This disclosure relates to an image forming apparatus including a fixing unit for fixing an image by heating a sheet, and a conveyance path for guiding a reversed sheet to a transfer portion.
For example, in a laser beam type image forming apparatus such as a printer, a facsimile, and a multifunction machine, after a toner image has been transferred onto a sheet, a fixing unit heats and presses the image so as to fix the image on the sheet. Further, for example, in a case performing a duplex printing, the sheet on whose surface the image has been fixed was conveyed to a reverse conveyance roller, and, after a conveyance direction of the sheet has been reversed so as to convey the sheet to a transfer portion again via a reconveyance path, the image is formed on a back surface of the sheet. That is, this kind of the image forming apparatus includes a main conveyance path for discharging the sheet outside of the apparatus by passing the sheet across the fixing unit from the transfer portion, and the reconveyance path for reconveying the sheet from the reverse conveyance roller to the transfer portion.
Incidentally, sometimes, clogging with the sheet, a so-called jam, occurs in the main or reconveyance path. Therefore, there is an image forming apparatus in which two guide members are supported by a cover, which is openable with respect to an apparatus body, so as to make the main and reconveyance paths openable by opening the cover (refer to Japanese Patent Laid-Open No. 2004-359441). The image forming apparatus suggested by Japanese Patent Laid-Open No. 2004-359441 includes a concave portion in an outer guide member in the opening direction for inserting part of the fixing unit in a state where the cover is closed. Then, an opening portion is formed in the concave portion so as to make it possible to visually confirm the absence and presence of the sheet in the reconveyance path in a state where the two guide members are opened.
However, the sheet including, for example, paper and the like contains water, and, since the water is released from the sheet when the fixing unit performs heating, a large amount of a water vapor is released inside of the fixing unit and in a conveyance path disposed downstream of the fixing unit in the sheet conveyance direction. When such a water vapor flows into the reconveyance path, since, in particular, a guide member forming the reconveyance path is close to the outside of the apparatus and a low temperature, dew condensation easily occurs. Then, when the sheet is conveyed to the reconveyance path in which the dew condensation has occurred, the sheet jam easily occurs, and it is possible that a water droplet attached to the sheet causes image defects and generates density unevenness of the image. Therefore, while it is desired to prevent an inflow of the water vapor, in particular, to the reconveyance path, if, as described in Japanese Patent Laid-Open No. 2004-359441, it is configured such that it is possible to visually confirm the absence and presence of the sheet in the reconveyance path in the state where the two guide members are opened, since the fixing unit and the reconveyance path communicate with each other, there is a problem that the water vapor easily flows into the reconveyance path.
Thus, it is an object of this disclosure to provide the image forming apparatus capable of reducing the amount of the water vapor flowing into the reconveyance path from the fixing unit.
According to a first aspect of the present invention, an image forming apparatus includes a transfer unit configured to transfer an image onto a sheet, a fixing unit including a fixing rotary member pair configured to fix the image transferred by the transfer unit by heating the sheet, and a case housing the fixing rotary member pair, a reverse rotary member pair disposed downstream of the fixing unit in a sheet conveyance direction, and capable of reversing and conveying the sheet, a first conveyance path configured to guide the sheet from the fixing unit to the reverse rotary member pair, a second conveyance path configured to guide the sheet reversed by the reverse rotary member pair to the fixing unit, an opening and closing member supported in a manner swingable to a closed position closed with respect to an apparatus body and to an opening position opening the first conveyance path, a first guide member supported by the opening and closing member to form one side of guide surfaces of the second conveyance path, a second guide member supported by the opening and closing member, the second guide member forming an inserted portion where the case is inserted and another side of the guide surfaces of the second conveyance path, the second guide member forming one side of guide surfaces of the first conveyance path in a state where the opening and closing member is in the closed position, the second guide member being configured to allow visual recognition of the second conveyance path via the inserted portion in a state where the opening and closing member is in the opening position, and a dividing member, in the state where the opening and closing member is in the closed position, dividing a gap formed between the second guide member and the case inserted into the inserted portion from the second conveyance path.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, referring to the drawings, an image forming apparatus relating to this embodiment will be described. The image forming apparatus includes a printer, a copier, a facsimile, and a multifunction machine, and forms an image on a sheet used as a recording material based on image information input from an external personal computer (PC) and the image information read from a document. The sheet used as the recording material includes paper such as standard paper and cardboard, a plastic film such as a sheet for an overhead projector, a specially shaped sheet such as an envelope and an index sheet, and cloth.
The image forming unit 150 is included in the image forming apparatus 1. The image forming unit 150 forms four colors of toner images of yellow (Y), magenta (M), cyan (C), and black (K). That is, the image forming unit 150 is an electrophotographic unit of a so-called intermediate transfer tandem type in which four photosensitive drums 11 (11Y, 11M, 11C, and 11K) are disposed along an intermediate transfer belt 13a of an intermediate transfer unit 13. To be noted, toners of yellow (Y), magenta (M), cyan (C), and black (K) are respectively stored in the toner storage portions T (TY, TM, TC, and TK).
The image forming unit 150 includes the photosensitive drums 11 (11Y, 11M, 11C, and 11K), serving as a photosensitive member, the intermediate transfer unit 13, primary transfer rollers 14 (14Y, 14M, 14C, and 14K), and a secondary transfer roller 24. Developing units 10 (10Y, 10M, 10C, and 10K) for developing the toner image are disposed around the respective photosensitive drums 11 (11Y, 11M, 11C, and 11K).
The photosensitive drum 11 is irradiated with a laser beam from an exposing unit 12 disposed below. When an image forming process is started, the laser beam is irradiated from the exposing unit 12 to a surface of the photosensitive drum 11 whose surface has been uniformly charged by a charge device, not shown, beforehand, and the surface of the photosensitive drum 11 is exposed. At this time, the exposing unit 12 has received a signal (video signal) corresponding to the image data for printing, and irradiates the photosensitive drum 11 with the laser beam modulated corresponding to the video signal via a scanning optical system including a polygon mirror. Thereby, an electrostatic latent image corresponding to the image data is formed on the drum surface.
The developing unit 10 supplies the toner to the electrostatic latent image formed on the photosensitive drum 11, and visualizes (develop) the electrostatic latent image. Thereafter, as the primary transfer roller 14 provides a predetermined pressing force and electrostatic load bias, the toner image is primarily transferred from the photosensitive drum 11 to the intermediate transfer belt 13a. To be noted, a residual toner remained on the photosensitive drum 11 after the primary transfer is collected by a cleaning unit, not shown, and the surface of the photosensitive drum 11 is cleaned.
Toner image forming operations described above are proceeded in parallel in the respective photosensitive drums 11. Further, the toner image formed on the photosensitive drum 11 is primarily transferred to the intermediate transfer belt 13a, which is rotatably driven, by the primary transfer roller 14 in such a manner that the toner image formed on the photosensitive drum 11 on a downstream side is superimposed on the toner image formed on the photosensitive drum 11 on an upstream side. Thereby, a full color toner image is eventually formed on the intermediate transfer belt 13a, and conveyed to the secondary transfer roller 24 while being borne by the intermediate transfer belt 13a. The secondary transfer roller 24 transfers the toner image from the intermediate transfer belt 13a onto the sheet S while nipping and conveying the sheet S. To be noted, a residual toner remained on the intermediate transfer belt 13a after the secondary transfer is collected by a cleaning unit 15, and the surface of the intermediate transfer belt 13a is cleaned.
Thereafter, the sheet S is conveyed to the fixing unit 3, serving as the fixing unit fixing the toner image by heating and pressing the toner image. The fixing unit 3 includes a fixing roller pair 31 that is a fixing rotary member pair. The fixing roller pair 31 includes a fixing film 31a, serving as a heating rotary member incorporating a heating heater, not shown, and a press roller 31b pressed toward the fixing film 31a (refer to
On the other hand, the sheet S used as the recoding medium is supplied to the image forming unit 150 by the sheet feeding unit 2. The sheet feeding unit 2 include a cassette 21 incorporating a lift up device lifting and lowering while stacking the sheet S, and the sheet S is sent out from the cassette 21 one sheet at a time. The sheet S fed from the cassette 21 is conveyed to a registration roller pair 23 via a conveyance path 2a. The registration roller pair 23 corrects the skew of the sheet S, and conveys the sheet S to the secondary transfer roller 24 via a conveyance path 2b in the timing determined in accordance with the image forming operation by the image forming unit 150.
The sheet S onto which the toner image has been transferred by the secondary transfer roller 24 is conveyed to the fixing unit 3 via a conveyance path 2c. The sheet S on which the image has been fixed by the fixing unit 3 is conveyed by a fixed sheet discharge roller pair 42, serving as a conveyance rotary member pair, via a conveyance path 3a, and guided to a conveyance path 4a toward a reverse discharge roller pair 45, serving as a reverse rotary member pair. The sheet S reached the reverse discharge roller pair 45 is directly discharged to the sheet stacking portion 5 by the reverse discharge roller pair 45, or, in a case performing duplex printing, is conveyed in a manner reversing a sheet conveyance direction by a reverse operation of the reverse discharge roller pair 45. In the case performing the duplex printing, the reversed sheet S is guided to a reconveyance path 4b by a switching flap FL (refer to
Next, using
At the time of conveying the sheet S by this fixing roller pair 31, the fixing film 31a and the press roller 31b nip the sheet S so as to apply the heat to the sheet S. In general, the sheet S such as the paper used in the image forming apparatus 1 often stores water by absorbing the moisture in the air. In particular, in a case where the humidity of an operating environment is high, an amount of the water stored in the sheet S tends to become proportionally larger. The water stored in the sheet S is evaporated by applying the heat to the sheet S, and stagnates in the inner space of the case 30. When a water vapor continuously touches an inner surface of the case 30, sometimes, a water droplet attaches to the inner surface of the case 30. If an amount of the water droplet exceeds a certain amount, there is a risk that the water droplet drops or leaks outside of the case 30 so as to induce the occurrence of problems such as failure of an electric system in the image forming apparatus 1 and image defects.
So as to prevent these problems, as shown in
Next, a sheet conveyance path, the disposition structure of each conveyance guide, and a configuration of an exterior cover unit of the image forming apparatus 1 relating to this embodiment will be described using
As shown in
To be noted, the fixed sheet discharge roller pair 42 includes a drive roller 42a and a driven roller 42b. These drive roller 42a and driven roller 42b each are formed substantially in a shape of one cylindrical column made of, for example, rubber, and both ends of the drive roller 42a and driven roller 42b are disposed outside of both ends of the conveyance path 3a. That is, these drive roller 42a and driven roller 42b come into contact with each other in a width larger than the width of the sheet conveyance path in the width direction orthogonally intersecting with the sheet conveyance direction. That is, these rollers also come into contact with each other in the full width that is larger than the width of the sheet of the maximum size conveyable by the image forming apparatus 1. Accordingly, the flow of the air in the sheet conveyance direction is blocked by a nip formed by bringing these drive roller 42a and driven roller 42b into contact with each other.
As shown in
Further, as shown in
As shown in
Further, the guide surface G3a, serving as the one side of the conveyance guide G3 extending toward the sheet stacking portion 5 from below, forms the one side of a guide surface of the reconveyance path 4b. Further, a guide surface G2b, serving as the other side of the conveyance guide G2 on the side of the exterior cover 49, forms the other side of the guide surface of the reconveyance path 4b. Further, as shown in
Next, a positional relationship between the fixing unit 3 and the exterior cover unit 60, and the formation of the reconveyance path 4b with part of the case 30 of the fixing unit 3 will be described. The exterior cover unit 60 is openable with respect to the exterior case 1C of the apparatus body 1A as described above. The exterior cover unit 60 pivots, as shown in
As shown in
Then, as shown in
Next, using
The elastic plate 50 includes an elastic member, for example, such as rubber, and, in the closed position, is disposed in such a manner that upper and lower ends are respectively brought into contact with the conveyance guide G2 and the case 30 of the fixing unit 3. As described above, the plurality of through holes 30a are disposed in the fixing unit 3 in parallel in the width direction, and the elastic plate 50 is disposed before those through holes 30a with respect to the reconveyance path 4b. That is, the elastic plate 50 divides the gap da between the through holes 30a and the reconveyance path 4b. Further, the elastic plate 50 is formed so wide that the elastic plate 50 extends to the outside of the end portion through holes ab (refer to
Further, as described above, in this embodiment, the elastic plate 50 is the plate-shaped member or sheet member having elasticity. Thereby, it is possible to press the elastic plate 50 hard at the time of bringing the elastic plate 50 into contact with the case 30 of the fixing unit 3. That is, while, in a case where a component not having the elasticity is used instead of the elastic plate 50, if such a component is brought into contact strongly, there is a risk of damaging the case 30 of the fixing unit 3, there is not such a risk by this embodiment.
To be noted, while, in this embodiment, the elastic plate 50 is mounted onto the conveyance guide G2 for being supported by the conveyance guide G2, mounting onto the case 30 of the fixing unit 3 is acceptable. Further, it is acceptable to support the dividing member by the conveyance guide G2 or the fixing unit 3 so as to make the dividing member swingable to a pivot direction. In this case, it is acceptable to use either an elastic member or a non-elastic member for the dividing member. In a case where the non-elastic member is used for the dividing member, it is conceivable that, by pivotably supporting the dividing member with one of the conveyance guide G2 and the fixing unit 3, and by urging in the pivot direction with a spring and the like, serving as an urging member, the dividing member is pressed to and brought into close contact with the other one of the conveyance guide G2 and the fixing unit 3. For example, as shown in
Next, the flow of the air in the image forming apparatus 1 relating to this embodiment will be described using
Further, an opening portion E1, serving as a third opening portion, facing the opening portion D2 of the conveyance guide G2 and communicating with the reconveyance path 4b is formed in a part of the conveyance guide G3. Then, opening portions E2 and E3, integrally serving as a fourth opening portion, are formed above the conveyance guide G3 in an upper part of the conveyance guide G3, and a ventilation portion GW3, serving as a second ventilation portion, connecting the opening portion E1 to the opening portions E2 and E3 and ventilating from the opening portion E1 to the opening portions E2 and E3 is formed inside of the conveyance guide G3.
In the image forming apparatus 1 relating to this embodiment configured as described above, when the toner image is fixed on the sheet S by the fixing unit 3, a large amount of the water vapor is released from the sheet S to the inside of the case 30 of the fixing unit 3 and to the conveyance path 3a. Since the fixing roller pair 31 is a so-called wide nipped roller closely contacting in the full width of the sheet, the air containing the water vapor does not flow upstream of the fixing roller pair 31 in the sheet conveyance direction approximately. Here, the so-called wide nipped roller is a roller configured to contact with substantially the entire area of the sheet in the width direction. That is, the width of the fixing roller pair 31 is longer than a width of the widest sheet used in the image forming apparatus 1. Further, since the fixed sheet discharge roller pair 42 is also the so-called wide nipped roller closely contacting in the full width of the sheet, the air containing the water vapor does not flow to the conveyance path 4a disposed downstream of the conveyance path 3a in the sheet conveyance direction approximately. That is, the width of the fixed sheet discharge roller pair 42 is longer than the width of the widest sheet used in the image forming apparatus 1.
Then, the air containing the water vapor flows from the inside of the case 30 of the fixing unit 3 to the gap da through the through hole 30a, and the air containing the water vapor flows also from the conveyance path 3a to the gap da. This air containing the water vapor flown into the gap da flows from the opening portion D1 to the inside of the conveyance guide G2 in a manner blocked by the elastic plate 50. Most of this air containing the water vapor flown into the inside of the conveyance guide G2 passes from the opening portion D2 to the inside of the conveyance guide G3 through the opening portion E1, and is released outside the image forming apparatus 1 through the opening portions E2 and E3.
As described above, in the image forming apparatus 1 relating to this embodiment, it is possible to block the gap da formed between the case 30, inserted into the opening portion H in a state where the exterior cover 49 is in the closed position, of the fixing unit 3 and the conveyance guide G2 by the elastic plate 50. Thereby, since the air does not flow from the fixing unit 3 to the reconveyance path 4b, it is possible to reduce the amount of the water vapor flowing into the reconveyance path 4b. To be noted, while it is obvious that the elastic plate 50 is most effective in a case where the elastic plate 50 comes into completely close contact with the case 30 of the fixing unit 3 and the conveyance guide G2, a slight gap is allowed within the extent that does not hurt effectiveness. It is because the amount of the water vapor flowing into a wide space becomes larger than the amount of the water vapor passing through small clearance.
Further, in the image forming apparatus 1 relating to this embodiment, it is possible to form the part of the guide surface of the reconveyance path 4b by inserting the case 30 of the fixing unit 3 into the opening portion H in the state where the exterior cover 49 is in the closed position. Thereby, when the sheet S jams in the reconveyance path 4b, it is not only possible to visually confirm the reconveyance path through the opening hole as described in Japanese Patent Laid-Open No. 2004-359441, but also possible to remove the sheet by only putting the exterior cover 49 in a state where the exterior cover 49 is in the opening position.
Further, since the elastic plate 50 is disposed in a width larger than a width in which the plurality of through holes 30a are disposed in parallel in the width direction of the fixing unit 3, it is possible to block most of the water vapor released from those through holes 30a with respect to the reconveyance path 4b.
Then, in this embodiment, the opening portion D1 of the conveyance guide G2 opens to the gap da, and the air blocked by the elastic plate 50 with respect to the reconveyance path 4b is released outside of the apparatus by ventilating the air to the conveyance guide G3 via the ventilation portion GW2. Thereby, it is possible to reduce the water vapor flowing into the reconveyance path 4b.
To be noted, while, in this embodiment described above, each of the conveyance guides G1 to G5 includes one conveyance guide member, it is acceptable that each of the conveyance guide members is divided into a plurality of conveyance guides.
Further, in this embodiment, the image forming apparatus 1 includes only the reverse sheet discharge roller pair 45 as a roller for discharging the sheet. However, it is acceptable that, by including the other sheet discharge roller pair, that is, the sheet is discharge from two places, and that further, by including a plurality of sheet discharge roller pairs, the sheet is discharge from equal to or more than three places. In these cases, since the structure of the conveyance paths disposed downstream of the fixed sheet discharge roller pair 42 in the sheet conveyance direction becomes different, a number and a disposition of conveyance guides are changed accordingly.
Further, while, in this embodiment, the air flows from the inside of the fixing unit 3, this means that the air is sucked from any of gaps in the case 30 of the fixing unit 3. Further, not only simply elevating the air by the heat, actively sucking the air or washing the air away by blowing are also acceptable. In this case, a disposition of a blower fan for blowing toward the conveyance path 3a and a disposition of a suction fan for sucking the air inside of the conveyance path 3a so as to discharge the air outside of the apparatus are conceivable.
Further, while, in this embodiment, the plurality of through holes 30a of the fixing unit 3 are disposed in parallel in the width direction, it is not limited to this, and, for example, one slit-shaped through hole and a plurality of through holes lined in a staggered pattern are also acceptable. Further, in the opening portions D1, D2, E1, E2, and E3, it is acceptable that the opening portion is formed by either one opening or by a plurality of openings lined in parallel in a slit-shape. That is, there is no preference in a shape.
By this disclosure, since it is possible to divide the gap between the case of the fixing unit and the second guide member by the dividing member, it is possible to reduce the amount of the water vapor flowing from the fixing unit into the second conveyance path.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-079306, filed May 7, 2021 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2021-079306 | May 2021 | JP | national |