The present disclosure relates to an image forming apparatus that forms an image by sequentially transferring toner images with a plurality of colors onto a transfer material using an electrophotographic system.
In a conventionally known configuration of electrophotographic color image forming apparatuses, toner images are sequentially transferred from image forming units of the respective colors onto an intermediate transfer member, such as an intermediate transfer belt, and the sequentially transferred toner images are collectively transferred from the intermediate transfer member onto a transfer material.
In such image forming apparatuses, each of the image forming units of the respective colors includes a drum-shaped photosensitive member (hereinafter, will be referred to as a photosensitive drum) serving as an image bearing member. The toner image formed on the photosensitive drum of each image forming unit is primarily transferred onto the intermediate transfer member at a primary transfer portion at which the photosensitive drum and the intermediate transfer member are in contact with each other, by applying voltage from a transfer power source to a primary transfer member which is disposed to face the photosensitive drum via the intermediate transfer member. The toner images with the respective colors that have been primarily transferred onto the intermediate transfer member from the image forming units of the respective colors are secondarily transferred collectively from the intermediate transfer member onto a transfer material, such as paper or an overhead projector (OHP) sheet, by application of voltage from a secondary transfer power source to a secondary transfer member at a secondary transfer portion. After that, the toner images with the respective colors that have been transferred onto the transfer material are fixed onto the transfer material by a fixing unit.
In recent years, some image forming apparatuses have a configuration of stopping operations of image forming units other than an image forming unit storing black toner when an image that only uses black toner (hereinafter, will be referred to as a monochrome image) is formed. More specifically, the operations of image forming units not used for image formation of a monochrome image are stopped. In this configuration, primary transfer members corresponding to the image forming units not to be used for image formation of a monochrome image is separated from an intermediate transfer member, and operations of the separated image forming units are stopped, whereby abrasion and deterioration of members in the image forming units not to be used for image formation can be prevented.
Japanese Patent Application Laid-Open No. 2001-83758 discusses a configuration in which one transfer power source and one current detection circuit are disposed for each of primary transfer members corresponding to the respective image forming units, and a contact state between each primary transfer member and an intermediate transfer member is determined based on a comparison between detection results of current flowing from a predetermined primary transfer member to a photosensitive drum.
The current flowing from a primary transfer member to a photosensitive drum varies depending on a potential difference between the primary transfer member and the photosensitive drum, or a change in resistance value of each member, such as an intermediate transfer member or a primary transfer member. If a variation amount of current flowing from the primary transfer member to the photosensitive drum is large, accurate detection of a contact state between the intermediate transfer member and the primary transfer member may become difficult. Particularly in the configuration of applying voltage from a common transfer power source to a plurality of primary transfer members, since the above-described potential difference and the change in resistance value are obtained for each of a plurality of image forming units, a variation amount of current flowing from the primary transfer member to the photosensitive drum tends to be large.
The present disclosure is directed to accurately determining a contact state between an image bearing member and an intermediate transfer member based on a current flowing in a primary transfer member, in an image forming apparatus that applies voltage from a transfer power source to a plurality of primary transfer members.
According to an aspect of the present disclosure, an image forming apparatus is provided that includes a first image bearing member configured to bear a toner image, a first charging member configured to charge the first image bearing member, a second image bearing member configured to bear a toner image with a color different from the first image bearing member, an intermediate transfer member onto which a toner image borne by at least one of the first image bearing member or the second image bearing member is transferred, a first transfer member that is disposed at a position corresponding to the first image bearing member via the intermediate transfer member, and is configured to transfer a toner image onto the intermediate transfer member from the first image bearing member, a second transfer member that is provided at a position corresponding to the second image bearing member via the intermediate transfer member, and is configured to transfer a toner image onto the intermediate transfer member from the second image bearing member, a transfer power source configured to apply voltage to the first transfer member and the second transfer member, a detection unit configured to detect currents flowing in the first transfer member and the second transfer member, in a case where voltage is applied to the first transfer member and the second transfer member from the transfer power source, and a control unit configured to select and execute either a mode of transferring a toner image onto the intermediate transfer member from at least one of the first image bearing member or the second image bearing member in a first state in which the first transfer member and the second transfer member are in contact with the intermediate transfer member, or a mode of transferring a toner image onto the intermediate transfer member from the first image bearing member in a second state in which the first transfer member is in contact with the intermediate transfer member and the second transfer member is separated from the intermediate transfer member. The control unit determines which state of the first state and the second state is formed, based on a detection result obtained by the detection unit when the first image bearing member is charged by the first charging member, and voltage is applied to the first transfer member and the second transfer member from the transfer power source.
Further features and aspects of the present disclosure will become apparent from the following description of example embodiments with reference to the attached drawings.
Hereinafter, numerous example embodiments, features and aspects of the disclosure will be described in detail with reference to the drawings. In the following example embodiments, dimensions, materials, shapes, and relative arrangements of components to be described below are to be appropriately changed in accordance with various conditions and the configuration of an apparatus to which the disclosure is applied, and are not intended to limit the present disclosure to the following example embodiments.
As illustrated in
As illustrated in
The charging roller 57 is in contact with the photosensitive drum 56 by predetermined pressure contact force, and uniformly charges the surface of the photosensitive drum 56 to a predetermined potential by predetermined voltage being applied from a charging power source 400 (illustrated in
By exposing the surface of the photosensitive drum 56, the exposure unit 60 forms an electrostatic latent image corresponding to image information on the surface of the photosensitive drum 56 charged by the charging roller 57. More specifically, in the exposure unit 60, laser light modulated in accordance with a time-series electric digital pixel signal of image information input from the host computer 97 is output from a laser output unit, and the laser light is emitted onto the surface of the photosensitive drum 56 via a reflection mirror.
The development unit 5 according to the present example embodiment uses a single-component contact development method as a development method, and includes the development roller 58 serving as a toner bearing member. By the development roller 58 being rotationally driven by a drive source (not illustrated), toner borne by the development roller 58 in a thin-layer state is conveyed to a counter portion (development portion) at which the photosensitive drum 56 and the development roller 58 face each other. Then, by voltage being applied from a development power source 500 (illustrated in
In the development units 5a, 5b, 5c, and 5d, yellow toner, magenta toner, cyan toner, and black toner are respectively stored. In the configuration of the image forming apparatus 100 according to the present example embodiment, in a full color image formation mode in which image formation is performed using all of the image forming units 64a to 64d, all the development rollers 58a to 58d are in contact with the respective photosensitive drums 56a to 56d in the development units 5a to 5d. Meanwhile, in a monocolor (monochromatic) image formation mode in which image formation is performed using only the image forming unit 64d, the development roller 58d is in contact with the photosensitive drum 56d and the development rollers 58a to 58c are separated from the photosensitive drums 56a to 56c. This is for preventing deterioration of the development rollers 58a to 58c and consumption of toner in the image forming units 64a to 64c in which image formation is not performed.
The cleaning unit 61 includes a cleaning blade serving as a cleaning member that is in contact with the photosensitive drum 56, and a waste toner box that stores toner collected by the cleaning blade. The cleaning unit 61 collects toner remaining on the photosensitive drum 56.
If a start signal of an image forming operation is issued in the image forming apparatus 100, the photosensitive drum 56 is rotationally driven in the arrow R1 direction illustrated in
An intermediate transfer belt 54 serving an intermediate transfer member is an endless movable belt member, and is stretched by tension rollers 55a, 55b, and 55c serving as a support member. The intermediate transfer belt 54 is rotationally driven in an arrow R2 direction indicated in
On the inner circumferential surface of the intermediate transfer belt 54, primary transfer members 59a to 59d each being a conductive brush member are disposed at a position corresponding to the respective photosensitive drums 56 of the image forming units 64. A primary transfer power source 200 is connected to the primary transfer members 59, and the primary transfer power source 200 can apply voltage of positive polarity or negative polarity to the primary transfer members 59. The primary transfer members 59 can be in contact with and separated from the intermediate transfer belt 54. In image formation, voltage of opposite polarity (positive polarity in the present example embodiment) to normal charge polarity of toner is applied from the primary transfer power source 200 to the primary transfer members 59 in a state in which the primary transfer members 59 are in contact with the intermediate transfer belt 54. The toner images formed on the photosensitive drum 56 are thereby primarily transferred onto the intermediate transfer belt 54.
As illustrated in
The toner images with the respective colors formed in the respective image forming units 64 are primarily transferred sequentially onto the intermediate transfer belt 54 in an overlapped manner at the primary transfer portions N1. After that, the four-color toner images on the intermediate transfer belt 54 are secondarily transferred collectively onto the surface of a transfer material P fed by a sheet feeding roller 51, when the toner images pass through a secondary transfer portion N2 formed by the intermediate transfer belt 54 and a secondary transfer roller 63.
In the present example embodiment, as the secondary transfer roller 63 serving as a secondary transfer member, a roller having an outer diameter of 18 mm is used. The roller is formed by covering a nickel plated steel rod having an outer diameter of 8 mm with a foam sponge member mainly containing nitrile-butadiene rubber (NBR) and epichlorohydrin rubber. A volume resistance and a thickness of the foam sponge member are adjusted to 108 Ω·cm and 5 mm, respectively. The secondary transfer roller 63 forms the secondary transfer portion N2 by being in contact with the intermediate transfer belt 54 by pressure force of 50 N. The secondary transfer roller 63 is rotationally driven by the rotation of the intermediate transfer belt 54. When the toner images are secondarily transferred from the intermediate transfer belt 54 onto the transfer material P at the secondary transfer portion N2, voltage of 1800 to 2300 V is applied from a secondary transfer power source 300 to the secondary transfer roller 63.
After that, the transfer material P bearing the four-color toner images is introduced into a fixing unit 62. The four-color toner images are melted and mixed in color by being heated and pressed in the fixing unit 62, so that the four-color toner images are fixed on the transfer material P. Secondary transfer remaining toner remaining on the intermediate transfer belt 54 after the secondary transfer is charged by a cleaning brush 65, and moves in accordance with the movement of the intermediate transfer belt 54. After that, by being reversely transferred from the intermediate transfer belt 54 onto the photosensitive drum 56 at the primary transfer portion N1, the toner is removed from the intermediate transfer belt 54 and collected by the cleaning unit 61 of the photosensitive drum 56. Through the above operations, a full color image is formed on the transfer material P.
The controller 10 includes a central processing unit (CPU) 150 serving as a control unit. The CPU 150 incorporates a read-only member (ROM) 151 and a random access memory (RAM) 152. In accordance with control programs stored in the ROM 151, the CPU 150 comprehensively controls the exposure control unit 101, the charging control unit 102, the development control unit 103, a primary transfer control unit 104, and a secondary transfer control unit 105. An environment table and various tables for transfer control are stored in the ROM 151. These stored tables are called from the CPU 150 and reflected based on environment information detected by an environment sensor 106 serving as a detection unit that detects temperature and humidity in an installation environment of the image forming apparatus 100.
The RAM 152 temporarily holds control data and is also used as a work area for calculation processing related to control. The charging control unit 102 controls voltage output from the charging power source 400. The development control unit 103 controls voltage output from the development power source 500. The primary transfer control unit 104 controls the primary transfer power source 200 and controls voltage output from the primary transfer power source 200 based on a current value detected by a current detection circuit 201. The secondary transfer control unit 105 controls the secondary transfer power source 300, and controls voltage output from the secondary transfer power source 300 based on a current value detected by a current detection circuit (not illustrated).
The image forming apparatus 100 includes a unit (not illustrated) that brings the primary transfer members 59a, 59b, 59c, and 59d into contact with the intermediate transfer belt 54 or separate the primary transfer members 59a, 59b, 59c, and 59d from the intermediate transfer belt 54. The controller 10 can selectively perform image formation of either a full color image formation mode (hereinafter, will be referred to as a full color mode) or a monocolor image formation mode (hereinafter, will be referred to as a monochrome mode).
As illustrated in
In the monochrome mode, as illustrated in
As a contact/separation mechanism of the primary transfer member 59 and the intermediate transfer belt 54, for example, a configuration that uses an urging unit such as a spring can be considered. In such a configuration, by cancelling an urged state caused by the spring, the primary transfer members 59 can be separated from the intermediate transfer belt 54.
A pathway of a current flowing in the primary transfer portion N1 in the full color mode and the monochrome mode will be described with reference to
By active transfer voltage control (ATVC) executed in a pre-rotation process of a job, the controller 10 sets a value of primary transfer voltage to be applied from the primary transfer power source 200 to the primary transfer members 59a, 59b, 59c, and 59d in the primary transfer of the job. In the following description, in the case of performing the same control on the primary transfer members 59a, 59b, 59c, and 59d, alphabetical letters “a” to “d” for distinguishing between the primary transfer members 59a to 59d corresponding to the respective image forming units 64a to 64d will be omitted, and the primary transfer members 59a to 59d will be simply referred to as the primary transfer members 59.
In the ATVC control, first of all, voltage having been subjected to constant current control using a predetermined current value (target current value) is applied from the primary transfer power source 200 to the primary transfer members 59. In this process, the current detection circuit 201 obtains a total value of currents flowing toward the primary transfer portions N1, i.e., a total value of currents flowing in the primary transfer members 59. Based on the detection result of the current detection circuit 201, the controller 10 obtains a value of voltage applied from the primary transfer power source 200 to the primary transfer members 59, and then, sets a value of primary transfer voltage based on the voltage value.
The current detection circuit 201 will now be described with reference to
If an output of the primary transfer power source 200 is turned on, voltage is applied to the primary transfer members 59, and as illustrated in
Vtisns=Vt+R205×It (1)
In the formula, R205 denotes a resistance value of the resistor 205. Formula 1 representing information associating the voltage value of the voltage Vtisns and the total current It indicating a total value of currents flowing in the primary transfer members 59 is prestored in the ROM 151 of the controller 10. Based on Formula 1 and the voltage Vtisns output from the current detection circuit 201, the controller 10 can detect, as the total current It, values of currents flowing in the respective primary transfer members 59.
Then, a value of primary transfer voltage is set based on a value (generated voltage value) of the voltage generated at both ends of the resistor 205, and the set primary transfer voltage is output from the primary transfer power source 200 to the primary transfer members 59 when the toner images are primarily transferred from the photosensitive drums 56 onto the intermediate transfer belt 54. In the present example embodiment, when primary transfer is performed, constant voltage control of applying predetermined primary transfer voltage set using the above-described method, from the primary transfer power source 200 to the primary transfer members 59 is executed.
The value of primary transfer voltage set in the ATVC control may be a generated voltage value itself in the ATVC control, or may be determined in accordance with the generated voltage value thereof based on a calculation formula or a lookup table (LUT) obtained in advance. In the present example embodiment, the primary transfer voltage is controlled by the controller 10 based on a detection signal (voltage signal) from the current detection circuit 201 for each condition such as process speed or environment referring to process speed information or environment information. In other words, in the present example embodiment, the above-described plurality of target current values is set in accordance with a condition such as process speed or environment. An execution timing of the ATVC control is not limited to the time of the pre-rotation process until the time when image formation of the job is started, and the ATVC control can be executed at an any timing as long as image formation is not performed.
Similarly to the above-described full color mode, by the ATVC control executed in the pre-rotation process of a job, the controller 10 sets a value of primary transfer voltage to be applied from the primary transfer power source 200 to the primary transfer members 59a, 59b, 59c, and 59d in the primary transfer of the job.
If an output of the primary transfer power source 200 is turned on, voltage is applied to the primary transfer members 59a, 59b, 59c, and 59d. In this process, as illustrated in
The current Id′ flowing in the primary transfer member 59d flows from the GND to the operational amplifier 204 as the total current It, and then, returns to the primary transfer power source 200 from the output terminal of the operational amplifier 204 via the resistor 205. Based on Formula 1 and the voltage Vtisns output from the current detection circuit 201, the controller 10 can detect a value of a current flowing in the primary transfer member 59d.
[Relationship between Primarily Transfer Current and Primary Transfer Voltage]
Next, a relationship between primary transfer voltage applied to the primary transfer member 59 and the total current It detected by the current detection circuit 201 under each condition will be described with reference to
Under the condition illustrated in
As illustrated in
In the region A, if the primary transfer voltage Vt1 (+100 [V] or more) is applied from the primary transfer power source 200 to the primary transfer member 59, a potential difference between the surface of the photosensitive drum 56 and the surface of the intermediate transfer belt 54 exceeds a discharge threshold (about 600 [V] in the present example embodiment). Thus, discharge is generated between the surface of the photosensitive drum 56 and the surface of the intermediate transfer belt 54, and a current flows in the photosensitive drum 56.
Meanwhile, in the region B, even if the primary transfer voltage Vt1 is applied from the primary transfer power source 200 to the primary transfer member 59, a potential difference between the surface of the photosensitive drum 56 and the surface of the intermediate transfer belt 54 is smaller than or equal to the discharge threshold. Thus, a current does not flow in the photosensitive drum 56 because discharge is not generated between the surface of the photosensitive drum 56 and the surface of the intermediate transfer belt 54. The relationship between the primary transfer voltage Vt1 and the total current It detected by the current detection circuit 201 becomes a proportional relationship in which the primary transfer voltage Vt1 passes through the position of +100 [V].
In the region A, if the primary transfer voltage Vt1 of +100 [V] or more is applied from the primary transfer power source 200 to the primary transfer member 59, a potential difference between the surface of the photosensitive drum 56d and the surface of the intermediate transfer belt 54 exceeds the discharge threshold, and a current flows in the primary transfer portion N1d. Meanwhile, in the region B, similarly to
As described above with reference to
As illustrated in
As illustrated in
As compared with
As described above with reference to
In some cases, a surface resistance of the intermediate transfer belt 54 varies in accordance with a change in usage environment of the image forming apparatus 100. In
As indicated by the graph RLOW, in a case where a surface resistance ρs of the intermediate transfer belt 54 decreases to 1.0×107 [Ω/□], when the primary transfer voltage Vt1 is +500 [V], the total current It becomes 60 [μA]. As for the graph RLOW, because a resistance value of the intermediate transfer belt 54 decreases, as compared with
Then, as indicated by the graph RHigh, in a case where the usage environment of the intermediate transfer belt 54 changes and the surface resistance ρs increases to 1.0×1011 [Ω/□], when the primary transfer voltage Vt1 is +500 [V], the total current It becomes 20 [μA]. As for the graph RLOW, because a resistance value of the intermediate transfer belt 54 increases, as compared with
As a result, in
As compared with
As described above, as seen from the results of the graphs illustrated in
[Example Detection of Contact State between Primary Transfer Member and Intermediate Transfer Belt]
As illustrated in
In step S13, the current detection circuit 201 detects the total current It, and then, in step S14, values of the total current It and a preset threshold a (first threshold) are compared. The threshold a will be described in detail below. In a case where the value of the total current It is larger than the threshold a (YES in step S14), the processing proceeds to step S15. In step S15, the controller 10 determines that the contact state is the first state in which the primary transfer members 59 are in contact with the intermediate transfer belt 54. Meanwhile, in a case where the total current It is smaller than or equal to the threshold a (NO in step S14), the processing proceeds to step S16. In step S16, the controller 10 determines that the contact state is a state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54. More specifically, in step S16, the controller 10 determines that the contact state is the second state in which the primary transfer member 59d and the intermediate transfer belt 54 are in contact with each other, and the primary transfer members 59a to 59c are separated from the intermediate transfer belt 54.
The threshold a will be described. The threshold a is a preset threshold to be compared with the total current It detected by the current detection circuit 201, and is stored in the ROM 151 illustrated in
In the present example embodiment, the predetermined voltage Va applied to the charging rollers 57 is determined in such a manner that the surface potential of the photosensitive drum 56 becomes at least −400 [V] or more. Thus, as described above with reference to
In the present example embodiment, for detecting the contact and separated states of the primary transfer member 59 and the intermediate transfer belt 54, a value of the predetermined voltage Va is set to −1000 [V] and a value of the predetermined voltage Vb is set to +350 [V]. A value of the threshold a is set to 5 [μA] considering a condition under which the total current It becomes smaller with respect to the primary transfer voltage Vt1. The condition under which the total current It becomes smaller is such a condition that a film thickness of the photosensitive drum 56 is thick or a resistance value of the intermediate transfer belt 54 is high, for example.
According to the configuration of the present example embodiment, a contact state between the primary transfer member 59 and the intermediate transfer belt 54 is determined based on a detection result obtained by the current detection circuit 201 when the surface potential of the photosensitive drum 56 is controlled by the charging roller 57, and voltage is applied from the primary transfer power source 200 to the primary transfer member 59. With this configuration, in the configuration of applying voltage from the primary transfer power source 200 to the plurality of primary transfer members 59, stable detection can be performed in the current detection circuit 201, and a contact state between the primary transfer member 59 and the intermediate transfer belt 54 can be accurately determined.
Furthermore, in the present example embodiment, by controlling the surface potential of the photosensitive drum 56 by the charging roller 57, increase in a value of voltage to be output from the primary transfer power source 200 to the primary transfer member 59 can be reduced or prevented. With this configuration, a decrease in durability that is caused by flowing a current in the primary transfer member 59 and the photosensitive drum 56 can be further reduced or prevented.
Specifically, if the surface of the photosensitive drum 56 is not charged by the charging roller 57, as illustrated in
While, in the present example embodiment, a method of making a distinction between the full color mode and the monochrome mode has been described, the present disclosure can also be used in the case of detecting a mode other than these modes. For example, there can be various combinations of modes such as a two-color mode in which image formation is performed using only the image forming units 64a and 64b respectively storing yellow toner and magenta toner, and a three-color mode in which image formation is performed using only the image forming units 64a, 64b, and 64c respectively storing yellow toner, magenta toner, and cyan toner. Also in an image forming apparatus having such various color modes, by using the detection method described in the present example embodiment, a primary transfer member that is in contact with an intermediate transfer belt can be identified.
While, in the present example embodiment, the predetermined voltage Va and the predetermined voltage Vb are determined in accordance with the generated voltage values thereof based on a calculation formula or a lookup table obtained in advance, the predetermined voltage Va and the predetermined voltage Vb are not limited to the values determined in this manner. For example, the predetermined voltage Va and the predetermined voltage Vb may be values further corrected in accordance with a detection result of the environment sensor 106.
While, in the present example embodiment, by separating the development roller 58 from the photosensitive drum 56, toner is prevented from adhering to the photosensitive drum 56 the configuration is not limited to this, and a state in which the development roller 58 is in contact with the photosensitive drum 56 may be maintained. In this case, for example, by applying voltage with opposite polarity to that in an image formation time as voltage applied from the development power source 500 to the development roller 58, control can be performed in such a manner that toner borne on the development roller 58 is not moved to the photosensitive drum 56.
While, in the present example embodiment, a conductive brush member is used as the primary transfer member 59, the primary transfer member 59 is not limited to this, and a roller member including a conductive elastic layer, a conductive sheet member, or a metal roller can also be used.
While, in the present example embodiment, a configuration that can separate the primary transfer members 59a to 59d from the intermediate transfer belt 54 has been described, the configuration is not limited to this. For example, a configuration of causing the primary transfer member 59d corresponding to the image forming unit 64d storing black toner to be always in contact with the intermediate transfer belt 54 may be employed. In other words, a configuration in which the primary transfer member 59d and the intermediate transfer belt 54 are always in contact with each other may be employed. In this case, such contact control can be performed by employing an urging configuration for causing only the primary transfer members 59a to 59c to be in contact with and separated from the intermediate transfer belt 54.
While, in the present example embodiment, a configuration of applying voltage from the common primary transfer power source 200 to all the primary transfer members 59a to 59d is used, but the configuration is not limited to this, and voltage from a common primary transfer power source may be applied only to a part of the primary transfer members 59. More specifically, by using a common primary transfer power source for applying voltage to at least two primary transfer members, the effects described in the present example embodiment can be obtained.
In the first example embodiment, which state of the first state and the second state is formed is determined based on the comparison between a detection result obtained by the current detection circuit 201 and the predetermined threshold a. In contrast to this, in a second example embodiment, which state of the first state and the second state is formed is determined based on a detection result obtained by the current detection circuit 201 before control of separating the primary transfer member 59 from the intermediate transfer belt 54 is executed, and a detection result obtained by the current detection circuit 201 after the control is executed. In the following description, configurations and controls of the second example embodiment that are similar to those in the first example embodiment are assigned the same reference numerals, and the description will be omitted.
In the case of continuously executing an image forming operation using a new job after a predetermined job is completed, the image forming apparatus 100 identifies which state of the first state and the second state is formed, when starting a new job. Thus, in the present example embodiment, which state of the first state and the second state is formed is determined based on a detection result obtained by the current detection circuit 201 before control of separating the primary transfer member 59 from the intermediate transfer belt 54 is executed, and a detection result obtained by the current detection circuit 201 after the control is executed. Hereinafter, the detailed description will be given with reference to
[Example Detection of Contact State between Primary Transfer Member and Intermediate Transfer Belt]
As illustrated in
After that, in step S23, the current detection circuit 201 detects a total current ItA. In this process, which state of the first state and the second state is formed is not identified. Then, in step S24, the controller 10 executes an operation of separating the primary transfer members 59a, 59b, and 59c from the intermediate transfer belt 54 by controlling an urging unit (not illustrated) urging the primary transfer members 59. After it is determined that the control of separating the primary transfer members 59a, 59b, and 59c from the intermediate transfer belt 54 is executed by the controller 10, in step S25, the current detection circuit 201 detects a total current ItB.
In step S26, the controller 10 compares values of the total current ItA and the total current ItB. In a case where the value of the total current ItA is larger than the value of the total current ItB (YES in step S26), the processing proceeds to step S27. In step S27, the controller 10 determines that the contact state between the primary transfer member 59 and the intermediate transfer belt 54 is switched from the first state to the second state. In other words, the controller 10 determines that the first state in which the primary transfer members 59 are in contact with the intermediate transfer belt 54 is formed at the time point of step S23.
Meanwhile, if the total current ItA is smaller than or equal to the total current ItB (NO in step S26), the processing proceeds to step S28. In step S28, the controller 10 determines that the contact state is a state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54. More specifically, the controller 10 determines in step S28 that the contact state between the primary transfer members 59 and the intermediate transfer belt 54 is the second state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54, from the start of the detection operation. In other words, the controller 10 determines that the second state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54 is formed at the time point of step S23.
As described above, according to the present example embodiment, a contact state between the primary transfer member 59 and the intermediate transfer belt 54 can be determined based on a detection result obtained by the current detection circuit 201 before control of separating the primary transfer member 59 from the intermediate transfer belt 54 is executed, and a detection result obtained by the current detection circuit 201 after the control is executed. As a result, in the present example embodiment, the effects similar to those in the first example embodiment are obtained, and moreover, a contact state between the primary transfer member 59 and the intermediate transfer belt 54 when an image forming operation using a new job is subsequently performed after a predetermined job is completed can be detected.
Furthermore, according to the configuration of the present example embodiment, comparison based on a relative difference in current flowing in the primary transfer member 59, between before and after the separation operation, can be performed. As a result, the effects similar to those in the first example embodiment are obtained, and moreover, determination of a contact state between the primary transfer member 59 and the intermediate transfer belt 54 even under the condition under which impedance of each member varies, such as the conditions illustrated in
While, in the present example embodiment, the controller 10 executes the operation of separating the primary transfer members 59a, 59b, and 59c from the intermediate transfer belt 54, and determines a contact state between the primary transfer members 59 and the intermediate transfer belt 54 based on detection results obtained by the current detection circuit 201 before and after the operation, the configuration is not limited to this. A detection result obtained by the current detection circuit 201 in a previous job or the like may be stored in the RAM 152, and a contact state between the primary transfer member 59 and the intermediate transfer belt 54 may be determined by comparing the stored value and a detection result of the current detection circuit 201.
In the first example embodiment, determination of which state of the first state and the second state is formed is performed based on the comparison between the detection result obtained by the current detection circuit 201 and the predetermined threshold a. Meanwhile, in a third example embodiment, the photosensitive drums 56 are sequentially exposed by the exposure units 60, and determination of which state of the first state and the second state is performed based on a detection result obtained by the current detection circuit 201. In the following description, configurations and controls of the third example embodiment that are similar to those in the first example embodiment are assigned the same reference numerals, and the description will be omitted.
The reason why the value of the current detected by the current detection circuit 201 decreases at the time point Tma will be described.
As illustrated in
[Example Detection of Contact State between Primary Transfer Member and Intermediate Transfer Belt]
As illustrated in
In step S33, the controller 10 controls the exposure control unit 101 to sequentially output four signals including laser signals 86a to 86d to the respective exposure units 60a to 60d at the timing of a time point Ti illustrated in
In
In view of the foregoing, in the present example embodiment, in step S34 illustrated in
In step S35, the number of detections N is calculated by counting the number of times the current minimum value is detected during the time ΔT, and in step S36, the controller 10 determines whether the number of detections N is larger than 1. In a case where the counted number of times N is a value larger than 1 (YES in step S36), the processing proceeds to step S37. In step S37, the controller 10 determines that the primary transfer members 59 are in contact with the intermediate transfer belt 54. In a case where the number of detections N is larger than 1 (YES in step S36), the controller 10 determines in step S37 that the contact state is the first state in which the primary transfer members 59 and the intermediate transfer belt 54 are in contact with each other. Meanwhile, in a case where the number of detections N is smaller than or equal to 1 (NO in step S36), the processing proceeds to step S38. In step S38, the controller 10 determines that the contact state is a state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54. More specifically, in step S38, the controller 10 determines that the contact state is the second state in which the primary transfer member 59d and the intermediate transfer belt 54 are in contact with each other, and the primary transfer members 59a to 59c are separated from the intermediate transfer belt 54.
While, in the present example embodiment, the case of determining which state of the first state and the second state is formed has been described, detection of a third state in which all the primary transfer members 59 are separated from the intermediate transfer belt 54, for example, can be performed in the configuration of the present example embodiment. More specifically, for example, if it is determined in step S36 that the number of detections N is smaller than or equal to 1 (NO in step S36), another sequence is further set. In the sequence, determination of whether the number of detections N is 1 or 0 is performed. Then, the controller 10 is only required to determine that the contact state is the second state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54, if the number of detections N is 1, and determine that the contact state is the third state in which all the primary transfer members 59 are separated from the intermediate transfer belt 54, if the number of detections N is 0.
As described above, according to the present example embodiment, the photosensitive drums 56 are sequentially exposed by the respective exposure units 60, and determination of which state of the first state and the second state is formed is performed based on a detection result obtained by the current detection circuit 201. With this configuration, the effects similar to those in the first example embodiment are obtained, and moreover, determination of a contact state between the primary transfer member 59 and the intermediate transfer belt 54 can be accurately performed independently of the accuracy of current detection performed by the current detection circuit 201.
While, in the present example embodiment, the electrostatic latent image 80 is formed once in total with respect to the rotation corresponding to a single lap of the photosensitive drum 56, the number of times the electrostatic latent image 80 is formed is not limited to this. The number of times the electrostatic latent image 80 is formed may be one or more, and the number of times the electrostatic latent image 80 is formed may be varied depending on each of the photosensitive drums 56. By controlling the number of times in this manner, determination of which of the primary transfer members 59 is in contact with the intermediate transfer belt 54 can be accurately performed.
In the first to third example embodiments, determination of which state of the first state and the second state is formed is performed based on a detection result obtained by the current detection circuit 201. Meanwhile, in a fourth example embodiment, determination of which state of the first state and the second state is formed is performed based on a detection result obtained by the current detection circuit 201, and a detection result of a test image formed on the intermediate transfer belt 54. In the following description, configurations and controls of the fourth example embodiment that are similar to those in the first to third example embodiments are assigned the same reference numerals, and the description will be omitted.
The sensor 600 is a specular reflectance optical system including a light-emitting diode (LED) light emitting element (not illustrated) and a light receiving element (not illustrated), and information detected by the sensor 600 is transmitted to the test image control unit 107. The CPU 150 can process detection data from the test image control unit 107, and calculate a color shift amount and a correction amount of a toner image to be formed in a next image formation time. In the present example embodiment, if it is determined that a predetermined test image is not detected by the sensor 600, the controller 10 can determine that the second state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54 is formed. Hereinafter, the detailed description will be given with reference to
[Example Detection of Contact State between Primary Transfer Member and Intermediate Transfer Belt]
As illustrated in
In step S43, the current detection circuit 201 detects the total current ItA. Then, in step S44, the controller 10 executes an operation of separating the primary transfer members 59a, 59b, and 59c from the intermediate transfer belt 54 by controlling an urging unit (not illustrated) urging the primary transfer members 59. After it is determined that the control of separating the primary transfer members 59a, 59b, and 59c from the intermediate transfer belt 54 is executed by the controller 10, in step S45, the current detection circuit 201 detects the total current ItB. In step S46, the controller 10 compares a value of difference between the total current ItA and the total current ItB with the value of the threshold β. The details of the threshold β will be described below.
In a case where it is determined in step S46 that the value of difference between the total current ItA and the total current ItB is a value larger than the threshold β (YES in step S46), the processing proceeds to step S47. In step S47, the controller 10 compares the values of the total current ItA and the total current ItB. In a case where the value of the total current ItA is larger than the value of the total current ItB (YES in step S47), the processing proceeds to step S48. In step S48, the controller 10 determines that a contact state between the primary transfer members 59 and the intermediate transfer belt 54 is switched from the first state to the second state. In other words, the controller 10 determines that the first state in which the primary transfer members 59 are in contact with the intermediate transfer belt 54 is formed at the time point of step S43.
Meanwhile, in a case where the value of the total current ItA is smaller than or equal to the value of the total current ItB (NO in step S47), the processing proceeds to step S49. In step S49, the controller 10 determines that the contact state is the second state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54. In other words, in step S49, the controller 10 determines that the contact state between the primary transfer members 59 and the intermediate transfer belt 54 is the second state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54, from the start of the detection operation.
In a case where it is determined in step S46 that the value of difference between the total current ItA and the total current ItB is smaller than or equal to the threshold JR (NO in step S46), the processing proceeds to step S50. In step S50, the controller 10 controls the test image control unit 107 to form a test image on the intermediate transfer belt 54 using all the photosensitive drums 56 including the photosensitive drums 56a to 56d. In step S51, the controller 10 determines whether the sensor 600 detects an expected test image. In a case where the sensor 600 detects an expected test image (YES in step S51), the processing proceeds to step S52. In step S52, the controller 10 determines that the contact state is the first state in which the primary transfer members 59 are in contact with the intermediate transfer belt 54. Meanwhile, in a case where the sensor 600 does not detect an expected test image (NO in step S51), the processing proceeds to step S53. In step S53, the controller 10 determines that the contact state is the second state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54.
The case where the sensor 600) does not detect an expected test image even though a test image is formed using all the photosensitive drums 56 will now be supplementary described. In this case, because a toner image on any of the photosensitive drums 56 fails to be transferred onto the intermediate transfer belt 54 by any of the primary transfer members 59 not being in contact with the intermediate transfer belt 54, the sensor 600 does not detect an expected test image. In the present example embodiment, because the image forming apparatus has the first state and the second state, if an expected test image is not detected, it is possible to determine that the contact state is the second state in which only the primary transfer member 59d is in contact with the intermediate transfer belt 54.
While, in the present example embodiment, a test image is formed using all the photosensitive drums 56, the configuration is not limited to this. For example, a test image may be formed using only the photosensitive drums 56a to 56c. In this case, based on the of an unexpected test image, it is possible to determine that the primary transfer members 59a to 59c are separated from the intermediate transfer member. Furthermore, by setting conditions of a test image in more detail and incorporating the conditions into a detection sequence of the present example embodiment, detection of which of the primary transfer members 59a to 59d is in contact with the intermediate transfer belt 54 can be performed more accurately. It is desirable that the settings of a test image are appropriately set based on information desired to be detected.
Next, the threshold β will be described. The threshold β is a threshold to be compared with a value of difference between the total current ItA and the total current ItB that are detected by the current detection circuit 201, and is stored in the ROM 151 (illustrated in
In the present example embodiment, the predetermined voltage Va applied to the charging rollers 57 is determined in such a manner that the surface potential of the photosensitive drum 56 becomes at least −400 [V] or more, and the predetermined voltage Vb is determined in such a manner that a current flowing in the primary transfer members 59 becomes 5 [μA] or more. Then, a value of the threshold 1 is set to 3 [A] considering these conditions.
As described above, in the present example embodiment, a contact state between the primary transfer member 59 and the intermediate transfer belt 54 is determined based on a detection result obtained by the current detection circuit 201, and a detection result of a test image formed on the intermediate transfer belt 54. With this configuration, the effects similar to those in the first and second example embodiments are obtained, and moreover, even if a detection result of the current detection circuit 201 varies due to an external factor, determination of the contact state of the primary transfer members 59 with respect to the intermediate transfer belt 54 can be accurately performed.
While, in the present example embodiment, the contact state of the primary transfer member 59 is determined based on a detection result of a test image, and a detection result obtained by the current detection circuit 201 before control of separating the primary transfer member 59 from the intermediate transfer belt 54 is executed, and a detection result obtained by the current detection circuit 201 after the control is executed, the configuration is not limited to this. Alternatively, in the configurations described in the first to third example embodiments, similarly to the present example embodiment, by using the detection that is based on a test image in combination, determination of a contact state of the primary transfer member 59 can be performed more accurately. For example, as illustrated in
The configuration of a fifth example embodiment will be described with reference to
In the present example embodiment, the photosensitive drum 56 is charged by the charging roller 57 to negative polarity. While, in the present example embodiment, the description has been given of a contact charging method of charging the photosensitive drum 56 in a state in which the charging roller 57 is in contact with the photosensitive drum 56, the charging method is not limited to this. Alternatively, a noncontact charging method such as a corona charging method may be used as a method of charging the photosensitive drum 56.
While, in the present example embodiment, the description has been given of a configuration of applying voltage to the charging rollers 57a to 57c from the charging power source 401, and applying voltage to the charging roller 57d from the charging power source 402, the configuration is not limited to this. Charging power sources may be individually provided for the respective charging rollers 57a to 57d, or a common charging power source may be provided for any two of the charging rollers 57a to 57c.
Next, a pathway of a current flowing in the primary transfer portion N1 in the full color mode and the monochrome mode will be described with reference to
As illustrated in
By the ATVC control executed in the pre-rotation process of a job, the controller 10 sets a value of primary transfer voltage to be applied from the primary transfer power source 200 to the primary transfer members 59a, 59b, 59c, and 59d in the primary transfer of the job. In the following description, in the case of performing the same control on the primary transfer members 59a, 59b, 59c, and 59d, alphabetical letters “a” to “d” for distinguishing between the primary transfer members 59a to 59d corresponding to the respective image forming units 64a to 64d will be omitted, and the primary transfer members 59a to 59d will be simply referred to as the primary transfer members 59.
In the ATVC control, first of all, voltage having been subjected to constant current control using a predetermined current value (target current value) is applied from the primary transfer power source 200 to the primary transfer members 59. In this process, the current detection circuit 201 obtains a total value of currents flowing toward the primary transfer portions N1, i.e., a total value of currents flowing in the primary transfer members 59. Based on the detection result of the current detection circuit 201, the controller 10 obtains a value of voltage applied from the primary transfer power source 200 to the primary transfer members 59, and then, sets a value of primary transfer voltage based on the voltage value.
The current detection circuit 201 will now be described with reference to
If an output of the primary transfer power source 200 is turned on, voltage is applied to the primary transfer members 59, and as illustrated in
Vtisns=Vt+R205×It (1)
In the formula, R205 denotes a resistance value of the resistor 205. Formula 1 representing information associating the voltage value of the voltage Vtisns and the total current It indicating a total value of currents flowing in the primary transfer members 59 is prestored in the ROM 151 of the controller 10. Based on Formula 1 and the voltage Vtisns output from the current detection circuit 201, the controller 10 can detect, as the total current It, values of currents flowing in the respective primary transfer members 59.
Then, a value of primary transfer voltage is set based on a value (generated voltage value) of the voltage generated at both ends of the resistor 205, and the set primary transfer voltage is output from the primary transfer power source 200 to the primary transfer members 59 when the toner images are primarily transferred from the photosensitive drums 56 onto the intermediate transfer belt 54. In the present example embodiment, when primary transfer is performed, constant voltage control of applying predetermined primary transfer voltage set using the above-described method, from the primary transfer power source 200 to the primary transfer members 59 is executed.
The value of primary transfer voltage set in the ATVC control may be a generated voltage value itself in the ATVC control, or may be determined in accordance with the generated voltage value thereof based on a calculation formula or a lookup table (LUT) obtained in advance. In the present example embodiment, the primary transfer voltage is controlled by the controller 10 based on a detection signal (voltage signal) from the current detection circuit 201 for each condition such as process speed or environment referring to process speed information or environment information. In other words, in the present example embodiment, the above-described plurality of target current values is set in accordance with a condition such as process speed or environment. An execution timing of the ATVC control is not limited to the time of the pre-rotation process which is until the time when image formation of the job is started, and the ATVC control can be executed at an arbitrary timing as long as image formation is not performed.
Similarly to the above-described full color mode, by the ATVC control executed in the pre-rotation process of a job, the controller 10 sets a value of primary transfer voltage to be applied from the primary transfer power source 200 to the primary transfer members 59 in the primary transfer of the job.
If an output of the primary transfer power source 200 is turned on, voltage is applied to the primary transfer members 59. At this time, as illustrated in
The current Id′ flowing in the primary transfer member 59d flows from the GND to the operational amplifier 204 as the total current It, and then, returns to the primary transfer power source 200 from the output terminal of the operational amplifier 204 via the resistor 205. Based on Formula 1 and the voltage Vtisns output from the current detection circuit 201, the controller 10 can detect a value of a current flowing in the primary transfer member 59d.
[Example Relationship between Primarily Transfer Current and Primary Transfer Voltage]
Next, a relationship between primary transfer voltage applied to the primary transfer member 59 and the total current It detected by the current detection circuit 201 under each condition will be described with reference to
Under the condition illustrated in
As illustrated in
In the region A, if the primary transfer voltage Vt1 (+100 [V] or more) is applied from the primary transfer power source 200 to the primary transfer member 59, a potential difference between the surface of the photosensitive drum 56 and the surface of the intermediate transfer belt 54 exceeds a discharge threshold (about 600 [V] in the present example embodiment). Thus, discharge is generated between the surface of the photosensitive drum 56 and the surface of the intermediate transfer belt 54, and a current flows in the photosensitive drum 56.
Meanwhile, in the region B, even if the primary transfer voltage Vt1 is applied from the primary transfer power source 200 to the primary transfer member 59, a potential difference between the surface of the photosensitive drum 56 and the surface of the intermediate transfer belt 54 is smaller than or equal to the discharge threshold. Thus, a current does not flow in the photosensitive drum 56 because discharge is not generated between the surface of the photosensitive drum 56 and the surface of the intermediate transfer belt 54. The relationship between the primary transfer voltage Vt1 and the total current It detected by the current detection circuit 201 becomes a proportional relationship in which the primary transfer voltage Vt1 passes through the position of +100 [V].
In the region A, if the primary transfer voltage Vt1 of +100 [V] or more is applied from the primary transfer power source 200 to the primary transfer member 59, a potential difference between the surface of the photosensitive drum 56d and the surface of the intermediate transfer belt 54 exceeds the discharge threshold, and a current flows in the primary transfer portion N1d. Meanwhile, in the region B, similarly to
As described above with reference to
As illustrated in
Then, as illustrated in
More specifically, in the region A, if the primary transfer voltage Vt1 of +100 [V] or more is applied from the primary transfer power source 200 to the primary transfer member 59, a potential difference between the surface of the photosensitive drum 56d and the surface of the intermediate transfer belt 54 exceeds the discharge threshold, and a current flows in the photosensitive drum 56d. Meanwhile, in the region B, similarly to
As described above with reference to
In some cases, a surface resistance of the intermediate transfer belt 54 varies in accordance with a change in usage environment of the image forming apparatus 100. In
As indicated by the graph RLOW, in a case where a surface resistance ρs of the intermediate transfer belt 54 decreases to 1.0×107 [Ω/□], the total current It becomes 60 [IA] when the primary transfer voltage Vt1 is +500 [V]. In the graph RLOW, because a resistance value of the intermediate transfer belt 54 decreases, as compared with
Then, as indicated by the graph RHigh, in a case where the usage environment of the intermediate transfer belt 54 changes and the surface resistance ρs increases to 1.0×1011 [Ω/□], when the primary transfer voltage Vt1 is +500 [V], the total current It becomes 20 [μA]. As for the graph RLOW, because a resistance value of the intermediate transfer belt 54 increases, as compared with
Lastly,
As a result, in
As compared with
As described above, as seen from the results of the graphs illustrated in
[Example Detection of Contact State between Primary Transfer Member and Intermediate Transfer Belt]
As illustrated in
After that, in step S113, the current detection circuit 201 detects a total current It1 (first current value). Then, in step S114, the application of the predetermined voltage Va from the charging power source 401 to the charging rollers 57a, 57b, and 57c is stopped. The charging rollers 57a, 57b, and 57c thereby stop charging the photosensitive drums 56a, 56b, and 56c. Then, by keeping the detection performed by the current detection circuit 201 on standby for a predetermined time T in step S115, the surfaces of the photosensitive drums 56a, 56b, and 56c not charged by the charging rollers 57a, 57b, and 57c reach the primary transfer portions N1a, N1b, and N1c.
The predetermined time T is set to at least a time larger than or equal to a time required for the photosensitive drum 56 rotationally moving by a distance from positions at which the charging rollers 57 and the photosensitive drums 56 face, to the primary transfer portions N1a, N1b, and N1c, with respect to the rotational moving direction of the photosensitive drum 56. By setting the predetermined time T in this manner, if the predetermined time T elapses, the surfaces of the photosensitive drums 56a, 56b, and 56c not charged by the charging rollers 57a, 57b, and 57c reach the primary transfer portions N1a, Nib, and N1c.
Subsequently, in step S116, the current detection circuit 201 detects a total current It2 (second current value). Then, in step S117, the value of the total current It1 and the value of the total current It2 are compared. As described above with reference to
Meanwhile, as described above with reference to
The above determination will be described in more detail. If the primary transfer voltage Vt1 of +500 [V] is applied in a state in which the photosensitive drum 56 is charged to −500 [V] in the first state, the total current It becomes 40 [IμA] as illustrated in
Meanwhile, if the primary transfer voltage Vt1 of +500 [V] is applied in a state in which the photosensitive drum 56 is charged to −500 [V] in the second state, the total current It becomes 10 [μA] as illustrated in
In this manner, in the first state, after the charging rollers 57a to 57c stop charging the photosensitive drums 56a to 56c, the value of the total current It changes from the value obtained before the stop. Thus, by comparing the value of the total current It1 and the value of the total current It2 in step S117 illustrated in
As described above, in the present example embodiment, the contact state between the primary transfer member 59 and the intermediate transfer belt 54 is determined based on a detection result obtained by the current detection circuit 201 before the charging rollers 57a to 57c stop charging the photosensitive drums 56a to 56c, and a detection result obtained by the current detection circuit 201 after the stop. With this configuration, in the configuration of applying voltage from the primary transfer power source 200 to the plurality of primary transfer members 59, determination of a contact state between the primary transfer member 59 and the intermediate transfer belt 54 can be accurately performed based on a detection result obtained by the current detection circuit 201.
While, in the present example embodiment, the description has been given of the configuration in which the current detection circuit 201 detects a total value of currents flowing in the respective primary transfer members 59, when the primary transfer voltage Vt1 is applied to the primary transfer members 59, the configuration is not limited to this. As long as at least the potential difference between the photosensitive drum 56 and the intermediate transfer belt 54 exceeds the discharge threshold, the total current It can be detected. Thus, for example, if the predetermined voltage Va is set to a value with a large absolute value, and the surface potential of the photosensitive drum 56 is set to a value larger toward a minus side than −600 [V] which is the discharge threshold, detection of the total current It can be performed without the primary transfer voltage Vt1.
As illustrated in
While, in the present example embodiment, a method of making a distinction between the full color mode and the monochrome mode has been described, the present disclosure can also be used in the case of detecting a mode other than these modes. For example, there can be considered various combinations of modes such as a two-color mode in which image formation is performed using only the image forming units 64a and 64b respectively storing yellow toner and magenta toner, and a three-color mode in which image formation is performed using only the image forming units 64a, 64b, and 64c respectively storing yellow toner, magenta toner, and cyan toner. Also in an image forming apparatus having such various color modes, by using the detection method described in the present example embodiment, it is possible to identify a primary transfer member that is in contact with an intermediate transfer belt.
While, in the present example embodiment, the predetermined voltage Va and the predetermined voltage Vb are determined in accordance with the generated voltage values thereof based on a calculation formula or a lookup table obtained in advance, the predetermined voltage Va and the predetermined voltage Vb are not limited to the values determined in this manner. For example, the predetermined voltage Va and the predetermined voltage Vb may be values further corrected in accordance with a detection result of the environment sensor 106.
While, in the present example embodiment, by separating the development roller 58 from the photosensitive drum 56, toner is prevented from adhering to the photosensitive drum 56 the configuration is not limited to this. Alternatively, and a state in which the development roller 58 is in contact with the photosensitive drum 56 may be maintained. In this case, for example, by applying voltage with opposite polarity to that in an image formation time as voltage applied from the development power source 500 to the development roller 58, control can be performed in such a manner that toner borne on the development roller 58 is not moved to the photosensitive drum 56.
While, in the present example embodiment, a conductive brush member is used as the primary transfer member 59, the primary transfer member 59 is not limited to this. Alternatively, a roller member including a conductive elastic layer, a conductive sheet member, or a metal roller can also be used.
While, in the present example embodiment, a configuration that can separate the primary transfer members 59a to 59d from the intermediate transfer belt 54 has been described, the configuration is not limited to this. For example, a configuration of causing the primary transfer member 59d corresponding to the image forming unit 64d storing black toner to be always in contact with the intermediate transfer belt 54 may be employed. That is to say, a configuration in which the primary transfer member 59d and the intermediate transfer belt 54 are always in contact with each other may be employed. In this case, such contact control can be performed by employing an urging configuration of causing only the primary transfer members 59a to 59c to be in contact with or separated from the intermediate transfer belt 54.
While, in the present example embodiment, a configuration of applying voltage from the common primary transfer power source 200 to all the primary transfer members 59a to 59d is used, the configuration is not limited to this. Alternatively, voltage from a common primary transfer power source may be applied only to a part of the primary transfer members 59. More specifically, by using a common primary transfer power source for applying voltage to at least two primary transfer members, the effects described in the present example embodiment can be obtained.
In the fifth example embodiment, the description has been given of the configuration of switching the surface potentials of the photosensitive drums 56a to 56c by stopping the charging performed by the charging rollers 57a to 57c, for determining which state of the first state and the second state is formed. Meanwhile, the second example embodiment differs from the fifth example embodiment in that the surface potentials of the photosensitive drums 56a to 56c are switched by exposing the photosensitive drums 56a to 56c by the exposure units 60a to 60c. In the following description, configurations and controls of the sixth example embodiment that are similar to those in the fifth example embodiment are assigned the same reference numerals, and the description will be omitted.
While, in the present example embodiment, the configuration of applying voltage to the charging rollers 57 from the common charging power source 400 is employed, the configuration is not limited to this. For example, charging power sources may be individually provided for the respective charging rollers 57a to 57d, or a common charging power source may be provided for some charging rollers of the charging rollers 57a to 57d. Alternatively, the configuration of the charging power sources that is similar to the fifth example embodiment may be employed.
[Example Relationship between Primarily Transfer Current and Primary Transfer Voltage]
Next, a relationship between primary transfer voltage applied to the primary transfer member 59 and the total current It detected by the current detection circuit 201 in a case where the exposure units 60a to 60c expose the photosensitive drums 56a to 56c will be described with reference to
As illustrated in
As illustrated in
Then, as illustrated in
Next,
More specifically, in the region A, if the primary transfer voltage Vt1 of +100 [V] or more is applied from the primary transfer power source 200 to the primary transfer member 59, a potential difference between the surface of the photosensitive drum 56d and the surface of the intermediate transfer belt 54 exceeds the discharge threshold, and a current flows in the photosensitive drum 56d. Meanwhile, in the region B, similarly to
[Example Detection of Contact State between Primary Transfer Member and Intermediate Transfer Belt]
As illustrated in
After that, in step S223, the current detection circuit 201 detects the total current It1 (first current value). Then, in step S224, the photosensitive drums 56a, 56b, and 56c are exposed by the exposure units 60a, 60b, and 60c. The surface potentials of the photosensitive drums 56a, 56b, and 56c are thereby switched. In the present example embodiment, in step S224, the controller 10 controls the exposure control unit 101 in such a manner that the surface potentials of the photosensitive drums 56a, 56b, and 56c become about −100 [V].
Then, in step S225, the detection performed by the current detection circuit 201 is kept on standby for a predetermined time T2. The predetermined time T2 is set to at least a time larger than or equal to a time required for the photosensitive drum 56 rotationally moving by a distance from a position at which the photosensitive drum 56 is exposed by the exposure unit 60, to the primary transfer portions N1a, N1b, and N1c, with respect to a rotational moving direction of the photosensitive drum 56. By setting the predetermined time T2 in this manner, if the predetermined time T2 elapses, the surfaces of the photosensitive drums 56a, 56b, and 56c exposed by the exposure units 60a, 60b, and 60c reach the primary transfer portions N1a, N1b, and N1c.
Subsequently, in step S226, the current detection circuit 201 detects the total current It2 (second current). Then, in step S227, the value of the total current It1 and the value of the total current It2 are compared. As described above with reference to
On the other hand, as described above with reference to
As described above, according to the configuration of the present example embodiment, determination of which state of the first state and the second state is formed can be performed based on a detection result obtained by the current detection circuit 201 before the photosensitive drums 56a to 56c are exposed by the exposure units 60a to 60c and the surface potentials are switched, and a detection result obtained by the current detection circuit 201 after the exposure. With this configuration, in the configuration of applying voltage from the primary transfer power source 200 to the plurality of primary transfer members 59, a contact state between the primary transfer member 59 and the intermediate transfer belt 54 can be determined accurately based on a detection result obtained by the current detection circuit 201.
While the present disclosure has been described with reference to example embodiments, it is to be understood that the disclosure is not limited to the disclosed example embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2018-241795, filed Dec. 25, 2018, and No. 2018-241803, filed Dec. 25, 2018, which are hereby incorporated by reference herein in their entirety. cm What is claimed is:
Number | Date | Country | Kind |
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2018-241795 | Dec 2018 | JP | national |
2018-241803 | Dec 2018 | JP | national |