An image forming apparatus includes a fixing device that fixes a toner image to a paper by heating and pressing the paper to which the toner image has been transferred. Some image forming apparatuses include a gloss processing device that adds a gloss finish to a fixed toner image. In the gloss processing device, the paper having the toner image is heated and pressed between a pair of rollers and is conveyed on a belt for cooling, while a surface of the paper having the toner image remains in contact with the endless belt.
An example image forming apparatus includes a fixing device. The fixing device includes an endless belt that conveys a print medium, a heating roller which heats the endless belt, a pressing roller which forms a nip region by pressing the endless belt against the heating roller, and a conveyance switching device which moves the endless belt between a first position in which the print medium is separated from the endless belt when the print medium comes out of the nip region and a second position in which the print medium is conveyed while being in contact with the endless belt when the print medium comes out of the nip region.
Another example fixing device includes an endless belt which conveys a print medium, a pressure-heating device which engages with the endless belt and fixes a toner image to the print medium, a suspension roller which is disposed inside the endless belt and conveys the print medium along a gloss-forming path of the endless belt located between the suspension roller and the pressure-heating device, and a conveyance switching device which switches a conveyance direction of the print medium to a first conveyance direction moving away from the gloss-forming path of the endless belt and a second conveyance direction following the gloss-forming path of the endless belt.
Accordingly, since it is possible to change the flow of the print medium having passed through the nip region, it is possible to selectively form a gloss-processed image and a non-gloss-processed image even when a gloss processing device is not provided separately from the fixing device.
Hereinafter, an example image forming apparatus will be described with reference to the drawings. In the following description, with reference to the drawings, the same reference numbers are assigned to the same components or to similar components having the same function, and overlapping description is omitted.
With reference to
The conveying device 10 conveys a paper (e.g., a sheet of paper) M which is a recording medium on which an image is to be formed, along a conveying path 11. The paper M is initially stored in a cassette 12 in a stacked state and is picked up and conveyed by a feeding roller of the conveying device 10.
Each of the plurality of image carriers 20 forms an electrostatic latent image on a surface (peripheral surface). The plurality of image carriers 20 include image carriers 20CIr, 2DM, 20Y, 20C, and 20K. The image carrier 20CIr, 20M, 20Y, 20C, and 20K form respective electrostatic latent images in order to form a clear toner image, a magenta toner image, a yellow toner image, a cyan toner image, and a black toner image, respectively. The image carriers 20CIr, 2DM, 20Y, 20C, and 20K have substantially identical configurations, and will therefore be collectively described as the image carrier 20 unless specified otherwise. The image carrier 20 may also be referred to as an electrostatic latent image carrier, a photoconductor drum, or the like.
The plurality of developing devices 30 form toner images by developing the electrostatic latent images formed on the respective surfaces of the image carriers 20CIr, 20M, 20Y, 20C, and 20K. The plurality of developing devices 30 include developing devices 30CIr, 30M, 30Y, 30C, and 30K. The developing devices 30CIr, 30M, 30Y, 30C, and 30K are respectively disposed adjacent the image carriers 20CIr, 20M, 20Y, 20C, and 20K to develops the electrostatic latent images, with clear toner, magenta toner, yellow toner, cyan toner, and black toner, respectively. Since the developing devices 30CIr, 30M, 30Y, 30C, and 30K have substantially the same configurations, they will be collectively described as the developing device 30 unless specified otherwise.
The transfer device 40 conveys the toner images respectively developed by the developing devices 30CIr, 30M, 30Y, 30C, and 30K and transfers the toner images to the paper M. The transfer device 40 includes a transfer belt 41, primary transfer rollers 42CIr, 42M, 42Y, 42C, and 42K, and secondary transfer rollers 43 and 44. The primary transfer rollers 42CIr, 42M, 42Y, 42C, and 42K primarily transfer the toner images from the image carriers 20CIr, 20M, 20Y, 20C, and 20K, respectively, to the transfer belt 41, so as to layer the toner images into a single composite toner image. The secondary transfer rollers 43 and 44 secondarily transfer the composite toner image from the transfer belt 41 to the paper M.
The fixing device 50 fixes the toner image on the paper M to the paper M by heating and pressing the paper M to which the composite toner image has been transferred. The fixing device 50 will be described in detail later.
The discharge device 60 discharges the paper M including the fixed toner image to the outside of the apparatus.
The controller 70 is an electronic control device which includes a central processing unit (CPU), a read only memory (ROM), a random access memory (RAM), and the like. In the controller 70, various controls are performed in such a manner that a program stored in the ROM is loaded onto the RAM and is executed by the CPU, The controller 70 may be configured as a plurality of electronic control device or a single electronic control device. The controller 70 performs various controls in the image forming apparatus 1.
As shown in
The endless belt 51 is extends around the heating roller 52 and the suspension roller 54. Accordingly, the heating roller 52 and the suspension roller 54 are disposed inside the endless belt 51. The heating roller 52 may correspond to a first belt roller for suspending the endless belt 51 and the suspension roller 54 may correspond to a second belt roller for suspending the endless belt 51. The endless belt 51 is rotationally driven by the rotation of the heating roller 52 and the suspension roller 54 and conveys the paper M located on the outer peripheral side of the endless belt 51 in a conveyance direction D from the heating roller 52 toward the suspension roller 54. The endless belt 51 has a smooth outer peripheral surface 51a . The endless belt 51 is also called a smoothness imparting belt and can impart smoothness to the toner image by positioning the paper M so that the toner image is in contact with the outer peripheral surface 51a and by melding and cooling the toner of the toner image.
The heating roller 52, the pressing roller 53, and the suspension roller 54 are rotatable around respective rotational axes. The heating roller 52 may be a drive roller which is driven to rotate, and the pressing roller 53 and the suspension roller 54 may be driven rollers which rotate in a following manner by the rotation of the heating roller 52 via a rotation of the endless belt 51.
The heating roller 52 heats the paper M. The heating roller 52 includes a heating device 52a for heating the paper M. The heating device 52a is disposed, for example, inside the heating roller 52.
The pressing roller 53 presses the endless belt 51 and the paper M against the heating roller 52. The pressing roller 53 is disposed outside the endless belt 51 to face the heating roller 52. The pressing roller 53 is supported by a support member (not shown) to be pressed against the heating roller 52. The pressing roller 53 has an elastically deformable outer peripheral portion, so that a nip region NR for fixing the toner image to the paper M, is formed along the endless belt 51 between the pressing roller 53 and the heating roller 52.
The nip region NR extends from a first end NR1 forming an inlet of the nip region NR, to a second end NR2 forming an outlet of the nip region NR, in the conveyance direction D. Accordingly, the first end NR1 is an upstream end of the nip region NR, and the second end NR2 is a downstream end of the nip region NR, in the conveyance direction D of the endless belt 51. The paper M is conveyed to the nip region NR such that the toner image on the paper M contacts the outer peripheral surface 51a of the endless belt 51. In the nip region NR, the endless belt 51 and the paper M are heated and pressed by the heating roller 52 and the pressing roller 53 so that the toner image on the paper M is fixed to the paper M.
The heating roller 52 and the pressing roller 53 form a pressure-heating device which engage with the endless belt 51 and fix the toner image to the paper M. The pressing roller 53 and the support member that supports the pressing roller 53 form a pressing device which is disposed outside the endless belt 51 to press the endless belt 51 against the heating roller 52 along the nip region NR of the endless belt 51.
The suspension roller 54 supports the endless belt 51 together with the heating roller 52. The suspension roller 54 is disposed on the downstream side of the nip region NR in the conveyance direction D of the endless belt 51,from the heating roller 52 toward the suspension roller 54. The endless belt 51 includes a nip outlet portion 51b adjacent and downstream the second end NR2 of the nip region NR. That is, the nip outlet portion 51b of the endless belt 51 extends downstream from the second end NR2, in the conveyance direction D. The endless belt 51 rotates during operation to convey the paper M, and accordingly, the nip outlet portion 51b of the endless belt 51c orresponds to a relative position along the endless belt 51, with respect to the nip region NR.
The cooling device 55 is disposed adjacent to the endless belt 51 to cool a portion of the endless belt 51 between the heating roller 52 and the suspension roller 54 in the conveyance direction D, in order to impart gloss to the toner image on the paper M. The portion which is cooled by the cooling device 55 may be referred to as a gloss-forming path 51c . The suspension roper 54 conveys the paper M along the gloss-forming path 51c of the endless belt 51. The cooling device 55 is disposed adjacent to the gloss-forming path 51c to cool the gloss-forming path 51c . The cooling device 55 includes, for example, a cold air fan or the Ike that blows cold air from the inside of the endless belt 51 onto the endless belt 51. The toner image on the paper M may not be fully cured immediately after the paper M is discharged from the nip region NR. Consequently, when the paper M is conveyed to the gloss-forming path 51c of the endless belt 51 with the toner image contacting the outer peripheral surface 51a of the endless belt 51, the paper M and the toner image are cooled so that the toner image on the paper M forms a smooth surface. Accordingly, gloss is imparted to the toner image on the paper M. Such a process of smoothening the toner image on the paper M by conveying the paper M to the gloss-forming path 51c of the endless belt 51 while the toner image on the paper M is in contact with the outer peripheral surface 51a of the endless belt 51 may be referred to as gloss processing.
The conveyance switching device 56 changes the conveying path of the paper M discharged from the nip region NR. The conveyance switching device 56 moves the endless belt 51 between a first position P1 ((cf.
The conveyance switching device 56 is configured to change an angle θ (see
As previously described, the paper M is heated and pressed in the nip region NR, so that the paper M is discharged from the nip region NR with the toner image on the paper M remaining in contact with the outer peripheral surface 51a of the endless belt 51. When the endless belt 51 is bent toward a side in which the angle θ formed at the second end NR2 of the nip region NR is positive, the paper M is more easily peeled off from the endless belt 51 at the second end NR2. Additionally, the ease of peeling off the paper M from the endless belt 51 increases as the positive angle of the endless belt 51 increases, namely when the angle θ of the nip outlet portion 51b with respect to the reference plane R increases. Accordingly, the conveyance switching device 56 can control the fixing device to carry out an operation of separating the paper M from the endless belt 51 when the paper M exits the nip region NR, or to carry out an operation of maintaining the paper M in contact with the endless belt 51 when the paper M exits the nip region NR, by changing the angle θ of the nip outlet portion 51b with respect to the reference plane R. Namely, by changing the angle θ of the nip outlet portion 51b with respect to the reference plane R, the conveyance switching device 56 can switch between an operation of conveying the paper M in a direction moving away from the gloss-forming path 51c of the endless belt 51, and an operation of conveying the paper M in a direction following the gloss-forming path 51c of the endless belt 51.
The conveyance switching device 56A includes a cam 101 which can rotate to displace the suspension roller 54, and a motor 102 which rotates the cam 101. The cam 101 is an eccentric cam including a rotatable rotation shaft 101a and a cam portion 101b which is eccentric with respect to the rotation shaft 101a . The cam portion 101b contacts the suspension roller 54. The driving of the motor 102 is controlled by the controller 70 (cf.
The conveyance switching device 56B includes a belt pressing device 111 which is located inside the endless belt 51 between the heating roller 52 and the suspension roller 54, a cam 112 which rotates to displace the belt pressing device 111, and a motor 113 which rotates the cam 112. The belt pressing device 111 is movable toward and away from the endless belt 51. The cam 112 is an eccentric cam including a rotatable rotation shaft 112a and a cam portion 112b which is eccentric with respect to the rotation shaft 112a . The cam portion 112b may come into contact with the belt pressing device 111. The driving of the motor 113 is controlled by the controller 70 (cf.
As shown in
The controller 70 (cf.
The angle θ of the nip outlet portion 51b with respect to the reference plane R that is suitable to cause the paper M to separate from the endless belt 51 when the paper M comes out of the nip region NR varies depending on the weight of the paper M, the composition of the toner forming the toner image, and the like, For this reason, the controller 70 may vary the angle θ of the nip outlet portion 51b with respect to the reference plane R in the first position P1 and in the second position P2 depending on the weight of the paper M, the composition of the toner forming the toner image, and the like.
With reference to
From the result shown in
Additionally, in the second position P2, the tendency of the paper M to peel off from the endless belt 51 decreases as the bending angle of the endless belt 51 decreases, namely, as the angle θ of the nip outlet portion 51b with respect to the reference plane R decreases. For this reason, the second angle of the nip outlet portion 51b of the endless belt 51 with respect to the reference plane R at the second position P2 of the endless belt 51 may be less than 10°, less than 5°, or less than 0°, depending on examples. Accordingly, the controller 70 may set the angle θ of the nip outlet portion 51b with respect to the reference plane R in the second position P2 to less than 10° in some examples, less than 5° in other examples, or less than 0° in yet other examples. It should be noted that a force of allowing the paper M to be peeled off from the endless belt 51 acts on the paper M even when the paper M is not peeled off from the endless belt 51 when exiting the nip region NR if the angle θ of the nip outlet portion 51b with respect to the reference plane R is 0° or more. For this reason, the second angle may be less than 0° (e.g., a negative angle with the reference plane R, toward the inner peripheral side of the endless belt 51), in order to increase the quality of gloss processing.
Even when the angle θ of the nip outlet portion 51b with respect to the reference plane R is the same, the paper M is either separated or not separated from the endless belt 51 when exiting the nip region NR depending on various factors such as temperature and humidity, For this reason, a difference between the first angle and the second angle may be significant. For example, a difference between the first angle and the second angle may be 10° or more in some examples, 12° or more in other examples, or 14° or more in yet other examples. Namely, the controller 70 may set the angle θ of the nip outlet portion 51b with respect to the reference plane R, so that a difference between the first angle θ associated with the first position P1 and the second angle θ associated with the second position P2 is 10° or more in some examples, 12° or more in other examples, or 14° or more in yet other examples.
Incidentally, when the toner image is fixed to the paper M due to the heating and pressing in the nip region NR, the paper M is likely to be curled toward the toner image of the paper M, namely, forming a concave shape on the side of the paper M that faces the endless belt 51. Since a clear toner image using a clear toner is often formed on the entire surface or a part of the paper M, for example when performing gloss processing, the curvature of the paper M increases in comparison to a case in which gloss processing is not performed. For this reason, given a tangent T (see
Further, the degree of curvature of the curl formed on the paper M may vary depending on the weight of the paper M, the amount of the toner forming the toner image (e.g,, the amount of the dear toner), the area of the toner image (e.g., the area of the toner image including the dear toner), and the like. For this reason, the controller 70 may vary the angle of the nip outlet portion 51b with respect to the tangent T at the second position P2 in accordance with the weight of the paper M, the amount of the toner forming the toner image (e.g., the amount of the dear toner), the area of the toner image (e.g., the area of the toner image of the dear toner), and the like, in order to correct the curl in the paper M.
An example operation of the fixing device 50 will be described.
With reference to
With reference to
In this way, in the image forming apparatus 1, the conveyance switching device 56 can change the conveying path of the paper M discharged from the nip region NR by moving the endless belt 51 between the first position P1 and the second position P2, That is, when the endless belt 51 is in the first position P1, the paper M can be separated from the endless belt 51 immediately after the paper M exits the nip region NR. Additionally, when the endless belt 51 is in the second position P2, the paper M can be conveyed while remaining in contact with the endless belt 51 after the paper M exits the nip region NR. Accordingly, in the first position P1 of the endless belt 51, the gloss processing of the toner image is prevented (bypassed), and in the second position P2 of the endless belt 51, gloss processing is performed on the toner image on the paper M. Accordingly, a gloss-processed image or a non-gloss-processed image can be selective formed within a same fixing device 5, without a gloss processing device that is separate from the fixing device 5.
Further, the conveyance switching device 56 can easily move the endless belt 51 between the first position P1 and the second position P2 by changing the angle θ of the nip outlet portion 51b with respect to the reference plane R.
It should be understood that not all aspects, advantages, and features described herein may necessarily be achieved or included in, any one particular example. Indeed, having described and illustrated various examples herein, it should be apparent that other examples may be modified in arrangement and detail is omitted.
For example, the first belt roller which supports the endless belt 51 may be a pressing roller. In this case, the endless belt may extend around the pressing roller and the suspension roller, such that the pressing roller and the suspension roller are disposed inside the endless belt, and the heating roller may be disposed outside the endless belt adjacent the pressing roller.
Number | Date | Country | Kind |
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2021-075927 | Apr 2021 | JP | national |