Patent Grant
7697869
1. Field of the Invention
The present invention relates to an image forming apparatus.
2. Description of the Related Art
Such a technology has been known that: an image forming apparatus such as a copying machine, a facsimile device, a printer, or the like includes an image forming unit having a developer accepting part having a developer inlet, and a developer supply unit having a developer supply part having a developer supply port from which developer is supplied to the developer accepting part; and the image forming unit and the developer supply unit are arranged so that the longitudinal direction of the image forming unit is orthogonal to the longitudinal direction of the developer supply unit, for example, as shown in JP-A-2003-295562.
However, in the related art, the developer accepting part is provided for the image forming unit so as to protrude outward in the longitudinal direction. Therefore, in order to arrange the developer supply part in the opposed position to this developer accepting part, and make possible the supply of the developer from the developer supply part to the developer accepting part, it is necessary to arrange the developer supply unit on the outside in the longitudinal direction of the image forming unit. Hereby, there is a problem that the size of the image forming apparatus becomes large in the longitudinal direction of the image forming unit.
The invention has been made in view of the above circumstances and provides an image forming apparatus.
According to an aspect of the invention, an image forming apparatus includes an image forming unit having a developer accepting part which accepts supplied developer, and a developer supply unit having a developer supply part which supplies the developer to the developer accepting part. Herein, the developer accepting part is provided near one end in the longitudinal direction of the image forming unit, and the developer supply unit is provided near one end in the longitudinal direction of the developer supply unit, and the image forming unit and the developer supply unit are arranged so that one end in the longitudinal direction of the developer supply unit is nearly orthogonal to the image forming unit near one end in the longitudinal direction of the image forming unit. Therefore, even in case that the developer supply unit is arranged on the inside in the longitudinal direction of the image forming unit, the developer supply part can be arranged in the position opposed to the developer accepting part. Hereby, it is prevented that the size of the image forming apparatus in the longitudinal direction of the image forming unit becomes large, and the image forming apparatus can be miniaturized.
Further, preferably, the developer supply unit is arranged in a position where at least its part overlaps with the image forming unit in a horizontal direction. Therefore, it is prevented that the vertical size of the image forming apparatus becomes large, and the image forming apparatus can be miniaturized.
Further, preferably, the image forming apparatus includes an image bearing member and a latent image forming device which forms a latent image on this image bearing member, wherein the developer supply unit and the latent image forming device are arranged side by side in the longitudinal direction of the image bearing member.
Further, preferably, the developer supply unit is attached to an image forming apparatus body detachably, and the direction in which the developer supply unit is pulled out from the image forming apparatus body is nearly opposite to the direction in which the image forming unit is set.
Further, preferably, the developer supply unit is attached to the image forming apparatus body detachably, and the direction in which the developer supply unit is pulled out from the image forming apparatus body is nearly vertical to the direction in which the image forming unit is set.
Further, preferably, the image forming unit and the developer supply unit are attached to the image forming apparatus body detachably, and the direction in which the image forming unit is pulled out from the image forming apparatus body is nearly opposite to the direction in which the developer supply unit is pulled out from the image forming apparatus body. Therefore, the image forming unit the developer supply unit can be individually pulled out from the image forming apparatus body respectively.
Further, preferably, the image forming unit and the developer supply unit are attached to the image forming apparatus body detachably, and the direction in which the image forming unit is pulled out from the image forming apparatus body is nearly vertical to the direction in which the developer supply unit is pulled out from the image forming apparatus body. Accordingly, the image forming unit and the developer supply unit can respectively be pulled out independently from the image forming apparatus body.
Further, preferably a coupling part is provided for the developer supply unit, a coupled part is provided for the image forming unit, and the coupling part and the coupled part are coupled to each other.
Further, preferably, the image forming apparatus includes an image forming apparatus body having an opening part which is used for attachment and detachment of at least one of the image forming unit and the developer supply unit; an opening and closing cover which opens or closes the opening part; and a coupling release unit which releases the coupling state between the image forming unit and the developer supply unit in cooperation with the opening operation of this opening and closing cover. Therefore, in cooperation with the opening operation of this opening and closing cover, coupling between the image forming unit and the developer supply unit is released.
Further, preferably the image forming unit includes a developer removing device which removes developer from a surface of the image bearing member, and a developer discharge part which discharges the developer removed by the developer removing device; and the developer supply unit includes a developer pick-up part which picks up the developer discharged from the developer discharge part, and a developer accumulation part in which the developer picked up by this developer pick-up part is accumulated. Therefore, the exchange of the developer supply unit makes both of developer supplement and developer pick-up possible.
Further, preferably the developer discharge part is provided in the nearly orthogonal direction to the longitudinal direction of the image forming unit, and the developer pick-up part is provided at one end in the longitudinal direction of the developer supply unit. Therefore, even in case that the developer supply unit is arranged on the inside in the longitudinal direction of the image forming unit, the developer discharge part can be arranged in the position opposed to the developer pick-up part. Hereby, it is prevented that the size of the image forming apparatus in the longitudinal direction of the image forming unit becomes large.
[Advantage of the Invention]
According to the invention, the image forming apparatus can be miniaturized.
Preferred embodiment of the present invention will be described in detail based on the following figures, wherein:
Next, embodiments of the invention will be described with reference to drawings.
In the image forming apparatus body 12, there are provided a discharge part 13 onto which a sheet on which an image has been formed is discharged, an opening part 12a on the right side of the body 12 in
The opening part 12b is used for attachment and detachment of the developer tanks 34Y, 34M, 34C, 34B described later to/from the image forming apparatus body 12. For this opening part 12b, an opening and closing door 15 is provided. In a state where the opening and closing door 15 is opened as shown in
An image forming part 16 is an electrophotographic type of forming a color image, and includes image forming units 20Y, 20M, 20C and 20B, developer tanks 34Y, 34M, 34C and 34B, a laser writing device 60, a transfer device 70, and a fixing device 64. The image forming units 20Y, 20M, 20C and 20B are detachably attached to the image forming apparatus body 12 and include their development devices 28Y, 28M, 28C and 28B. The developer tanks 34Y, 34M, 34C and 34B are used as developer supply units in which developers to be supplied to the development devices 28Y, 28M, 28C and 28B are housed respectively. The laser writing device 60 is used as a latent image forming device which forms latent images by light on photoconductors 24Y 24M, 24C and 24B used as image bearing members which the respective image forming units 20Y, 20M, 20C and 20B have. The transfer device 70 transfers developer images formed on the respective photoconductors 24Y 24M, 24C and 24B onto a sheet used as transferred body, and the fixing device 64 fixes the developer images transferred by the transfer device 70 onto the sheet.
The image forming unit 20Y is used for forming a yellow developer image, the image forming unit 20M is used for forming a magenta developer image, the image forming unit 20C is used for forming a cyan developer image, and the image forming unit 20B is used for forming a black developer image. The image forming units are arranged in the image forming apparatus body 12, along a transport belt 72 described later, in the vertical direction in ascending order of the image forming units 20Y, 20M, 20C and 20B. Though the respective image forming units 20Y, 20M, 20C and 20B are different in color of the using developer, they are the same in structure. Therefore, they will be described below generically as an image forming unit 20.
The image forming unit 20, as shown in
This image forming unit 20 includes a photoconductor 24 having the shape of a drum, which is used as an image bearing member; a charge device 26 having a charge roll which charges this photoconductor 24 uniformly; a development device 28 which develops a latent image written on the photoconductor 24 with developer; an erase lamp 30 used as an electricity removing unit which removes electricity from the photoconductor 24; and a cleaning device 32 used as a developer removing device which removes the residual developer from the photoconductor 24 after a developer image has been transferred by the transfer device 70. The image forming unit 20 develops the latent image written on the photoconductor 24 by the laser writing device 60, and forms a developer image on the surface of the photoconductor 24.
The image forming units 20Y, 20M, 20C, 20B are attached or detached to/from the image forming apparatus body 12 through this opening part 12a which is in the open state by opening the front cover 14 as described before.
In the developer tank 34Y, yellow developer to be supplied to the development device 28Y is housed; in the developer tank 34M, magenta developer to be supplied to the development device 28M is housed; in the developer tank 34C, cyan developer to be supplied to the development device 28C is housed; and in the developer tank 34B, black developer to be supplied to the development device 28B is housed. Though the respective developer tanks 34Y, 34M, 34C and 34B are different in color of the housed developer, they are the same in structure. Therefore, they will be described below generically as developer tank 34.
The developer tank 34, as shown in
In the developer supply room 37, a supply port 37a used as a developer supply part which communicates the developer supply room 37 with the developer supply room 21c of the image forming unit 20 is provided at one end in the longitudinal direction of the developer tank 34. Further, for the developer supply room 37, a supply auger 39 used as a supply-developer transport unit which transports developer for supply is provided. The supply auger 39 transports the developer and supplies this developer through the supply port 37a to the developer supply room 21c. In the developer accumulation room 38, a pick-up port 38a used a developer pick-up part which communicates the developer accumulation room 38 with the cleaning room 21a of the image forming unit 20 is provided at one end in the longitudinal direction of the developer tank 34. Further, for the developer accumulation room 38, a pick-up auger 40 which transports the picked-up developer is provided. The developer removed from the photoconductor 24 by the cleaning device 32 is picked up through the pick-up port 38a to the developer accumulation room 38, and this picked-up developer is transported, by the pick-up auger 40, to the left side in
Further, the developer tank 34 and the image forming unit 20, as shown in
Further, the developer tank 34 is arranged at or near the end portion 20a in the longitudinal direction of the image forming unit 20. Therefore, in other portion than the end portion 20a in the longitudinal direction of the image forming unit 20, large space can be secured. Arrangement of other members in this space makes miniaturization of the image forming possible. In this embodiment, in the space obtained by arranging the developer tank 34 at the end portion 20a of the image forming unit 20, the laser writing device 60 described later is arranged. However, in this space, other members may be arranged. Further, this developer tank 34 is arranged so that its longitudinal direction is nearly vertical to the longitudinal direction of the image forming unit 20.
Further, the developer tank 34, as shown in
Further, the developer tank 34 is provided detachably from the image forming apparatus body 12, and the attachment and detachment of the developer tank 34 are performed through the opening part 12b in the state where the opening and closing door 15 is opened as described before. The direction in which the developer tank 34 is pulled out from the image forming apparatus body 12 is nearly opposite to the direction in which the image forming unit 20 is provided. Namely, the direction in which the developer tank 34 is pulled out from the image forming apparatus body 12, which is shown by an arrow A in
Further, the direction in which the developer tank 34 is pulled out from the image forming apparatus body 12 is nearly opposite to the direction in which the image forming unit 20 is pulled out from the image forming apparatus body 12. Namely, as shown in
The laser writing device 60 includes a laser exposure device, which emits a laser beam corresponding to a yellow image onto the photoconductor 24Y, a laser beam corresponding to a magenta image onto the photoconductor 24M, a laser beam corresponding to a cyan image onto the photoconductor 24C, and a laser beam corresponding to a black image onto the photoconductor 24B, and writes an electrostatic latent image onto each photoconductor 24. The laser beam emitted from this laser writing device 60, as shown in
The transfer device 70 has a transfer device frame 71 formed integrally with the front cover 14. To this transfer device frame 71, there are attached two support rolls 76a, 76b, a transport belt 72, an absorption roll 74 used as an absorption unit which absorbs a sheet onto this transport belt 72, and transfer rolls 78Y, 78M, 78C, 78B which transfer respectively the developer image formed on each photoconductor 24Y, 24M, 24C, 24B on the sheet which is being transported by the transport belt 72. This transfer device 70 moves with the opening or closing operation of the front cover 14, so that it puts the opening part 12a of the image forming apparatus body 12 in the open state or the closed state.
Of the two support rolls 76a and 76b, the support roll 76a is connected to a motor (not shown) which is a drive source, and it is used as a drive roll which itself rotates thereby to rotate the transport belt 72. The support roll 76b is used as a driven roll which rotates with the rotation of the transport belt 72.
The transport belt 72 is a belt for transporting the sheet supplied from a regist roll 86 described later to the fixing device 64, and the belt 72 is laid in the vertical direction.
The absorption roll 74 is provided in a state where it comes into pressure contact with the support roll 76b through the transport belt 72. The voltage is applied onto the absorption roll 74 from a not-shown power supply, whereby the absorption roll 74 absorbs the sheet onto the transport belt 72 electrostatically.
To the respective transfer rolls 78Y, 78M, 78C and 78B, the transfer bias is applied. The transfer rolls 78Y, 78M, 78C and 78B transfer the developer images formed on the photoconductors 24Y, 24M, 24C and 24B on the sheet being transported by the transport belt 72 in order, and form on the sheet a color developer image in which the developer images of four colors of yellow, magenta, cyan and black are layered.
The fixing device 64 includes a heat roll 64b and a pressure roll 64a. The fixing device 64 applies heat and pressure to the sheet passing between the heat roll 64a and the pressure roll 64b thereby to fix the developer image onto the sheet.
The sheet supply and transport system 80 includes a sheet supply cassette 82, a main transport path 88 in which the sheet is transported when an image is formed on only one side of the sheet, and an invert transport path 90 in which the sheet is transported devotedly when images are formed on two sides of the sheet.
The sheet supply cassette 82 is detachably attached to the image forming apparatus body 12, in which a sheet used as transferred body such as plain paper or an OHP sheet is housed. In the vicinity of this sheet supply cassette 82, there are arranged a pick-up roll 84 which picks up a sheet from the sheet supply cassette 82, a feed roll 85 which feeds the sheet picked up by the pick-up roll 84 along the main transport path 88, and a retard roll 87 which fans the sheets in cooperation with the feed roll 85.
The main transport path 88 is a transport path in which the sheet supplied from the sheet supply cassette 82 is transported through the image forming part 16 to the discharge part 13. Along this main transport path 88, in order from the upstream in the sheet transport direction, the feed roll 85 and the retard roll 87, the regist roll 86, the transport belt 72, the fixing device 64, and the discharge roll 89 are arranged.
The invert transport path 90 is a transport path in which the sheet of which the surface has received image formation in the image forming part 16, while being inverted, is transported again to the image forming part 16, and this path is provided for the front cover 14. The sheet of which the surface has received the image formation is led to the invert transport path 90 by the rotation in the opposite direction of the discharge roll 89, further transported by invert transport rolls 92 arranged along the invert transport path 90, and transported through the regist roll 86 to the image forming part 16 again. On a back surface of the sheet inverted by this invert transport path 90, an image is formed by the image forming part 16, so that image formation is performed on both surfaces of the sheet.
Next, the action of the embodiment described above will be described.
As the image forming operation starts, the surface of each photoconductor 24 is uniformly charged by each charge device 26, and latent images are formed on these photoconductors 24 by the light emitted from the laser writing device 60. The latent image on the surface of the photoconductor 24, which has been formed by the laser writing device 60, is developed by the development device 28 thereby to become a developer image.
On the other hand, a sheet housed in the sheet supply cassette 82 of the sheet supply device is picked up by the pick-up roll 84, transported toward the regist roll 86, temporarily stopped at the regist roll 86, and led to the transport belt 72 with timing. Onto this sheet, the developer images formed on the respective photoconductors are transferred by the respective transfer rolls 78Y, 78M, 78C and 78B, so that on the sheet, a developer image in which a yellow developer image, a magenta developer image, a cyan developer image and a black developer image are layered is formed. The sheet on which this developer image has been formed is fed to the fixing device 64, and the developer image is fixed by the fixing device 64. Thereafter, the sheet is discharged to the discharge part 13 by the discharge roll 89.
When the above image forming operation is performed, for example, in case that the image forming unit 20 is attached or detached to/from the image forming apparatus body 12 in order to exchange the image forming unit 20 to a new unit, the front cover 14 is opened thereby to put the opening part 12a in the open state, and the image forming unit 20 is detached through this opening part 12a. Further, in attachment and detachment of the developer tank 34 to/from the apparatus body, the opening and closing door 15 is opened thereby to put the opening part 12b in the open state, and the attachment and detachment are performed through this opening part 12b. Here, the direction in which the image forming unit 20 is pulled out from the image forming apparatus body 12 is nearly opposite to the direction in which the developer tank 34 is pulled out from the image forming apparatus body 12.
The coupling release mechanism 100 releases coupling between the developer tank 34 and the image forming unit 20 in cooperation with the opening operation of a front cover 14 used an opening and closing cover. As shown in
The first driven pulley 104 and the second driven pulley 108, as shown in
The first moving plate 112 is supported by the first inner wall portion 118 slidably in the horizontal direction. Further, a tooth train is provided on the upper surface of the first moving plate 112, this tooth train engages with the tooth train 104a of the first driven pulley, and the first moving plate 112, upon reception of drive transmission from the first driven pulley, moves in the horizontal direction. Further, for the first moving plate 112, a notch 112a for fitting and supporting the moving housing 116 is provided. The second moving plate 114 is supported by the first inner wall portion 118 slidably in the horizontal direction. Further, a tooth train is provided on the upper surface of the second moving plate 114, this tooth train engages with the tooth train 108a of the second driven pulley 108, and the second moving plate 114, upon reception of drive transmission from the second driven pulley, moves by the same distance and in the same direction as the moving distance and the moving direction of the first moving plate 112. Further, for the second moving plate 114, a notch 114a for fitting and supporting the moving housing 116 is provided.
The moving housing 116 includes a first protrusion part 116a and a second protrusion part 116b on its right sidewall portion in
Compared with the case in the first embodiment, in the first embodiment, the direction in which the developer tank 34 is pulled out from the image forming apparatus body 12 is nearly opposite to the direction in which the image forming unit 20 is provided, while in this second embodiment, the direction in which the developer tank 34 is pulled out from the image forming apparatus body 12 is nearly vertical to the direction in which the image forming unit 20 is set. Namely, as shown by an arrow C in
Further, compared with the case in the first embodiment, in the first embodiment, the direction in which the developer tank 34 is pulled out from the image forming apparatus body 12 is nearly opposite to the direction in which the image forming unit 20 is pulled out from the image forming apparatus body 12, while in this second embodiment, the direction in which the developer tank 34 is pulled out from the image forming apparatus body 12 is nearly vertical to the direction in which the image forming unit 20 is pulled out from the image forming apparatus body 12. Namely, the direction shown by the arrow C in
In the second embodiment, in
Next, the action in the above-mentioned second embodiment will be described.
In order to pull out the developer tanks 34Y, 34M, 34C and 34B from the image forming apparatus body 12, firstly, the opening and closing cover 124 is opened thereby to put the opening part 12c in the open state. Succeedingly, the front cover 14 is opened thereby to put the opening part 12a in the open state. As the front cover 14 is opened, in cooperation with this opening operation, the coupling release mechanism 100 operates, and coupling between each developer tank 34Y, 34M, 34C, 34B and each image forming unit 20Y, 20M, 20C, 20B is released.
Namely, as the front cover 14 opens, the front cover pulley 102 rotates in cooperation with this opening operation, this rotation is transmitted to the first drive transmission belt 106, the first driven pulley 104, the first moving plate 112, and the moving housing 116 in order. Further, the rotation is transmitted to the first drive transmission belt 106, the first driven pulley 104, the second drive transmission belt 110, the second driven pulley 108, the second moving plate 114, and the moving housing 116 in order, so that the moving housing 116 moves to the left in
In order to attach the developer tanks 34Y, 34M, 34C and 34B to the image forming apparatus body 12, the developer tanks 34Y, 34M, 34C and 34B are attached to the moving housing 116, this moving housing 116 is attached through the opening part 12c to the image forming apparatus body 12 from the upside, and further the moving housing 116 is moved to the right in
The image forming units 20Y, 20M, 20C and 20B, similarly to the case in the first embodiment, are attached to the image forming apparatus body 12 through the opening part 12a formed by opening the front cover 14.
As described above, in the second embodiment, the coupling release mechanism 100 releases coupling between the developer tank 34 and the image forming unit 20 in cooperation with the front cover 14 which opens or closes the opening part 12a through which each image forming unit 20 is attached or detached. The coupling release mechanism 100 should cooperate with opening and closing of the opening and closing cover which opens or closes the opening part used for attachment and detachment of at least one of the image forming unit 20 and the developer tank 34. Namely, the coupling release mechanism 100 may release coupling between the developer tank 34 and the image forming unit 20 in cooperation with the opening operation of the opening and closing cover 124 which opens or closes the opening part 12c through which the developer tank 34 is attached or detached.
As described above, the invention can be applied to an image forming apparatus such as a copying machine, a facsimile device, or a printer.
The entire disclosure of Japanese Patent Application No. 2005-274964 including specification, claims, drawings and abstract is incorporated herein by reference in its entirely.
| Number | Date | Country | Kind |
|---|---|---|---|
| P2005-274964 | Sep 2005 | JP | national |
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| Number | Date | Country | |
|---|---|---|---|
| 20070065182 A1 | Mar 2007 | US |
