The present invention relates to an image forming apparatus that forms an image on a sheet.
JP 2020-042309 A and JP 2007-219269 A propose image forming apparatuses each including a process cartridge configured to be attachable to and detachable from an apparatus body and a toner cartridge. The toner cartridge does not include a photosensitive drum and or a process member that acts on the photosensitive drum, and is configured to be able to supply a toner to the process cartridge.
The toner cartridge described in JP 202042309 A is held such that it is attachable to and detachable from the process cartridge attached to the apparatus body. However, it is necessary for the process cartridge to have a shape for holding the toner cartridge, and it is necessary to firmly configure the process cartridge to support the weight of the toner cartridge. This leads to an increase in size of the process cartridge.
Also, the toner cartridge described in JP 2007-219269 is held such that it is attachable to and detachable from the apparatus body rather than the process cartridge. However, since the process cartridge and the toner cartridge are separately attached to the apparatus body, there is a problem in accuracy of positioning the toner cartridge with respect to the process cartridge.
According to a first aspect of the present invention, an image forming apparatus includes an apparatus body including a first positioning portion, a first cartridge including a developer bearing member configured to bear a developer, and a second positioning portion, the first cartridge being attachable to and detachable from the apparatus body, and a second cartridge including a storage portion configured to accommodate the developer, a first positioned portion, and a second positioned portion, the second cartridge being attachable to and detachable from the apparatus body in an attachment direction. The second cartridge is configured to be attached to and detached from the apparatus body in a state where the first cartridge is attached to the apparatus body, and a position of the second cartridge in the attachment direction and an orthogonal direction orthogonal to the attachment direction with respect to the apparatus body and the first cartridge is determined by the first positioning portion and the second positioning portion coming into contact with the first positioned portion and the second positioned portion, respectively.
According to a second aspect of the present invention, an image forming apparatus includes an apparatus body including a first positioning portion, a first cartridge including a developer bearing member configured to bear a developer, and a second positioning portion, the first cartridge being attachable to and detachable from the apparatus body, and a second cartridge including a storage portion configured to accommodate the developer, a first positioned portion, and a second positioned portion, the second cartridge being attachable to and detachable from the apparatus body in an attachment direction. The second cartridge is configured to be attached to and detached from the apparatus body in a state where the first cartridge is attached to the apparatus body, and a position of the second cartridge on a virtual plane orthogonal to the attachment direction with respect to the apparatus body and the first cartridge is determined by the first positioning portion and the second positioning portion coming into contact with the first positioned portion and the second positioned portion, respectively.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
In the following description, an “image forming apparatus” is an apparatus for forming an image on a recording material (recording medium) by using a toner that serves as a developer, examples of which include a single-function printer, a copier, and a multifunction machine. Examples of a sheet used as the recording medium include paper such as ordinary paper and thick paper, a plastic film such as a sheet for an overhead projector, a special form sheet such as an envelope or index paper, and a cloth.
The printer body 1 includes a sheet feeding portion 50, a transfer roller 61, a fixing unit 70, and a laser scanner 90. The process cartridge 2 is provided such that it is attachable to and detachable from the printer body 1. The process cartridge is configured to be able to be attached to and detached from the image forming apparatus body by forming an image bearing member and a process unit acting on the image bearing member as a cartridge. The toner cartridge 3 accommodates a toner that serves as a developer and is configured to be able to be attached to and detached from the image forming apparatus body. The printer body 1 that serves as the apparatus body can be said to be a part of the printer PT excluding the process cartridge 2 and the toner cartridge 3.
The process cartridge 2 will be described using
Hereinafter, the direction of gravity (downward with respect to gravity) in a state where the process cartridge 2 and the toner cartridge 3 are attached to the printer body 1 and the printer body 1 is installed in a horizontal plane is defined as a gravity direction GD. Also, the longitudinal direction (the axis direction of the photosensitive drum 11) of the process cartridge 2 is defined as the longitudinal direction LD. Note that the left-right direction, the up-down direction, and the front-back direction of the toner cartridge 3 from the viewpoint in
As illustrated in
The cleaning unit 10 includes a photosensitive drum 11, a cleaning blade 13 that serves as a cleaning member for the photosensitive drum 11, a charging roller 12 that serves as a charging member, a waste toner primary storage portion 14, and a waste toner conveyance path 15. The photosensitive drum 11 is obtained by forming a photosensitive layer on the outer circumferential side of a base formed into a columnar shape (drum shape) with an organic photosensitive member or the like. The charging roller 12 is disposed to come into contact with the outer circumferential surface of the photosensitive drum 11. The charging roller 12 charges the photosensitive drum 11 by application of a voltage from a high-voltage substrate provided in the printer body 1. Also, the charging roller 12 is driven by the photosensitive drum 11 and is rotated.
The cleaning blade 13 is a member with elasticity disposed to come into contact with the outer circumferential surface of the photosensitive drum 11. The cleaning blade 13 removes waste toner remaining on the photosensitive drum 11 from the photosensitive drum 11 by the distal end thereof elastically coming into contact with the photosensitive drum 11. The waste toner removed by the cleaning blade 13 is transported to the toner cartridge 3 from the waste toner primary storage portion 14 through the waste toner conveyance path 15.
The developing unit 20 includes a developing chamber 23 where the developing roller 21 is disposed, a developer storage chamber 24 that supplies toner to the developing chamber 23, a receiving port 25 that receives the toner supplied from the toner cartridge 3, a developing blade 22, and a stirring member 26. The developing chamber 23 and the developer storage chamber 24 are spaces formed inside a developing frame 234.
The developing roller 21 supplies the toner to a developing area (an area of the photosensitive drum 11 facing the developing roller 21) of the photosensitive drum 1. The developing roller 21 develops an electrostatic latent image formed on the photosensitive drum 11 by using the toner in the developing area. The developing blade 22 comes into contact with the circumferential surface of the developing roller 21 and restricts the amount (layer thickness) of the toner adhering to the circumferential surface of the developing roller 21. Also, the developing blade 22 frictionally charges the toner adhering to the circumferential surface of the developing roller 21 by rubbing the toner and thereby applies a charge to toner particles.
The stirring member 26 is disposed inside the developer storage chamber 24. The toner accommodated in the developer storage chamber 24 is sent to the developing chamber 23 while being stirred by rotation of the stirring member 26 and is then supplied to the developing roller 21. The stirring member 26 includes a shaft portion extending in a longitudinal direction LD and a sheet-shaped stirring portion with flexibility projecting from the shaft portion in a radial direction. Note that it is possible to dispose the supply roller 16 that supplies the toner in the developing chamber 23 to the developing roller 21 in the developing chamber 23.
The amount of toner in the developer storage chamber 24 is detected by a remaining amount detection portion, which is not illustrated. A control portion of the printer body 1 executes an operation of supplying the toner from the toner cartridge 3 to the process cartridge 2 in a case where the amount of toner in the developer storage chamber 24 decreases below a specific amount, on the basis of a detection signal of the remaining amount detection portion.
Next, operations of the printer PT will be described using
On the other hand, the sheet feeding portion 50 transports sheets S one by one in parallel with creation of such a toner image. Specifically, the feed roller 51 rotates and feeds the sheets S placed in a feeding cassette 52 one by one. Thereafter, each sheet S is transported to the transfer portion 60 at a timing when the toner image reaches the transfer portion 60. Then, the transfer roller 61 to which a transfer voltage is applied from a high-voltage substrate transfers the toner image from the photosensitive drum 11 to the sheet S when the sheet S passes through the transfer portion 60. Note that the toner (waste toner) remaining on the surface of the photosensitive drum 11 without being transferred from the photosensitive drum 11 to the sheet S by the transfer portion 60 is removed from the surface of the photosensitive drum 11 by the cleaning blade 13.
The sheet S onto which the toner image has been transferred is transported to the fixing unit 70. The fixing unit 70 is on the basis of a thermal fixing scheme and heats and pressurizes the toner image on the sheet S while nipping and transporting the sheet S between nip portions that form a rotary member pair. In this manner, an image fixed on the sheet S is obtained. In a case of one-sided printing, the sheet S that has passed through the fixing unit 70 is transported to a discharge path 81 and is then discharged to the outside of the printer body 1 by a sheet discharge roller pair 82. The sheet S that has been discharged is placed on a sheet discharge tray 83 provided on the upper surface of the printer body 1.
In a case where double-sided printing of forming images on both surfaces of the sheet S is performed, the sheet S with an image formed on the first surface thereof by passing through the transfer portion 60 and the fixing unit 70 is reversed by the sheet discharge roller pair 82 and is then transported to the transfer portion 60 again via a re-conveyance path 85. Then, the sheet S with an image formed on the second surface by passing through the transfer portion 60 and the fixing unit 70 is discharged to the sheet discharge tray 83 by the sheet discharge roller pair 82.
Next, a configuration of the process cartridge 2 will be described in detail using
As described above, the cleaning unit 10 includes the photosensitive drum 11, the charging roller 12, and the cleaning blade 13 as illustrated in
The developing unit 20 is coupled to the cleaning unit 10 such that it can pivot about the rotational axis 27 that is a straight line connecting support points 27a and 27b. The developing unit 20 is biased in a direction in which the developing roller 21 comes into contact with the photosensitive drum 11 around the rotational axis 27 by pressurizing springs 29a and 29b that are elastic members.
The process cartridge 2 includes positioning bosses 101 and 102 projecting in the left-right direction coaxially with the photosensitive drum 11. Also, the process cartridge 2 includes rotation stopper bosses 103 and 104 and guide bosses 105 and 106 projecting in the left-right direction above the positioning bosses 101 and 102. The rotation stopper bosses 103 and 104 are disposed upstream of the guide bosses 105 and 106 in the attachment direction AD. Moreover, a pressed portion 108 is provided on the right side of the process cartridge 2, and a pressed portion 108 is formed to be continuous with the positioning boss 101.
Further, the process cartridge 2 includes U-shaped toner cartridge positioning portions 109 and 110 on the back side in the attachment direction. In this manner, the positioning boss 101, the rotation stopper boss 103, the guide boss 105, the pressed portion 108, and the toner cartridge positioning portion 109 are provided on the right side of the process cartridge 2. The positioning boss 102, the rotation stopper boss 104, the guide boss 106, and the toner cartridge positioning portion 110 are provided on the left side of the process cartridge 2.
Next, a configuration of the toner cartridge 3 will be described in detail using
As illustrated in
The toner supply portion 30 includes a toner storage portion 31 that serves as a storage portion that accommodates the toner and a toner discharge port 32 that discharges the toner. The toner supply portion 30 includes a screw member 35 that transports the toner toward the toner discharge port 32, a toner stirring unit 36 that transports the toner toward the screw member 35, and a pump unit 37. Additionally, the toner supply portion 30 includes a first drive input portion 39 and a second drive input portion 38 that rotate in response to inputs of a drive force from the printer body 1. The drive force input to the first drive input portion 39 that serves as a drive input portion drives and rotates the pump unit 37 and the screw member 35. The drive force input to the second drive input portion 38 drives and rotates the toner stirring unit 36.
As illustrated in
The pump unit 37 includes a pump 37a that communicates with the toner storage portion 31 and is configured to change the internal volume by expanding or contracting in the longitudinal direction LD and a cam member 37b that is configured to be rotatable about a rotation center C1. Further, the pump unit 37 includes a link arm 37c that causes the pump 37a to expand or contract in the longitudinal direction LD by performing linear motion in the longitudinal direction LD in response to a rotation of the cam member 37b. A groove portion is formed in the outer circumferential surface of the cam member 37b, and a projecting portion that is engaged with the groove portion of the cam member 37b is formed in the link arm 37c.
The pump 37a has a cylindrical outer shape, and a side surface portion of the cylindrical shape is formed into a bellows-like shape. Therefore, the pump 37a can expand and stretch in a direction that follows the direction of the rotation center C1 that is a center axis of the cylindrical shape. The cam member 37b of the pump unit 37 rotates with rotation of the first drive input portion 39. Then, the link arm 37c performs linear motion (reciprocation) in the longitudinal direction LD in response to the rotation of the cam member 37b, and the pump 37a expands or contracts. In other words, the cam member 37b and the link arm 37c configure a cam mechanism that converts the rotation drive force input to the toner cartridge 3 into linear motion in the contracting direction and the expansion direction opposite thereto of the pump 37a and drives the pump 37a Once the pump unit 37 receives rotation driving, the pump 37a expands or contracts and changes the internal pressure of the toner storage portion 31 with which the pump 37a communicates to thereby discharge the toner from the toner discharge port 32 to the process cartridge 2.
The waste toner collecting portion 40 includes a receiving port 41 that receives waste toner that has passed through the waste toner conveyance path 15 of the process cartridge 2 and accommodates the waste toner entering it from the receiving port 41 in the waste toner storage chamber 42.
In the present embodiment, since the second drive input portion 38 and the first drive input portion 39 are separately provided in the toner cartridge 3, the second drive input portion 38 and the first drive input portion 39 can receive a drive force from the printer body 1 independently from each other. Therefore, it is possible to independently drive-control the toner stirring unit 36, the pump unit 37, and the screw member 35. Specifically, the toner stirring unit 36 is continuously driven during image formation, while the pump unit 37 and the screw member 35 can be intermittently driven only at a timing when it is necessary to refill the process cartridge 2 with the toner.
The toner cartridge 3 includes positioning bosses 120 and 121 projecting in the left-right direction as illustrated in
In this manner, the positioning boss 120, the guided portion 122, the rotation stopper portion 122a, and the pressed portion 124 are provided on the right side of the toner cartridge 3. The positioning boss 121, the guided portion 123, the rotation stopper portion 123a, and the pressed portion 125 are provided on the left side of the toner cartridge 3.
The positioning bosses 120 and 121 that serve as the second positioned portions are disposed at positions that are different from those of the rotation stopper portions 122a, and 123a in the attachment direction AD. More specifically, the positioning bosses 120 and 121 are disposed downstream the rotation stopper portions 122a and 123a in the attachment direction AD. Additionally, the positioning bosses 120 and 121 are disposed such that at least a part thereof overlap the rotation stopper portions 122a and 123a when seen in the attachment direction AD. It is possible to reduce the sizes of guide rails 130 and 131 and guide members 132 and 133, which are provided in the printer body 1 and will be described below, by disposing the positioning bosses 120 and 121 and the rotation stopper portions 122a and 123a in this manner.
Similarly, as illustrated in
Next, a configuration for attaching the process cartridge 2 and the toner cartridge 3 to the printer body 1 and a configuration for positioning the process cartridge 2 and the toner cartridge 3 will be described using
As illustrated in
The printer body 1 includes guide rails 130 and 131 and guide members 132 and 133 disposed above the guide rails 130 and 131 as illustrated in
The guide rails 130 and 131 include contact surfaces 130a and 131a and contact surfaces 130b and 131b coming into contact with the positioning bosses 101 and 102 of the process cartridge 2, respectively. The contact surfaces 130a and 131a extend in a direction perpendicular to the attachment direction AD, and the contact surfaces 130b and 131b extend in parallel to the attachment direction AD.
Further, the guide rails 130 and 131 include contact surfaces 130c and 131c and contact surfaces 130d and 131d extending in parallel to the attachment direction AD. The contact surfaces 130c and 131c come into contact with the rotation stopper bosses 103 and 104 of the process cartridge 2, and the contact surfaces 130d and 131d come into contact with the rotation stopper portions 122a and 123a of the toner cartridge 3.
Also, the printer body 1 includes process cartridge pressing members 134 and 135 for pressing the process cartridge 2 and elastic members 136 and 137 for giving a pressing force to the process cartridge pressing members 134 and 135. The process cartridge pressing member 134 disposed on the right side of the printer body 1 is rotatably held by the guide rail 130. The process cartridge pressing member 135 disposed on the left side of the printer body 1 is rotatably held by a conveyance guide which is disposed below the guide rail 131 and is not illustrated in the drawing.
Additionally, the printer body 1 includes toner cartridge pressing members 140 and 141 for pressing the toner cartridge 3 and elastic members 142 and 143 for giving a pressing force to the toner cartridge pressing members 140 and 141. The toner cartridge pressing members 140 and 141 are rotatably held by the guide members 132 and 133, respectively.
In a case where the process cartridge 2 is attached to (inserted into) the printer body 1, the guide boss 105 and the rotation stopper boss 103 on the right side of the process cartridge 2 enter the part above the guide rail 130, and the positioning boss 101 enters the part below the guide rail 130. Similarly, the guide boss 106 and the rotation stopper boss 104 on the left side of the process cartridge 2 enter the part above the guide rail 131, and the positioning boss 102 enters the part below the guide rail 131. In this manner, the position of the process cartridge 2 in the up-down direction is restricted, and the process cartridge 2 can be inserted along the guide rails 130 and 131, when the process cartridge 2 is attached to the printer body 1.
Then, if the process cartridge 2 advances in the attachment direction AD inside the printer body 1, the positioning boss 101 of the process cartridge 2 comes into contact with the contact surface 130a of the guide rail 130. In addition, the positioning boss 102 of the process cartridge 2 comes into contact with the contact surface 131a of the guide rail 131. In this manner, the process cartridge 2 is positioned with respect to the printer body 1 in the attachment direction AD.
Thereafter, the positioning boss 101 of the process cartridge 2 comes into contact with the contact surfaces 130a and 130b of the guide rail 130 due to balance between the pressing force from the process cartridge pressing members 134 and 135 and other extremal forces, which are not illustrated. Also, the rotation stopper boss 103 of the process cartridge 2 comes into contact with the contact surface 130c of the guide rail 130.
Similarly, the positioning boss 102 of the process cartridge 2 comes into contact with contact surfaces 131a and 131b of the guide rail 131. Additionally, the rotation stopper boss 104 of the process cartridge 2 comes into contact with the contact surface 131c of the guide rail 131. Rotation of the process cartridge 2 around the positioning bosses 101 and 102 is restricted by the rotation stopper bosses 103 and 104 of the process cartridge 2 coming into contact with the contact surfaces 130c and 131c of the guide rails 130 and 131.
In other words, the process cartridge 2 is positioned in a direction orthogonal to the attachment direction AD and the longitudinal direction LD with respect to the printer body 1. At this time, the guide bosses 105 and 106 are separated from the guide rails 130 and 131, respectively. In this manner, the process cartridge 2 is positioned with respect to the printer body 1 in a state where it is attached to the printer body 1.
The toner cartridge 3 is attached to the printer body 1 after the attachment of the process cartridge 2 to the printer body 1 is completed. In a case where the toner cartridge 3 is attached to (inserted into) the printer body 1, the guided portion 122 on the right side of the toner cartridge 3 enters the part between the guide member 132 and the guide rail 130. Similarly, the guided portion 123 on the left side of the toner cartridge 3 enters the part between the guide member 133 and the guide rail 131. In this manner, the position of the toner cartridge 3 in the up-down direction is restricted, and the toner cartridge 3 can be inserted along the guide rails 130 and 131 when the toner cartridge 3 is attached to the printer body 1.
Then, if the toner cartridge 3 advances in the attachment direction AD inside the printer body 1, the positioning boss 120 of the toner cartridge 3 is engaged with the toner cartridge positioning portion 109 provided in the process cartridge 2 as illustrated in
Thereafter, the rotation stopper portion 122a on the right side of the toner cartridge 3 comes into contact with the contact surface 130d of the guide rail 130 due to balance between the pressing force from the toner cartridge pressing members 140 and 141 and other extremal forces, which are not illustrate. Similarly, the rotation stopper portion 123a on the left side of the toner cartridge 3 comes into contact with the contact surface 131d of the guide rail 131. Rotation of the toner cartridge 3 around the positioning bosses 120 and 121 is restricted by the rotation stopper portions 122a and 123a of the toner cartridge 3 coming into contact with the contact surfaces 130d and 131d of the guide rails 130 and 131. In other words, the position of the toner cartridge 3 in the orthogonal direction OD that perpendicularly intersects the attachment direction AD with respect to the printer body 1 and the process cartridge 2 is determined.
As described above, the position of the toner cartridge 3 in the attachment direction AD and the orthogonal direction OD that perpendicularly intersects the attachment direction AD with respect to the printer body 1 and the process cartridge 2 is determined. Additionally, the toner cartridge 3 is positioned with respect to the printer body 1 and the process cartridge 2 in a state where it is attached to the printer body 1.
If the opening/closing door 95 is closed after the process cartridge 2 and the toner cartridge 3 are attached to the printer body 1, the printer PT is brought into a state where an image can be formed. A procedure of detaching the process cartridge 2 and the toner cartridge 3 from the printer body 1 is performed in a manner opposite to the above procedure.
As described above, the toner cartridge 3 is positioned in the attachment direction AD by the toner cartridge positioning portions 109 and 110 provided in the process cartridge 2. Also, rotation of the toner cartridge 3 around the positioning bosses 120 and 121 is restricted by the contact surfaces 130d and 131d of the guide rails 130 and 131 provided in the printer body 1. In other words, rotation of the toner cartridge 3 around a rotation shaft 300 that serves as an axis passing through the centers of the positioning bosses 120 and 121 and extending in the longitudinal direction LD is restricted by the contact surfaces 130d and 131d that serve as the first positioning portions. The rotation shaft 300 is parallel to the rotational axis 11a of the photosensitive drum 11.
In this manner, a load from the toner cartridge 3 can be dispersed to the process cartridge 2 and the printer body 1 by assigning the configuration for positioning the toner cartridge 3 to the process cartridge 2 and the printer body 1. In other words, a part of the weight of the toner cartridge 3 can be supported by the guide rails 130 and 131 of the printer body 1, and it becomes unnecessary to firmly configure the process cartridge 2. Therefore, it is possible to reduce the size of the process cartridge 2 and to increase the capacity of the toner cartridge 3.
Additionally, the toner cartridge 3 is positioned with respect to the process cartridge 2, and it is thus possible to improve accuracy of positioning of the toner cartridge 3 and the process cartridge 2. In addition, the toner cartridge 3 is positioned with respect to the printer body 1, and it is thus possible to accurately determine the relative positional relationship of the process cartridge 2 positioned relative to the printer body 1. Therefore, it is possible to curb toner leakage between the toner cartridge 3 and the process cartridge 2.
As described above, it is possible to improve accuracy of positioning of the toner cartridge 3 with respect to the process cartridge 2 without leading to an increase in size of the process cartridge 2.
Next, a second embodiment of the present technology will be described, and the second embodiment is achieved by changing the configuration for positioning the toner cartridge 3 in the first embodiment. Therefore, illustration of configurations similar to those in the first embodiment will be omitted, or such configurations will be described by applying the same reference signs in the drawings.
A process cartridge 4 that serves as a first cartridge according to the second embodiment includes toner cartridge rotation stopper surfaces 209 and 210 as illustrated in
The toner cartridge 5 that serves as a second cartridge includes rotation stopper bosses 220 and 221 projecting in the left-right direction and guided portions 222 and 223. Positioning portions 222a and 223a are provided at upstream end portions of the guided portions 222 and 223 in the attachment direction AD, and the positioning portions 222a and 223a are formed integrally with the guided portions 222 and 223.
The positioning portions 222a and 223a that serve as the first positioned portions are disposed at positions that are different from those of the rotation stopper bosses 220 and 221 in the attachment direction AD. More specifically, the positioning portions 222a and 223a are disposed upstream the rotation stopper bosses 220 and 221 in the attachment direction AD. Also, the positioning portions 222a and 223a are disposed such that at least a part thereof overlaps the rotation stopper bosses 220 and 221 when seen in the attachment direction AD. It is possible to reduce the sizes of guide rails 230 and 231 and guide members 132 and 133, which are provided in the printer body 1 and will be described below, by disposing the positioning portions 222a and 223a and the rotation stopper bosses 220 and 221 in this manner.
Next, the guide rails 230 and 231 provided in the printer body 1 (see
More specifically, the first contact surfaces 230a and 231a that serve as first surfaces extend downstream in the gravity direction GD, that is, downward as the first contact surfaces 230a and 231a extend upstream in the attachment direction AD. The second contact surfaces 230b and 231b that serve as second surfaces are disposed upstream of the first contact surfaces 230a and 231a in the attachment direction AD and extend upstream in the gravity direction GD, that is, upward as the second contact surfaces 230b and 231b extend upstream in the attachment direction AD. In this manner, the first contact surface 230a and the second contact surface 230b forma V-shaped groove portion 240 as a whole. In addition, the first contact surface 231a and the second contact surface 231b also form a V-shaped groove portion 241 as a whole. These groove portions 240 and 241 configure first positioning portions that position the toner cartridge 5 in the attachment direction AD with respect to the printer body 1.
Next, an attachment method and a positioning method of the toner cartridge 5 will be described. Note that the attachment method and the positioning method of the process cartridge 2 are similar to those in the first embodiment and description thereof will be omitted.
In a case where the toner cartridge 5 is attached to (inserted into) the printer body 1, the guided portion 222 on the right side of the toner cartridge 5 enters the part between the guide member 132 (see
Then, if the toner cartridge 5 advances in the attachment direction AD inside the printer body 1, the positioning portion 222a of the toner cartridge 5 drops in the groove portion 240 provided at the guide rail 230 as illustrated in
Thereafter, the rotation stopper boss 220 on the right side of the toner cartridge 5 comes into contact with the toner cartridge rotation stopper surface 209 of the process cartridge 4 due to an action of a pressing member, which is not illustrated. Similarly, the rotation stopper boss 221 on the left side of the toner cartridge 5 comes into contact with the toner cartridge rotation stopper surface 210 of the process cartridge 4. Rotation of the toner cartridge 5 around the positioning portions 222a and 223a is restricted by the rotation stopper bosses 220 and 221 of the toner cartridge 5 coming into contact with the toner cartridge rotation stopper surfaces 209 and 210 that serve as the second positioning portions. In other words, the position of the toner cartridge 5 in the orthogonal direction OD with respect to the process cartridge 4 is determined. The position of the toner cartridge 5 in the orthogonal direction OD with respect to the apparatus body 1 is determined via the process cartridge 4.
As described above, the position of the toner cartridge 5 in the attachment direction AD and the orthogonal direction OD that perpendicularly intersects the attachment direction AD with respect to the printer body 1 and the process cartridge 2 is determined. Additionally, the toner cartridge 5 is positioned with respect to the printer body 1 and the process cartridge 4 in a state where it is attached to the printer body 1.
If the opening/closing door 95 is closed after the process cartridge 4 and the toner cartridge 5 are attached to the printer body 1, the printer PT is brought into a state where an image can be formed. A procedure of detaching the process cartridge 4 and the toner cartridge 5 from the printer body 1 is performed in a manner opposite to the above procedure.
As described above, the toner cartridge 5 is positioned in the attachment direction AD by the groove portions 240 and 241 provided in the guide rails 230 and 231 of the printer body 1. Also, rotation of the toner cartridge 5 around the positioning portions 222a and 223a is restricted by the toner cartridge rotation stopper surfaces 209 and 210 provided in the process cartridge 4. In other words, rotation of the toner cartridge 5 around the rotation shaft 301 that serves as an axis passing through the centers of the positioning portions 222a and 223a and extending in the longitudinal direction LD is restricted by the toner cartridge rotation stopper surfaces 209 and 210. In this manner, it is possible to achieve effects similar to those in the first embodiment. The rotation shaft 301 is parallel to the rotational axis 11a of the photosensitive drum 11.
Next, a third embodiment of the present technology will be described, and the third embodiment relates to positioning of drum cartridges 6 and developing cartridges 7 unlike the first embodiment. Note that illustration of configurations similar to those in the first embodiment will be omitted or such configurations will be described by applying the same reference signs in the drawings.
The drum cartridges 6 and the developing cartridges 7 are configured to be attachable to and detachable from the printer body 100 in a state where an opening/closing door 295 is opened. Note that
The drum cartridge 6 is obtained by forming the cleaning unit 10 (see
The drum cartridge 6 and the developing cartridge 7 of each color are disposed to be adjacent to each other inside the printer body 100. Similarly to the monochrome laser printer described in the first embodiment, a toner image of each color is formed on the photosensitive drum 11 of each color. Thereafter, the toner image of each color is sequentially transferred to an intermediate transfer belt, which is not illustrated, and is transported to the transfer portion 60 in a state where the toner images of the four colors overlap each other. Thereafter, the toner images are transferred to and fixed on the sheet S by the transfer portion 60, and the sheet S is discharged to the sheet discharge tray 83 similarly to the monochrome laser printer described in the first embodiment.
Next, a configuration for positioning the developing cartridges 7 will be described using
Note that a first end side of the drum cartridge 6 and the developing cartridge 7 in the longitudinal direction LD may be referred to as a closer side and a second end side may be referred to a furthest side or a back side below. Additionally, element dispositions, shapes, and the like of the drum cartridge 6 and the developing cartridge 7 will be described on the basis of the state where the drum cartridge 6 and the developing cartridge 7 are attached to the printer body 100.
As illustrated in
As illustrated in
Next, an attachment method and a positioning method of the developing cartridge 7 will be described. Note that the drum cartridge 6 is attached to the printer body 100 in the attachment direction AD2 along the guide rail 330. Then, the drum cartridge 6 is positioned with respect to the printer body 100 by a pressing mechanism, which is not illustrated, and the positioning portion in a state where the drum cartridge 6 is attached to the printer body 100.
In a case where the developing cartridge 7 is attached to (inserted into) the printer body 100, the rotation stopper portions 322 and 323 of the developing cartridge 7 are engaged with the groove portion 331 of the guide rail 330 as illustrated in
Then, the positioning bosses 320 and 321 that serve as second positioned portions of the developing cartridge 7 are engaged with the developing cartridge positioning portions 309a and 310a that serve as second positioning portions of the drum cartridge 6. The positioning bosses 320 and 321 are engaged with the developing cartridge positioning portions 309a and 310a in the orthogonal direction that perpendicularly intersects the attachment direction AD2 that is parallel to the axis direction of the photosensitive drum 11. In this manner, the developing cartridge 7 is positioned in the orthogonal direction with respect to the drum cartridge 6. In other words, the developing cartridge 7 is positioned in the orthogonal direction that perpendicularly intersects the attachment direction AD2 with respect to the printer body 100 via the drum cartridge 6, by the positioning bosses 320 and 321 coming into contact with the developing cartridge positioning portions 309a and 310a.
Further, the developing cartridge 7 is pressed by a pressing member, which is not illustrated, by the rotation stopper portions 322 and 333 of the developing cartridge 7 coming into contact with the rotation stopper surfaces 332 and 333 provided at the guide rail 330. In this manner, rotation of the developing cartridge 7 around the positioning bosses 320 and 321 is restricted. In this manner, the developing cartridge 7 is positioned with respect to the printer body 100 and the drum cartridge 6 in a state where it is attached to the printer body 100. In other words, the position of the developing cartridge 7 on a virtual plane that perpendicularly intersects the attachment direction AD2 with respect to the printer body 100 is determined.
As described above, the developing cartridge 7 is positioned in a direction that perpendicularly intersects the attachment direction AD2 (longitudinal direction LD) by the developing cartridge positioning portions 309a and 310a provided in the drum cartridge 6. Additionally, rotation of the developing cartridge 7 around the positioning bosses 320 and 321 is restricted by the rotation stopper surfaces 332 and 333 of the guide rail 330 provided in the printer body 1W. In other words, rotation of the developing cartridge 7 around the rotation shaft 302 passing through the centers of the positioning bosses 320 and 321 and extending in the longitudinal direction LD is restricted by the rotation stopper surfaces 332 and 333 that serve as first positioning portions.
In this manner, it is possible to disperse a load from the developing cartridge 7 to the drum cartridge 6 and the printer body 100 by assigning the configuration for positioning the developing cartridge 7 to the drum cartridge 6 and the printer body 100. In other words, a part of the weight of the developing cartridge 7 can be supported by the guide rail 330 of the printer body 100, and it becomes unnecessary to firmly configure the drum cartridge 6. Therefore, it is possible to reduce the size of the drum cartridge 6.
Additionally, the developing cartridge 7 is positioned with respect to the drum cartridge 6, and it is thus possible to improve accuracy of positioning of the developing cartridge 7 and the drum cartridge 6. Moreover, since the developing cartridge 7 is positioned with respect to the printer body 100 as well, it is possible to accurately determine the relative positional relationship with the drum cartridge 6 positioned with respect to the printer body 100. Therefore, it is possible to improve accuracy of positioning of the developing roller 21 of the developing cartridge 7 and the photosensitive drum 11 of the drum cartridge 6.
As described above, it is possible to improve accuracy of positioning of the developing cartridge 7 with respect to the drum cartridge 6 without leading to an increase in size of the drum cartridge 6.
Next, a fourth embodiment of the present technology will be described, and the fourth embodiment is obtained by changing the positioning configuration of the developing cartridge 7 in the third embodiment. Therefore, illustration of configurations similar to those in the third embodiment will be omitted, or such configurations will be described by applying the same reference signs in the drawings.
Next, a configuration for positioning a developing cartridge 9 according to the fourth embodiment will be described using
As illustrated in
As illustrated in
Next, an attachment method and a positioning method of the developing cartridge 9 will be described. Note that the drum cartridge 8 is positioned with respect to the printer body 100 by a method similar to that in the third embodiment.
In a case where the developing cartridge 9 is attached to (inserted into) the printer body 100, the positioning bosses 420 and 421 of the developing cartridge 9 are engaged with the groove portion 431 of the guide rail 330 as illustrated in
Then, the positioning bosses 420 and 421 of the developing cartridge 9 are engaged with the developing cartridge positioning portions 432 and 433 of the guide rail 330. Note that the developing cartridge positioning portions 432 and 433 may be formed to have a narrow width than the other parts of the groove portion 431 or may be recessed downward.
The developing cartridge positioning portions 432 and 433 that serve as first positioning portions are engaged with the developing cartridge positioning portions 432 and 433 in the orthogonal direction that perpendicularly intersects the attachment direction AD2 that is parallel to the axis direction of the photosensitive drum 11. In this manner, the developing cartridge 9 is positioned in the orthogonal direction with respect to the printer body 100 including the guide rail 430.
Further, the developing cartridge 9 is pressurized by a pressurizing member, which is not illustrated, such that the rotation stopper portions 422 and 423 that serve as second positioned portions of the developing cartridge 9 comes into contact with the rotation stopper surfaces 409 and 410 provided in the drum cartridge 8. In this manner, rotation of the developing cartridge 9 around the positioning bosses 420 and 421 is restricted. In this manner, the developing cartridge 9 is positioned with respect to the printer body 100 and the drum cartridge 8 in a state where it is attached to the printer body 100. In other words, the position of the developing cartridge 9 on a virtual plane that perpendicularly intersects the attachment direction AD2 with respect to the printer body 100 and the drum cartridge 8 is determined.
As described above, the developing cartridge 9 is positioned in the direction that perpendicularly intersects the attachment direction AD2 (longitudinal direction LD) by the developing cartridge positioning portions 432 and 433 of the guide rail 430 provided in the printer body 100. Also, rotation of the developing cartridge 9 around the positioning bosses 420 and 421 is restricted by the rotation stopper surfaces 409 and 410 provided in the drum cartridge 8. In other words, rotation of the developing cartridge 9 around the rotation shaft 303 passing through the centers of the positioning bosses 420 and 421 and extending in the longitudinal direction LD is restricted by the rotation stopper surfaces 409 and 410 that serve as second positioning portions. In this manner, effects that are similar to those in the third embodiment can be achieved.
Note that the example in which the process cartridge and the toner cartridge are individually attached to and detached from the printer body has been described in the first and second embodiments. However, the process cartridge and the toner cartridge may be integrally attached to and detached from the printer body in a state where the toner cartridge is held by the process cartridge.
For example, the rotation stopper portions 122a and 123a may come into contact with the contact surfaces 130d and 131d, and the toner cartridge 3 may be positioned, after the process cartridge 2 and the toner cartridge 3 are integrally inserted into the printer body 1 in the first embodiment. Additionally, the positioning portions 222a and 223a may come into contact with the groove portions 240 and 241, and the toner cartridge 5 may be positioned, after the process cartridge 4 and the toner cartridge 5 are integrally inserted into the printer body 1 in the second embodiment.
Also, although the configuration in which the toner cartridge is positioned by the printer body and the process cartridge has been described as an example in the first and second embodiments, the present technology is not limited thereto. For example, a configuration in which the process cartridge is positioned by the printer body and the toner cartridge may also be adopted. In other words, the toner cartridge may be defined as a first cartridge, and the process cartridge may be defined as a second cartridge. At this time, a positioning portion that positions the second cartridge in the attachment direction AD that perpendicularly intersects the longitudinal direction LD may be provided at any one of the printer body 1 and the first cartridge. Also, a rotation restricting portion that restricts rotation of the second cartridge around the rotation shaft extending in the longitudinal direction LD may be provided at the other one of the printer body 1 and the first cartridge.
Also, a drum cartridge including the photosensitive drum 11, the charging roller 12, and the cleaning blade 13 may be defined as the first cartridge, and a developing cartridge including the developing roller 21 may be defined as the second cartridge, for example. Also, a positioning portion that positions the second cartridge in the attachment direction AD that perpendicularly intersects the longitudinal direction LD may be provided at any one of the printer body 1 and the first cartridge. Also, a rotation restricting portion that restricts rotation of the second cartridge around the rotation shaft extending in the longitudinal direction LD may be provided at the other one of the printer body 1 and the first cartridge. Additionally, a positioning portion that positions the first cartridge in the attachment direction AD that perpendicularly intersects the longitudinal direction LD may be provided at any one of the printer body 1 and the second cartridge. Moreover, a rotation restricting portion that restricts rotation of the first cartridge around the rotation shaft extending in the longitudinal direction LD may be provided at the other one of the printer body 1 and the second cartridge.
Also, although the configuration in which the developing cartridge is positioned by the printer body and the drum cartridge has been described as an example in the third and fourth embodiments, the present technology is not limited thereto. For example, a configuration in which the drum cartridge is positioned by the printer body and the developing cartridge may be adopted. In other words, the developing cartridge may be defined as a first cartridge, and the drum cartridge may be defined as a second cartridge. At this time, a positioning portion that positions the second cartridge in the orthogonal direction that perpendicularly intersects the longitudinal direction LD may be provided at any one of the printer body 100 and the first cartridge. Moreover, a rotation restricting portion that restricts rotation of the second cartridge around the rotation shaft extending in the longitudinal direction LD may be provided at the other one of the printer body 100 and the first cartridge.
In addition, the toner cartridge that serves as the second cartridge may be positioned by the process cartridge that serves as the first cartridge and the printer body as described above in the first and second embodiments, for example. Additionally, a positioning portion that positions the second cartridge in the orthogonal direction that perpendicularly intersects the longitudinal direction LD may be provided at any one of the first cartridge and the second cartridge. Moreover, a rotation restricting portion that restricts rotation of the second cartridge around the rotation shaft extending in the longitudinal direction LD may be provided at the other one of the first cartridge and the second cartridge.
Also, the first to fourth embodiments may be arbitrarily combined.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-102265, filed Jun. 24, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-102265 | Jun 2022 | JP | national |