This invention relates to an image forming apparatus such as a laser printer with an electrophotographic method.
Recently, a light emitting diode (hereinafter, referred as an LED) has been popularized as a small and inexpensive light source and used not only for a display device but for lighting or functional parts in many products. For example, the LED is used for a fluorescent light, a backlight of a liquid crystal display, a light which lightens an original in an image reading device such as a scanner, or a discharging lamp (hereinafter referred as a pre-exposing unit) in the image forming apparatus. A pre-exposing unit is a device which reduces surface potential of a photosensitive drum and emits a light to execute to pre-expose to make surface potential even after a toner image formed on the photosensitive drum is transferred onto a recording material in an image-forming unit in the image forming apparatus such as a laser printer. For example, in Japanese Laid-Open Patent Application (JP-A) 2012-163601, an example of the method to light emitting from the pre-exposing unit onto the photosensitive drum is disclosed. In JP-A 2012-163601, a constitution composes that a light is projected by the LED from an end of a light guide located along with the photosensitive drum in a longitudinal direction, and the photosensitive drum in the longitudinal direction is evenly exposed by reflecting a projected light at a gap in the light guide is suggested. Also, for example in Japanese Laid-Open Patent Application (JP-A) 2010-160185, instead of providing the light guide, a constitution composes that the LED is provided at each end of the photosensitive drum in the longitudinal direction and a light is projected onto the photosensitive drum is disclosed.
However, the light guide provided in the pre-exposing unit in JP-A2012-163601 described above is expensive. Also, the constitution in JP-A 2010-160185 described above needs to be provides LEDs on both ends of the photosensitive drum in the longitudinal direction. Therefore, substrates which LEDs mounted on both sides, signals drive the LEDs from/to a control unit configures to control LEDs, and signal cables which is a bundle of wire supplying an electric source voltage are necessary. At least one of two signal cables which is connect with the control unit and two substrates needs to be longer enough. The longer cable increases cost and the work time in assembling process as well.
A conventional pre-expose unit does not include a diagnosing function for the LED as the light source and is not able to detect malfunction of the LED. Printing on a recording material is possible without emitting LED on the photosensitive drum even when the LED is out of order. Therefore, it is hard for a user who uses the image forming apparatus to notice any malfunction of the LED. However, in case of that the pre-exposing unit does not work and a charge on the photosensitive drum is not reduced, a phenomenon of ‘overlap’ that an image formed on the photosensitive drum in a previous round dimly overlaps on the image formed in a next round happens. As a result, deterioration of image quality is seen obviously in printing that matters quality of the image such as photo-printing.
In the above situation, an objective of the present invention is to configure the reliable pre-exposing with cutting cost.
To solve the problem described above, this disclosure includes constitutions below.
According to an aspect of the present invention, there is provided an image forming apparatus comprising, a rotatable photosensitive member, a charging member configured to charge the photosensitive member, an exposure unit configured to emit light to expose the photosensitive member charged by the charging member and to form a latent image, a developing member configured to develop the latent image with tone, a transfer member configured to transfer a toner image developed and formed by the developing member to a recording material, and a pre-exposure unit configured to expose a surface of the photosensitive member after the toner image is transferred to the recording material and before being charged by the charging member, wherein the pre-exposure unit includes a substrate disposed adjacent to one end of the photosensitive member with respect to a longitudinal direction of the photosensitive member, and in which a first light emitting element and a second light emitting element having directional characteristics narrower than that of the first light emitting element are mounted.
According to an aspect of the present invention, there is provided an image forming apparatus comprising: a rotatable photosensitive member, a charging member configured to charge the photosensitive member, an exposure unit configured to emit light to expose the photosensitive member charged by the charging member and to form a latent image, a developing member configured to develop the latent image with tone, a transfer member configured to transfer a toner image developed and formed by the developing member to a recording material, a pre-exposure unit configured to expose a surface of the photosensitive member after the toner image is transferred to the recording material and before being charged by the charging member, and a controller configured to control the pre-exposure unit, wherein the pre-exposure unit includes a first substrate disposed adjacent to one end of the photosensitive member with respect to a longitudinal direction of the photosensitive member and in which a first light emitting element emits the surface of the photosensitive member from one end side of the photosensitive member toward the vicinity of the center of the photosensitive member with respect to the longitudinal direction is mounted, and a second substrate disposed adjacent to the other end of the photosensitive member and in which a second light emitting element emits the surface of the photosensitive member from the other end side of the photosensitive member toward the vicinity of the center of the photosensitive member with respect to the longitudinal direction is mounted, and wherein the controller controls the first light emitting element and the second light emitting element to emit the light, detects an electromotive voltage generated by the second light emitting element when the second light emitting element receives the light emitted by the first light emitting element or an electromotive voltage generated by the first light emitting element when the first light emitting element receives the light emitted by the second light emitting element, and determines presence or absence of the first light emitting element and the second light emitting element based on the detected electromotive voltage.
Further feature of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The embodiments of the present invention will be described in detail with referring the drawings as follows.
A paper feeding portion 101 stores and feeds the recording material to a feeding passage 112 and the fed recording material is fed to the transfer roller 106 through the feeding route 112. The transfer roller 106 as a transfer means for transferring the toner image formed on the photosensitive drum 105 onto the recording material. A fixing unit 114 is a component to fix the toner image transferred on the recording material includes a fixing roller 109 which heats up the toner image and a press roller 110 which presses on the recording material passing through by making contact on the fixing roller 109. In a discharge portion 111 the recording material passed through the fixing unit comes out and is stacked up.
Next, the image forming operation of the printer 100 will be described. The control unit 120 of the printer 100 starts each motor in the apparatus to drive and the laser scanner 102 to drive at the same time when the control unit receives a command of a printing job from an outer device such as a personal computer (not showing). The charging roller 107 is applied a charging voltage which is high voltage with a negative potential, makes contact on the photosensitive drum 105 which rotates to the direction of an arrow (clockwise) in the drawing, and charges evenly on the surface of the photosensitive drum 105. The laser scanner 102 emits the laser light 113 according to an image data included by the printing job. The laser light 113 emitted from the laser scanner 102 and is exposed on the photosensitive drum 105. An area exposed by the laser light 113 on the photosensitive drum 105 loses an electric charge and then a latent image is formed. The developing roller 104 includes a magnet inside and the magnet draws the magnetic toner in the toner tank 103 by applying a developing charge with a high negative polarity from a voltage source (not showing). Therefore, the developing roller 104 transfers a toner onto the latent image with an electrostatic power on the surface of the photosensitive drum 105 and forms a toner image.
On the other hand, the recording material fed from the paper feeding portion 101 by a command from the control unit 120 passes through the feeding passage 112 and is fed to a nipping area formed by the contact of the transfer roller 106 and the photosensitive drum 105. The transfer roller 106 transfers the toner image formed on the photosensitive drum 105 onto the recording material when the transfer roller 106 is applied a transfer voltage which is a high positive polarity from a voltage source (not showing). The recording material on which the toner image transferred is fed to the fixing unit 114 and then fed to a fixing/nipping portion formed by the contact of the fixing roller 109 and the pressing roller 110. In the fixing/nipping portion by the fixing roller 109 heating the toner image up to several hundred degrees and the pressing roller 110 pressing the toner image at the same time, the toner image is fixed on the recording material. The recording material fixed the toner image comes out and is stacked up in the discharge portion 111. After transferring the toner image onto the recording material is completed, the potential on the surface of the photosensitive drum 105 is uneven by the image forming. Therefore, the pre-exposing unit 108 reduces the charge and the potential of the surface of the photosensitive drum 105 down to almost 0 v evenly by exposing a light emitted from an LED as a light source (not showing) on the surface of the photosensitive drum 105. Thereby, the image which has formed on the photosensitive drum 105 and transferred on the recording material before does not affect the image formed in the next round. The printer 100 executes a printing job as repeating the image forming operation described above.
Next, pre-exposing unit 108 in the present embodiment will be described.
As described above, the LED 1 and the LED 2 includes each different directional characteristic.
[Discharging the Photosensitive Drum with Pre-Exposing Unit]
Also, the graph shown in the lower side in
As
However, by aligning the LED 1 and the LED 2 vertically (in up and down direction), each emitting the light in different directional angles allow the detected power to be greater than 20 mW and expose the photosensitive drum 105 to the light from one end to the other end in the longitudinal direction. As mentioned earlier, in the present embodiment reducing down to one substrate that the LEDs are mounted on and not using the light guide make cutting cost possible. At the same time, reducing down to one substrate allows to cut work time to assemble and to reduce the risk of malfunction to be more reliable as compared with providing two substrates.
As described above, according to the present embodiment, the reliable pre-exposing is possible with the lower cost.
In the embodiment 2 a diagnostic method to check if an LED provided in a pre-exposing unit will be described.
An LED (light emitting diode) which is a light source of the pre-exposing unit is a light emitting element in which a PN junction of a semiconductor is exposed outside. By applying an electric current between a cathode terminal and an anode terminal of the LED the PN junction emits, and a light is exposed outside. A solar battery is similar as the LED at the point of that the PN junction is exposed outside. When a light is exposed on the LED emitting portion (PN junction), an electric current is applied between the anode terminal and the cathode terminal, and then a voltage is generated. As a matter of course, an electromotive voltage of the LED is much lower compared with the solar battery because the PN junction of the LED is configured to emit effectively when the electric current is applied. However, it is possible to generate a few voltages according to an intensity and an output impedance of the light exposed on the emitting portion of the LED.
The two LEDs of the pre-exposing unit in the present embodiment are located with facing each other on both ends of the longitudinal side of the photosensitive drum 105. When the LEDs are used as the pre-exposing unit, the light from LEDs is exposed on the photosensitive drum 105 to discharge the photosensitive drum 105 with lighting up two LEDs. Also, it is possible to diagnose any malfunction of the LED based on if the electromotive voltage generated when one LED lit up to lighten another LED using a characteristic which the electric voltage is generated by the LED being exposed with the light. A function which diagnoses if the LED has any malfunction will be described below.
The LED in the pre-exposing unit is controlled by a CPU (Central Processing Unit) 121 (referred in
Next, a control process of the CPU 121 when the diagnose function is executed will be described.
Also, for example, if an output voltage from the LED 2 is high enough such as a few V, the A/D conversion function is not necessary in the I/O ports. Thus, the I/O ports without the A/D conversion function may be used. The reason the I/O ports with A/D conversion function are used in the present embodiment will be described as follows. The output voltage from an LED is most likely to be too low originally to be recognized enough high above a threshold level of the I/O port input the signal i.e., a threshold level of the input signal from a TTL or a CMOS. On the other hand, the I/O port with the A/D conversion function is able to fix the threshold level as a constitution of the pre-exposing unit needs because it is possible for the I/O port with the A/D conversion function to fix the threshold level adjustably.
As described above, pre-exposing can be more reliable and cut cost according to the present embodiment.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modification, equivalent structures, and functions.
This application claims the benefit of Japanese Patent Application No. 2021-150835, filed Sep. 16, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-150835 | Sep 2021 | JP | national |
This application is a divisional of U.S. application Ser. No. 17/884,461 filed Aug. 9, 2022; and claims priority under 35 U.S.C. § 119 to Japan Application JP 2021-150835 filed in Japan on Sep. 16, 2021; and the contents of all of which are incorporated herein by reference as if set forth in full.
Number | Date | Country | |
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Parent | 17884461 | Aug 2022 | US |
Child | 18763446 | US |