This patent application is based on and claims priority pursuant to 35 U.S.C. §119 to Japanese Patent Application Nos. 2012-079079 and 2012-226917, filed on Mar. 30, 2012 and Oct. 12, 2012, respectively, in the Japan Patent Office, the entire disclosures of which are hereby incorporated by reference herein.
1. Field
The present invention relates to an image forming apparatus, such as a copier, a printer, a printing press, etc., and more particularly to an evacuation structure to evacuate a writing device from a detachable image formation unit included in the image forming apparatus.
2. Related Art
As is well known, an electrostatic latent image formed on a photoconductor of an image forming apparatus as a latent image bearer is processed into a visible image by developer supplied from a developing device. The toner image is then transferred onto a transfer sheet and is fixed thereon by a fixing device applying heat and pressure.
Certain image forming apparatuses are configured to form multiple color images, such as a full-color image, etc., in addition to monochrome images. To form a multiple color image, different component color images are initially formed in multiple image forming units and are sequentially transferred onto an intermediate transfer member, such as a belt, etc., (i.e., a primary transfer process), and the thus-superimposed images are transferred from the intermediate transfer member onto a recording medium, such as a recording sheet, etc., at once (i.e., a secondary transfer process).
Further, to form an electrostatic latent image, a system of irradiating a photoconductor with a writing beam in accordance with image information is frequently employed. As one example of such a system, an LED array head is conventionally used to expose the surface of the photoconductor. The LED array head is positioned relative to the photoconductor in an image formation unit. As an exemplary configuration of the image formation unit, a process cartridge integrally accommodating a charger, the photoconductor, a developing device, and a cleaner or the like, is sometimes employed in the image formation processing.
The process cartridge is sometimes detachably attached to the image forming apparatus to expose a recording medium conveyance path and remove a jammed sheet or replace applicable parts. Specifically, a configuration detaching the process cartridge from the image forming apparatus to an outside thereof is known. In a system using the above-described process cartridge, the LED array head may sometimes evacuate from a write position facing the photoconductor when the process cartridge is withdrawn. The reason to adopt such a system is to avoid damage to the surface of the photoconductor possibly caused when the photoconductor moves and contacts the LED array head on condition that positioning of the photoconductor and the LED array head is fixed.
As an exemplary system to evacuate the LED array head from the photoconductor, a system is known (for example, Japan Patent Application Publication No. 2004-167728 (JP-2004-167728-A)) in which the LED array head is disposed on an inner surface of a cover arranged on a top of an apparatus, and the LED array head is caused to evacuate from a position opposed to the photoconductor when the cover is opened. Further, another system is also proposed as described in Japan Patent Application Publication Nos. 2001-175046 (JP-2001-175046-A) and 2007-140392 (JP-2007-140392-A), in which either an elevating guide is disposed at a portion of the process cartridge to move the LED array head vertically, or a driving mechanism is provided to link with operation of detaching and attaching the process cartridge for insertion and removal thereof instead of using the above-described opening and closing. Consequently, the LED array head can be moved vertically in conjunction with the insertion and removal operation of the process cartridge to cause the LED array head to evacuate from a position opposed to the photoconductor.
In the system as disclosed in JP-2004-167728-A, when the cover is opened, the LED array head is left exposed outside. Accordingly, a user may touch the LED array carelessly. As a result, the LED is likely corrupted or polluted, thereby degrading writing performance.
Further, the systems disclosed in JP-2001-175046-A and JP-2007-140392-A do not require a space around the image forming apparatus. However, space is required within the apparatus to separate the LED array head. Thus, the image forming apparatus itself likely becomes upsized.
Accordingly, the present invention provides a novel image forming apparatus that includes a detachable latent image bearer, a casing including a cover opened and closed when the latent image bearer is detached and attached thereto, an LED array head opposed to the latent image bearer, and a rotation mechanism to rotate the LED array head in synchrony with either insertion and removal operation of the latent image bearer or opening operation of the cover.
In another aspect of the present invention, the latent image bearer is housed in a process cartridge along with an image forming device.
In yet another aspect of the present invention, the LED array head is rotated when the cover is opened and the process cartridge is withdrawn outside the apparatus from a position opposed to the latent image bearer.
In yet another aspect of the present invention, the LED array head includes a rocking arm biased in a direction in which the process cartridge is withdrawn outside. The process cartridge includes a cam side to engage and stop swinging of the rocking arm against bias. The rocking arm is allowed to swing along the cam side in a direction in which the process cartridge is withdrawn outside in synchrony with withdrawing operation of the process cartridge to evacuate the LED array head from the latent image bearer.
In yet another aspect of the present invention, the rocking arm of the LED array head includes an engaged section protruding toward the process cartridge from its free end when located at an evacuated position from the latent image bearer. The engaging section is depressed by the process cartridge when the process cartridge is inserted and located at a prescribed insertion position.
In yet another aspect of the present invention, the process cartridge includes a guide to locate the LED array head at a prescribed position opposed to the latent image bearer when the process cartridge is inserted into the apparatus.
In yet another aspect of the present invention, a link lever linked with the cover of the apparatus is provided to cooperate with opening and closing of the cover, the link lever including a cam facing the LED array head. The LED array head is enabled to either contact or separate from the latent image bearer in accordance with movement of the link lever.
In yet another aspect of the present invention, the LED array head includes a swingable lifter swingable in a direction in which the process cartridge containing the latent image bearer is withdrawn. The rotatable lifter includes a roller contacting the cam side formed on the process cartridge.
In yet another aspect of the present invention, a first shock absorber is arranged to absorb shock when contacted by the LED array head rotating and evacuating from the latent image bearer.
In yet another aspect of the present invention, a second shock absorber is arranged between the swingable lifter and the LED array head.
A more complete appreciation of the present invention and many of the attendant advantages thereof will be more readily obtained as substantially the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views thereof and in particular to
Since the process cartridge 3 constitutes the image formation unit, a charger 4, a writing unit 5, a developing device 6, and a cleaner 7 to clean the photoconductor as a cleaning target in a post-transfer process, each needed in image formation processing, are collectively accommodated around the photoconductor 2 therein.
The writing unit 5 is provided to vertically move vertically in the apparatus 1A at a location other than the process cartridge 3. Specifically, the writing unit 5 performs write operation when it is opposed to the photoconductor 2 as shown in
Further, a transfer roller 8 is disposed in the image forming apparatus 1 at a position opposed to the photoconductor 2 arranged in the process cartridge 3. A recording sheet launched from the sheet feeding device 9 placed at a lower side in the image forming apparatus 1 is conveyed to the transfer roller 8 at registration timing determined by the registration roller 10. When the sheet reaches a position of the transfer roller 8, a transfer process is executed.
The sheet feeding device 9 includes a sheet feeding cassette 9a filled with recording sheets, a sheet feeding roller 9b to launch sheets from the sheet cassette 9a, and a friction pad 9c to separate the sheets one by one. The recording sheet completing the transfer process is conveyed to a fixing unit 11 and is subjected to fixing of an image and is ejected by a sheet ejection roller 12 onto a sheet ejection tray,
The process cartridge 3 is withdrawn to an outside of the apparatus 1A during recovery from jamming of a sheet in a conveyance path located near the process cartridge 3 and execution of replacement or maintenance of parts equipped therein. To bring the process cartridge 3 outside the apparatus 1A, an opening for allowing installation and extraction of the process cartridge 3 and a cover 1B for opening and closing the opening are provided in the apparatus 1.
In the above-described configuration, the writing unit 5 needs to be spaced from the photoconductor 2 when installing and removing the process cartridge 3 to avoid damage to the photoconductor 2 cause by contact therewith. Thus, a prescribed space is needed for the writing unit 5 to move vertically as shown in the drawing. With such vertical movement, the space needed in the apparatus 1 increases as does a height thereof thereby enlarging the system.
In this embodiment, as a system to evacuate the writing unit 5 from the photoconductor 2, a rotation mechanism capable of rotating the writing unit 5 in synchrony with the insertion and removal of the process cartridge 3 is adopted rather than elevating the same as shown in
In a situation as shown in
An exemplary rotary mechanism for rotating the above-described writing unit 5 is illustrated in
Further, a cam side 3A is provided at an edge of the process cartridge 3, which is opposed to the engaging pin 5C attached to the writing unit 5, as shown in
Hence, with the above-described system, the writing unit 5 with the LED array head can rotate in synchrony with insertion and removal operation of the process cartridge 3. In particular, when the process cartridge 3 is withdrawn outside of the apparatus 1A, the writing unit 5 rotates in the direction in which the process cartridge 3 is withdrawn outside in synchrony with the operation of withdrawing the process cartridge 3 as shown in
When the process cartridge 3 is inserted into the apparatus 1A, the engaging pin 5C provided in the engaging section 5B of the writing unit 5 is moved by the cam side 3A of the process cartridge 3. Hence, when positioning of it is completed by this, the process cartridge 3 faces the photoconductor 2.
Further, positioning of the writing unit 5 relative to the photoconductor 2 is executed by a configuration as shown in
When the process cartridge 3 is inserted into the apparatus 1A, the writing unit 5 rotates in the direction to face the photoconductor 2 in synchrony with insertion of the process cartridge 3. Hence, when it is opposed to the guide section 3B of the process cartridge 3, the head 51 is moved and positioned under a bias from the elastic member 53 toward the photoconductor 2.
Now, a modification of the evacuation mechanism that separates the writing unit 5 from the photoconductor 2 is described. The evacuation in this case corresponds to an operation in which the writing unit 5 rotates in the direction in which the process cartridge 3 is withdrawn outside in synchrony with the withdrawing of the process cartridge 3 as described with reference to
Further, as shown in
Whereas the other free end of the cam 60 faces the holder 62. Further,
Further,
Hence, according to these embodiments, in accordance with an installation and extraction condition of the process cartridge 3 or an open state of the cover 1B opened and closed when the process cartridge 3 is installed and extracted, the head 51 of the writing unit 5 evacuates to a position distanced from the photoconductor 2. In particular, since the writing unit 5 changes a distance between the photoconductor and the head facing each other using rotary motion instead of moving vertically operation, a space needed for moving vertically can be omitted.
Now, another exemplary evacuation mechanism provided in the writing device 5 is described.
In the above-described system, an operation of the writing unit 5 similar to that as described with reference to
According to one embodiment of the present invention, the LED array head can be rotated in synchrony with either detaching and attaching operation of a process cartridge or opening operation of an openably closable cover. With this, the risk of soiling or damaging the LED array can be substantially eliminated. As a result, occurrence of defective writing and attendant abnormal images can be substantially prevented.
Numerous additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2012-079079 | Mar 2012 | JP | national |
2012-226917 | Oct 2012 | JP | national |