheet feeding means, the image forming and conveying means and the sheet conveying means and therefore, the sheets are slowly and reliably supplied from the sheet supporting means, and are rapidly conveyed to the vicinity of the image forming means to thereby shorten the conveying time, whereafter the sheets are slowly conveyed and images are reliably formed on the sheets by the image forming means.




Therefore, the image forming apparatus can be made high in speed without changing the image forming process speed.




The image forming apparatus of the present invention is such that said control means controls said sheet feeding means so that the sheet conveying speed may continuously or stepwisely increase from the sheet stopped state to a predetermined sheet conveying speed.




The image forming apparatus of the present invention is such that said sheet feeding means, said sheet conveying means and said image forming and conveying means are provided with individual drive sources.




The image forming apparatus of the present invention is such that since the drive sources of said sheet feeding means, said sheet conveying means and said image forming and conveying means are individual, the control of each means by the control means becomes easy.




The image forming apparatus of the present invention is such that said sheet conveying speed is a speed at which the sheet is conveyed when said drive sources have assumed their constant operative states from their started states.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic front cross-sectional view of a digital copying machine which is an image forming apparatus according to an embodiment of the present invention.





FIG. 2

is a block diagram showing an example of the control system of the copying machine of FIG.


1


.





FIG. 3

is a schematic view of a portion for conveying a sheet from a cassette to the transfer position of a photosensitive drum.





FIG. 4

illustrates a state in which a sheet is fed out of the cassette.





FIGS. 5A and 5B

are flow charts showing the control procedure of the controller


101


of the copying machine of FIG.


1


.





FIG. 6

is a flow chart continued from

FIG. 5B

showing the control procedure of the controller


101


of the copying machine of FIG.


1


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




An embodiment of the present invention will hereinafter be described with reference to the drawings.





FIG. 1

shows a schematic front cross-sectional view of a digital copying machine which is an embodiment of an image forming apparatus according to the present invention.




Sheets include paper, thin sheets which are substitutes for paper, etc., but in the copying machine of the present embodiment, a sheet on which an image is formed is referred to as the “original”, and a sheet on which an image is to be formed is referred to as the “transfer sheet”.




The digital copying machine


10


is provided with a reader portion


1


in the upper portion thereof, and a printer portion


2


in the lower portion thereof.




The reader portion


1


is comprised chiefly of an original supporting table


11


on which an original is supported, an original pressing plate


12


for pressing the original supported on the original supporting table


11


from above it, a light source


13


for irradiating the image bearing surface of the original, a plurality of mirrors


14


,


14


and a lens


15


for directing the reflected light from the image bearing surface of the original, and an image processing portion


16


which is a photoelectric converting portion having the function of photoelectrically converting the reflected light by a CCD, and effecting various kinds of image processing on an electrical signal thus obtained.




The image processing portion


16


has a CCD, not shown, and image processing functions such as A/D conversion, S/H, shading correction, masking correction, focal length changing and LOG conversion.




The operation of the reader portion


1


will now be described.




An original is placed on the original supporting table


11


so that the image bearing surface thereof may face downwardly, and the original is held down from above it by the original pressing plate


12


. The light source is moved in the direction of arrow K


1


while applying light, and scans the image bearing surface of the original. The reflected light image from the image bearing surface is formed on a CCD as a line image sensor through the intermediary of the plurality of mirrors


14


and the lens


15


, and is photoelectrically converted into an electrical signal there.




The image signal which has become an electrical signal is subjected to various kinds of image processing in the image processing portion


16


, and is transmitted to the next printer portion


2


.




The printer portion


2


, as shown in

FIG. 1

, is comprised chiefly of an image control portion


17


for converting the electrical signal sent thereto from the reader portion


1


into a signal for driving a laser, a laser element


18


, a polygon scanner


19


for scanning the surface of a photosensitive drum


30


which will be described later by a laser beam, an image forming portion


21


including the photosensitive drum


30


which will be described later, and a fixing unit


39


disposed at the most downstream side.




The above-described image forming portion


21


is comprised chiefly of the photosensitive drum


30


supported for rotation in the direction of arrow, a primary charger


31


for uniformly charging the surface of the photosensitive drum


30


, a developing device


20


for developing an electrostatic latent image on the photosensitive drum


30


, a transfer charger


35


for transferring a toner image on the photosensitive drum


30


to transfer sheet P, a cleaner


34


for removing any untransferred toner adhering to the photosensitive drum


30


, a cleaner blade


34




a


in the cleaner


34


for scraping off the untransferred toner adhering to the photosensitive drum


30


, an auxiliary charger


33


for effecting the removal of charges, and a pre-exposure lamp


32


for removing any residual charges which are substantially successively disposed around the photosensitive drum


30


along the direction of rotation thereof.




Further, a developing roller


20




a


is disposed in the developing device


20


. This developing roller


20




a


is adapted to be rotated in a direction opposite to the direction of rotation of the photosensitive drum


30


to thereby develop the toner image on the photosensitive drum


30


.




The transfer paper P which is a sheet to which the toner image has been transferred is conveyed to the fixing unit


39


by a pre-fixing conveying belt


38


, and there fixing rollers


39




a


and


39




b


are rotated and convey the transfer paper P, whereby the transfer paper P is pressed and the toner image on the surface thereof is heated and pressed and is fixed thereby. Finally, after the fixing, the transfer sheet P is discharged onto a sheet discharge tray


41


outside the main body of the copying machine by a post-fixing conveying belt


42


.




A supply conveying portion for effecting the supply and conveyance of the transfer paper P has a conveying path for the transfer sheet P, and is comprised of main parts such as an upper sheet supply cassette


36


, a lower sheet supply cassette


37


, a sheet feeding device having a sheet feeding roller and a conveying roller, and a multi-sheet feeding device


43


at the most upstream side with respect to the direction of conveyance of the transfer sheet P.




From this multi-sheet feeding device


43


, various transfer sheets differing in the qualities of transfer sheet such as material and size can be supplied to the image forming portion


21


because the transfer sheet feeding path thereof is straight.





FIG. 2

shows a block diagram of the control system of the digital copying machine


10


.




The copying machine


10


is adapted to be generally controlled by a system controller


101


. Accordingly, the system controller


101


bears the role of the exchange of data with an operating portion


102


, i.e., a user interface, in addition to chiefly the driving of each load in the copying machine


10


, the collection and analysis of the information of sensors, and the aforedescribed image processing portion


16


and image control portion


17


.




In the system controller


101


, a CPU


101




a


is carried to bear the above-described role. The CPU


101




a


executes various sequences about an image forming sequence predetermined by a program stored in a ROM


101




b


likewise carried in the system controller


101


. Also, there is carried a RAM


101




c


storing therein rewritable data which need be primarily or permanently preserved at that time. Design is made such that for example, a high voltage set value to a high voltage control portion


105


which will be described later, various kinds of data which will be described later, and image forming command information or the like from the operating portion


102


are stored in the RAM


101




c


. Timers such as a delay timer, a sheet supply timer, a pre-registration timer and a judgement timer are present in the CPU


101




a


. The control such as the detection and setting of the count numbers of these timers is effected by a timer portion


101




d.






Description will now be made of the data exchange with the image processing portion


16


, the image control portion


17


and the operating portion


102


which is a first role of the system controller


101


.




The system controller


101


, as previously described, cooperates with the image processing portion


16


to execute image processings such as the A/D conversion of the image signal from the CCD, not shown, S/H, shading correction, masking correction, focal length changing and LOG conversion. The system controller


101


delivers the specification setting value data of each portion necessary for these image processings and in addition, receives a signal from each portion, for example, an original image density signal or the like, and controls the high voltage control portion


105


and the image control portion


17


which will be described later to thereby effect setting for effecting optimum image formation.




The system controller


101


cooperates with the image control portion


17


to effect the prescription of the image size for forming an image, and the setting necessary to optimally control the laser, i.e., to PWM-process the light emission of the laser in the copying machine, on the basis of image-processed digital video data.




The system controller


101


cooperates with the operating portion


102


to obtain information such as a copying magnification set by the user and the density set value and in addition, delivers information regarding the state of the copying machine, for example, the number of sheets of formed images and whether the image formation is going on, and data or the like for showing the occurrence of jam and the location thereof to the user.




Description will now be made of the driving of each load in the copying machine and the collection and analysis of the information of sensors which are a second role of the system controller


101


.




A motor, DC loads such as a clutch/solenoid, and sensors such as a photointerrupter and microswitches are disposed at various locations in the copying machine


10


. That is, the system controller


101


suitably drives the motor and each DC load to thereby effect the conveyance of the transfer paper and the drive control of each unit, and the various sensors monitor the operations thereof. So, the system controller


101


controls each motor by a motor control portion


107


on the basis of a signal from a sensor signal processing portion


109


connected to the various sensors and at the same time, operates the clutch/solenoid by a DC load control portion


108


to thereby forward the image forming operation smoothly. Also, the system controller


101


delivers various high voltage control signals to the high voltage control portion


105


to thereby apply appropriate high voltages to the primary charger


31


, the auxiliary charger


33


, the transfer charger


35


and the developing roller


20




a


which are various chargers constituting a high voltage unit


106


.




Further, fixing heaters


111


for heating the fixing rollers


39




a


and


39




b


in the aforedescribed fixing unit


39


are contained in the fixing rollers


39




a


and


39




b


, and the heaters are ON/OFF-controlled by an AC driver


110


. Also, each of the fixing rollers


39




a


and


39




b


is provided with a thermistor


104


for measuring the temperature thereof at that time, and a change in the resistance value of the thermistor


104


conforming to a change in the temperature of each of the fixing rollers


39




a


and


39




b


is converted into a voltage value by A/D


103


, whereafter it is inputted as a digital value to the system controller


101


. The aforedescribed AC driver


110


is controlled on the basis of this temperature data.




Reference is now had to

FIG. 3

to describe the sheet supply and conveying portion


40


for supplying and conveying the transfer sheet P to the transfer position of the photosensitive drum


30


in the printer portion


2


.




The sheet supply and conveying portion


40


is comprised of a sheet supplying portion


44


, a pre-registration correcting portion


45


, an inter-sheet judging portion


46


and a main registration correcting portion


47


.




The sheet supplying portion


44


is comprised of an A roller


371


for picking up transfer sheets one by one from a cassette


36


containing transfer sheets therein (here, the upper cassette is described, but a similar operation is also performed on the lower sheet supply cassette


37


), a B roller


372


and a C roller


373


for separating the picked-up transfer sheets one by one.




The pre-registration correcting portion


45


is comprised of a pre-registration roller


374


for taking the pre-registration of the transfer sheet P separated by the B roller


372


and the C roller


373


, and a pre-registration sensor


375


used for the control of the pre-registration roller.




The inter-sheet judging portion


46


is provided with a judgement sensor


379


for detecting the interval between the transfer sheets when the transfer sheets P are continuously supplied.




The main registration correcting portion


47


is comprised of registration rollers


376


taking the registration of the transfer sheet when the image developed on the surface of the drum is transferred to the transfer sheet, and a registration sensor


377


for detecting the arrival of the transfer sheet P at the registration rollers


376


.




Also, in the present copying machine, a first drive source for driving the A, B and C rollers


371


,


372


and


373


for pulling the transfer sheet P out of the cassette


36


, a second drive source for driving the pre-registration roller


374


of the pre-registration correcting portion


45


for conveying the transfer sheet P, and a third drive source for driving the registration rollers


376


of the main registration correcting portion


47


are comprised of independent drive sources, respectively, and in the present embodiment, they are driven by DC motors M


1


(


402


), M


2


(


403


) and M


3


(


404


), respectively.




The conveyance speed of the transfer sheet P, i.e., the number of revolutions of the motor M


3


(


404


), when the registration rollers


376


of the main registration correcting portion


47


are being steadily rotated, is controlled so as to become the same as the speed of the image forming process (development and transfer).




Also, the conveyance speed of the transfer sheet P, i.e., the rotational speed of the motor M


2


(


403


), when the pre-registration roller


374


of the pre-registration correcting portion


45


is being steadily rotated is controlled so as to be a rotational speed higher than the rotational speed of the above-described motor M


3


(


404


) and the rotational speed of the motor M


1


(


402


) which will be described later.




This is for making the conveying speed of the sheet supplying portion


44


which will be described later lower than the image forming process speed to improve the sheet supply accuracy of the sheet supplying portion


44


, and recovering the lowered conveying speed to thereby set the interval between the transfer sheets P when the image forming process is carried out shortly.




For example, in a copying machine of a certain image forming process speed, as compared with a case where the above-described control is not effected, when the above-described control is effected, the interval between the transfer sheets P can be shortened and at the same, the accurate supply of the transfer sheets P becomes possible and as the result, the productivity as the copying machine can be enhanced.




The sheet supplying portion


44


will be described in greater detail with reference to FIG.


4


. The sheet supplying portion


44


is comprised of a sheet supply pickup portion and a separating and conveying portion.




The sheet supplying portion


44


is a portion for supplying the transfer sheet P from the cassette


36


containing the transfer sheets P therein by the A roller


371


for picking up the transfer sheets P one by one. This A roller


371


is vertically moved in conformity with predetermined sheet supply interval timing to thereby pick up the transfer sheets. This interval timing is set to a one-second interval in a copying machine capable of forming 60 sheets of images per minute. In the present copying machine, the A roller


371


is vertically moved by a solenoid


401


.




Description will now be made of a separating mechanism portion for separating the picked up transfer sheets one by one. This separating mechanism portion is a portion for conveying the transfer sheets picked up by the A roller


371


one by one by the B roller


372


and the C roller


373


opposed to each other in

FIG. 4

being rotated. Also, when a plurality of transfer sheets have been picked up by the A roller


371


, the C roller


373


is rotated in the opposite direction (the direction of arrow), whereby the first (upper) transfer sheet and the subsequent (lower) transfer sheets P are checked and separated by the B and C rollers


372


and


373


. Here, when the transfer sheet is supplied by the A roller


371


, irregularity is created in the amount of overrun by which the transfer sheet P passes between the B and C rollers


372


and


373


for the ON timing of the driving of the A roller


371


, depending on the behavior of the first (upper) transfer sheet P and the subsequent (lower) transfer sheets. This irregularity is corrected by the above-described pre-registration correcting portion


47


.




Also, in the present copying machine, in order to suppress the above-mentioned irregularity, the rotational speed of the motor M


1


(


402


) which is the above-described first drive source is made higher to thereby effect stable sheet supply in which the irregularity of the amount of overrun shown in

FIG. 4

is small. The conveyance speed of the transfer sheet P, i.e., the rotational speed of the motor M


1


(


402


), when the motor M


1


is steadily rotated after its rotational speed has been made higher is controlled so as to become lower than the speed of the image forming process (development and transfer).




As described above, the irregularity of the amount of overrun is further suppressed, that is, conveyance at a low speed is effected at the stage of sheet supply which is the greatest factor of the irregularity of conveyance of the transfer sheets, whereby the accuracy thereof can be improved.




The above-described motors M


1


, M


2


and M


3


(


402


,


403


and


404


) are controlled by the motor control portion


107


of

FIG. 2

on the basis of the command of the system controller


101


. The then conveyance speed of the transfer sheet P is set so as to become higher in the order of the sheet supplying portion


44


(the A, B and C rollers


371


,


372


and


373


), the main registration correcting portion


47


(the registration rollers


376


) and the pre-registration correcting portion


45


(the pre-registration roller


374


) by controlling the rotational speed of each motor during the steady rotation thereof. That is, the transfer sheet conveying speed of the pre-registration correcting portion


47


(the registration rollers


376


) is the image forming process speed of the present copying machine, and it becomes possible to reliably drive the sheet supplying portion


44


more slowly than the image forming process speed aiming at the improved accuracy of the conveying speed of the sheet supplying portion


44


, and thereafter set the conveyance speed of the transfer sheet P until the image forming process is carried out so as to become high to the utmost, and absorb the delay of the sheet supply and at the same time, shorten the interval between the transfer sheets at the image forming process speed. That is, by the main control being carried out, only the interval between the transfer sheets being conveyed is shortened without the image forming process speed being changed, whereby the productivity of image formation is enhanced.




Also, at that time, the signals from the sensors


375


,


379


and


377


are inputted to the system controller


101


via the sensor signal processing portion


100


, and the system controller generally controls each motor and DC load.





FIGS. 5A and 5B

and

FIG. 6

are flow charts showing the control procedure of the controller


101


of the copying machine according to the present invention, and show an example of the feed control of the transfer sheet.




When the sheet feed control is started, if at a step S


501


, a delay timer which will be described later is counting, the termination of the counting is waited for.




Next, the system controller


101


, at a step S


502


, judges whether the transfer sheet which is about to be fed is the last sheet while the transfer sheets area counted by the CPU


101




a


each time a transfer sheet is fed out of the sheet supply cassette


36


, and if it is not the last sheet, at a step S


503


, the system controller starts a sheet supply timer, not shown, to obtain the timing of the sheet feed control of the next transfer sheet and substantially at the same time, at a step S


504


, the system controller operates the A roller


371


to thereby feed the transfer sheet.




Next, at a step S


505


, a pre-registration timer for obtaining the timing for re-conveying the transfer sheet stopped in the pre-registration correcting portion


45


later is started immediately after a transfer sheet has been fed from the sheet supply cassette


36


, and at a step S


506


, the transfer sheet is detected by the pre-registration sensor


375


, and at a step S


507


, the DC motor M


2


(


403


) is stopped to thereby stop the transfer sheet at the pre-registration correcting portion


45


, whereafter at a step S


508


, if the delay timer which will be described later is counting, the termination of the counting is waited for. In the meantime, the transfer sheet is preliminarily registered. Here, the delay timer is set by the sheet feed control of the preceding transfer sheet when the conveyance of the preceding transfer sheet is delayed by a predetermined time or longer, and by the timing of the detection of the delay of the transfer sheet, the control of delaying the sheet feed for the next transfer sheet (the judgement of the step S


501


) or the control of delaying the re-conveyance from the pre-registration correcting portion


45


(the judgement of the step S


508


) is effected.




Next, if at a step S


509


, the pre-registration timer is counting, the termination of the counting is waited for, and at a step S


510


, the DC motor M


2


(


403


) is operated to thereby re-convey the transfer sheet stopped at the pre-registration correcting portion


45


.




Next, when at a step S


511


, the transfer sheet is detected by the judgement sensor


379


, whether a judgement sensor flag is set or not is judged at a step S


512


, and if it is not set, the judgement sensor flag is set at a step S


513


, and jump is made to a step S


523


. The judgement sensor flag is set by the sheet feed control of the preceding sheet when there were not the early arrival and delay of the preceding transfer sheet by a predetermined time or longer relative to the still preceding transfer sheet, and the detection of the delay or early arrival of the next transfer sheet is effected.




When at the step S


512


, it is judged that the judgement sensor flag is set, the counter value of the judgement timer for detecting the delay and early arrival of the transfer sheet relative to the preceding sheet is inputted at a step S


514


, and at a step S


515


, the counter value of the judgement timer is sent to the CPU


101




a


, and the system controller


101


judges whether the transfer sheet is delayed relative to a reference value within a predetermined range (whether the counter value is a value within a predetermined range or greater), and when it is judged to be delayed, jump is made to a step S


521


.




There are three cases for the start and termination of the counting by the judgement timer, and any of those cases may be used.




A first case is started immediately after the registration rollers


376


have started the conveyance of the preceding transfer sheet, and is terminated when the leading end of the next transfer sheet is detected by the judgement sensor


379


.




A second case is started immediately after the registration rollers


376


have completed the conveyance of the preceding transfer sheet, and is terminated when the leading end of the next transfer sheet is detected by the judgement sensor


379


.




A third case is started when the leading end of the preceding transfer sheet is detected by the judgement sensor


379


, and is terminated when the leading end of the next transfer sheet is detected.




When by the judgement of the step S


515


, it is judged that delay has not occurred (early arrival or normal arrival), whether the counter value of the judgement timer has early arrival relative to a reference value within a predetermined range (whether the counter value is equal to a value within a predetermined range or less) is judged at a step S


516


, and when it is judged that it has not arrived early, the judgement sensor flag is set at the step S


513


, and jump is made to a step S


523


.




When by the judgement of the step S


516


, it is judged that the transfer sheet has arrived early, the DC motor M


2


(


403


) is stopped at a step S


517


to thereby stop the transfer sheet at the judging portion.




Next, at a step S


518


, an early arrival timer for stopping and delaying the transfer sheet having arrived early by the timing by which it has arrived early is started, and at a step S


519


, the early arrival timer is stopped at a point of time whereat the count of the early arrival timer has become substantially the same as the difference between the counter value of the judgement timer and the above-mentioned reference value, and at a step S


520


, the DC motor M


2


(


403


) is operated to thereby re-convey the transfer sheet.




Next, when at a step S


521


, the transfer paper has been delayed or has arrived early, the delay timer for delaying the conveyance of the next transfer sheet by a predetermined time is started, and at a step S


522


, the judgement sensor flag is reset so as not to effect the detection of the delay and early arrival by the judgement sensor


379


for the next transfer sheet.




Next, at a step S


523


, an image output timer is started to make the conveyance timing of the transfer sheet coincide with the timing of image formation on the photosensitive drum


30


, and when at a step S


524


, the counting by the image output timer is terminated, image formation on the photosensitive drum


30


is effected at a step S


525


.




Next, when at a step S


526


, a registration-on timer for obtaining the timing for re-conveying the transfer sheet stopped at the pre-registration correcting portion


45


later is started when the leading end of the transfer sheet has moved to between the judgement sensor


379


and the registration sensor


377


. At this time, the DC motor M


3


(


404


) is stopped. When at a step S


527


, the transfer sheet is detected by the registration sensor


377


, a registration stopping timer for the leading end of the transfer sheet to form a predetermined loop at the registration rollers


376


and be stopped is started at a step S


528


, and when at a step S


529


, the counting by the registration stopping timer is terminated, the DC motor M


2


(


403


) is stopped at a step S


530


, whereby the transfer sheet is stopped at the pre-registration correcting portion


45


. The time from after the transfer sheet has been stopped at the registration sensor


376


until it is re-fed is set in the registration-on timer. The registration stopping timer is adapted to measure the time until the leading end of the transfer sheet has passed the registration sensor


377


and arrives at the nip between the registration rollers


376


.




Next, when at a step S


531


, the counting by the registration-on timer started at the step S


526


is terminated, the DC motor M


2


(


403


) is operated at a step S


532


as required to thereby re-convey the transfer sheet.




Next, at a step S


533


, whether the judgement sensor flag for judging whether the detection of the delay and early arrival relative to the next transfer sheet by the judgement sensor


379


is to be effected is set is judged, and if it is set (the detection of the delay and early arrival is effected), the judgement timer for detecting the delay and early arrival of the next transfer sheet is started at a step S


534


, and the sheet feed control is terminated.




Here, the sheet feed control of the next transfer sheet is effected when the counting by the sheet supply timer started at the step S


503


is terminated, and thereafter, the sheet feed control is repeatedly effected up to the transfer sheet for the last copying.




While in the above-described embodiment, the feed control of the transfer sheet in a digital copying machine is effected, the present invention is not restricted to a digital copying machine, but can also be provided for other page printers such as an analog copying machine, a color copying machine and a printer.




In the image forming apparatus of the present invention, the control means controls so that the sheet conveying speed may become higher in the order of the sheet feeding means, the image forming and conveying means and the sheet conveying means and therefore, the sheet is slowly and reliably supplied from the sheet supporting means, and is rapidly conveyed to the vicinity of the image forming means to thereby shorten the conveyance time, whereafter the sheet is slowly conveyed and an image can be reliably formed on the sheet by the image forming means, and the image forming apparatus can be made high in speed without changing the image forming process speed.




Further, the sheet conveying speed can be changed to thereby narrow the interval between the sheets fed to the image forming portion and enhance the image forming efficiency and productivity.




In the image forming apparatus of the present invention, the drive sources of the sheet feeding means, the sheet conveying means and the image forming and conveying means are made individual and therefore, the control of the sheet conveying speed of each means by the control means can be effected easily, and the image forming apparatus can be reliably made high in speed.



Claims
  • 1. An image forming apparatus including:image forming means for forming images on a sheet; sheet supporting means for supporting the sheet; sheet feeding means for feeding the sheet supported by said sheet supporting means; first conveying means for conveying the sheet fed by said sheet feeding means; second conveying means for conveying the sheet conveyed by said first conveying means to said image forming means to form the image by said image forming means; and control means for controlling a sheet conveying speed of each of said sheet feeding means, said first conveying means and said second conveying means, said control means performing control so that the sheet conveying speed of said first conveying means is faster than the sheet conveying speed of said second conveying means and so that the sheet conveying speed of said sheet feeding means is slower than the sheet conveying speed of said first conveying means, wherein said sheets are continously conveyed and when a succeeding sheet arrives early relative to a preceding sheet, said control means stops said first conveying means temporarily to delay the succeeding sheet.
  • 2. An image forming apparatus according to claim 1, wherein the sheet conveying speed of said second conveying means is equal to the image forming process speed of said image forming means.
  • 3. An image forming apparatus according to claim 1, wherein said sheet feeding means, said first conveying means and said second conveying means are respectively driven by different independent motors.
  • 4. An image forming apparatus according to claim 3, wherein said control means temporarily stops the sheet when the sheet conveyed by said sheet feeding means reaches said first conveying means.
  • 5. An image forming apparatus according to claim 4, wherein the sheet conveying speed of said first conveying means becomes faster than the sheet conveying speed of said second conveying means when feeding is restarted after the sheet is temporarily stopped.
  • 6. An image forming apparatus according to claim 1, wherein said first conveying means is provided with registration rollers for registering the sheet by temporarily stopping sheet feeding.
  • 7. An image forming apparatus according to claim 4, wherein said first conveying means is provided with a sensor for detecting the presence or absence of a sheet on a sheet conveying path at a side of said first conveying means in the direction of said image forming means, and wherein said control means stops said first conveying means when said sensor detects a leading end of the sheet.
  • 8. An image forming apparatus according to claim 4, wherein said first conveying means temporarily stops sheet feeding to correct irregularity of a sheet feeding position of said sheet feeding means.
  • 9. An image forming apparatus according to claim 1, wherein the sheet conveying speed of said second conveying means is faster than the sheet conveying speed of said sheet feeding means but slower than the sheet conveying speed of said first conveying means.
  • 10. An image forming apparatus according to claim 1, wherein said first conveying means includes registration rollers for registering the sheet conveyed by said first conveying means and a registration detecting sensor by which said control means controls an operation of said registration rollers.
  • 11. An image forming apparatus according to claim 1, wherein said control means judges an early arrival of the succeeding sheet on a basis of a count value of a judgement timer for detecting the early arrival or delay of the succeeding sheet relative to the preceding sheet.
  • 12. An image forming apparatus according to claim 1 or 11, wherein when the sheets are continously conveyed and when the succeeding sheet arrives early relative to the preceding sheet, said control means stops said first conveying means temporarily to delay the succeeding sheet by just that much by which the succeeding sheet arrives early.
  • 13. An image forming apparatus according to claim 1 or 11, wherein when the succeeding sheet is not judged to arrive early, said control means does not perform a stop of a conveyance of the succeeding sheet.
  • 14. An image forming apparatus including:image forming means for forming images on a sheet; sheet supporting means for supporting the sheet; sheet feeding means for feeding the sheet supported by said sheet supporting means; first conveying means for conveying the sheet fed by said sheet feeding means; second conveying means for conveying the sheet conveyed by said first conveying means to said image forming means to form the image by said image forming means; and control means for controlling said first conveying means, wherein when sheets are continously conveyed and when a succeeding sheet arrives early relative to a preceding sheet, said control means stops said first conveying means temporarily to delay the succeeding sheet.
  • 15. An image forming apparatus according to claim 14, wherein said control means judges an early arrival of the succeeding sheet on a basis of a count value of a judgment timer for detecting the early arrival or delay of the succeeding sheet relative to the preceding sheet.
  • 16. An image forming apparatus according to claim 14 or 15, wherein when sheets are continously conveyed and when a succeeding sheet arrives early relative to a preceding sheet, said control means stops said first conveying means temporarily to delay the succeeding sheet by just that much by which the succeeding sheet arrives early.
  • 17. An image forming apparatus according to claim 14 or 15, wherein when the succeeding sheet is not judged to arrive early, said control means does not perform a stop of conveyance of the succeeding sheet.
  • 18. An image forming apparatus according to claim 14 or 15, wherein said control means causes said first conveying means to abut a leading end of the sheet against said second conveying means, which is stopped, to warp the sheet.
  • 19. An image forming apparatus according to claim 14 or 15, wherein said control means stops said first conveying means to stop the succeeding sheet, thereafter said control means restarts a conveyance of the succeeding sheet, and thereafter when the succeeding sheet arrives early relative to the preceding sheet, said control means stops said first conveying means temporarily to delay the succeeding sheet.
Priority Claims (1)
Number Date Country Kind
10-295874 Oct 1998 JP
US Referenced Citations (8)
Number Name Date Kind
4597660 Leng et al. Jul 1986 A
4796035 Kawasaki et al. Jan 1989 A
5119146 Nobumori et al. Jun 1992 A
5290024 Takahashi Mar 1994 A
5474287 Takahashi Dec 1995 A
5482265 Nakazato et al. Jan 1996 A
5831744 Kataoka Nov 1998 A
5909872 Takahashi Jun 1999 A
Foreign Referenced Citations (6)
Number Date Country
59-24870 Feb 1984 JP
63-001645 Jan 1988 JP
4-235848 Jun 1992 JP
4-337748 Nov 1992 JP
06-255838 Sep 1994 JP
8-225166 Sep 1996 JP