1. Field of the Invention
The invention relates to an image forming apparatus in which an unfixed image is transferred to a recording material by transferring means, the unfixed image is fixed on the recording material by fixing means, and the recording material on which the image has been fixed is discharged by discharging means.
2. Related Background Art
Heretofore, in an image forming apparatus of an electrophotographic type, as shown in
In some cases, the pair of fixing rollers 105 suffer from a difference between the recording material conveying speed of the pair of fixing rollers 105 and the recording material conveying speed of the pair of transfer rollers 103 caused by the thermal expansion and the individual difference between the rollers or a variation in the rollers with the lapse of time. If at this time, the recording material conveying speed of the pair of fixing rollers 105 is higher than the recording material conveying speed of the pair of transfer rollers 103, the recording material P may be pulled between the pair of fixing rollers 105 and the pair of transfer rollers 103, and the disturbance or the like of the image may occur during the transfer of the image to the recording material P by the pair of transfer rollers 103, thus resulting the deterioration of the image. On the other hand, if the recording material conveying speed of the pair of fixing rollers 105 is lower than the recording material conveying speed of the pair of transfer rollers 103, the recording material P may form an excessively large loop between the pair of fixing rollers 105 and the pair of transfer rollers 103, whereby the recording material P may be strongly forced and rubbed against a conveying guide 120, and a fault image may occur.
Therefore, there has heretofore been made the following proposition which forms a predetermined loop in the recording material P between the pair of transfer rollers 103 and the pair of fixing rollers 105 to thereby prevent the recording material P from being pulled or too much flexed, and solve the deterioration of the image as mentioned above.
In Japanese Patent Application Laid-open No. H05-107966 and Japanese Patent Application Laid-open No. H07-234604, as shown in
However, in the case of the conventional art described in the above-mentioned Japanese Patent Application Laid-open No. H05-107966 and Japanese Patent Application Laid-open No. H07-234604, there is such a problem as shown below.
As shown in
It is the object of the present invention to provide an image forming apparatus having loop detecting means between transferring means and fixing means which is free of the occurrence of a faulting image and excessive curl caused by the conveyed state of a recording material after the trailing edge of the recording material has left the transferring means, i.e., the loop state of the recording material between the fixing means and discharging means.
The image forming apparatus of the present invention for achieving the above object is provided with transferring means for transferring an unfixed image borne on an image bearing member to a recording material, fixing means changeable in the recording material conveying speed thereof and for fixing the transferred unfixed image on the recording material, discharging means changeable in the recording material conveying speed thereof and for discharging the recording material on which the image has been fixed by the fixing means, loop detecting means for detecting the loop state of the recording material between the transferring means and the fixing means, and controlling means for changing over the recording material conveying speed of the fixing means on the basis of a detection of the loop detecting means and controlling the loop of the recording material so as to be maintained within a predetermined range, and is characterized in that the controlling means controls the recording material conveying speed of the discharging means so as to become equal to the recording material conveying speed of the fixing means after the recording material has passed the transferring means.
An embodiment of the present invention will hereinafter be described with reference to the drawings.
The construction of the entire image forming apparatus will first be schematically described, and then the drive control of a fixing driving portion and a discharging driving portion in the image forming apparatus will be described.
The color image forming apparatus 30 shown in
Around the respective photosensitive drums “a”, “b”, “c” and “d” driven by motors (not shown), there are disposed primary chargers, developing devices, etc., which are made into units as process cartridges 1a, 1b, 1c and 1d detachably mounted on an image forming apparatus main body 30.
Also, below the photosensitive drums “a” to “d”, there is disposed an exposing apparatus 6 comprised of a polygon mirror or the like.
First, a laser beam by an image signal of a yellow component color is projected onto the photosensitive drum “a” in a first image forming portion via the polygon mirror or the like of the exposing apparatus 6, whereby an electrostatic latent image is formed on the photosensitive drum “a”, and a yellow toner is supplied thereto from the developing device to thereby develop the electrostatic latent image, which is thus visualized as a yellow toner image.
When this toner image arrives at a primary transferring region in which the photosensitive drum “a” and the intermediate transfer belt 2 contact with each other, with the rotation of the photosensitive drum “a”, the yellow toner image on the photosensitive drum “a” is transferred to the intermediate transfer belt 2 by a primary transferring bias applied to a transfer charging member 2a (primary transfer).
When the region of the intermediate transfer belt 2 which bears the yellow toner image thereon is moved to the next image forming portion, a magenta toner image is formed on the photosensitive drum “b” by this time by a process similar to that in the previous image forming portion, and the magenta toner image is superimposed on the yellow toner image on the intermediate transfer belt 2 and transferred in a primary transferring region wherein the photosensitive drum “b” and the intermediate transfer belt 2 contact with each other. Likewise, as the intermediate transfer belt 2 is moved, a cyan toner image and a black toner image are successively superimposed on the yellow toner image and the magenta toner image and transferred in the respective primary transferring regions of the subsequent image forming portions.
On the other hand, recording materials P are contained in a cassette 4. The recording materials P are fed out of the cassette 4 one by one by a pickup roller 8, and the fed recording material P is timed with the image formation by registration rollers 9, and thereafter arrives at a secondary transferring region, where the four color toner images on the intermediate transfer belt 2 are collectively transferred onto the recording material P by a secondary transferring bias applied to a pair of secondary transfer rollers 3 as transferring means (secondary transfer).
The recording material P onto which the four color toner images have been transferred is guided by a conveying guide 20 and is conveyed to a pair of fixing rollers 5 as fixing means disposed above the pair of transfer rollers 3, and receives heat and pressure there, whereby the four color toner images are fixed. Thereby, the toners of the respective colors are fused and mixed together and are fixed as a full-color printed image on the recording material P. Thereafter, the recording material P on which the image has been fixed is guided by conveying guides 21 and 22, and is discharged onto a discharging tray 7 by a pair of discharging rollers 11 as discharging means provided downstream of the pair of fixing rollers 5.
Description will now be made of the drive control of the fixing driving portion and the discharging driving portion in the image forming apparatus. The image forming apparatus according to the present embodiment, as shown in
The control board 51, as shown in
Also, the control board 51 controls the recording material conveying speed of the pair of discharging rollers 11 so as to become equal to the recording material conveying speed of the pair of fixing rollers 5 after the recording material P has passed the pair of transfer rollers 3. Specifically, the control board 51 has loop detecting masking Q as mask means capable of rendering the loop detecting sensor S into a non-operative state for a predetermined time after the recording material has passed the pair of transfer rollers 3, and controls the driving of the discharging motor N so that when the loop detecting sensor S is in the non-operative state by the loop detecting masking Q, the recording material conveying speed of the pair of discharging rollers 11 may become equal to the recording material conveying speed of the pair of fixing rollers 5.
The dimensional information (the length in the conveying direction, etc.) of the recording material P, as shown in
The recording materials P are fed out of the cassette 4 one by one by the pickup roller 8, and the fed recording material is timed with the image formation by the registration rollers 9 being at a halt.
When as shown in
Also, simultaneously with the switching-on of the registration clutch 13, the counting by the timer 14 in the control board 51 is started.
When the recording material P arrives at the secondary transferring region, the four color toner images on the intermediate transfer belt 2 are collectively transferred onto the recording material P by a secondary transferring bias applied to the pair of secondary transfer rollers 3 (secondary transfer).
The recording material P onto which the four color toner images have been transferred is guided by the conveying guide 20 and rushes into the nip part between the pair of fixing rollers 5, as shown in
The pair of fixing rollers 5, as previously described, is driven by the fixing motor (fixing driving portion) M which is a driving source independent of the driving sources for the photosensitive drums, the developing devices, the intermediate transfer belt, the pair of discharging rollers, etc. Also, the fixing motor M is a stepping motor, and is designed such that the rotating speed thereof can be changed over on the basis of the pulse signal of a driver in the control board 51.
As shown in
Here, as shown in
The loop detecting means is not restricted to the loop detecting sensor S shown in
When the recording material P rushes into the nip part between the pair of fixing rollers 5 in the aforedescribed manner, the loop amount L1 of the recording material P between the pair of transfer rollers 3 and the pair of fixing rollers 5 gradually becomes great because the recording material conveying speed Vf of the pair of fixing rollers 5 is preset to a speed Vf1 (the rotating speed M1 of the fixing motor M) lower than the recording material conveying speed Vt of the pair of secondary transfer rollers 3.
When as shown in
When this loop detecting sensor S assumes its ON state, as shown in
When the magnitude of the loop L1 of the recording material P gradually becomes smaller and the loop detecting sensor S is changed over from its ON state to its OFF state, as shown in
By the above-described process being repeated, the loop of the recording material P can be maintained within a predetermined range, that is, between the pair of secondary transfer rollers 3 and the pair of fixing rollers 5, the loop state (the loop amount L1) of the recording material P can be substantially kept at a loop amount La shown in
In the meantime, the pair of first discharging rollers 10 and the pair of second discharging rollers 11 which are discharging means are rotatively driven by the discharging motor N to thereby convey the recording material P on which the image has been heated and fixed by the pair of fixing rollers 5 to the discharging tray 7. Also, the discharging motor N, like the fixing motor M, is a stepping motor, and is designed such that the rotating speed thereof can be changed over on the basis of the pulse signal of the driver in the control board 51.
Here, the pair of first discharging rollers 10 performs a curling function, and are set so as to always assume a recording material conveying speed higher than the recording material conveying speed Vf of the pair of fixing rollers 5, and keep the recording material P in its pulled state so that the recording material P may not be curled as far as possible.
Although the pair of first discharging rollers 10 are set to a conveying speed higher than that of the pair of fixing rollers 5, the pair of first discharging rollers 10 are much lower in conveying force than the pair of fixing rollers 5 and are therefore in a slip conveying state. Therefore, they do not adversely affect the fixing of the unfixed image by the pair of fixing rollers 5.
On the other hand, the pair of second discharging rollers 11 perform chiefly the function of discharging and conveying the recording material to the discharging tray 7, and are set to a recording material conveying speed (the rotating speed Nh of the discharging motor N shown in
Accordingly, during the time when the loop detecting sensor S is detecting the loop between the pair of secondary transfer rollers 3 and the pair of fixing rollers 5, the loop of the recording material can be maintained within the predetermined range by an increase or decrease in the aforedescribed conveying speed of the pair of fixing rollers 5, that is, the loop state (the loop amount L2) of the recording material P can also be substantially kept at the loop amount Lb shown in
When as shown in
Accordingly, on the basis of the dimensional information preset in the memory 50 as previously described, the timing at which the trailing edge of the recording material P leaves the pair of secondary transfer rollers 3 is set to a value Td counted from the timer 14, and when as shown in
At the same time, the fixing motor M is changed over to the low speed side rotating speed M1 in preparation for the subsequent recording material P rushing into between the pair of fixing rollers 5.
At the same time, the discharging motor N independent of the fixing motor M is also changed over to a rotating speed N1 so that the conveying speed of the pair of second discharging rollers 11 may become a conveying speed equal to the recording material conveying speed of the pair of fixing rollers 5 driven at the low speed side rotating speed M1 of the fixing motor M so that the loop state (the loop amount L2) of the recording material between the pair of fixing rollers 5 and the pair of second discharging rollers 11 may not become excessively great or excessively small.
The timing at which the loop detecting sensor S becomes non-operative by the loop detecting masking Q can be set during the time from after the preceding recording material P has been nip-conveyed to the pair of second discharging rollers 11 until the succeeding recording material P is nip-conveyed to the pair of fixing rollers 5.
Then, the trailing edge of the recording material P leaves the pair of fixing rollers 5 and the pair of first discharging rollers 10 in succession, and finally the recording material P is discharged onto the discharging tray 7 by the pair of second discharging rollers 11.
As described above, in the image forming apparatus according to the present embodiment, not only the conveyed state of the recording material P between the pair of transfer rollers 3 and the pair of fixing rollers 5 is stabilized, but also a faulty image caused by the conveyed state of the recording material after the trailing edge of the recording material has left the pair of transfer rollers 3, i.e., the loop state of the recording material between the pair of fixing rollers 5 and the pair of discharging rollers 11, and faulty conveyance due to excessive curl can be prevented.
Also, because of the presence of the mask means (loop detecting masking Q) of the loop detecting sensor S, the conveyed state of the recording material not only during the time when a loop is being made between the pair of transfer rollers 3 and the pair of fixing rollers 5, but also after the recording material has left the pair of transfer rollers 3 can be accurately controlled, and the conveyance of the recording material can be stabilized even for a system in which the distance between the respective pairs of rollers is short.
While in the present embodiment, the fixing motor M is set so as to be changed over to the low speed side rotating speed M1 when the loop detecting sensor S becomes non-operative, the present invention is not restricted thereto. Design may also be made such that the recording material conveying speed of the pair of fixing rollers by the fixing motor M and the recording material conveying speed of the pair of discharging rollers by the discharging motor N are changed over so as to become substantially equal to each other. For example, when it is desired to discharge the recording material at a high speed, the fixing motor M is set to the high speed side rotating speed Mh, and the discharging motor N is set to the high speed side rotating speed Nh. In this case, the fixing motor M is changed over to the low speed side rotating speed M1 before the succeeding recording material P rushes into between the pair of fixing rollers 5.
Also, while in the aforedescribed embodiment, there is shown an image forming apparatus using four image forming portions for color image formation, this number of the image forming portions is not restrictive, but can be suitably set as required.
Also, while in the aforedescribed embodiment, a printer has been shown as the image forming apparatus, the present invention is not restricted thereto, but the image forming apparatus may be other image forming apparatus such as, for example, a copying machine or a facsimile apparatus, or other image forming apparatus such as a compound machine having a combination of these functions, or an image forming apparatus which uses a recording material bearing member and in which toner images of respective colors are successively superimposed and transferred onto a recording material borne on the recording material bearing member, or an image forming apparatus which uses not the aforedescribed belt-shaped image bearing member, but a drum-shaped image bearing member as an intermediate transfer member, and in which toner images of respective colors are successively superimposed and transferred onto the intermediate transfer member, and the toner images borne on the intermediate transfer member are collectively transferred to a recording material, and the present invention can be applied to such image forming apparatus to thereby obtain a similar effect.
This application claims priority from Japanese Patent Application No. 2004-258854 filed Sep. 6, 2004, which is hereby incorporated by reference herein.
Number | Date | Country | Kind |
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2004-258854 | Sep 2004 | JP | national |
This application is a divisional of U.S. patent application Ser. No. 11/202,228, filed on Aug. 12, 2005, allowed May 27, 2007.
Number | Date | Country | |
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Parent | 11202228 | Aug 2005 | US |
Child | 11769200 | Jun 2007 | US |