This application is based on and claims the benefit of priorities from Japanese Patent application No. 2014-262397 filed on Dec. 25, 2014 and Japanese Patent application No. 2014-261888 filed on Dec. 25, 2014, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an image forming apparatus including a case body which houses an image forming part.
In an image forming apparatus, a case body in which an image forming part and a sheet storing part are to be housed generally has a rectangular parallele piped-shaped structure having a rectangular bottom plate, pillars erected at four corners of the bottom plate, front and rear side plates and left and right side plates which are disposed between the adjacent pillars. Such a case body can have a rigidity by rigidly fixing each of the pillars and each of the side plates to the bottom plate. Also, weight reduction of the case body is progressed with a request for weight reduction of the image forming apparatus.
As one of the measures for weight reduction of the case body, weight reduction of the bottom plate is exemplified. However, in a case where the bottom plate is reduced in weight, there is a concern about lowering of the rigidity of the entire of the case body.
Accordingly, there is an image forming apparatus configured to enhance rigidity of a front side plate by supporting the front side plate between a pair of pillars, each of which has a U-shaped cross section. In addition, there is an image forming apparatus having a square column-shaped structure by securing a side edge portion of the front side plate or the rear side plate folded in an L-shaped cross section and a pillar having an L-shaped cross section. Further, there is an image forming apparatus having a case body provided with a base frame constructed by connecting four rectangular pipes to each other in a grid pattern.
However, in the case body of the image forming apparatus described above, since an aperture through which a sheet feeding cartridge, which is the sheet storing part, is to be attached/detached is formed in a lower portion of the front side plate, sufficient rigidity cannot be obtained. Also, in a case where the rectangular pipes are connected to each other in the grid pattern, because of a heavy weight of the rectangular pipe, the weight reduction of the case body is impossible. In addition, since connection strength between the base plate and the pillars is not sufficient, rigidity of the pillars cannot be obtained.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes a case body having a hollow space in which a sheet storing part and an image forming part are to be housed. The case body has four pillars and a conveying frame. The four pillars are respectively disposed at four corners of the hollow space. The conveying frame is disposed between adjacent two pillars of the four pillars and configured to form a conveying path of a sheet from the sheet storing part to the image forming part. The conveying frame has at least one vertical column-shaped projection on a pillar side end face. The vertical column-shaped projection is integrally coupled to the pillar.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to figures, an image forming apparatus according to an embodiment of the present disclosure will be described.
First, with reference to
The color printer 1 is provided with a case body 3 having an approximately rectangular parallele piped hollow space 2. On an upper face of the case body 3, an ejected sheet tray 5 is provided. In a lower space of the hollow space 2, a sheet feeding cassette 6 as a sheet storing part is housed and in an upper space of the hollow space 2, an image forming part 7 is provided.
The image forming part 7 includes an image forming device 8 configured to form toner image on a sheet, a fixing device 9 configured to fix the toner image on the sheet and a sheet ejecting device 10 configured to eject the sheet on which the toner image is fixed to the ejected sheet tray 5. The image forming device 8 has an exposure device 12 containing a laser scanning unit (LSU), an intermediate transferring belt 13 bridged around rollers, four image forming units 14 arranged side by side along the lower side of the intermediate transferring belt 13 and a second transferring roller 16 configured to form a second transferring part 15 with the intermediate transferring belt 13. The image forming unit 14 has a photosensitive drum 18 rotatably provided and a charger 19, a development device 20, a transferring roller 21, a cleaning device 22 and a static eliminator 23 which are arranged along a rotating direction of the photosensitive drum 18. Above the image forming device 8, toner containers 24 respectively storing different color toner are stored.
The fixing device 9 is arranged above the second transferring part 15 and the sheet ejecting device 10 is arranged above the fixing device 9. Along a right side of the hollow space 2, a sheet conveying path 26 is formed extending from the sheet feeding cassette 6 to the sheet ejecting device 10 through the second transferring part 15 and the fixing device 9.
The image forming device 8, the fixing device 9 and the sheet ejecting device 10 each have positioning pins (not shown) configured to be positioned with respect to the case body 3.
Next, the operation of forming an image by the color printer 1 having such a configuration will be described. In each image forming unit 14 of the image forming device 8, after the surface of the photosensitive drum 18 is charged by the charger 19, the exposure device 12 exposes the surface of the photosensitive drum 18 with a laser light (refer to an arrow p in
On the other hand, the sheet fed from the sheet feeding cassette 6 is conveyed to the second transferring part 15 in a suitable timing for the above-mentioned image forming operation. Then, in the second transferring part 15, the full color toner image on the intermediate transferring belt 13 is second-transferred onto the sheet. The sheet with the second-transferred toner image is conveyed to a downstream side along the sheet conveying path 26 to enter the fixing device 9, and then, the toner image is fixed on the sheet in the fixing device 9. The sheet with the fixed toner image is ejected from the sheet ejecting device 10 onto the ejected sheet tray 5.
Next, with reference to
As shown in
The front left pillar 31, the front right pillar 32, the rear left pillar 33 and the rear right pillar 34 are made of a metallic material. The front right pillar 32 and the rear right pillar 34 are channel material-shaped members each having a U-shaped cross section of which a left side opens. The front right pillar 32, as shown in
The front left pillar 31 and the rear left pillar 33 are each formed of an angular material-shaped member having a substantial L-shaped cross section, a channel material-shaped member having a U-shaped cross section, a rectangular pipe-shaped member or the like. Also, the front right pillar 32, the rear left pillar 33 and the rear right pillar 34 each have a length longer than a length of the front left pillar 31 and extend above the hollow space 2.
The partition plate 35, as shown in
The partition plate 35 is disposed away from a right side face of the case body 3 at intervals. And, a front left corner and a rear left corner of the partition plate 35 are respectively secured to the front left pillar 31 and the rear left pillar 33 by screws.
The front side plate 36 has an elongated rectangular shape with a substantially rectangular aperture 45 at a center thereof. Along a right end portion of an upper edge of the front side plate 36, a rectangular front mounting plate 47 is secured with screws. The front side plate 36 and the front mounting plate 47 are each made of a metal plate material, for example. The front side plate 36 is disposed on a front side of the upper space 2b, and is secured to the front left pillar 31 and the front right pillar 32 by screws and is also secured to a front end face of the partition plate 35 by screws. The front mounting plate 47 is secured to the front right pillar 32 by screws.
The rear side plate 37 has a rectangular shape, and along a right end portion of an upper edge thereof, a rectangular rear mounting plate 48 is secured by screws. The rear mounting plate 48 opposes to the front mounting plate 47 of the front side plate 36. The rear side plate 37 and the rear mounting plate 48 are each made of a metal plate material, for example. The rear side plate 37 is disposed on a rear side of both the upper and lower spaces 2b, 2a; and is secured to the rear left pillar 33 and the rear right pillar 34 by screws and is also secured to a rear end face of the partition plate 35 by screws. The rear mounting plate 48 is secured to the rear right pillar 4 by screws.
The front side plate 36 and the rear side plate 37 are formed with positioning holes (not shown) into which positioning pins formed in the image forming device 8 are to be inserted. Also, the front mounting plate 47 and the rear mounting plate 48 are formed with positioning hole (not shown) into which positioning pins formed in the fixing device 9 and the sheet ejecting device 10 are to be inserted.
The left side plate 38, as shown in
Next, the conveying frame 39 will be described. The conveying frame 39 forms the sheet conveying path 26 from the sheet feeding cassette 6 to the second transferring part 15 with the conveying unit 40. The conveying frame 39, as shown in
In a lower portion of the vertical guiding part 56, as shown in
The vertical guiding part 56 is formed with column-shaped projections 61 extending in a height direction at both sides of the rotating supporting parts 59. The column-shaped projection 61, as shown in
As shown in
The conveying frame 39 is disposed on a right side of the hollow space 2, and the horizontal guiding part 55 is secured to the front side plate 36 and the rear side plate 37 by screws under the stepped part 42 of the partition plate 35 (the screwed parts are indicated by P1 of
Also, the column-shaped projections 61 formed in the vertical guiding part 56 respectively enter the hollow parts from the gaps formed at the left sides of the front right pillar 32 and the rear right pillar 34. In describing the front side column-shaped projection 61 with reference to
Next, the conveying unit 40 will be described. As shown in
If the conveying unit 40 is rotated in a counterclockwise direction of
In addition, the case body 3, as shown in
As shown in
Further, the case body 3, as shown in
In the case body 3 having the above construction, the sheet feeding cassette 6 is housed in the lower space 2a under the partition plate 35 and the image forming device 8 is housed in the upper space 2b above the partition plate 35. In this manner, the partition plate 35 prevents the developer scattering from the image forming device 8 from dropping on the sheet housed in the sheet feeding cassette 6. The image forming device 8 is attached to or detached from the aperture 45 formed in the front side plate 36. In addition, the image forming device 8 is positioned with respect to the front side plate 36 and the rear side plate 37 by inserting the positioning pins into the positioning holes formed in the front side plate 36 and the rear side plate 37.
Further, in a space surrounded by the front mounting plate 47 and the rear mounting plate 48 and the top plate 91, the fixing device 9 and the sheet ejecting device 10 are disposed. The fixing device 9 and the sheet ejecting device 10 are positioned with respect to the front side plate 36 and the rear side plate 37 to which the front mounting plate 47 and the rear mounting plate 48 are respectively secured, by inserting the positioning pins into the positioning holes formed in the front mounting plate 47 and the rear mounting plate 48. Incidentally, on the top plate 91 or the upper beam 95, an image reading unit (not shown) can be disposed.
Also, a bottom face of the case body 3 is surrounded by the front beam 81, a lower edge of the rear side plate 37, the lower edge portion 52a of the lower left side plate 52 of the left side plate 38 and a lower edge of the conveying frame 39 and opens in a rectangular shape. That is, the case body 3 has no bottom plate which has been provided conventionally.
In addition, the partition plate 35 is secured to the front left pillar 31 and the rear left pillar 33 at the front left corner and the rear left corner by screws and is also secured to the front side plate 36, the rear side plate 37 and the lower left side plate 52 by screws. Further, on a right side of the partition plate 35, the conveying frame 39 is secured to the front right pillar 32, the rear right pillar 34, the front side plate 36 and the rear side plate 37 by screws. In this manner, the lower left side plate 52, the partition plate 35 and the conveying frame 39 are connected to each other in a U-shape of which a lower side opens, when seen from a front side of the lower space 2a. Furthermore, the rear side plate 37, the lower left side plate 52 and the vertical guiding part 56 of the conveying frame 39 are connected to each other in a U-shape of which a front side opens, when seen from an upper side of the lower space 2a.
As has been described hereinabove, since the case body 3 of the color printer 1 of the present disclosure does not have the bottom plate and the front side plate of the lower space 2a, which have been conventionally made of a metal plate material, weight reduction of the case body 3 can be achieved. Further, since the conveying frame 39 is compatibly employed as a right side plate, cost reduction is possible. However, in a case where the bottom plate or the front side plate is not provided, there is concern about lowering of the rigidity of the case body 3. In particular, since the conveying frame 39 made of a resin material is compatibly employed as the right side plate, there is a concern about lowering of the rigidity of the right side face of the case body 3.
However, according to the present disclosure, on the right side face of the case body 3, the column-shaped projections 61 formed in the conveying frame 39 enter the hollow parts of the front right pillar 32 and the rear right pillar 34 and then are integrally coupled to each other to form a pillar-shaped structure partially having a double structure, and the rigidity of the right side face of the case body 3 can be thereby enhanced.
Further, since the conveying frame 39 is secured to the front side plate 36 and the rear side plate 37, the rigidity of the right side face of the case body 3 can be more enhanced. In addition, since the conveying frame 39 is coupled to the partition plate 35 via the front side plate 36 and the rear side plate 37, the rigidity between the partition plate 35 and the right side face of the case body 3 can be ensured as well.
Further, since the partition plate 35 is secured to the front left pillar 31 and the rear left pillar 33 by screws and the front end face, the rear end face and the left end face of the partition plate 35 are respectively secured to the front side plate 36, the rear side plate 37 and the lower left side plate 52 by screws, a sufficient rigidity can be ensured.
Furthermore, since the lower left side plate 52, the partition plate 35 and the conveying frame 39 are coupled into a U-shape of which the lower side opens, when seen from a front side of the lower space 2a, an impact applied to a bottom of the color printer 1 can be dispersed to the pillars 31, 32, 33, 34. In a case where the bottom plate is provided, the impact concentrates on the bottom plate and then a deformation or the like of the bottom plate or each of the side plates is easy to occur; and however, by dispersing the impact, such deformation of the bottom plate or each of the side plates can be thereby prevented.
Still furthermore, since the rear side plate 37, the lower left side plate 52 and the conveying frame 39 are coupled into a U-shape of which the front side opens, when seen from an upper side of the lower space 2a, when a load is applied to the case body 3 in the vertical direction, the load can be dispersed and received by each of the pillars 31, 32, 33, 34.
Yet furthermore, since the front right pillar 32 and the column-shaped projection 61 are supported by the rubber legs 84 via the front beam 81, it is possible to disperse and absorb the weight of the case body 3 to the front right pillar 32 and the column-shaped projection 61 or to disperse and absorb the impact applied from a lower side to the front right pillar and the column-shaped projection 61. Therefore, a deformation or the like of the front right pillar 32 or the conveying frame 39 can be prevented. In particular, since the column-shaped projection 61 is supported by the depression 81a of the front beam 81 at four corners having a high rigidity, the rigidity of the pillar-shaped structure can be further enhanced.
Further, since the rotating supporting parts 59 to rotatably support the conveying unit 40 are integrally formed with the conveying frame 39, an accumulative tolerance can be reduced and the positioning precision of the conveying frame 39 and the conveying unit 4 is therefore improved. Therefore, the sheet can be conveyed with a high precision, and an image of high quality can be formed. Also, although the conveying frame 39 has a complicated structure having the rotating supporting parts 59 and the column-shaped projection 61 or the like, since these elements can be integrally formed by using a resin material, the number of parts can be reduced, causing cost reduction.
In addition, since the image forming device 8 and the fixing device 9 are positioned by the front side pate 36 and the rear side plate 3, it makes possible to reduce an accumulative tolerance depending upon dimensional precision of members to support these devices. Therefore, alignment of the image forming device 8 and the fixing device 9 can be held with a high precision, and image forming of high quality can be carried out.
Incidentally, as the front right pillar 32, an angular material-shaped member having an L-shaped cross section or the like can also be used; and however, it is preferable to use a channel material-shaped member having a U-shape cross section in view of the fact that there are more portions having a double structure and a certain rigidity is therefore obtained.
In addition, although, in the embodiment, the conveying frame 39 has a structure having the horizontal guiding part 55 and the vertical guiding part 56, the horizontal guiding part 55 does not always need to be provided. However, since the rigidity can be more enhanced by securing the conveying frame 39 to the front side plate 36 and the rear side plate 37, it is preferable to provide the horizontal guiding part 55. Also, in order to enhance the rigidity, a right side plate may be disposed on the right side of the hollow space 2 in addition to the conveying frame 39.
Further, although the embodiment described a case in which the column-shaped projections 61 are formed at the front side end and the rear side end of the conveying frame 39, the column-shaped projection 61 may be formed at the front side end only. Furthermore, although the conveying frame 39, the front right pillar 32 and the rear right pillar 34 are integrally coupled by securing the column-shaped projections 61 to the front right pillar 32 and the rear right pillar 34 by screws, these elements may be integrally coupled by welding or the like other than screw tightening.
Incidentally, in order to prevent entry of dust or the like through the opening of the bottom face, a bottom plate formed of a material of light weight, such as resin, can also be provided in the opening. In this case also, weight reduction is possible in comparison with the bottom plate made of a metal plate material.
The embodiment was described in a case of applying the configuration of the present disclosure to the color printer 1. On the other hand, in another embodiment, the configuration of the disclosure may be applied to another image forming apparatus, such as a copying machine, a facsimile or a multifunction peripheral, except for the printer 1.
While the preferable embodiment and its modified example of the image forming apparatus of the present disclosure have been described above and various technically preferable configurations have been illustrated, a technical range of the disclosure is not to be restricted by the description and illustration of the embodiment. Further, the components in the embodiment of the disclosure may be suitably replaced with other components, or variously combined with the other components. The claims are not restricted by the description of the embodiment of the disclosure as mentioned above.
Number | Date | Country | Kind |
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2014-261888 | Dec 2014 | JP | national |
2014-262397 | Dec 2014 | JP | national |