The present invention relates to an image forming apparatus such as a printer, copier, facsimile machine or multifunction printer.
An image forming apparatus has a plurality of image forming portions (also called image forming stations) that form a toner image on a photosensitive drum. In each image forming portion, for example, toner is circulated and fed while being agitated by a feeding screw in the developing unit, and heat is generated in response to this toner agitation operation. However, if the developing unit becomes hot, the temperature of the toner rises, causing image defects and so conventionally the developing unit is cooled by airflow created by outside air sucked in from outside the image forming apparatus by a suction fan (Japanese Laid-Open Patent Application No. 2007-41562).
In the apparatus described in the Japanese Laid-Open Patent Application No. 2007-41562, one suction fan and multiple developing units are connected by a tube-shaped duct. One suction fan guides the outside air sucked in from the suction port provided on one side surface of the device toward the multiple developing units.
In addition, in a charging unit that charges the surface of a photosensitive drum among image forming portions, an air flow may be formed to collect discharge products such as ozone emitted by corona discharge. In the apparatus described in Japanese Laid-Open Patent Application No. 2016-218420, a branch duct is provided to lead the outside air sucked in by the suction fan to the charging unit of each image forming portion, thus allowing the collection of ozone emitted by the charging.
By the way, recently, image forming apparatuses for commercial printing are used, which can form toner images on more recording materials in a shorter time. Compared to office printing equipment and home printing equipment, commercial printing equipment tends to be larger than office printing equipment and home printing equipment because each of the multiple image forming portions mounted in parallel on the casing is larger. In addition, image forming apparatuses for commercial printing generally print faster than those for office printing, and tend to increase the temperature rise in the developing unit and the generation of discharge products in the charging unit, as described above. Such image forming apparatuses with high printing speeds require a higher airflow volume for cooling airflow in the developing unit and for airflow collecting discharge products in the charging unit. Therefore, as in the image forming apparatus described in Japanese Laid-Open Patent Application No. 2007-41562 and Japanese Laid-Open Patent Application No. 2016-218420, it is conceivable to install ducts that connect the outside air sucked from one side surface of the image forming apparatus by the suction fan to multiple developing units and charging units. However, in the case of an image forming apparatus for commercial printing with high printing speed as described above, the apparatus itself is large and requires a large amount of airflow to each image forming portion. Therefore, it is difficult to secure sufficient airflow to the image forming portion at the other end, which is far from the suction port on the one side surface of the image forming apparatus.
In view of the above problem, the present invention aims to provide an image forming apparatus that can suppress insufficient airflow to each image forming portion in a configuration in which air sucked by a suction fan through a duct is guided toward multiple image forming portions.
According to an aspect of the present invention, there is provided an image forming apparatus for forming an image on a recording material comprising: a first image forming unit, one of a plurality of image forming units, positioned on one endmost side in an arrangement direction of the plurality of image forming units, said first image forming unit including a first photosensitive member, a first charging unit configured to charge said first photosensitive member by corona discharge and a first developing unit configured to develop an electrostatic latent image formed on said first photosensitive member with toner; a second image forming unit, one of the plurality of image forming units, positioned on the other endmost side in the arrangement direction, said second image forming unit including a second photosensitive member, a second charging unit configured to charge said second photosensitive member by corona discharge and a second developing unit configured to develop an electrostatic latent image formed on said second photosensitive member with toner; a first fan provided closer on the one endmost side in the arrangement direction than said first image forming unit, said first fan sucking outside air to supply from a first suction port to said first image forming unit, and the first suction port being positioned closer to said first image forming unit in the arrangement direction than to said second image forming unit; and a second fan provided closer on the other endmost side in the arrangement direction than said second image forming unit, said second fan sucking outside air to supply from a second suction port to said second image forming unit, and the second suction port being positioned closer to said second image forming unit in the arrangement direction than to said first image forming unit; wherein said first fan is positioned closer to said first image forming unit in the arrangement direction than to said second image forming unit, and wherein said second fan is positioned closer to said second image forming unit in the arrangement direction than to said first image forming unit.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Part (a) of
Part (a) of
<Image Forming System>
The schematic configuration of an image forming system equipped with an image forming apparatus of the present embodiment is described using
<Image Forming Apparatus>
The image forming apparatus 100 is an electrophotographic tandem-type full-color printer that has a first casing 101a and a second casing 101b. The first casing 101a is equipped with various devices, various components, etc., including an image forming unit 700 that realizes the process from feeding recording material S to transferring a toner image. On the other hand, the second casing 101b is equipped with various devices, various members, etc., such as a fixing unit 800 that realizes the process of fixing the toner image by feeding the recording material S while heating the recording material S. The second casing 101b has an operation portion 200 with a display portion capable of displaying various information and keys capable of inputting various information in response to user operation on the front side. The second casing 101b is located at one end (downstream) of the first casing 101a in the width direction of the image forming apparatus 100, and the first casing 101a and the second casing 101b are connected to each other so that recording material S can be passed between each other.
An electrical unit (not shown) with a power supply board may be located on the rear side of these first and second casings 101a and 101b. In this document, the side where the user stands when operating the control portion 200 to operate the image forming apparatus 100 is referred to as the “front” side, and the opposite side is referred to as the “rear” side. The side surface on the left when looking at the image forming apparatus 100 from the front is referred to as the “left side surface,” and the side surface on the right when looking at the front is referred to as the “right side surface.”
The image forming apparatus 100 is equipped with four image forming portions Pa, Pb, Pc, and Pd that form yellow, magenta, cyan, and black images, respectively. In this example, the image forming portion Pa is an example of the first image forming unit located at one endmost side in the arrangement direction of the plurality of image forming units. The image forming portion Pd, which is located at the other end in the arrangement direction of the image forming unit, is an example of a second image forming unit. The image forming portion Pb is an example of a third image forming unit, and the image forming portion Pc is an example of a fourth image forming unit. The image forming apparatus 100 forms a toner image on the recording material S in response to an image signal received from a document reader 190 that reads an image signal from the document or an external device (not shown) such as a personal computer. The image forming apparatus 100 of the present embodiment is a large commercial printing device in which each of the multiple image forming portions mounted in parallel on the first casing 101a is large, as compared to an office or home use apparatus.
In the case of the present embodiment, the image forming portions Pa to Pd, primary transfer rollers 24a to 24d, intermediate transfer belt 130, multiple rollers 13 to 15, and secondary transfer outer roller 11 configure an image forming unit 700 which forms a toner image on the recording material S. The recording material S may be plain paper, thick paper, rough paper, uneven paper, coated paper, and other paper, plastic film, and cloth.
As shown in
On the lower side of the image forming apparatus 100, a plurality (in this case, two) of cassettes 10 in which recording material S is stored are arranged. These cassettes 10 contain recording materials S of different sizes and thicknesses, and the recording material S is selectively fed from one of the cassettes 10. The recording material S is fed from the cassette 10 to the registration roller 12 through the feeding path by the feeding roller 16. The registration roller 12 then rotates in synchronization with the toner image formed on the intermediate transfer belt 130, and the recording material S is fed toward the secondary transfer section T2. Not only the recording material S stored in the cassette 10, but also the recording material S placed on the manual feeding section (not shown) may be fed.
The image forming portions Pa, Pb, Pc, and Pd have substantially the same configuration except that the toner images are developed in different colors. Therefore, the yellow image forming portion Pa is described here as a representative image forming portion, and the other image forming portions Pb, Pc, and Pd are omitted from the description.
A cylindrical photosensitive drum 3a is provided in the image forming portion Pa. The photosensitive drum 3a is rotatably driven by a motor (not shown). Around the photosensitive drum 3a are arranged a charging device 2a, an exposure device 1a, a developing device 1a, a primary transfer roller 24a, and a drum cleaning device 4a as a charging unit.
The process of forming a full-color image, for example, using an image forming apparatus 100 is described below. First, when an image forming operation is started, the surface of a rotating photosensitive drum 3a is uniformly charged by a charging device 2a. The charging device 2a is, for example, a corona charger that charges the surface of the photosensitive drum 3a to a uniform potential by irradiating charged particles associated with a corona discharge. The photosensitive drum 3a is then scanned and exposed by a laser beam corresponding to an image signal emitted from the exposure device 1a. As a result, an electrostatic latent image is formed on the surface of the photosensitive drum 3a in response to the image signal. The electrostatic latent image formed on the photosensitive drum 3a is developed into a visible toner image by a developer containing toner and carrier contained in the developing device 1a. In other words, the photosensitive drum 3a is supplied with toner by the developing device 1a to develop the toner image. The developer is circulated and fed by a feeding screw (not shown) in the developing devices 1a to 1d.
The toner image formed on the photosensitive drum 3a is primary transferred to the intermediate transfer belt 130 at the primary transfer portion T1, which is composed of the primary transfer roller 24a positioned across the intermediate transfer belt 130. In this case, a primary transfer voltage is applied to the primary transfer roller 24a. Toner remaining on the surface of the photosensitive drum 3a after primary transfer is removed by the drum cleaning device 4a.
Such operations are performed sequentially in each of the yellow, magenta, cyan, and black image forming portions Pa to Pd, and the toner images of the four colors are superimposed on the intermediate transfer belt 130. Thereafter, the recording material S stored in cassette 10 is transported to the secondary transfer section T2 in accordance with the timing of toner image formation. Then, by applying a secondary transfer voltage to the secondary transfer outer roller 11, the full-color toner image formed on the intermediate transfer belt 130 is secondary transferred to the recording material S in a batch. The toner remaining on the intermediate transfer belt 130 after the secondary transfer is removed by a belt cleaning device (not shown).
In the present embodiment, photosensitive drums 3a and 3b correspond to a first photosensitive member, and photosensitive drums 3c and 3d correspond to a second photosensitive member. In addition, developing units 1a and 1b correspond to the first developing unit, and developing units 1c and 1d correspond to the second developing unit. Furthermore, charging devices 2a and 2b correspond to the first charging unit, and charging devices 2c and 2d correspond to the second charging unit.
The recording material S on which the toner image has been transferred is fed to a fixing unit 800. The fixing unit 800 fixes the toner image on the recording material S by applying heat and pressure to the recording material S on which the toner image is transferred. In the case of the present embodiment, after applying heat and pressure to the recording material S by the first fixing device 81, heat and pressure can be selectively applied by the second fixing device 91. The fixing unit 800 can switch by means of a fixing switch flapper 95 whether the recording material S is to be fed toward the second fixing device 91 after passing through the first fixing device 81 or whether it is to be fed bypassing the second fixing device 91 after passing through the first fixing device 81.
The second fixing device 91 is positioned downstream of the feeding direction of the recording material S from the first fixing device 81. The second fixing device 91 is selectively used to add gloss to the toner image on the recording material S fixed by the first fixing device 81. For example, when the recording material S is a coated paper such as glossy paper or synthetic paper, the recording material S is fed along a fixing route 30a so that fixing is performed at both the first fixing device 81 and the second fixing device 91. In contrast, when the recording material S is an uncoated paper such as plain paper, the recording material S that has passed through the first fixing device 81 is fed along a fixing bypass route 30b so that fixing is performed at the first fixing device 81 but not at the second fixing device 91.
Since the first fixing device 81 and the second fixing device 91 described above may have the same configuration, the first fixing device 81 is used here as an example. The first fixing device 81 has a fixing roller 82 (or fixing belt) that can rotate in contact with the toner image-fixed surface of the recording material S, and a pressure belt 83 (or pressure roller) that contacts the fixing roller 82 to form a fixing nip portion. At least one of the fixing roller 82 and the pressure belt 83 is heated by a heater (not shown). The first fixing device 81 applies heat and pressure to the recording material S in the fixing nip portion formed by the fixing roller 82 and the pressure belt 83 to fix the toner image to the recording material S when the recording material S with the toner image formed is nipped and fed.
In the case of the present embodiment, the image forming apparatus 100 is capable of double-side printing. In the case of single-sided printing, a recording material S with a fixed toner image is fed to a discharging feed path 150 and discharged to the outside of the image forming apparatus 100. In the case of double-side printing, the recording material S with a fixed toner image is fed to the double-sided reversing feed path 600. The double-sided reversing feed path 600 is formed over a first casing 101a and a second casing 101b. In the double-sided reversing feed path 600, the recording material S is reversed by a switchback operation, and the front and back surfaces of the recording material S are switched. The reversed recording material S is fed toward a registration roller 12, and is fed to a secondary transfer portion T2 with the unprinted back side facing the intermediate transfer belt 130 side by the registration roller 12. In the secondary transfer portion T2, the full-color toner image formed on the intermediate transfer belt 130 is transferred to the recording material S (back side) in a batch. Thereafter, the recording material S is discharged to the outside of the image forming apparatus 100 with the immediately preceding image formed side (image forming side) facing up after the toner image is fixed by the fixing unit 800. The above-mentioned discharging feed path 150 and the double-sided reversing feed path 600 are switched by the feed switching flapper 160. In the present embodiment, the fixing unit 800 is configured with two fixing devices, but it may be configured with only one fixing device. The second casing 101b may also be equipped with a cooling device that cools the recording material S after the toner image has been fixed by the fixing unit 800.
A finisher device 300 is connected to the image forming apparatus 100 so that the recording material S can be delivered, and the recording material S discharged from the image forming apparatus 100 is transferred to the finisher device 300. The recording material S transported to the finisher device 300 is processed by the finisher device 300 through post-processing such as punching to pierce holes in the recording material S or staple processing to bind multiple sheets of recording material S and bind them together with a needle. In the finisher device 300, the punched recording materials S are discharged separately to the upper discharge tray 301 and the bundle of stapled recording materials S to the lower discharge tray 302.
The airflow configuration in the image forming apparatus 100 is described below using
As shown in
In the case of the present embodiment, the image forming portions Pa and Pb are supported by the first casing 101a in the position opposite the left front door 170a in the closed state, and the image forming portions Pc and Pd are supported by the first casing 101a in a position opposite the right front door 170b in the closed state. In other words, image forming portions Pa, Pb are positioned to the left of the center when viewed from the front, and image forming portions Pc, Pd are positioned to the right of the center when viewed from the front.
As shown in
As shown in part (b) of
In the case of the present embodiment, the first fixing device 81 and the second fixing device 91 supported by the second casing 101b generate heat, which is cooled by air cooling by a cooling mechanism omitted in the figure. The second casing 101b is thereby exhausted through an unshown exhaust port on the rear side. It is preferable for the outside air to be sucked in from the suction port 171a and the suction port 172a to have a lower temperature. Therefore, the suction port 171a and suction port 172a are formed not on the rear side of the second casing 101b, where the temperature tends to be higher, but as far away from it as possible, closer to the front side of the first casing 101a and the front side surface.
As shown in
The left side suction unit 124 is supported by the front support column 185a and the rear support column 185c so that the developing suction fans 180a and 180b as the first fans are positioned at the downstream end of the first casing 101a in the feeding direction of the recording material S. On the other hand, the right-side suction unit 126 is supported by the front support column 185b and the rear support column 185d so that the developing suction fans 180c and 180d as the second fan are located at the upstream end of the first casing 101a in the feeding direction of recording material S. The developing suction fan 180b is a first fan provided at one end side than the image forming portion Pa in the arrangement direction of the plurality of image forming portions Pa to Pd, and is an example of a first fan provided closer to the image forming portion Pa than the image forming portion Pd. The developing suction fan 180c is a second fan provided on the other end side than the image forming portion Pd in the arrangement direction of the plurality of image forming portions Pa to Pd, and is an example of a second fan provided closer to the image forming portion Pd than the image forming portion Pa. The developing suction fan 180a is a third fan provided on one end side than the image forming portion Pa in the arrangement direction of the plurality of image forming portions Pa to Pd, and is an example of a third fan provided closer to the image forming portion Pa than the image forming portion Pd. The developing suction fan 180d is a fourth fan provided on the other end side than the image forming portion Pd in the arrangement direction of the plurality of image forming portions Pa to Pd, and is an example of a fourth fan provided closer to the image forming portion Pd than the image forming portion Pa.
Furthermore, the left suction unit 124 and the right suction unit 126 are supported so that the developing suction fans 180a and 180b of the left suction unit 124 and the developing suction fans 180c and 180d of the right suction unit 126 are located rearward of the two front supporting columns 185a and 185b on the front side, respectively. In this way, the user can operate the image forming apparatus 100 without worrying about the fan operation noise because the operation noise of the developing suction fans 180a to 180d is blocked by the front doors (170a, 170b, see part (a) of
<Suction Unit>
The left side suction unit 124 as the first suction unit and the right-side suction unit 126 as the second suction unit are explained using
The developing suction fans 180a, 180b and the side surface duct 1741 are located on the left side surface of the left side main body duct 174. In other words, a connection port is formed on the left side surface of the left side main body duct 174, which is connected to the developing suction fans 180a and 180b, and the outside air sucked in from the suction port 171a according to the operation of the developing suction fans 180a and 180b passes through the interior of the left side main body duct 174. The side surface duct 1741 has developing ducts 181a and 181b formed inside. The side surface duct 1741 is connected to the developing suction fans 180a and 180b so that the outside air that passed through the developing suction fans 180a and 180b passes through the developing ducts 181a and 181b, respectively.
As shown in part (a) of
Next, the right-side suction unit 126 is explained using
The developing suction fans 180c and 180d are provided on the right-side surface of the right-side main body duct 176. That is, the right-side main body duct 176 has a connecting port that is connected to the developing suction fans 180c and 180d, and the outside air sucked from the suction port 172a passes through the inside of the right-side main body duct 176 in response to the operation of the developing suction fans 180c and 180d. Then, the passage duct 179 has developing suction ducts 181c and 181d formed inside. The passage duct 179 is connected to the developing suction fans 180c and 180d so that the outside air passing through the developing suction fans 180c and 180d passes through the developing ducts 181c and 181d, respectively.
As shown in part (a) of
Thus, in the present embodiment, the left side suction unit 124 and the right-side suction unit 126 are used to blow outside air to the developing devices 1a-1d. In order to blow outside air to the developing devices 1a and 1b, which are located to the left of the center when viewed from the front, a left side suction unit 124 with developing suction fans 180a and 180b is located on the left side surface of the first casing 101a of the image forming apparatus 100, which is closer to the developing devices 1a and 1b. In addition, a suction port 171a is formed on the front side of the image forming apparatus 100 closer to the left side suction unit 124 than the center of the apparatus 100 for the suction of outside air by the developing suction fans 180a and 180b. That is, the suction port 171a is formed downstream from the center of the first casing 101a, which is closer to the developing suction fans 180a and 180b than the developing suction fans 180c and 180d in the feeding direction of the recording material S. The second casing 101b is connected to the left side surface side of the first casing 101a. As in the present embodiment, by placing the suction port 171a on the front side surface of the first casing 101a, it is possible to prevent the intake air from the suction port 171a from being blocked by the second casing 101b.
On the other hand, a right-side suction unit 126 with developing suction fans 180c and 180d is located on the right-side surface of the first casing 101a of the image forming apparatus 100 near the developing devices 1c and 1d in order to blow outside air to the developing devices 1c and 1d, which are located on the right side from the front. And for the suction of outside air by the developing suction fans 180c and 180d, a suction port 172a is formed on the right side surface of the image forming apparatus 100 near the right side suction unit 126. That is, the suction port 172a is formed at one end of the image forming apparatus 100 in the width direction from the center of the first casing 101a. Here, the suction port 172a is formed upstream from the center of the first casing 101a, which is closer to the developing suction fans 180c and 180d than the developing suction fans 180a and 180b in the feeding direction of the recording material S.
<Inner Cover Unit>
The flexible tubes 183a-183d are made of resin or metal such as PA6 (polyamide), for example, and formed into a cylindrical shape with a hollow interior, and are bellows-shaped tubular members with many convex portions continuously formed at predetermined intervals on the outer circumference, and are curvable. When these flexible tubes 183a-183d are curved, they are restricted from bending by the convex portions on the inside (compressed side) of the curvature, making them difficult to bend. Therefore, even if the flexible tubes 183a-183d are curved, the cross-sectional area remains the same compared to before the curvature, and the airflow per unit time can be guided without changing the airflow volume.
In this way, the outside air sucked in from the suction port 171a as a result of the operation of the developing suction fans 180a and 180b flows through the left side main body duct 174, the developing ducts 181a and 181b, and the flexible tubes 183a and 183b toward the developing devices 1a and 1b. On the other hand, the outside air sucked from the suction port 172a due to the operation of the developing suction fans 180c and 180d flows through the right-side main body duct 176, the developing ducts 181c and 181d, and the flexible tubes 183c and 183d to the developing devices 1c and 1d. In the present embodiment, the developing duct 181b and flexible tube 183b are examples of first ducts, and the developing duct 181c and flexible tube 183d are examples of second ducts. The developing duct 181a and flexible tube 183a are examples of a third duct, and the developing duct 181d and flexible tube 183c are examples of a fourth duct.
In the present embodiment, flexible tubes 183a-183d can be curved and stretched as desired on the inner surface side of the inner cover unit 125. In other words, the use of flexible tubes 183a-183d increases the degree of freedom in duct placement within a limited space. The arrangement of flexible tubes 183a-183d shown here is an example and is not limited to this.
The flexible tubes 183a-183d described above are formed in a rectangular shape with a cross-sectional area of “25 mm×20 mm” and a maximum length of “550 mm,” for example. When the airflow volume of the developing suction fans 180a-180d is “0.5 m3/min,” the pressure loss of the flexible tubes 183a-183d is “approx. 99 Pa.” If a developing suction fan 180d is installed in the left side suction unit 124 to send outside air to the developing device 1d using a flexible tube, the length of the flexible tube is “1100 mm” and the pressure loss of the flexible tube is “approx. 200 Pa.” In other words, if a developing suction fan 180d is installed in the left side suction unit 124 to supply outside air to the developing device 1d, the pressure loss will be twice that of the present embodiment, and the developing suction fan 180d will require a fan with a larger power output. However, such a fan would be large and costly, making it difficult to apply.
Part (b) of
In the comparative example shown in part (b) of
However, the distance between the front support columns 185a and 185b and the left front door 170a and the right front door 170b is larger than in the present embodiment (part (a) of
As described above, in the present embodiment, the left side suction unit 124 is located on the left side surface of the image forming apparatus 100 near the developing devices 1a and 1b in order to blow outside air to the developing devices 1a and 1b, which are located on the left side rather than the center when viewed from the front. For suction of outside air by the left side suction unit 124, a suction port 171a is formed in front of the left side of the image forming apparatus 100, closer to the left side suction unit 124 than to the center of the image forming apparatus 100. On the other hand, the right-side suction unit 126 is located on the right-side surface of the image forming apparatus 100 near the developing devices 1c and 1d in order to blow air to the developing devices 1c and 1d, which are located on the right side from the front rather than the center. For suction of outside air by the right side suction unit 126, a suction port 172a is formed on the right side surface of the image forming apparatus 100 close to the right side suction unit 126. Thus, the suction ports for suction of outside air to be blown to the plurality of developing devices 1a to 1d are divided into suction port 171a, which is formed on the side closer to the left side suction unit 124, and suction port 172a, which is formed on the side closer to the right side suction unit 126. In this way, the outside air sucked in by the left side suction unit 124 and the right-side suction unit 126 is guided through the ducts to the multiple developing devices 1a to 1d with sufficient airflow.
Next, as a second embodiment, the airflow configuration in the charging devices 2a-2d will be described. In
The airflow configuration for sending outside air to the charging devices 2a-2d may be the same as the airflow configuration for sending outside air to the developing devices 1a-1d described above. Therefore, “developing” should be read as “charging” in the description of the airflow configuration for sending outside air to the developing devices 1a-1d described above. In other words, the outside air sucked in from suction port 171a as a result of the operation of the charging suction fans 180a and 180b flows through the left side main body duct 174, the charging ducts 181a and 181b, and the flexible tubes 183a and 183b toward the charging devices 2a and 2b. On the other hand, the outside air sucked from the suction port 172a due to the operation of the charging suction fans 180c and 180d flows through the right-side main body duct 176, the charging ducts 181c and 181d, and the flexible tubes 183c and 183d toward the charging devices 2c and 2d. In the present embodiment, the charging duct 181b and flexible tube 183b are examples of a first duct, and the charging duct 181c and flexible tube 183d are examples of a second duct. The charging duct 181a and flexible tube 183a are examples of a third duct, and the charging duct 181d and flexible tube 183c are examples of a fourth duct. The charging suction fan 180b is a first fan provided at one end side than the image forming portion Pa in the arrangement direction of the plurality of image forming portions Pa to Pd, and is an example of a first fan provided closer to the image forming portion Pa than the image forming portion Pd. The charging suction fan 180c is a second fan provided on the other end side than the image forming portion Pd in the arrangement direction of the plurality of image forming portions Pa to Pd, and is an example of a second fan provided closer to the image forming portion Pd than the image forming portion Pa. The charging suction fan 180a is a third fan provided on one end side than the image forming portion Pa in the arrangement direction of the plurality of image forming portions Pa to Pd, and is an example of a third fan provided closer to the image forming portion Pa than the image forming portion Pd. The charging suction fan 180d is a fourth fan provided on the other end side than the image forming portion Pd in the arrangement direction of the plurality of image forming portions Pa to Pd, and is an example of a fourth fan provided closer to the image forming portion Pd than the image forming portion Pa.
However, as shown in
As shown in
The flexible tubes 183a-183d, which pass outside air to be blown to the charging devices 2a-2d, are rectangular in shape with a cross-sectional area of “25 mm×20 mm” and a maximum length of “500 mm,” for example. And when the airflow volume of the charging suction fans 180a-180d is “1.0 m3/min,” the pressure loss of the flexible tubes 183a-183d is “approx. 309 Pa.” If a charging suction fan 180d is installed in the left side suction unit 124 and a flexible tube is used to supply outside air to the charging device 2d, the length of the flexible tube is “1000 mm” and the pressure loss of the flexible tube is “approx. 618 Pa.” In other words, if a charging suction fan 180d is installed in the left side suction unit 124 to send outside air to the charging device 2d, the pressure drop will be twice that of the present embodiment, and the charging suction fan 180d will require a fan with a higher output. However, such fans are difficult to employ because of their large size and high cost.
Thus, the airflow configuration of the first embodiment described above can also be adopted for the airflow configuration that sends outside air sucked by the suction fan to the charging devices 2a to 2d. Therefore, for an image forming apparatus where multiple units mounted in parallel in a casing are large, the printing speed is fast, and a large amount of airflow to multiple units is required, the same effect as in the first embodiment can be achieved by a simple configuration to guide the outside air sucked in by suction fans to multiple units via ducts with a sufficient amount of airflow.
In the first embodiment, the airflow configuration for suction to the developer devices 1a-1d is shown, and in the second embodiment, the airflow configuration for suction to the charging devices 2a-2d is shown, but both of these may be provided. In addition, the configuration of airflow to each device may be formed entirely by ducts instead of flexible tubes.
In the embodiment described above, an example is shown in which a second casing 101b, which is another casing, is connected to the left-side surface side of the first casing 101a, which is downstream of the feeding direction of the recording material S (see
Since the air flow of the suction unit 212 is the same as that of the right-side suction unit 126 described above, and the air flow of the suction unit 211 is the same as that of the left side suction unit 124 described above, the explanation is omitted here. Also, the air flow from these suction units 211 and 212 to the developing devices 1a-1d is the same as that of the left side suction unit 124 and right-side suction unit 126 described above, so the explanation is omitted here.
In the embodiments described above, the two suction ports are formed on the front and right-side surfaces of the image forming apparatus 100 (see parts (a) and (b) of
In the embodiments described above, four image forming portions Pa, Pb, Pc, and Pd are arranged side by side along the direction of movement of the intermediate transfer belt 130, but the number of image forming portions is not limited to this and may be five or more, for example. In such a case, those image forming portions are divided into two parts based on the center of the image forming apparatus 100 as described above: the device that blows the outside air sucked by the left side suction unit 124 (suction unit 211) and the device that sends the outside air sucked by the right-side suction unit 126 (suction unit 212). Then, two suction ports are formed at each of the above-mentioned locations.
In the embodiments described above, the case in which a sirocco fan is used as a suction fan is described as an example, but this is not limited to this. An axial flow fan may also be used as a suction fan.
According to the present invention, it is possible to suppress insufficient airflow to each image forming portion with a simple configuration.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-100082 filed on Jun. 16, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-100082 | Jun 2021 | JP | national |
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