Patent Application
20230305428
The present disclosure relates to an image forming apparatus including a developing device that develops an electrostatic latent image formed on an image bearing member.
An image forming apparatus includes a photosensitive drum (image bearing member), a charging device that changes the image bearing member, and a developing device including a development roller (developer bearing member) that bears developer containing nonmagnetic toner and a magnetic carrier, to develop an electrostatic latent image formed on the image bearing member. As part of forming a toner image on a sheet, developer is transferred from the development roller to the photosensitive drum and, thereafter, developer in a non-image portion of the photosensitive drum may be drawn from the photosensitive drum back to the development roller.
A potential difference Vback refers to a potential difference between a surface potential (non-image portion potential) Vd of a charging bias charged to the photosensitive drum by a charging device, and a direct-current component Vdc of a development bias applied to the development roller. The potential difference Vback generates an electric field for drawing toner back from the photosensitive drum in a direction toward the development roller. Japanese Patent Application Laid-Open No. 2012-128320 discusses an image forming apparatus that changes a potential difference Vback between sheets in continuous image forming jobs, in accordance with the number of sheets on which images have been formed.
According to the consideration of inventors, it has been revealed that, during a non-image forming period (a first period) immediately after the rotational drive of the development roller has been started in accordance with the start of a pre-rotation operation, a phenomenon (carrier adhesion) in which a carrier in the developer adheres to a non-image portion of the photosensitive drum occurs more easily as compared with an image forming timing. This is attributed to the fact that, while the rotational speed of the development roller is stable during a second period at the image forming timing because the first period of the start-up of the rotational drive of the development roller has been completed, the rotational speed of the development roller is not stabilized during the non-image forming period (the first period) in the pre-rotation operation for the start-up of the rotational drive of the development roller.
In addition, according to the consideration of inventors, it has been revealed that, immediately after the second period and during a third period in which the rotational speed of the development roller has started to decelerate from a stable speed at the image forming timing after an image forming end, the phenomenon (carrier adhesion) in which a carrier in the developer adheres to the non-image portion of the photosensitive drum also occurs more easily as compared with the second period consisting of the image forming timing. This is attributed to the fact that, while the rotational speed of the development roller is stable during the second period at the image forming timing, immediately after the rotational speed of the development roller has started to decelerate in the third period from the speed in the second period at the image forming timing after an image forming end, the rotational speed of the development roller is not stabilized for the falling of the rotational drive of the development roller.
Generally, in a case where an absolute value of the potential difference Vback is decreased, carrier adhesion tends to be suppressed as compared with a case where an absolute value of the potential difference Vback is increased.
To suppress carrier adhesion during a non-image forming period in the first period of a pre-rotation operation, it is considered to uniformly decrease an absolute value of the potential difference Vback after the start of the pre-rotation operation.
To suppress carrier adhesion during a period from when the rotational speed of the development roller has started to decelerate from the speed of the development roller during the second period at the image forming timing, until the rotational speed of the development roller becomes zero (e.g., during the third period), it is considered to uniformly decrease an absolute value of the potential difference Vback after the start of image forming. However, in a case where an absolute value of the potential difference Vback is decreased, force for attracting toner from the photosensitive drum toward the development roller becomes weaker as compared with a case where an absolute value of the potential difference Vback is increased. As a result, toner (fogging toner) becomes more likely to remain adhered to the non-image portion of the photosensitive drum than to be drawn to the development roller.
The disclosed image forming apparatus works towards suppressing fogging toner during a second period at an image forming timing while suppressing carrier adhesion during a first period from when the rotational drive of a developer bearing member has been started, until the rotational speed of the developer bearing member reaches a speed at the image forming timing, and works towards suppressing fogging toner during the second period at an image forming timing while suppressing carrier adhesion during a third period from when the rotational speed of the developer bearing member at the image forming timing has started to decelerate until the rotational speed of the developer bearing member becomes zero.
According to an aspect of the present disclosure, an image forming apparatus includes an image bearing member, a developing device including a development container configured to contain developer having toner and a carrier, and including a developer bearing member that is rotatable and configured to bear the developer to develop an electrostatic latent image formed on the image bearing member, a drive unit configured to rotationally drive the developer bearing member, a development bias application unit configured to apply a development bias to the developer bearing member, and a charging bias application unit configured to apply a charging bias to the image bearing member, wherein (i) a first absolute value of a difference between a surface potential of the developer bearing member to which the development bias has been applied by the development bias application unit and a surface potential of the image bearing member to which the charging bias has been applied by the charging bias application unit, where the surface potential of the image bearing member is at a facing position at which the image bearing member faces the developer bearing member and the first absolute value is obtained during a period from when rotational drive of the developer bearing member has been started by the drive unit until a rotational speed of the developer bearing member rotationally driven by the drive unit has reached a rotational speed of the developer bearing member at an image forming timing is smaller than (ii) a second absolute value of the difference between the surface potential of the developer bearing member to which the development bias has been applied by the development bias application unit and the surface potential of the image bearing member to which the charging bias has been applied by the charging bias application unit, where the surface potential of the image bearing member is at the facing position and the second absolute value is obtained after the rotational speed of the developer bearing member has reached the rotational speed of the developer bearing member at the image forming timing, wherein the charging bias application unit applies the charging bias to the image bearing member so that a surface potential of the image bearing member at the facing position becomes a first potential during the period from when rotational drive of the developer bearing member has been started by the drive unit, until the rotational speed of the developer bearing member rotationally driven by the drive unit has reached the rotational speed of the developer bearing member at the image forming timing, and wherein the charging bias application unit applies the charging bias to the image bearing member so that the surface potential of the image bearing member at the facing position becomes a second potential different from the first potential, after the rotational speed of the developer bearing member rotationally driven by the drive unit has reached the rotational speed of the developer bearing member at the image forming timing.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the attached drawings. The following exemplary embodiments are not intended to limit the present disclosure set forth in the appended claims. In addition, not all the combinations of features described in the present exemplary embodiment are always essential. The present disclosure can be executed in various use applications such as printers, various printing machines, copiers, facsimiles, and multifunction peripherals.
The image forming apparatus 100 includes four image forming units including an image forming unit that forms a yellow image, an image forming unit that forms a magenta image, an image forming unit that forms a cyan image, and an image forming unit that forms a black image. These four image forming units are arranged in a line at certain intervals. Hereinafter, in a case where alphabetical letters A, B, C, and D are added to reference numerals, the reference numerals indicate members (or devices) of yellow, magenta, cyan, and black colors, and in a case where only a reference numeral is described without any alphabetical letter, the reference numeral indicates a member (or device) irrespective of color.
In the image forming units, photosensitive drums 1A, 1B, 1C, and 1D each serving as an image bearing member are arranged. Each of the photosensitive drums 1A, 1B, 1C, and 1D is a negatively-charged organic photosensitive member, includes a photosensitive layer on a drum base member such as aluminum, and is rotationally driven by a drive device at a predetermined process speed.
Charging rollers 2A, 2B, 2C, and 2D, developing devices 4A, 4B, 4C, and 4D, and primary transfer rollers 61A, 61B, 61C, and 61D are respectively arranged around the photosensitive drums 1A, 1B, 1C, and 1D.
An image forming unit that uses the charging roller 2A formed of conductive rubber, as a charging device will now be described in detail. The charging roller 2A is rotatably held by a bearing member at both end portions of a core metal with a fixed axis distance being maintained. The charging roller 2A is brought into pressure contact with the surface of the photosensitive drum 1 by predetermined pressing force being applied by a pressing spring toward the photosensitive drum 1. The charging roller 2A rotates in accordance with the rotation of the photosensitive drum 1, and a charging bias with a predetermined condition is applied to the core metal of the charging roller 2A. The surface of the photosensitive drum 1 rotating in contact with the charging roller 2A is thereby contact-charged to predetermined polarity and potential.
Furthermore, exposure units (exposure devices) 3A, 3B, 3C, and 3D for forming electrostatic latent images on the charged surfaces of the photosensitive drums 1 are arranged above the photosensitive drums 1A, 1B, 1C, and 1D. The exposure device 3A is electrically connected with an image processing unit (not illustrated), and forms an electrostatic latent image in accordance with an output image signal transmitted from the image processing unit.
The development units (developing devices) 4A, 4B, 4C, and 4D respectively contain yellow toner, cyan toner, magenta toner, and black toner. Development rollers 44A, 44B, 44C, and 44D are rotationally driven by the respective drive units (development motors) to develop electrostatic latent images formed on the surfaces of the photosensitive drums 1A, 1B, 1C, and 1D, and form toner images.
A rotatable endless intermediate transfer belt 62 being an intermediate transfer member is arranged at a position that each image forming unit faces. The intermediate transfer belt 62 is stretched around a drive roller 65, a secondary transfer counter roller 63, and a tension roller 66. By the driving of the drive roller 65 to which a motor is connected, the intermediate transfer belt 62 is rotated (moved) in an arrow direction (counterclockwise rotation direction). Toner images that have reached positions of the intermediate transfer belt 62 that face primary transfer rollers 61A, 61B, 61C, and 61D are transferred from the photosensitive drums 1 onto the intermediate transfer belt 62 by a primary transfer voltage.
The secondary transfer counter roller 63 forms a secondary transfer portion by getting into contact with a secondary transfer roller 64 via the intermediate transfer belt 62. A belt cleaning device 67 that removes and collects transfer residual toner remaining on the surface of the intermediate transfer belt 62 is arranged on the outside of the intermediate transfer belt 62.
To perform heat press processing for fixing toner onto a transfer material, a fixing device 7 is installed on a downstream side of the secondary transfer portion at which the secondary transfer counter roller 63 and the secondary transfer roller 64 get into contact with each other, in a rotational direction of the intermediate transfer belt 62.
Cleaning members (drum cleaning devices) 8A, 8B, 8C, and 8D for cleaning off toner remaining on the surfaces of the photosensitive drums 1A, 1B, 1C, and 1D are respectively arranged around the photosensitive drums 1A, 1B, 1C, and 1D.
The developing device 4 includes a development container 45 containing developer having toner and a carrier. The development container 45 is partitioned by a partition wall 43 into a stirring chamber 46a and a developing chamber 46b, and developer is circulated between the stirring chamber 46a and the developing chamber 46b. A screw 45a for stirring and conveying developer in the stirring chamber 46a is arranged in the stirring chamber 46a. A screw 45b for stirring and conveying developer in the developing chamber 46b is arranged in the developing chamber 46b.
The developing device 4 also includes a developer regulation member 42. The developer regulation member 42 regulates an amount of developer borne on a surface 44a of the development roller 44.
Developer contained in the developing device 4 (development container) is two-component developer in which negatively-charged nonmagnetic toner and a magnetic carrier are mixed. The nonmagnetic toner is formed by including a coloring agent or wax components into resin such as polyester or styrene, and making the resultant resin into powder by smash or polymerization. The magnetic carrier is formed by applying resin coating to a surface layer of a core containing resin particles blended with ferrite particles or magnetic powder.
A process of developing toner onto a development region of the photosensitive drum 1 will be described. After the photosensitive drum 1 is uniformly charged by the charging roller 2A (
A direct-current (DC) voltage (charging DC bias) or a voltage (charging DC+AC bias) obtained by superimposing an alternating-current (AC) voltage onto a direct-current voltage is applied to the charging roller 2A by a high voltage power source (charging bias application unit). Then, the charging DC bias or the charging DC+AC bias is applied to the photosensitive drum 1 via the charging roller 2A being in contact with the photosensitive drum 1.
A direct-current voltage (development DC bias) or a voltage (development DC+AC bias) obtained by superimposing an alternating-current voltage onto a direct-current voltage is applied to the development roller 44 by a high voltage power source (development bias application unit).
When a voltage of a direct-current component of the development roller 44 is denoted by Vdc [V], an absolute value |Vdc−V1| of a difference from an exposure potential V1 is denoted by Vcont, and the difference generates an electric field for carrying toner from the surface 44a of the development roller 44 to an image portion of the photosensitive drum 1.
An absolute value |Vdc−Vd| of a difference between the direct-current voltage Vdc and the charging potential Vd is called a potential difference Vback, and the potential difference Vback generates an electric field for drawing toner back in a direction toward the development roller 44 from the photosensitive drum 1. This is provided to suppress a phenomenon (so-called fogging phenomenon) in which toner (fogging toner) adheres to a non-image portion on the photosensitive drum 1.
In a case where an absolute value of the potential difference Vback is increased, because force for attracting toner to the development roller 44 becomes stronger as compared with a case where an absolute value of the potential difference Vback is decreased, toner (fogging toner) tends to become less likely to adhere to a non-image portion on the photosensitive drum 1. On the other hand, in a case where an absolute value of the potential difference Vback is decreased, as compared with a case where an absolute value of the potential difference Vback is increased, a phenomenon (carrier adhesion) in which a carrier adheres to a non-image portion on the photosensitive drum 1 tends to be suppressed.
Dark decaying is a situation where a potential of a surface of a photosensitive drum decreases with elapsed time after the photosensitive drum is charged by a charging roller. The charging potential Vd of the photosensitive drum 1 includes dark decaying. Thus, a charging potential Vd obtained immediately after a charging bias is applied to the photosensitive drum 1 by the charging roller 2A, and a charging potential Vd obtained at a time point thereafter at which a charged position of the photosensitive drum 1 reaches a facing position facing the development roller 44, by the rotation of the photosensitive drum 1 become different values.
In the first exemplary embodiment, a phenomenon (fogging phenomenon) at a facing position at which the photosensitive drum 1 faces the development roller 44 is targeted. Thus, the charging potential Vd is assumed to refer not to the value of the charging potential Vd obtained immediately after a charging bias is applied to the photosensitive drum 1, but to the value of the charging potential Vd obtained at the time point at which a charged position of the photosensitive drum 1 reaches the facing position facing the development roller 44, by the rotation of the photosensitive drum 1. The same applies to another potential such as a latent image potential V1 of the photosensitive drum 1.
Precedential to the description of a sequence of an image forming operation (image formation operation) according to the first exemplary embodiment, a sequence of an image formation operation according to a conventional example will be described with reference to
In the operation according to the conventional example that is illustrated in
If a charged position of the photosensitive drum 1 reaches the facing position facing the development roller 44, by the rotation of the photosensitive drum 1, the application of a development DC bias (Vdc=−740 V) to the development roller 44 is started. Then, after the charging potential Vd of the photosensitive drum 1 and the development DC bias Vdc become stable, the rotational drive of the development roller 44 is started. In the operation according to the conventional example, a potential difference Vback (=160 V) being a fogging-removing potential difference at the time is controlled to become the same value as the value of the potential difference Vback at an image forming timing.
Carrier adhesion amounts and fogging toner amounts obtained when an absolute value of the potential difference Vback was changed to 60 V, 110 V, 160 V, and 210 V in the operation according to the conventional example were measured. Table 1 indicates measurement results of carrier adhesion amounts and fogging toner amounts obtained when an absolute value of the potential difference Vback during a period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the same speed as the speed at an image forming timing was changed. In addition, Table 2 indicates measurement results of carrier adhesion amounts and fogging toner amounts obtained when an absolute value of the potential difference Vback at the image forming timing was changed in the operation according to the conventional example.
As for items of carrier adhesion in Tables 1 and 2, “acceptable” indicates that the degree of carrier adhesion is at a level allowable as image quality, and “unacceptable” indicates that the degree of carrier adhesion is at a level unallowable as image quality. As for items of fogging toner in Tables 1 and 2, “acceptable” indicates that the degree of fogging toner is at a level allowable as image quality, and “unacceptable” indicates that the degree of fogging toner is at a level unallowable as image quality. The level unallowable as image quality means that an image defect occurs.
In this experiment, during the formation of a blank image (i.e., image with an image ratio of 0%) using the image forming apparatus 100, an operation is suspended, and a carrier and fogging toner that adhere onto the photosensitive drum 1 were collected using a tape. The carrier adhesion amount was obtained by counting the number of carrier particles in a region of 3 cm×3 cm, and calculating the number of adhering carrier particles per square centimeter. As the fogging toner amount, a density was measured using the X-Rite 500 series color reflection densitometer manufactured by the X-Rite, Inc.
During a period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the same speed as the speed at an image forming timing, in a case where the potential difference Vback is 160 V or more, the degree of carrier adhesion becomes a level unallowable as image quality. In contrast to this, at the image forming timing, in a case where the potential difference Vback is 210 V or more, the degree of carrier adhesion becomes a level unallowable as image quality.
On the other hand, as for fogging toner, during the period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the same speed as the speed at an image forming timing, in a case where the potential difference Vback is 60 V or less, the degree of fogging toner becomes a level unallowable as image quality. In contrast to this, at the image forming timing, in a case where the potential difference Vback is 110 V or less, the degree of fogging toner becomes a level unallowable as image quality.
From the above-described results, it can be seen that an optimum potential difference Vback by which image defects attributed to carrier adhesion and fogging toner do not occur varies between the period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the same speed as the speed at an image forming timing, and the image forming timing.
Subsequently, a sequence of an image forming operation (image formation operation) according to the first exemplary embodiment will be described with reference to
Simultaneously with the start of a pre-rotation operation and the start of rotational drive of the photosensitive drum 1, the application of a charging bias to the photosensitive drum 1 is started, and the photosensitive drum 1 is uniformly charged to a first charging potential (Vd1=−850 V). Then, if a charged position of the photosensitive drum 1 reaches a facing position facing the development roller 44, by the rotation of the photosensitive drum 1, the application of a development DC bias (Vdc=−740 V) to the development roller 44 is started. After a certain period of time elapses since the application of the development DC bias, the charging potential Vd of the photosensitive drum 1 and the development DC bias enter a stable state, and the rotational drive of the development roller 44 is started. A potential difference Vback (start-up Vback) at the time is 110 V.
Next, a charging DC bias is changed after the rotational speed of the development roller 44 has reached the same speed as the speed at the image forming timing, and before a start point of an image forming operation, and the photosensitive drum 1 is uniformly charged so that the charging potential Vd of the photosensitive drum 1 becomes a second charging potential (Vd2=−900 V) being the same value as that at the image forming timing. A potential difference Vback at the time becomes 160 V.
By executing the control illustrated in
In the first exemplary embodiment described above, the start-up Vback is made smaller than the image formation Vback. According to the first exemplary embodiment as described above, it is possible to suppress fogging toner at an image forming timing while suppressing carrier adhesion during a period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches a speed at the image forming timing.
Referring to
Subsequently, a second exemplary embodiment will be described. A basic configuration of the second exemplary embodiment is the same as that of the first exemplary embodiment. Thus, the component having a function and a configuration that are substantially the same as or equivalent to those in the first exemplary embodiment is assigned the same reference numeral, and the detailed description thereof will be omitted, and only a component unique to the second exemplary embodiment will be described in detail.
A sequence of an image forming operation (image formation operation) according to the second exemplary embodiment will be described with reference to
In the first exemplary embodiment described above, the charging potential Vd of the photosensitive drum 1 is changed after the rotational speed of the development roller 44 has reached the same speed as the speed at the image forming timing, and before an image forming operation start point. Nevertheless, in a case where the charging potential Vd of the photosensitive drum 1 is changed immediately after the rotational drive of the development roller 44 has reached the same speed as the speed at the image forming timing, the charging potential Vd of the photosensitive drum 1 might be changed in a state in which the rotational speed of the development roller 44 is not stabilized sufficiently. In such a state, because the potential difference Vback is not controlled to become the optimum Vback in the suppression of carrier adhesion and fogging toner with respect to the rotational speed of the development roller 44, carrier adhesion or fogging toner might occur.
On the other hand, after the development roller 44 rotates once (about 100 msec in the second exemplary embodiment), the rotational speed of the development roller 44 is sufficiently stabilized. Thus, the charging potential Vd of the photosensitive drum 1 is desirably changed after the lapse of 100 msec since the rotational speed of the development roller 44 has reached the same speed as the speed at the image forming timing, and before an image forming operation start point.
On the other hand, from the viewpoint of productivity, it is desirable to execute prior control before the start of an image forming operation in a short time. Thus, after the rotational speed of the development roller 44 has reached the same speed as the speed at the image forming timing, at least before the photosensitive drum 1 rotates once (216 msec in the second exemplary embodiment), the change of the charging potential Vd of the photosensitive drum 1 (change of charging DC bias) at the facing position facing the development roller 44 is started. With this configuration, at least after the photosensitive drum 1 rotates once since the time point at which the rotational speed of the development roller 44 has reached the same speed as the speed at the image forming timing, the potential difference Vback is changed to the same value as the value at the image forming timing. With this configuration, an image forming operation start point is not delayed more than necessary, to change the potential difference Vback (change the charging DC bias) after the rotational speed of the development roller 44 has reached the same speed as the speed at the image forming timing. It is therefore possible to prevent a productivity decline.
In view of the foregoing, in the second exemplary embodiment, as illustrate din
With this configuration, in the second exemplary embodiment, it is possible to prevent a productivity decline while suppressing carrier adhesion and fogging toner before the start of an image forming operation. In the second exemplary embodiment, similarly to the first exemplary embodiment, it is possible to suppress fogging toner at an image forming timing while suppressing carrier adhesion during a period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the speed at the image forming timing.
Subsequently, a third exemplary embodiment will be described. A basic configuration of the third exemplary embodiment is the same as that of the first exemplary embodiment. Thus, the component having a function and a configuration that are substantially the same as or equivalent to those in the first exemplary embodiment is assigned the same reference numeral, and the detailed description thereof will be omitted, and only a component unique to the third exemplary embodiment will be described in detail.
A sequence of an image forming operation (image formation operation) according to the third exemplary embodiment will be described with reference to
In the first exemplary embodiment described above, the charging potential Vd of the photosensitive drum 1 is changed from the first charging potential Vd1 to the second charging potential Vd2 so that the potential difference Vback becomes the same potential difference Vback as the potential difference Vback at the image forming timing after the lapse of a certain period of time since the rotational speed of the development roller 44 has reached the same speed as the speed at the image forming timing. Specifically, the first charging potential Vd1 is −850 V and the second charging potential Vd2 is −900 V.
Nevertheless, in a case where a rapid change occurs in the charging potential Vd on the photosensitive drum 1 by changing the charging potential Vd of the photosensitive drum 1 in a short time as in the first exemplary embodiment, carrier adhesion or fogging toner might occur at the change position of the charging potential Vd on the photosensitive drum 1.
In view of the foregoing, in the third exemplary embodiment, as illustrated in
With this configuration, in the third exemplary embodiment, it is possible to reduce a rapid change in the charging potential Vd on the photosensitive drum 1, and suppress carrier adhesion and fogging toner. In the third exemplary embodiment, similarly to the first exemplary embodiment, it is possible to suppress fogging toner at an image forming timing while suppressing carrier adhesion during a period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the speed at the image forming timing.
Subsequently, a fourth exemplary embodiment will be described. A basic configuration of the fourth exemplary embodiment is the same as that of the first exemplary embodiment. Thus, the component having a function and a configuration that are substantially the same as or equivalent to those in the first exemplary embodiment is assigned the same reference numeral, and the detailed description thereof will be omitted, and only a component unique to the fourth exemplary embodiment will be described in detail.
A sequence of an image forming operation (image formation operation) according to the fourth exemplary embodiment will be described with reference to
In the first exemplary embodiment described above, during a period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the same speed as the speed at the image forming timing, the potential difference Vback is controlled at a constant value.
Nevertheless, the value of the potential difference Vback optimum for carrier adhesion and fogging toner varies depending on the rotational speed of the development roller 44. In particular, immediately after the rotational drive of the development roller 44 has been started, because the rotational speed of the development roller 44 is slower than the speed at the image forming timing, the potential difference Vback is larger than an optimum value, and carrier adhesion might occur. Immediately before the rotational speed of the development roller 44 reaches the same speed as the speed at the image forming timing, the potential difference Vback is smaller than the optimum value, and fogging toner might occur.
In view of the foregoing, in the fourth exemplary embodiment, as illustrated in
In the fourth exemplary embodiment, as for an operation to be performed before the rotational drive of the development roller 44 is started, control similar to that in the first exemplary embodiment is performed. Thus, the description of the operation to be performed before the rotational drive of the development roller 44 is started is omitted, and an operation to be performed after the rotational drive of the development roller 44 is started will be described in detail below.
After the lapse of a certain period of time since a development DC bias has been applied to the development roller 44, a first charging potential (Vd1=−850 V) of the photosensitive drum 1 and the development DC bias (Vdc=−740 V) enter a stable state, and the rotational drive of the development roller 44 is started. The potential difference Vback (start-up Vback) at the time is 110 V.
The rotational speed of the development roller 44 increases from a time point at which the rotational drive of the development roller 44 is started, up to a time point at which the rotational speed of the development roller 44 has reached the same speed as the speed at the image forming timing. Accordingly, in accordance with the increase in the rotational speed of the development roller 44, a charging DC bias is gradually changed so that the charging potential Vd of the photosensitive drum 1 becomes a second charging potential (Vd2=−900 V). A potential difference Vback at a time point at which the gradual change in the charging DC bias has ended becomes 160 V.
With this configuration, it is possible to control the potential difference Vback to become an optimum potential difference Vback suitable for the rotational speed of the development roller 44. It is therefore possible to suppress carrier adhesion and fogging toner during a period from when the rotational drive of the development roller 44 has been started, until the rotational speed reaches the same speed as the speed at the image forming timing.
With this configuration, in the fourth exemplary embodiment, it is possible to reduce a rapid change in the charging potential Vd on the photosensitive drum 1, and suppress carrier adhesion and fogging toner. In the fourth exemplary embodiment, similarly to the first exemplary embodiment, it is possible to suppress fogging toner at an image forming timing while suppressing carrier adhesion during a period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the speed at the image forming timing.
The first exemplary embodiment described above focuses attention on suppressing fogging toner at an image forming timing while suppressing carrier adhesion during a period from when the rotational drive of the development roller 44 has been started, until the rotational speed of the development roller 44 reaches the speed at the image forming timing.
In contrast to this, a fifth exemplary embodiment focuses attention on suppressing fogging toner at an image forming timing while suppressing carrier adhesion during a period from when the rotational speed of the development roller 44 has started to decelerate from the speed at the image forming timing, until the rotational speed of the development roller 44 becomes zero.
A basic configuration of the fifth exemplary embodiment is the same as that of the first exemplary embodiment. Thus, the component having a function and a configuration that are substantially the same as or equivalent to those in the first exemplary embodiment is assigned the same reference numeral, and the detailed description thereof will be omitted, and only a component unique to the fifth exemplary embodiment will be described in detail.
Precedential to the description of a sequence of an image forming operation (image formation operation) according to the fifth exemplary embodiment, a sequence of an image formation operation according to a conventional example will be described with reference to
As illustrated in
If an image formation operation (image forming) ends, the rotational drive of the development roller 44 starts to stop, and the rotational speed of the development roller 44 starts to decelerate, but the potential difference Vback (=160 V) being a fogging-removing potential difference at the time remains at the same value as that at the image forming timing.
Then, after the rotational speed of the development roller 44 becomes zero (after a development roller drive stop point), the application of the charging bias to the charging roller 2A by the high voltage power source (charging bias application unit) starts to stop (an absolute value of the charging bias to the charging roller 2A starts to uniformly decrease). If the position of the photosensitive drum 1 at which the application of the charging bias starts to stop reaches the facing position facing the development roller 44, by the rotation of the photosensitive drum 1, the application of the development DC bias to the development roller 44 by the high voltage power source (development bias application unit) starts to stop.
Carrier adhesion amounts and fogging toner amounts obtained when an absolute value of the potential difference Vback was changed to 60 V, 110 V, 160 V, and 210 V in the operation according to the conventional example were measured. Table 3 indicates measurement results of carrier adhesion amounts and fogging toner amounts obtained when an absolute value of the potential difference Vback at an image forming timing was changed in the operation according to the conventional example. In addition, an absolute value of the potential difference Vback during a period from when the rotational speed of the development roller 44 has started to decelerate from the speed at the image forming timing, until the rotational drive of the development roller 44 stops was changed in the operation according to the conventional example. Table 4 indicates measurement results of carrier adhesion amounts and fogging toner amounts obtained at the time. The period from when the rotational speed of the development roller 44 has started to decelerate from the speed at the image forming timing, until the rotational drive of the development roller 44 stops means a period from when the rotational drive of the development roller 44 has started to stop, until the rotational speed of the development roller 44 becomes zero.
As for items of carrier adhesion in Tables 3 and 4, “acceptable” indicates that the degree of carrier adhesion is at a level allowable as image quality, and “unacceptable” indicates that the degree of carrier adhesion is at a level unallowable as image quality. As for items of fogging toner In Tables 3 and 4, “acceptable” indicates that the degree of fogging toner is at a level allowable as image quality, and “unacceptable” indicates that the degree of fogging toner is at a level unallowable as image quality. The level unallowable as image quality means that an image defect occurs.
In this experiment, during the formation of a blank image (i.e., image with an image ratio of 0%) using the image forming apparatus 100, an operation is suspended, and a carrier and fogging toner that adhere onto the photosensitive drum 1 were collected using a tape. The carrier adhesion amount was obtained by counting the number of carrier particles in a region of 3 cm×3 cm, and calculating the number of adhering carrier particles per square centimeter. As the fogging toner amount, a density was measured using the X-Rite 500 series color reflection densitometer manufactured by the X-Rite, Inc.
At the image forming timing, in a case where the potential difference Vback is 210 V or more, the degree of carrier adhesion becomes a level unallowable as image quality. In contrast to this, during a period from when the rotational speed of the development roller 44 has started to decelerate from the speed at an image forming timing, until the rotational speed of the development roller 44 becomes zero, in a case where the potential difference Vback is 160 V or more, the degree of carrier adhesion becomes a level unallowable as image quality. On the other hand, as for fogging toner, at the image forming timing, in a case where the potential difference Vback is 110 V or less, the degree of fogging toner becomes a level unallowable as image quality. In contrast to this, during the period from when the rotational speed of the development roller 44 has started to decelerate from the speed at an image forming timing, until the rotational speed of the development roller 44 becomes zero, in a case where the potential difference Vback is 60 V or less, the degree of fogging toner becomes a level unallowable as image quality. From the above-described results, it can be seen that an optimum potential difference Vback by which image defects attributed to carrier adhesion and fogging toner do not occur varies between an image forming timing and the period from when the rotational speed of the development roller 44 has started to decelerate from the speed at the image forming timing, until the rotational speed of the development roller 44 becomes zero.
Subsequently, a sequence of an image forming operation (image formation operation) according to the fifth exemplary embodiment will be described with reference to
As illustrated in
The charging potential Vd of the photosensitive drum 1 and the development DC bias Vdc are in a stable state, and a potential difference Vback (image formation Vback) being a fogging-removing potential difference at the time is 160 V.
If an image formation operation ends, a charging bias to be applied to the charging roller 2A is changed and set so that the charging potential Vd of the photosensitive drum 1 becomes Vd=−850 V at the facing position facing the development roller 44. After the charging potential Vd of the photosensitive drum 1 becomes Vd=−850 V at the facing position facing the development roller 44, the rotational speed of the development roller 44 starts to decelerate, and a potential difference Vback being a fogging-removing potential difference at the time is 110 V. In
After the rotational drive of the development roller 44 has stopped (i.e., after the rotational speed of the development roller 44 has become zero), the application of a charging bias to the charging roller 2A by the high voltage power source (charging bias application unit) starts to stop (an absolute value of the charging bias to the charging roller 2A starts to uniformly decrease). Then, if the position at which the application of the charging bias to the photosensitive drum 1 by the charging bias application unit starts to stop reaches the facing position facing the development roller 44, by the rotation of the photosensitive drum 1, the application of the development DC bias to the development roller 44 by the development bias application unit starts to stop.
By executing the control illustrated in
In the fifth exemplary embodiment described above, the stop Vback is made smaller than the image formation Vback. According to the fifth exemplary embodiment as described above, it is possible to suppress fogging toner at an image forming timing while suppressing carrier adhesion during period from when the rotational speed of the development roller 44 has started to decelerate from the speed at the image forming timing, until the rotational speed of the development roller 44 becomes zero.
Referring to
Subsequently, a sixth exemplary embodiment will be described. A basic configuration of the sixth exemplary embodiment is the same as that of the fifth exemplary embodiment. Thus, the component having a function and a configuration that are substantially the same as or equivalent to those in the fifth exemplary embodiment is assigned the same reference numeral, and the detailed description thereof will be omitted, and only a component unique to the sixth exemplary embodiment will be described in detail.
A sequence of an image forming operation (image formation operation) according to the sixth exemplary embodiment will be described with reference to
In the fifth exemplary embodiment described above, after the charging potential Vd of the photosensitive drum 1 becomes Vd=−850 V (after the potential difference Vback is set to 110 V) at the facing position facing the development roller 44, the rotational drive of the development roller 44 starts to decelerate. Nevertheless, in a case where the rotational drive of the development roller 44 starts to decelerate immediately after the charging potential Vd of the photosensitive drum 1 becomes Vd=−850 V at the facing position facing the development roller 44, the rotational speed of the development roller 44 might be changed in a state in which the potential of the photosensitive drum 1 is not stabilized sufficiently. In such a state, because the potential difference Vback is not controlled to become the optimum Vback in the suppression of carrier adhesion and fogging toner with respect to the rotational speed of the development roller 44, carrier adhesion or fogging toner might occur.
On the other hand, after the lapse of a margin time (about 100 msec in the sixth exemplary embodiment) until the charging potential Vd of the photosensitive drum 1 is stablished, the potential of the photosensitive drum 1 is stablished sufficiently. It is therefore desirable that the rotational drive of the development roller 44 starts to decelerate after the lapse of 100 msec since a charged position of the photosensitive drum 1 reaches the facing position facing the development roller 44 after the potential difference Vback has been changed to 110 V. That is to say, after image forming ends, a charged position of the photosensitive drum 1 to which a charging bias has been applied so that the surface potential of the photosensitive drum 1 becomes Vd=−850 V reaches a position at which the photosensitive drum 1 faces the development roller 44. It is desirable that the rotational speed of the development roller 44 starts to decelerate from the speed at the image forming timing, after 100 msec or more since the reach time point, and until the photosensitive drum 1 rotates once since the reach time point.
On the other hand, from the viewpoint of productivity, it is desirable to execute a stop operation after image forming in a short time.
Thus, after a charged position of the photosensitive drum 1 reaches the facing position facing the development roller 44 after the potential difference Vback has been changed to 110 V, at least before the photosensitive drum 1 rotates once (216 msec in the sixth exemplary embodiment), the rotational drive of the development roller 44 starts to decelerate. With this configuration, a deceleration start timing of the rotational drive of the development roller 44 (drive stop start point of the development roller 44) is not delayed more than necessary. It is therefore possible to prevent a productivity decline.
In view of the foregoing, in the sixth exemplary embodiment, as illustrated in
In the sixth exemplary embodiment, after image forming ends, a charged position of the photosensitive drum 1 to which a charging bias has been applied so that the surface potential of the photosensitive drum 1 becomes Vd=−850 V reaches a position at which the photosensitive drum 1 faces the development roller 44. A drive motor is controlled so that the rotational speed of the development roller 44 starts to decelerate from the speed at the image forming timing, after 100 msec or more since the reach time point, and until the photosensitive drum 1 rotates once since the reach time point.
With this configuration, in the sixth exemplary embodiment, a deceleration start timing of the rotational drive of the development roller 44 (drive stop start point of the development roller 44) is not delayed more than necessary. It is therefore possible to prevent a productivity decline. In the sixth exemplary embodiment, similarly to the fifth exemplary embodiment, it is possible to suppress fogging toner at an image forming timing while suppressing carrier adhesion during a period from when the rotational speed of the development roller 44 has started to decelerate from the speed at the image forming timing, until the rotational speed of the development roller 44 becomes zero.
Subsequently, a seventh exemplary embodiment will be described. A basic configuration of the seventh exemplary embodiment is the same as that of the fifth exemplary embodiment. Thus, the component having a function and a configuration that are substantially the same as or equivalent to those in the fifth exemplary embodiment is assigned the same reference numeral, and the detailed description thereof will be omitted, and only a component unique to the seventh exemplary embodiment will be described in detail.
A sequence of an image forming operation (image formation operation) according to the seventh exemplary embodiment will be described with reference to
In the fifth exemplary embodiment described above, when an image formation operation ends, the charging potential Vd of the photosensitive drum 1 in image formation is changed from the first charging potential (Vd1=−900 V) to the second charging potential (Vd2=−850 V). Nevertheless, in a case where a rapid change occurs in the charging potential Vd on the photosensitive drum 1 by changing the charging potential Vd of the photosensitive drum 1 in a short time, carrier adhesion or fogging toner might occur at the change position of the charging potential Vd on the photosensitive drum 1.
In view of the foregoing, in the seventh exemplary embodiment, as illustrated in
In the example illustrated in
With this configuration, in the seventh exemplary embodiment, it is possible to reduce a rapid change in the charging potential Vd on the photosensitive drum 1, and suppress carrier adhesion and fogging toner. In the seventh exemplary embodiment, similarly to the fifth exemplary embodiment, it is possible to suppress fogging toner at an image forming timing while suppressing carrier adhesion during a period from when the rotational speed of the development roller 44 has started to decelerate from the speed at the image forming timing, until the rotational speed of the development roller 44 becomes zero.
Subsequently, an eighth exemplary embodiment will be described. A basic configuration of the eighth exemplary embodiment is the same as that of the fifth exemplary embodiment. Thus, the component having a function and a configuration that are substantially the same as or equivalent to those in the fifth exemplary embodiment is assigned the same reference numeral, and the detailed description thereof will be omitted, and only a component unique to the eighth exemplary embodiment will be described in detail.
A sequence of an image forming operation (image formation operation) according to the eighth exemplary embodiment will be described with reference to
In the fifth exemplary embodiment described above, the potential difference Vback is controlled at a constant value during a period from when the rotational speed of the development roller 44 has started to decelerate from the speed at the image forming timing, until the rotational speed of the development roller 44 becomes zero. Nevertheless, the value of the potential difference Vback optimum for carrier adhesion and fogging toner varies depending on the rotational speed of the development roller 44. In particular, immediately after the rotational drive of the development roller 44 has started to stop, because the rotational speed of the development roller 44 is slower than the speed at the image forming timing, the potential difference Vback is smaller than an optimum value, and fogging toner might occur. Immediately before the rotational speed of the development roller 44 becomes zero, the potential difference Vback is larger than the optimum value, and carrier adhesion might occur.
In view of the foregoing, in the eighth exemplary embodiment, as illustrated in
In the eighth exemplary embodiment, as for an operation to be performed from when an image formation operation ends, until the rotational drive of the development roller 44 starts to stop, control similar to that in the fifth exemplary embodiment is performed. Thus, the description of the operation to be performed from when an image formation operation ends, until the rotational drive of the development roller 44 starts to stop is omitted, and an operation to be performed from when the rotational speed of the development roller 44 starts to decelerate from the speed at the image forming timing, until the rotational speed of the development roller 44 becomes zero will be described in detail below.
At the time point at which an image formation operation ends, the first charging potential (Vd1=−900 V) of the photosensitive drum 1 and the development DC bias (Vdc=−740 V) enter a stable state, and the rotational drive of the development roller 44 starts to stop in this state. The potential difference Vback at this time is 160 V.
After the rotational speed of the development roller 44 starts to decelerate from the speed at the image forming timing, in accordance with a decrease in the rotational speed of the development roller 44, a charging DC bias is gradually changed so that the charging potential Vd of the photosensitive drum 1 is changed from the first charging potential to the second charging potential. Specifically, after the rotational speed of the development roller 44 starts to decelerate from the speed at the image forming timing, in accordance with the decrease in the rotational speed of the development roller 44, a charging DC bias is gradually changed so that the charging potential Vd of the photosensitive drum 1 is changed from −900 V to −850 V. Then, a potential difference Vback at a time point at which the gradual change in the charging DC bias has ended becomes 110 V.
In
In the eighth exemplary embodiment, by executing the control illustrated in
Subsequently, a ninth exemplary embodiment will be described. A basic configuration of the ninth exemplary embodiment is the same as that of the fifth exemplary embodiment. Thus, the component having a function and a configuration that are substantially the same as or equivalent to those in the fifth exemplary embodiment is assigned the same reference numeral, and the detailed description thereof will be omitted, and only a component unique to the ninth exemplary embodiment will be described in detail.
A sequence of an image forming operation (image formation operation) according to the ninth exemplary embodiment will be described with reference to
During image forming or in a state in which the image forming apparatus 100 is operating at a potential difference Vback similar to that at the image forming timing, an error or paper jam occurs, and the image forming apparatus 100 urgently stops in some cases. At the time of emergency stop, the driving of various members including the development roller 44 and voltage application to various members need to be inevitably stopped. At the time of emergency stop, it is desirable to issue stop instructions of the driving of various members and voltage application to various members as early as possible.
In the fifth to eighth exemplary embodiments described above, an operation to be performed in a case where an image forming operation normally ends is assumed. In the fifth to eighth exemplary embodiments described above, the driving of various members and voltage application to various members are stopped while the potential difference Vback being controlled by varying a charging DC bias to a plurality of steps to suppress carrier adhesion and fogging toner.
On the other hand, in the ninth exemplary embodiment, as illustrated in
The present disclosure is not limited to the above-described exemplary embodiments, and various modifications (including organic combinations of exemplary embodiments) can be made based on the gist of the present disclosure, and these are not excluded from the scope of the present disclosure.
In the above-described exemplary embodiments, the description has been given of an example in which a charging DC bias is changed while a development DC bias Vdc to the development roller 44 being kept constant, when a potential difference Vback is changed at each timing, but the control is not limited to this. As long as the potential difference Vback is changed in such a manner as to satisfy a magnitude relation of potential differences Vback at each timing in the above-described exemplary embodiments, a modified example of also changing a development DC bias in addition to changing a charging DC bias may be applied.
In the above-described exemplary embodiments, the description has been given using an example of the image forming apparatus 100 having a configuration in which the intermediate transfer belt 62 is used, as illustrated in
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2022-046197, filed Mar. 23, 2022, and No. 2022-046196, filed Mar. 23, 2022, which are hereby incorporated by reference herein in their entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2022-046196 | Mar 2022 | JP | national |
| 2022-046197 | Mar 2022 | JP | national |
