This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2019-116295 filed on Jun. 24, 2019, the contents of which are hereby incorporated by reference.
The present disclosure relates to an image forming apparatus.
In image forming apparatuses of an electrophotographic type such as copiers and printers, there are known image forming apparatuses in an intermediate transfer system in which toner images in different colors formed on the outer circumferential faces of a plurality of photosensitive drums respectively are primarily transferred to an endless intermediate transfer belt arranged along the plurality of photosensitive drums (image carriers) by being sequentially superposed on each other, and then the toner image is secondarily transferred to a sheet.
For example, the conventional image forming apparatus includes a photosensitive member in a drum shape, a transfer belt, and a cleaning device. The cleaning device includes a cleaning blade which is kept in pressed contact with the outer circumferential face of the transfer belt to remove soil (such as untransferred toner) on the outer circumferential face. Furthermore, the cleaning device has a blade control mechanism which allows adjustment of the pressing force of the cleaning blade against the outer circumferential face of the transfer belt. This makes it possible to always keep constant the pressing force of the cleaning blade against the outer circumferential face of the transfer belt, and thus it is possible to ensure satisfactory cleaning performance.
According to one aspect of what is disclosed herein, an image forming apparatus includes a plurality of image carriers, an intermediate transfer belt, a cleaning blade, a counter-roller, and a supporting member. The intermediate transfer belt is endless and, to it, toner images formed on the outer circumferential faces of the plurality of image carriers are transferred by being sequentially superposed on each other. The cleaning blade is arranged with its tip end portion in contact with the outer circumferential face of the intermediate transfer belt and removes deposits left on the outer circumferential face of the intermediate transfer belt. The counter-roller is arranged at a position opposite the cleaning blade across the intermediate transfer belt and is in contact with the inner circumferential face of the intermediate transfer belt. The supporting member supports the cleaning blade. The supporting member supports the cleaning blade rotatably about the rotation axis of the counter-roller.
An embodiment of the present disclosure will be described below with reference to the accompanying drawings. The present disclosure is, however, not limited to what is specifically described below.
As shown in
The sheet feeding portion 3 stores a plurality of sheets P and, during printing, feeds them out one after another separately. The sheet conveying portion 4 conveys a sheet P fed out from the sheet feeding portion 3 to a secondary transfer portion 33 and then to the fixing portion 7, and then discharges the sheet P after fixing through a sheet discharge port 4a to a sheet discharge portion 8. When two-side printing is performed, the sheet conveying portion 4 switches, with a branch portion 4b, the conveying direction of the sheet P after fixing on its first side to an inverting conveying portion 4c, and conveys the sheet P to the secondary transfer portion 33 and then to the fixing portion 7 once again. The exposure portion 5 shines, toward the image forming portion 20, laser light that is controlled based on image data.
The image forming portion 20 includes an image forming portion for yellow 20Y, an image forming portion for magenta 20M, an image forming portion for cyan 20C, and an image forming portion for black 20B. These four image forming portions 20 have basically similar structures. Thus, in the following description, the letters “Y”, “M”, “C”, and “B” distinguishing different colors may be omitted unless distinction is needed.
The image forming portion 20 includes a photosensitive drum 21 which is an image carrier supported so as to be rotatable in a predetermined direction (the clockwise direction in
The charging portion 22 electrically charges, with, for example, a charging roller, the outer circumferential face of the photosensitive drum 21 to a predetermined potential. Then, the laser light shone from the exposure portion 5 forms an electrostatic latent image of a document image on the outer circumferential face of the photosensitive drum 21. The developing portion 23 develops the electrostatic latent image by feeding toner to it to form a toner image. The four image forming portions 20 form toner images of different colors respectively.
The transfer portion 30 includes an intermediate transfer belt 31, primary transfer portions 32Y, 32M, 32C, and 32B, a secondary transfer portion 33, and a belt cleaning portion 40. The intermediate transfer belt 31 is an endless belt which is supported so as to be rotatable in a predetermined direction (counter-clockwise in
The primary transfer portions 32Y, 32M, 32C, and 32B are arranged over the image forming portions for different colors 20Y, 20M, 20C, and 20B. The secondary transfer portion 33 is arranged upstream of the fixing portion 7 in the sheet conveying direction in the sheet conveying portion 4 and downstream of the image forming portions for different colors 20Y, 20M, 20C, and 20B in the rotation direction of the intermediate transfer belt 31 in the transfer portion 30. The belt cleaning portion 40 is arranged upstream of the image forming portions for different colors 20Y, 20M, 20C, and 20B in the rotation direction of the intermediate transfer belt 31.
A toner image is primarily transferred to the outer circumferential face of the intermediate transfer belt 31 in the primary transfer portions for different colors 32Y, 32M, 32C, and 32B. Then, as the intermediate transfer belt 31 rotates, the toner images in the image forming portions 20 for different colors are sequentially superposed on each other and thereby transferred to the intermediate transfer belt 31 with predetermined timing. In this way, a color toner image with the toner images in four colors, namely yellow, magenta, cyan, and black, superposed together is formed on the outer circumferential face of the intermediate transfer belt 31. The drum cleaning portion 24, after primary transfer, performs cleaning by removing deposits such as toner left on the outer circumferential face of the photosensitive drum 21.
The color toner image on the outer circumferential face of the intermediate transfer belt 31 is transferred to a sheet P conveyed in synchronism by the sheet conveying portion 4 at the secondary transfer nips formed in the secondary transfer portion 33. The belt cleaning portion 40, after secondary transfer, performs cleaning by removing deposits such as toner left on the outer circumferential face of the intermediate transfer belt 31.
The fixing portion 7 heats and presses the sheet P to which the toner image has been transferred to fix the toner image on the sheet P.
The control portion 9 includes an unillustrated CPU, an image processing portion, a storage portion, and other unillustrated electronic circuits and components. The CPU, based on control programs and data stored in the storage portion, controls the operation of different components provided in the image forming apparatus 1 to perform processing related to the functions of the image forming apparatus 1. The sheet feeding portion 3, the sheet conveying portion 4, the exposure portion 5, the image forming portion 20, the transfer portion 30, and the fixing portion 7 individually receive commands from the control portion 9 and coordinate to perform printing on the sheet P. The storage portion is composed of a combination of, for example, an unillustrated non-volatile storage device such as a program ROM (read-only memory) and a data ROM and an unillustrated volatile storage device such as a RAM (random-access memory).
Next, the configuration of and around the belt cleaning portion 40 will be described with reference to
As shown in
The driving roller 35 is arranged downstream of the image forming portions for different colors 20Y, 20M, 20C, and 20B in the rotation direction of the intermediate transfer belt 31. The driving roller 35 receives a driving force from an unillustrated drive motor to rotate the intermediate transfer belt 31 counter-clockwise in
The driving roller 35 is arranged adjacent to the secondary transfer portion 33. In the secondary transfer portion 33, a secondary transfer roller 33r is arranged. The secondary transfer roller 33r is arranged at a position opposite the driving roller 35 across the intermediate transfer belt 31 and is in contact with the outer circumferential face of the intermediate transfer belt 31.
The driven roller 36 is arranged upstream of the image forming portions for different colors 20Y, 20M, 20C, and 20B in the rotation direction of the intermediate transfer belt 31. As the intermediate transfer belt 31 rotates, the driven roller 36 rotates counter-clockwise in
The intermediate transfer belt 31 is arranged along the four image forming portions 20. Over the four image forming portions 20, primary transfer rollers 32r are respectively arranged across the intermediate transfer belt 31. Each primary transfer roller 32r is arranged at a position opposite the photosensitive drum 21 across the intermediate transfer belt 31 and is in contact with the inner circumferential face of the intermediate transfer belt 31.
The belt cleaning portion 40 is arranged upstream of the driven roller 36 in the rotation direction of the intermediate transfer belt 31. As shown in
The cleaning blade 41 is arranged such that a tip end portion of it makes contact with the outer circumferential face of the intermediate transfer belt 31. The cleaning blade 41 extends in the width direction (in the depth direction with respect to the plane of
The cleaning blade 41 includes a frame portion 411 made of, for example, sheet metal and a blade portion 412 made of, for example, polyurethane rubber. The blade portion 412 is fixed to the frame portion 411 and a tip end portion of it is in contact with the outer circumferential face of the intermediate transfer belt 31. The amount of penetration of the cleaning blade 41 into the intermediate transfer belt 31 is set at, for example, 1.0 mm or larger. The material, the hardness, and the dimension of the cleaning blade 41, the pressing force with which it is pressed against the transfer belt 31, etc. are set as desired to suit the specifications of the intermediate transfer belt 31. The cleaning blade 41 removes deposits such as toner left on the outer circumferential face of the intermediate transfer belt 31.
The counter-roller 42 is arranged at a position opposite the cleaning blade 41 across the intermediate transfer belt 31. The counter-roller 42 is in contact with the inner circumferential face of the intermediate transfer belt 31. The counter-roller 42 extends in the width direction of the intermediate transfer belt 31 and is in contact with the intermediate transfer belt 31 substantially over its entire region in the width direction. As the intermediate transfer belt 31 rotates, the counter-roller 42 rotates in the counter-clockwise in
At least part of the supporting member 43 is arranged outside, in the width direction, both ends of the intermediate transfer belt 31 in its width direction, that is, outside the cleaning blade 41 and the counter-roller 42 in their width direction. The cleaning blade 41 is fixed to the supporting member 43. That is, the supporting member 43 supports the cleaning blade 41.
The supporting member 43 includes a supporting portion 431 and a coupling portion 432. The supporting portion 431 extends in the width direction of the intermediate transfer belt 31, and to the supporting portion 431, the cleaning blade 41 is fixed. The coupling portion 432 extends in the up-down direction which intersects with the width direction of the intermediate transfer belt 31, and has a coupling hole 433. The coupling hole 433 penetrates along the direction of the rotation axis of the counter-roller 42, and through the coupling hole 433, a shaft portion 421 of the counter-roller 42 is inserted. The supporting member 43 is thereby coupled with the counter-roller 42.
The supporting member 43 is rotatable about the rotation axis of the counter-roller 42. That is, the supporting member 43 supports the cleaning blade 41 so as to be rotatable about the rotary shaft of the counter-roller 42.
With the above structure, it is possible to maintain the positional relationship between the cleaning blade 41 and the counter-roller 42. In this way, it is possible to keep constant the amount of penetration of the cleaning blade 41 into the intermediate transfer belt 31 that is held between the cleaning blade 41 and the counter-roller 42. Thus, it is possible to obtain an adequate accuracy of the amount of penetration of the cleaning blade 41, which removes deposits such as toner left on the outer circumferential face of the intermediate transfer belt 31, into the intermediate transfer belt 31. For example, even if the cleaning blade 41 is displaced, the cleaning blade 41 rotates about the rotary shaft of the counter-roller 42, and thus the amount of penetration of the tip end portion into the intermediate transfer belt 31 does not change.
The housing 44 is arranged over the cleaning blade 41 so as to cover the cleaning blade 41. The housing 44 has a coupling portion 441, an accommodating portion 442, and an opening portion 443. The coupling portion 441 is arranged over the frame portion 411 of the cleaning blade 41. The housing 44 is fixed to the frame portion 411 of the cleaning blade 41. The accommodating portion 442 is arranged over the blade portion 412 of the cleaning blade 41. The accommodating portion 442 is structured substantially in a cylindrical shape that extends in the width direction of the intermediate transfer belt 31. The accommodating portion 442 accommodates inside it the collection screw 45. The opening portion 443 is arranged at a position under the accommodating portion 442, over a tip end portion of the cleaning blade 41, opposite the intermediate transfer belt 31. The housing 44 accommodates the deposits on the intermediate transfer belt 31 removed by the cleaning blade 41.
As described above, the housing 44 is configured such that it is not fixed to the frame of an unillustrated unit that supports the intermediate transfer belt 31 or the frame of the main body 2, but is fixed to the cleaning blade 41. This makes it possible to maintain the positional relationship between the cleaning blade 41 and the counter-roller 42. Thus, it is possible to keep the amount of penetration of the cleaning blade 41 into the intermediate transfer belt 31 constant.
The collection screw 45 is arranged inside the accommodating portion 442 of the housing 44. The collection screw 45 is configured to have, on the outer circumferential face of a shaft portion extending in the width direction of the intermediate transfer belt 31, a conveying blade that extends in a helical shape along the axial direction. The collection screw 45 is supported on the accommodating portion 442 of the housing 44 so as to be rotatable about the axial line extending in the width direction of the intermediate transfer belt 31.
The collection screw 45 conveys the deposits on the intermediate transfer belt 31, now stored inside the housing 44, in the width direction of the intermediate transfer belt 31. Then, the collection screw 45 discharges the deposits on the intermediate transfer belt 31 out of the housing 44 to collect them. The deposits on the intermediate transfer belt 31, now collected by the collection screw 45, are conveyed to an unillustrated collection container, where they are stored.
Next, an example of the structure of the cleaning blade 41 and the supporting member 43 will be described.
As shown in
As shown in
As shown in
In this configuration, the cleaning blade 41 and the supporting member 43C are not connected by a fastening member such as a screw or the like, and this helps prevent accumulation of dimension errors in different components. This makes it possible to maintain a proper positional relationship between the cleaning blade 41 and the counter-roller 42.
Next, an image forming apparatus 1 according to Modified Example 1 of the embodiment will be described.
As shown in
The coupling portion 432 of the supporting member 43 extends in the up-down direction which intersects with the width direction of the intermediate transfer belt 31, and has a coupling hole 433. The coupling hole 433 penetrates along the direction of the rotation axis of the driven roller 36, and through the coupling hole 433, a shaft portion 361 of the driven roller 36 is inserted. The supporting member 43 is thereby coupled with the driven roller 36.
The supporting member 43 is rotatable about the rotation axis of the driven roller 36. That is, the supporting member 43 supports the cleaning blade 41 so as to be rotatable about the rotation axis of the driven roller 36, which is the counter-roller opposite the cleaning blade 41.
With the structure of Modified Example 1 described above, it is possible to maintain the positional relationship between the cleaning blade 41 and the driven roller 36. This makes it possible to keep constant the amount of penetration of the cleaning blade 41 into the intermediate transfer belt 31 that is held between the cleaning blade 41 and the driven roller 36. Thus, it is possible to obtain an adequate accuracy of the amount of penetration of the cleaning blade 41, which removes deposits such as toner left on the outer circumferential face of the intermediate transfer belt 31, into the intermediate transfer belt 31. For example, even if the cleaning blade 41 is displaced, the cleaning blade 41 rotates about the rotation axis of the driven roller 36, and thus the amount of penetration of the tip end portion into the intermediate transfer belt 31 does not change.
Also, no counter-roller is required, and this helps reduce the number of components and the number of assembly steps. Nor is there need to secure a space for installing a counter-roller.
Next, the image forming apparatus 1 according to Modified Example 2 of the embodiment will be described.
As shown in
The transfer portion 30 includes a first gear 362. The first gear 362 is fixed to an end part of the shaft portion 361 of the driven roller 36 in its axial direction. The first gear 362 rotates about the rotation axis of the driven roller 36 as the driven roller 36, which is the counter-roller of the cleaning blade 41, rotates.
The belt cleaning portion 40 includes a second gear 452. The second gear 452 is fixed to an end part of a shaft portion 451 of the collection screw 45 in its axial direction. The second gear 452 meshes with the first gear 362. The second gear 452 is rotated by the first gear 362 about the rotation axis of the collection screw 45 and rotates the collection screw 45.
With the structure of Modified Example 2 described above, it is possible to rotate the collection screw 45 by obtaining a driving force from the driven roller 36 that rotates by following the intermediate transfer belt 31, which is rotated by the driving roller 35. With this, it is possible to obtain a rotation driving force for the collection screw 45 easily, and there is no need to prepare a driving source separately. Any other idle gears or the like may be provided between the first gear 362 and the second gear 452.
The transfer portion 30 further includes a spring 38 and a rotation restricting portion 39. The spring 38 and the rotation restricting portion 39 are provided, for example, on the frame portion 301 of the transfer portion 30.
The spring 38 is configured as, for example, a compressed coil spring and is arranged between the frame portion 301 of the transfer portion 30 and the cleaning blade 41 of the belt cleaning portion 40. The spring 38, at one end in the expansion-contraction direction, makes contact with the frame portion 301 and, at the other end, makes contact with the cleaning blade 41. The spring 38 biases the cleaning blade 41 such that the cleaning blade 41 rotates along the rotation direction (counter-clockwise in
The rotation restricting portion 39 is arranged downstream of the belt cleaning portion 40 in the rotation direction of the driven roller 36. The rotation restricting portion 39 is, for example, a plate-like member. The rotation restricting portion 39, at a tip end portion 391 of it, makes contact with the cleaning blade 41 and the supporting member 43. The rotation restricting portion 39 only needs to make contact with at least one of the cleaning blade 41 and the supporting member 43. The rotation restricting portion 39 restricts the rotation angle of the cleaning blade 41 about the rotation axis of the driven roller 36 within a predetermined range of angles. That is, the cleaning blade 41 does not rotate in the counter-clockwise, which is the rotation direction of the driven roller 36, beyond the angle shown in
According to the above structure, the cleaning blade 41 can be positioned with respect to the rotation direction of the driven roller 36 (counter-roller). This makes it possible to maintain a proper positional relationship between the cleaning blade 41 and the driven roller 36. Thus, it is possible to keep constant the amount of penetration of the cleaning blade 41 into the intermediate transfer belt 31. The rotation restricting portion may be provided, for example, on the frame or the like of the main body 2 and may be in the shape of, for example, a block or the like.
The description given above of an embodiment of the present disclosure is in no way meant to limit the scope of the present disclosure; the present disclosure can be implemented with any modifications made without departing from the spirit of the present disclosure.
For example, in the embodiment described above, the image forming apparatus 1 is a color-printing image forming apparatus of what is called a tandem type, but this is not meant as any limitation to that and similar types. The image forming apparatus may be a color-printing image forming apparatus of any type other than a tandem type so long as it has an intermediate transfer belt.
Number | Date | Country | Kind |
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2019-116295 | Jun 2019 | JP | national |