The present invention relates to an image forming apparatus.
An external toner supply method is known as a toner supply method for an electrophotographic image forming apparatus. In the external toner supply method, a toner container is attached to an attachment unit on a development unit, and then toner is supplied from the toner container to the development unit in the image forming apparatus. Japanese Patent Application Laid-Open No. 2021-26218 discusses a configuration in which a user supplies toner by pressing a toner container from the outside.
According to an aspect of the present invention, a development apparatus to and from which a toner container is attachable and detachable includes a developing roller, a storage unit configured to store toner to be carried by the developing roller, an attachment unit to and from which the toner container is attachable and detachable and provided with a reception port for receiving toner from the toner container to the storage unit, an opening through which an inside of the storage unit and an outside of the storage unit communicate with each other, a filter configured to cover the opening, permit a passage of air and disturb a passage of toner, and a main unit shutter movable between a non-communication position where an inside of the toner container attached to the attachment unit does not communicate with the reception port and a communication position where the inside of the toner container attached to the attachment unit communicates with the reception port and configured to shield the opening when the main unit shutter is located at the non-communication position and open the opening when the main unit shutter is located at the communication position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An illustrative exemplary embodiment of the present invention will be described below with reference to the accompanying drawings.
Exemplary embodiments of the present invention will be described in detail below based on the accompanying drawings.
As illustrated in
The image forming unit 10 includes a scanner unit 11, an electrophotographic process unit 20, and a transfer roller 12 for transferring the toner image as a developer image formed on a photosensitive drum 21 of the process unit 20 to the recording material P. The process unit 20 includes the photosensitive drum 21, and a development apparatus 30 (development unit) including a charging roller 22, a pre-exposure apparatus 23, and a developing roller 31 disposed around the photosensitive drum 21.
The photosensitive drum 21 as an image carrier is a cylindrically formed photosensitive member. The photosensitive drum 21 according to the present exemplary embodiment includes a photosensitive layer formed of an organic photosensitive member having the negative chargeability on a drum-like base made of aluminum. The photosensitive drum 21 is rotatably driven at a predetermined process speed in a predetermined direction (clockwise direction in
The charging roller 22 comes into contact with the photosensitive drum 21 with a predetermined contact pressure to form a charging portion. When a desired charging voltage is applied to the surface of the photosensitive drum 21 by a charging high-voltage power source, the surface of the photosensitive drum 21 is uniformly charged to a predetermined potential. According to the present exemplary embodiment, the photosensitive drum 21 is charged to the negative polarity by the charging roller 22. The pre-exposure apparatus 23 neutralizes the surface potential of the photosensitive drum 21 before the photosensitive drum 21 enters the charging portion, so that stable electric discharge is caused at the charging portion.
The scanner unit 11 as an exposure unit scans the surface of the photosensitive drum 21 for exposure by irradiating the photosensitive drum 21 with a laser beam by using a polygon mirror. The laser beam corresponds to the image information input from an external apparatus. Through this exposure, an electrostatic latent image corresponding to the image information is formed on the surface of the photosensitive drum 21. The scanner unit 11 is not limited to a laser scanner apparatus. For example, there may be employed a light emitting diode (LED) exposure apparatus having a LED array formed of a plurality of LEDs arranged along the longitudinal direction of the photosensitive drum 21.
The development apparatus 30 includes the developing roller 31 as a developer carrier for carrying a developer, a developing container 32 as a frame of the development apparatus 30, and a feed roller 33 for supplying the developer to the developing roller 31. The developing roller 31 and the feed roller 33 are rotatably supported by the developing container 32. The developing roller 31 is disposed at the opening of the developing container 32 to face the photosensitive drum 21. The feed roller 33 is rotatably in contact with the developing roller 31, and the toner as a developer stored in the developing container 32 is applied to the surface of the developing roller 31 by the feed roller 33. If the toner can be sufficiently supplied to the developing roller 31, the feed roller 33 is not necessarily required.
A contact development method is used as a development method for the development apparatus 30 according to the present exemplary embodiment. More specifically, a toner layer carried by the developing roller 31 comes into contact with the photosensitive drum 21 at a development portion (development region) where the photosensitive drum 21 and the developing roller 31 faces each other. A developing voltage is applied to the developing roller 31 by a developing high-voltage power source. When the toner carried by the developing roller 31 is transferred from the developing roller 31 to the surface of the photosensitive drum 21 according to the potential distribution on the surface of the photosensitive drum 21 under the developing voltage, the electrostatic latent image is developed into a toner image. According to the present exemplary embodiment, the reversal development method is used. More specifically, after the photosensitive drum 21 is charged in the charging process and then exposed in the exposure process, toner adheres to surface areas on the photosensitive drum 21 with the decreased charge amount, thus forming a toner image.
According to the present exemplary embodiment, toner having a particle size of 6 μm and a regular negative charging polarity is used. According to the present exemplary embodiment, for example, polymerised toner generated by the polymerization method is used. The toner according to the present exemplary embodiment is what is called non-magnetic one-component developer containing no magnetic component. The toner is carried by the developing roller 31 mainly through the intermolecular force and electrostatic force (image force). One-component developers containing magnetic components are also applicable. In addition to toner particles, a one-component developer may contain additives (e.g., wax and silica microparticles) for adjusting the flowability and charging performance of the toner. A two-component developer containing non-magnetic toner and magnetic carriers is applicable as a developer. When a magnetic developer is used, for example, a cylindrical developing sleeve incorporating magnets is used as a developer carrier.
The developing container 32 includes a toner storage chamber 36 (second storage unit) for storing toner and a stirring member 34 as a stirring unit disposed in the toner storage chamber 36. When the stirring member 34 is driven to rotate by a motor (not illustrated), the stirring member 34 stirs the toner in the developing container 32 and sends the toner to the developing roller 31 and the feed roller 33 at the same time. The stirring member 34 has a role of circulating toner unused for development and scratched from the developing roller 31, in the developing container 32 to uniformize the toner in the developing container 32. A form of the stirring member 34 is not limited to a rotating form. For example, a stirring member having a swinging form is also applicable.
The opening of the developing container 32 where the developing roller 31 is disposed is provided with a developing blade 35 for regulating the amount of toner to be carried by the developing roller 31. When the toner supplied on the surface of the developing roller 31 passes through the portion facing the developing blade 35 with the rotation of the developing roller 31, the toner is uniformly thinned and charged to the negative polarity by the triboelectric charging.
An image forming operation of the image forming apparatus 1 will be described below. When an image forming command is input to the image forming apparatus 1, the image forming unit 10 starts an image forming process based on the image information input from an external computer connected with the image forming apparatus 1. The scanner unit 11 irradiates the photosensitive drum 21 with a laser beam based on the input image information. In this case, when the photosensitive drum 21 pre-charged by the charging roller 22 is irradiated with a laser beam, an electrostatic latent image is formed on the photosensitive drum 21. Then, the electrostatic latent image is developed by the developing roller 31, and a toner image is formed on the photosensitive drum 21.
In parallel with the above-described image forming process, the recording material P is sent out by the pickup roller 65 and then conveyed toward a transfer nip formed between the transfer roller 12 and the photosensitive drum 21.
A transfer voltage is applied to the transfer roller 12 by a transfer high-voltage power source, and the toner image carried by the photosensitive drum 21 is transferred to the recording material P. When the recording material P with the toner image transferred thereto passes through the fixing unit 70, the toner image is heated and pressurized. Accordingly, toner particles are melted and then firmly fixed, and the toner image is fixed to the recording material P. The recording material P having passed through the fixing unit 70 is discharged out of the image forming apparatus 1 by the pair of discharge rollers 80 as a discharge unit and then stacked on a discharge tray 81 as a stacking unit formed at the upper part of the printer main body 2.
A top cover 82 as a stacking tray is provided at the upper part of the printer main body 2. The discharge tray 81 as a stacking surface is formed on the upper surface of the top cover 82. As illustrated in
The opening/closing member 83 is configured to be movable between two different positions. One is a closed position where the opening/closing member 83 covers an attachment unit 32a so that a toner pack 100 as a toner container cannot be attached to the developing container 32, and the other is an open position where the attachment unit 32a is exposed so that the toner pack 100 can be attached to the developing container 32.
When the opening/closing member 83 is located at the closed position, the opening/closing member 83 functions as a part of the discharge tray 81. The opening/closing member 83 and the opening 82a are formed on the left-hand side of the discharge tray 81. The opening/closing member 83 is leftwardly opened by the user who puts a finger into a groove 82b on the top cover 82. The opening/closing member 83 is formed in an approximate L-shape along the shape of the top cover 82.
The opening 82a of the discharge tray 81 opens so that the attachment unit 32a for toner supply formed at the upper part of the developing container 32 is exposed. When the opening/closing member 83 is opened, the user can access the attachment unit 32a. According to the present exemplary embodiment, a method (direct supply method) is used for supplying toner from the toner pack 100 (see
The use of the direct supply method eliminates the need of detaching the process unit 20 out of the printer main body 2 and replacing the process unit 20 with a new one when the remaining amount of toner in the process unit 20 has decreased. This enables improving the usability for toner supply. This method enables supplying toner to the developing container 32 at a lower cost than that in a case of replacing the process unit 20. The direct supply method eliminates the need of replacing various rollers and gears, attaining cost reduction, in comparison with a case of replacing only the development apparatus 30 of the process unit 20. The image forming apparatus 1 and the toner pack 100 are included in an image forming system 1000.
A configuration of a toner receiving unit 106 will be described below with reference to
As illustrated in
The cover member 110 and the second frame 117 are fixed to the first frame 107. The first frame 107 is provided with a through-hole 107b (opening) and a vent sheet flange 107d (see
The adhesion method of the vent sheet 112 is not limited to the thermal welding but may be a fixing method using an adhesive agent or two-sided adhesive tape.
The operation lever 108 is provided with a drive transfer portion 108a (first engaging portion) and an operating portion 108b. The main unit shutter 109 is provided with a main unit shutter opening 109a, a driven transfer portion 109e (first engaged portion), and an outer periphery cylindrical surface 109f. A main unit seal 111 is stuck around the main unit shutter opening 109a. The second frame 117 is provided with a reception port 117a communicating with the toner storage chamber 36 (see
The main unit shutter 109, which is rotatable around the rotational axis B, is configured to move between two different positions. One is a first position (first shielding position or non-communication position) where the main unit seal 111 illustrated in
The configuration of the toner pack 100 as a toner container will be described below with reference to
As illustrated in
According to the present exemplary embodiment, the storage unit 101 is formed by pouch processing using a flexible polypropylene sheet.
On the other hand, the toner pack 100 is provided with a nozzle 102 (nozzle unit or discharge unit) at the other end (second end side) along the rotational axis A. A side surface (first outer surface or wall surface) 102c of the nozzle 102 extending along the direction of the rotational axis A is provided with a discharge port 102a that communicates with the inside of the storage unit 101 to discharge the toner stored in the storage unit 101 to the outside.
A pivot container shutter 103 (rotary member) is attached to the nozzle 102 so that the shutter 103 is rotatable (in the directions of the arrows K and L) around the rotational axis A. A pack seal 105 having an approximately rectangular shape is attached to the container shutter 103 rotating around the rotational axis A between two different positions. One is a third position (second shielding position) where the pack seal 105 shields the discharge port 102a, and the other is a fourth position (second open position) where the discharge port 102a is opened. As illustrated in
As illustrated in
The attachment of the toner pack 100 to the toner receiving unit 106 and an operation of the operation lever 108 will be described below with reference to
As illustrated in
When the concave portion 102e of the nozzle 102 is engaged with the positioning portion 107a of the first frame 107, the position of the nozzle 102 with respect to the first frame 107 in the rotational direction around the rotational axis A is determined.
A downstream region (second engaging portion) of the driven transfer portion 103b of the container shutter 103 in the attachment direction also engages with the driven transfer portion 109e (second engaged portion) of the main unit shutter 109 (see
In a state where the toner pack 100 is attached to the toner receiving unit 106, the operation lever 108, the container shutter 103, and the main unit shutter 109 integrally rotate in the direction of the rotational axis A. More specifically, after the toner pack 100 is attached to the toner receiving unit 106 as illustrated in
With the above-described operation, the storage unit 101 of the toner pack 100 communicates with the toner storage chamber 36 via the discharge port 102a, the main unit shutter opening 109a, and the reception port 117a.
<Toner Supply Operation with Toner Pack>
A supply operation for supplying toner from the toner pack 100 attached to the toner receiving unit 106 of the image forming apparatus 1 will be described below with reference to
The arrangement of the vent sheet 112 will be described in detail below.
As illustrated in
According to the present exemplary embodiment, the toner storage chamber 36 is filled with a fixed amount of toner in a state where the image forming apparatus 1 is a new apparatus. This is intended to enable the user to start printing immediately after installing the image forming apparatus 1.
When a vibration or impact is applied to the image forming apparatus 1 during the transportation process after the production of the image forming apparatus 1, toner stirred up in the toner storage chamber 36 may reach the vicinity of the vent sheet 112. According to the present exemplary embodiment, in the toner replenishment disabled state, a path U from the toner storage chamber 36 to the vicinity of the vent sheet 112 is not shielded but the vent sheet 112 is covered by the shielding member 120. Thus, the toner hardly reaches the vent sheet 112, preventing toner clogging on the vent sheet 112 during the transportation process. On the other hand, in the toner supply enabled state, the shielding member 120 is retracted to a position where the shielding member 120 does not shield the path T, and hence the vent sheet 112 exhibits its vent performance, thus preventing the internal pressure rise of the toner storage chamber 36. The material of the vent sheet 112 needs to be selected focusing on the vent performance while securing the minimum toner sealing performance in the toner supply enabled state. This enables increasing the degree of freedom of design.
The above descriptions are summed up as below. In the toner supply enabled state, the shielding member 120 is located at a position where the vent sheet 112 is exposed, thus preventing the internal pressure rise of the toner storage chamber 36 when the user supplies toner. On the other hand, in the replenishment disabled state, the shielding member 120 is located at a position where the shielding member 120 covers the vent sheet 112 to shield the path T, thus preventing toner clogging of the vent sheet 112 due to disturbances other than toner supply. This prevents toner clogging of the vent sheet 112 at timing other than toner supply, and provides an effect of securing sufficient vent performance of the vent sheet 112 during toner supply.
The present exemplary embodiment has been described above centering on a configuration in which the shielding member 120 moves in association with the rotation of the main unit shutter 109 in a state where the toner pack 100 is attached. However, the present invention is not limited to this configuration. A similar effect can be obtained with a configuration in which the movement of the shielding member 120 is associated with the attachment of the toner pack 100 to the toner receiving unit 106. For example, the shielding member 120 may be configured to be retracted from the vent sheet 112 upon attachment of the toner pack 100, and return to a position where the shielding member 120 shields the vent sheet 112 upon detachment of the toner pack 100.
A typical configuration disclosed in the present specification is summed up as below. A sign supplied to an element included in the following configuration indicates the correspondence with the element according to the above-described exemplary embodiment. This correspondence is to be considered as illustrative and does not limit each of the following elements to the configuration of each element of the present exemplary embodiment.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-181540, filed Nov. 14, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2022-181540 | Nov 2022 | JP | national |