This application claims priority under 35 U.S.C. ยง 119 from Japanese Patent Application No. 2019-159884, filed on Sep. 2, 2019, the entire subject matter of which is incorporated herein by reference.
The following description is related to an image forming apparatus.
Image forming apparatus having a housing, a drawer, and a cartridge containing a photosensitive drum, is known. The drawer may be movable between an inner position, in which the drawer is located inside the housing, and an outer position, in which the drawer is located outside the housing. The cartridge may be detachably attached to the drawer to move along with the drawer.
While the cartridge is detachable from the image forming apparatus, a user may wish to protect the photosensitive drum in the cartridge when the cartridge is detached from the image forming apparatus.
The present disclosure is advantageous in that an image forming apparatus having a cartridge, which is detachable and in which a photosensitive drum may be protected while the cartridge is removed from the image forming apparatus, is provided.
According to an aspect of the present disclosure, an image forming apparatus, having a housing, a cartridge, a drawer, a first guide, and a contacting portion, is provided. The cartridge includes a photosensitive drum rotatable about an axis, the axis extending in a first direction, and a drum cover movable with respect to the photosensitive drum between a first position, in which the drum cover covers a part of the photosensitive drum, and a second position, in which the part of the photosensitive drum is exposed. The drawer, on which the cartridge is mountable, is movable in a second direction intersecting with the first direction, between an inner position, in which the drawer is located inside the housing, and an outer position, in which the drawer is located outside the housing. The first guide is located inside the housing and is configured to guide the cartridge when the drawer with the cartridge mounted thereon moves from the outer position to the inner position. The contacting portion is located inside the housing and is configured to contact the drum cover and move the drum cover from the first position to the second position in a state where the cartridge is being guided by the first guide.
Hereinafter, with reference to the accompanying drawings, an embodiment according to an aspect of the present disclosure will be described in detail.
In the paragraphs below, with reference to
As shown in
1.1 Housing 2
The housing 2 accommodates the sheet feeder 3, the drawer 4, the cartridge 5, the exposure device 6, the transfer roller 7, and the fuser 15. The housing 2 has an opening 2A as shown in
As shown in
1.2 Sheet Feeder 3
As shown in
The sheet cassette 3A may accommodate one or more sheets S. The pickup roller 3B may pick up one of the sheets S from the sheet cassette 3A and convey the picked-up sheet S to the conveyer roller 3A. The conveyer roller 3C may convey the sheet S conveyed by the pickup roller 3B to the photosensitive drum 9.
1.3 Drawer 4
As shown in
1.4 Cartridge 5
As shown in
1.4.1 Photosensitive Drum 9
The photosensitive drum 9 is rotatable about the axis A1. The axis A1 extends in the first direction, which intersects with the vertical direction. Preferably, the first direction may intersect orthogonally with the second direction and with the vertical direction. The photosensitive drum 9 extends in the first direction and has a cylindrical shape. In the state where the drawer 4 with the cartridge 5 mounted thereon is located at the inner position, the photosensitive drum 9 is located between a side plate 41A (see
1.4.2 Charger Roller 10
The charger roller 10 may charge a surface of the photosensitive drum 9. The charger roller 10 is arranged to contact the surface of the photosensitive drum 9. Optionally, the cartridge 5 may have a scorotron-typed charging device in place of the charger roller 10.
1.4.3 Developing Device 11
The developing device 11 may supply toner to the photosensitive drum 9. The developing device 11 includes a developer housing 11A and a developer roller 11B. In other words, the cartridge 5 includes the developer housing 11A and the developer roller 11B.
The developer housing 11A may store the toner to be supplied to the photosensitive drum 9. The developer housing 11A supports the developer roller 11B.
The developer roller 11B is rotatable about an axis A2, which extends in the first direction. The developer roller 11B is arranged to contact the photosensitive drum 9. The developer roller 11B may supply the toner in the developer housing 11A to the photosensitive drum 9.
1.5 Exposure Device 6
In the state where the drawer 4 with the cartridge 5 mounted thereon is located at the inner position, the exposure device 6 may expose the surface of the photosensitive drum 9. For example, the exposure device 6 may be a laser scanner. The exposure device 6 may emit a laser beam at the photosensitive drum 9.
When the surface of the photosensitive drum 9 is charged by the charger roller 10, the exposure device 6 may expose the surface of the photosensitive drum 9 to the laser beam to form an electrostatic latent image on the surface of the photosensitive drum 9.
1.6 Transfer Roller 7
The transfer roller 7 is arranged to, in the state where the drawer 4 with the cartridge 5 mounted thereon is located at the inner position, contact the photosensitive drum 9. Meanwhile, the sheet S conveyed by the conveyer roller 3C may enter a position between the transfer roller 7 and the photosensitive drum 9. As the sheet S passes between the transfer roller 7 and the photosensitive drum 9, the transfer roller 7 may transfer a toner image formed on the surface of the photosensitive drum 9 to the sheet S.
1.7 Fuser 15
The fuser 15 may apply heat and pressure to the sheet S having the transferred toner image to fuse and fix the toner image on the sheet S. The sheet S exiting the fuser 15 may be discharged outside the housing 2.
Next, with reference to
As shown in
2.1 Cartridge Housing 12
The cartridge housing 12 supports the photosensitive drum 9, the charger roller 10 (see
As shown in
The first side plate 12A is located on the first end of the cartridge housing 12. The first side plate 12A extends in a direction intersecting with the axis A1. Preferably, the first side plate 12A may extend in a direction intersecting orthogonally with the axis A1.
The second side plate 12B is located apart from the first side plate 12A in the first direction. The second side plate 12B is located at the second end of the cartridge housing 12 in the first direction. The form of the second side plate 12B may be described in the same manner as the first side plate 12A.
2.2 First Guided Portions 13A, 13B and Second Guided Portions 14A, 14B
The first guided portion 13A is guided by a first guide 17A, which will be described further below, when the drawer 4 with the cartridge 5 mounted thereon moves between the inner position and the outer position. The first guided portion 13A is located on a side of the first side plate 12A opposite to the second side plate 12B in the first direction. The first guided portion 13A extends to protrude from the first side plate 12A in the first direction. In other words, the first guided portion 13A is a protrusion. Optionally, the first guided portion 13A may be attached to the first side plate 12A. The first guided portion 13A extends along the axis A1. The first guided portion 13A may have a cylindrical shape. Optionally, the first guided portion 13A may support an end of the photosensitive drum 9 therein.
The first guided portion 13B is guided by a first guide 17B, which will be described further below, when the drawer 4 with the cartridge 5 mounted thereon moves between the inner position and the outer position. The first guided portion 13B is located on a side of the second side plate 12B opposite to the first side plate 12A in the first direction. The first guided portion 13B extends from the second side plate 12B in the first direction. The form of first guided portion 13B may be described in the same manner as the first guided portion 13A.
The second guided portion 14A is guided by a second guide 19A, which will be described further below, when the drawer 4 with the cartridge 5 mounted thereon moves between the inner position and the outer position. The second guided portion 14A is located on a side of the first side plate 12A opposite to the second side plate 12B in the first direction.
As shown in
The second guided portion 14B as shown in
2.3 Drum Cover 8
As shown in
As shown in
As shown in
As shown in
As shown in
2.3.1 Cover Body 81
The cover body 81 extends in the first direction. The cover body 81 includes a first cover 811 and a second cover 812.
2.3.1.1 First Cover 811
The first cover 811 may cover the part 9A of the photosensitive drum 9 in the state where the drum cover 8 is located at the first position. The first cover 811 is located below the photosensitive drum 9 in the state where the drawer 4 with the cartridge 5 mounted thereon is located at the inner position and the drum cover 8 is located at the second position (see
The first cover 811 is supported by the cartridge housing 12. The first cover 811 is rotatable with respect to the cartridge housing 12. For example, the first cover 811 may be supported by the first side plate 12A and the second side plate 12B (see
The first plate 811A is located on the first end of the first cover 81 in the first direction. The first plate 811A extends in a direction intersecting with the axis A1. Preferably, the first plate 811A may extend in a direction intersecting orthogonally with the axis A1. The first plate 811A is supported rotatably by the first side plate 12A.
The second plate 811 is located apart from the first plate 811 in the first direction. The second plate is located on the second end of the first cover 8 in the first direction. The second plate 811B is supported rotatably by the second side plate 12B (see
The third plate 811C is located between the first plate 811A and the second plate 811B in the first direction. The third plate 811C may have a cross-sectional shape of an L (see
2.3.1.2 Second Cover 812
The second cover 812 may, in the state where the drum cover 8 is located at the first position, and while the first cover 811 covers the part 9A of the photosensitive drum 9, cover another part of the photosensitive drum 9. As shown in
As shown in
The plate 8121 extends in the first direction and has a cross-sectional shape of an arc. The plate 8121 has a first end portion 812A and a second end portion 812B, which are on one end and the other end in the first direction. The second end portion 812B is located apart from the first end portion 812A in the first direction.
The coupling portion 8122 protrudes from the first end portion 812A in a direction intersecting orthogonally with the first direction. The coupling section 8122 is located on a side of the first plate 811A opposite to the second plate 811B. The coupling portion 8122 has a hole 812C.
2.3.2 First Shaft 82
The first shaft 82 is supported by the first cover 811. The first shaft 82 is located on a side of the first plate 811A opposite to the second plate 811B in the first direction. The first shaft 82 extends from the first plate 811A in the first direction. Optionally, the first shaft 8 may be attached to the first plate 811A. The first shaft 82 is inserted in the hole 812C in the coupling portion 8112 of the second cover 812. Through the first shaft 82 and the hole 812C, the second cover 812 is coupled to the first cover 811.
2.3.3 Second Shaft 83 and Third Shaft 84
The second shaft 83 is supported by the first cover 811. The second shaft 83 is located on a side of the first plate 811A opposite to the second plate 811B in the first direction. The second shaft 83 is located apart from the first shaft 82. The second shaft 83 extends from the first plate 811A in the first direction. Optionally, the second shaft 83 may be attached to the first plate 811A.
The third shaft 84 is supported by the second cover 812. The third shaft 84 is located on a side of the first end portion 812A opposite to the second end portion 812B in the first direction. The third shaft 84 is located apart from the coupling portion 8122. The third shaft 84 extends from the first end portion 812A in the first direction. Optionally, the third shaft 84 may be attached to the first end portion 812A.
2.3.4 Spring 85
The spring 85 may contract in a direction to pull the plate 8121 toward the first cover 811. One end of the spring 85 is attached to the shaft 83, and the other end of the spring 85 is attached to the third shaft 84.
2.3.5 Protrusions 86A, 86B
The protrusion 86A and the protrusion 86B are located on one end and the other end of the cover body 81 in the first direction. In particular, the protrusion 86A may be located on the first end portion 812A of the second cover 812, and the protrusion 86B may be located on the second end portion 812B of the second cover 812.
The protrusion 86A is located on a side of the first end portion 812A opposite to the second end portion 812B in the first direction. The protrusion 86A is located on a side of the third shaft 84 opposite to the coupling portion 8122. The protrusion 86A extends from the first end portion 812A in the first direction. Optionally, the protrusion 86A may be attached to the first end portion 812A. The protrusion 86A may have a cylindrical shape.
As shown in
The protrusion 86B contacts a contacting portion 21B, which will be described further below. The protrusion 86B extends from the second end portion 812B of the plate 812 (see
2.4 Spring 16
As shown in
In this arrangement, the drum cover 8 may be stably located at the first position in the state where the cartridge 5 is detached from the drawer 4. In other words, the drum cover 8 may protect the photosensitive drum 9 securely while the cartridge 5 is detached from the drawer 4.
Next, the drawer 4 will be described in detail with reference to
As shown in
3.1 Side Plates 41A, 41B
The side plate 41A and the side plate 41B extend in the second direction (see
In other words, the tip end E1 of the protrusion 86A is located on a side of the side plate 41A opposite to the developer housing 11A in the first direction; therefore, the tip end E1 of the protrusion 86A may be placed to contact the contacting portion 21A reliably. Meanwhile, the tip end E1 of the protrusion 86B is located on a side of the side plate 41B opposite to the developer housing 11A in the first direction; therefore, the tip end E1 of the protrusion 86B may be placed to contact the contacting portion 21B reliably.
3.2 Bottom Plate 42
The bottom plate 42 is located between the side plate 41A and the side plate 41B in the first direction. The bottom plate 42 extends in the first direction. A first end being one end of the bottom plate 42 in the first direction is connected to the side plate 41A. A second end being the other end of the bottom plate 42 in the first direction is connected to the side plate 41B.
Next, with reference to
As shown in
4.1 First Guides 17A, 17B
The first guide 17A and the first guide 17B are located inside the housing 2. As shown in
In particular, the first guide 17A may guide the first guided portion 13A when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position. The first guide 17A extends in the second direction. The first guide 17A has a first guiding face 173 and a second guiding face 174.
As shown in
As shown in
Thus, when the user moves the drawer 4 with the cartridge 5 mounted thereon from the outer position to the inner position, the first guided portion 13A may be placed on and contact the second guiding face 174 stably with use of the weight of the drawer 4 and the cartridge 5. Therefore, the drawer 4 with the cartridge 5 mounted thereon may be moved smoothly.
The first guide 17B as shown in
4.2 First Stoppers 18A, 18B
The first stopper 18A and the first stopper 18B are located inside the housing 2. As shown in
Thus, the cartridge 5 may be guided reliably by the first guide 17A and the first guide 17B, and the drum cover 8 may be restrained from separating from the contacting portion 21A or the contacting portion 21B.
In particular, the first stopper 18A may, when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, stop the first guided portion 13A from separating from the first guide 17A. The first stopper 18A is, when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, located on a side of the first guided portion 13A opposite to the first guide 17A while the first guided portion 13A is in contact with the second guiding face 174. The first stopper 18A is located apart from the second guiding face 174 in a third direction, which intersects orthogonally with both the first direction and the second direction. A distance between the second guiding face 174 and the first stopper 18A in the third direction may be equal to an outer diameter of the first guided portion 13A. The first stopper 18A may face the second guiding face 174 from an upper position.
The first stopper 18A extends in the second direction. The first stopper 18A has a first oblique face 183, which is located at an end of the first stopper 18A in the second direction. The first oblique face 183 is located between the first guiding face 173 and the abutting portion 22A in the second direction. The first oblique face 183 inclines with respect to the second direction. The first oblique face 183 inclines downward as the first oblique face 183 extends toward the abutting portion 22A in the second direction.
The first stopper 18B as shown in
4.3 Abutting Portions 22A, 22B
As shown in
In this arrangement, in the state where the drawer 4 with the cartridge 5 mounted thereon is located at the inner position, the photosensitive drum 9 may be located at a correct position with respect to the housing 2.
In particular, in the state where the drawer 4 with the cartridge 5 mounted thereon is located at the inner position, the abutting portion 22A abuts the first guided portion 13A. The abutting portion 22A connects the first guide 17A and the first stopper 18A. The abutting portion 22A extends in the third direction.
Meanwhile, as shown in
4.4 Second Guides 19A, 19B
The second guide 19A and the second guide 19B are located inside the housing 2. As shown in
In this arrangement, the drawer 4 with the cartridge 5 mounted thereon may be moved from the outer position to the inner position smoothly.
In particular, when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, the second guide 19A may guide the second guided portion 14A. The second guide 19A is located apart from the first guide 17A in the second direction. The second guide 19A is located on a side of the first guide 17A opposite to the transfer roller 7 in the second direction. The second guide 19A extends in the second direction. The second guide 19A includes a third guiding face 193 and a fourth guiding face 194.
As shown in
As shown in
The second guide 19B as shown in
4.5 Second Stoppers 20A, 20B
The second stopper 20A and the second stopper 20B are located inside the housing 2. As shown in
In particular, the second stopper 20A may, when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, stop the second guided portion 14A from separating from the second guide 19A. The second stopper 20A is, when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, located on a side of the second guided portion 14A opposite to the second guide 19A while the second guided portion 14A is in contact with the fourth guiding face 194. The second stopper 20A is located apart from the fourth guiding face 194 in the third direction. A distance between the fourth guiding face 194 and the second stopper 20A in the third direction may be equal to an outer diameter of the second guided portion 14A. The second stopper 20A may face the fourth guiding face 194 from an upper position.
The second stopper 20A extends in the second direction. The second stopper 20A has a second oblique face 203, which is located at an end of the second stopper 20A in the second direction. The second oblique face 203 is located between the third guiding face 193 and the first guide 17A in the second direction. The second oblique face 203 inclines with respect to the second direction. The second oblique face 203 inclines downward as the second oblique face 203 extends toward the first guide 17A in the second direction.
The second stopper 20B as shown in
4.6 Contacting Portions 21A, 21B
The contacting portion 21A and the contacting portion 21B are located inside the housing 2. As shown in
As shown in
The first contacting face 211 inclines with respect to the second direction. The first contacting face 211 extends toward the abutting portion 22A in the second direction as the first contacting face 211 extends away from the first guide 17A in the third direction.
The second contacting face 212 is continuous with the first contacting face 211. The second contacting face 212 is located on a side of the first contacting face 211 opposite to the first guiding face 173 in the second direction. The second contacting face 212 is located on a side of the first contacting face 211 opposite to the first guide 17A in the third direction. The second contacting face 212 extends in the second direction.
The third contacting face 213 is continuous with the second contacting face 212. The third contacting face 213 is located on a side of the second contacting face 212 opposite to the first contacting face 211 in the second direction. The third contacting face 213 is located on a side of the second contacting face 212 opposite to the first contacting face 211 in the third direction. The third contacting face 213 extends in the vertical direction.
The fourth contacting face 214 is continuous with the third contacting face 213. The fourth contacting face 214 faces the second contacting face 213 in the third direction. The fourth contacting face 214 extends in the second direction.
The first contacting face 211, the second contacting face 212, the third contacting face 213, and the fourth contacting face 214 each contact the protrusion 86A when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position.
In particular, the protrusion 86A may, when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, contact or collide with the first contacting face 211 and move along the first contacting face 211. Thereby, the protrusion 86A may be moved to be away in the third direction from the first guided portion 13A, which is being guided by the first guide 17A. Accordingly, the second cover 812 may pivot against the contracting force of the spring 85 such that the protrusion 86A may move away from the photosensitive drum 9.
Thus, the spring 85 may stretch and pull the first cover 811, as shown in
Thereafter, the protrusion 86A may reach a position between the second contacting face 212 and the fourth contacting face 214 and contact the second contacting face 212. Due to the contact between the protrusion 86A and the second contacting face 212, the drum cover 8 may be maintained at the second position. Thus, while the drawer 4 with the cartridge 5 mounted thereon is at the inner position, the protrusion 86A may stay contacting the second contacting face 212 and the third contacting face 213.
On the other hand, when the drawer 4 with the cartridge 5 mounted thereon moves from the inner position to the outer position, the protrusion 86A may move along the first contacting face 211 to be closer to the first guided portion 13A in the third direction. Therefore, the second cover 812 may pivot by the contracting force of the spring 85 such that the protrusion 86A may move closer to the photosensitive drum 9. As a result, as shown in
When the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, the contacting portion 21B as shown in
(1) According to the image forming apparatus 1 described above, when the cartridge 5 is detached from the image forming apparatus 1, as shown in
When the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, as shown in
Therefore, when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, the drum cover 8 at the first position may be moved to the first position reliably.
(2) According to the image forming apparatus 1 described above, when the drawer 4 with the cartridge 5 mounted thereon moves from the inner position to the outer position, as shown in
(3) According to the image forming apparatus 1 described above, as shown in
(4) According to the image forming apparatus 1 described above, when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position, as shown in
(5) According to the image forming apparatus 1 described above, as shown in
(6) According to the image forming apparatus 1 described above, as shown in
(7) According to the image forming apparatus 1 described above, in the state where the drum cover 8 is located at the second position, as shown in
(8) According to the image forming apparatus 1 described above, in the state where the cartridge 5 is mounted on the drawer 4, as shown in
Although an example of carrying out the invention has been described, those skilled in the art will appreciate that there are numerous variations and permutations of the image forming apparatus that fall within the spirit and scope of the invention as set forth in the appended claims. It is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or act described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims. In the meantime, the terms used to represent the components in the above embodiment may not necessarily agree identically with the terms recited in the appended claims, but the terms used in the above embodiment may merely be regarded as examples of the claimed subject matters. Below will be described examples of modifications to the present embodiment.
For example, the image forming apparatus 1 may not necessarily have the first stoppers 18A, 18B. For another example, the image forming apparatus 1 may not necessarily have the second stoppers 20A, 20B.
For another example, the cartridge 5 may have three (3) of the first guided portion 13A, the first guided portion 13B, the second guided portion 14A, and the second guided portion 14B rather than all of the four (4) guided portions 13A, 13B, 14A, 14B. In this arrangement, the posture of the cartridge 5 may still be stabilized when the drawer 4 with the cartridge 5 mounted thereon moves from the outer position to the inner position.
In these modified arrangements, the benefits achievable by the image forming apparatus 1 in the embodiment described above may be similarly achieved.
Number | Date | Country | Kind |
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2019-159884 | Sep 2019 | JP | national |