1. Field of the Invention
The present invention relates to an image forming apparatus, and particularly relates to a constitution of a pair of sheet conveying rollers provided in a sheet conveying portion.
2. Description of the Related Art
In the prior art, an image forming apparatus including a printer, a copying machine, and a FAX generally includes a registration portion for use in correction of skew feeding of a sheet conveyed to an image forming portion and positional alignment between an image formed in the image forming portion and a sheet. As such a registration portion, there is one which corrects the skew feeding of a sheet by means of a pair of registration rollers and aligns the positions of an image formed in the image forming portion and a sheet (see, U.S. Pat. No. 6,889,031). In the registration portion including the pair of registration rollers, first, the front end of a sheet, conveyed by a pair of conveying rollers on the upstream side, is butted against a nip of the pair of stopped registration rollers, whereby the front end of the sheet is follows the nip line of the pair of registration rollers, and the skew feeding of the sheet is corrected. Then, a timing of starting the rotation of the pair of registration rollers is controlled, whereby the positional alignment between the image formed in the image forming portion and the sheet are performed.
In the prior art image forming apparatus including the registration portion, the sheet subjected to the skew feeding correction is conveyed to the image forming portion by the rotation of the pair of registration rollers; however, at that time, the rear end of the sheet first passes through a nip of the pair of conveying rollers of upstream and thereafter to pass through a nip of the pair of registration rollers. When the rear end of a sheet passes through the nip of the pair of conveying rollers, which is a pair of sheet conveying rollers, and the nip of registration roller pair, an acceleration occurs in the sheet. The velocity of conveying the sheet is varied upon the occurrence of the acceleration in the sheet. Especially, in a case of using a thick and stiff sheet such as cardboard, in order to stably convey the sheet without causing a slip of the sheet, a conveying force from a strong conveying nip is required. However, the stronger the conveying nip, the larger an impact that occurs when the sheet passes through the nip. The variation of the sheet conveying velocity may cause a deviation of an image formed on a sheet in an image forming portion.
Thus, in view of the above problems, the present invention provides an image forming apparatus which can suppress a variation of a velocity of conveying a sheet that occurs when the sheet passes through a pair of sheet conveying rollers.
An image forming apparatus according to the present invention includes: a pair of sheet conveying rollers which conveys a sheet to an image forming portion which forms an image on the sheet, wherein the pair of sheet conveying rollers includes a driving roller including a plurality of roller portions in the axial direction, and a driven roller including, in the axial direction, a plurality of driven roller portions respectively in press contact with the plurality of roller portions, the plurality of roller portions and the plurality of driven roller portions constitute a plurality of a pair of rollers, and the plurality of the pair of rollers are different in length along a sheet conveying direction of a press contact portion between the roller portion and the driven roller portion.
According to the present invention, when a sheet passes through a pair of sheet conveying rollers, the magnitude of acceleration applied to the sheet is reduced, whereby a variation of a sheet conveying velocity that occurs when the sheet passes through the pair of sheet conveying rollers can be suppressed.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
In
In parallel with the toner image forming operation, the topmost sheet of sheets S loaded and contained in a sheet cassette 8 is fed in sequence to a feeding path 10 by a semicircular feeding roller 9 rotating one revolution in a counter clockwise direction. Thereafter, the sheet is conveyed to a registration roller pair 12 stopping its rotation by a conveying roller 11. When the sheet S arrives at the pair of registration rollers 12, the front end of the sheet S is butted against a nip of the pair of registration rollers 12, and thereafter, the conveying roller 11 further conveys the sheet S until a predetermined loop is formed, whereby the skew feeding is corrected. The sheet S after the skew feeding correction is conveyed to the transfer portion 7A by the pair of registration rollers 12 starting the rotation with the timing of positional alignment with the toner image on the photosensitive drum. Thereafter, in the transfer portion 7A, the toner image on the photosensitive drum 6A is transferred onto the surface of the sheet S by the transfer roller 7. Then, the sheet S transferred with the toner image passes through a conveying guide 13 to be conveyed to a fixing device 14, and, thus, to be heated and pressurized in the fixing device 14, whereby the transferred toner image is fixed onto the sheet S.
When the sheet S fixed with the toner image is placed on a face-down discharge tray 17 provided in the upper portion of the printer body 1A so that the printed surface of the sheet S is directed downward (face-down placement), the sheet S enters into a conveying path including a conveying surface 16 and a face-up tray 22 facing the conveying surface 16. Thereafter, the sheet S is discharged onto the face-down discharge tray 17 by a face-down discharge roller 19, including a driving source (not shown), and a driven roller 25 rotated in accordance with the rotation of the face-down discharge roller 19 while being in press contact with the face-down discharge roller 19. When the sheet S is placed on the face-up tray 22 so that the printed surface is directed upward (face-up placement), the face-up tray 22 is previously opened at the rotation center 23 as a fulcrum, as shown by the arrow A. Then, by means of a face-up roller 18, including a driving source (not shown), and a roller 15 rotated in accordance with the rotation of the face-up roller 18 while being in press contact with the face-up roller 18, the sheet S is discharged onto the face-up tray 22 so that the printed surface is directed upward. In the present embodiment, the sheet is conveyed on a so-called center basis so that the center in the direction crosswise to the sheet conveying direction of a sheet conveying surface of the sheet conveying path and the center in the width direction crosswise to the sheet conveying direction are corresponded to each other.
The registration driven roller 40 includes first to sixth tubular rollers 40a to 40f which are a plurality of driven roller portions rotatably supported by a roller shaft 39. The roller shaft 39 is held by the left and right side plates 35 and 37 through a left roller bearing 41 and a right roller bearing 42 so as to be movable in the up and down directions and biased toward the registration roller by left and right springs 43 and 44 through the left and right roller bearings 41 and 42. According to this constitution, the first, second, fifth, and sixth rollers 40a, 40b, 40e, and 40f including a second driven roller portion are in press contact with the third to sixth registration roller rubbers 32a to 32d. Meanwhile, the third and fourth rollers 40c and 40d including a second driven roller portion are in press contact with the first and second registration roller rubbers 33a and 33b. The registration roller 40 is rotated in accordance with the rotation of the registration roller 32.
The registration roller 32 is a roller for use in the feeding of a sheet to the transfer portion 7A including the photosensitive drum 6A and the transfer roller 7. Therefore, the registration roller 32 is required to have such a constitution that the sheet can be conveyed at a predetermined sheet conveying velocity without being affected by a difference in feeding velocity due to variation in roller diameter, the skew feeding due to a variation in left and right velocities, and a difference in required conveying force based on a difference in the curling, irregularities, waviness, and thickness of a sheet. Thus, in the present embodiment, the registration roller 32 has high roller hardness (roller rubber hardness) of approximately 80° to 90°, so that the variation in roller diameter is prevented when the outer diameter is polished. The left and right springs 43 and 44 have a high spring pressure of 0.1 N to 0.15 N, whereby the conveyance is stabilized, and an image deviation due to a variation in the sheet conveying velocity is prevented.
A registration shutter 45 which is a skew feeding correction member is rotatably held by the roller shaft 39, and registration matching members 47 (47a to 47d) including butting faces 48 (48a to 48d) are attached to the registration shutter 45. The registration shutter 45 is biased and held by a shutter spring 46 so that, as shown in
As shown in
After the front end of the sheet S follows the butting face 48 of the registration shutter 45, the sheet S is further conveyed by the pair of conveying rollers 11. The sheet S, as shown in
In the present embodiment, the outer diameter Y1 and the hardness Z1 of the third to sixth registration roller rubbers 32a to 32d and the outer diameter Y2 and the hardness Z2 of the first and second registration roller rubbers 33a and 33b are set to have relations of Y1<Y2 and Z1>Z2. Consequently, the relation between the nip width X1 of the third to sixth registration roller rubbers 32a to 32d and the registration driven rollers 40a, 40b, 40e, and 40f and the nip width X2 of the first and second registration roller rubbers 33a and 33b and the registration driven rollers 40c and 40d is X1<X2. Namely, such a setting is performed that the nip width of the pair of rollers located on the center side is larger than the nip width of the pair of rollers located on the respective outer sides.
At the moment when the sheet passes through the nip between the registration roller 32 and the registration driven roller 40, the acceleration occurs in the sheet due to a conveying velocity difference and the thickness of the sheet, as described above, and a deviation of the pitch of the latent image at the irradiated portion 58 (see,
At that time, since the first and second registration roller rubbers 33a and 33b are set to have a low hardness, a variation of the velocity of the sheet that occurs when the sheet passes through a nip is reduced. Thus, the sheet velocity variation (acceleration) that easily occurs when the sheet passes through the nip between the registration roller 32 including a roller rubber with high hardness and the registration driven roller 40 can be mitigated. The mitigation of the variation of the sheet conveying velocity that occurs when the sheet passes through the nip of the registration roller can suppress the variation of the velocity of the photosensitive drum and reduce blurring of the pitch of an image.
As described above, the nip width in the sheet conveying direction is X1<X2, whereby when the sheet passes through the pair of registration rollers 12, the magnitude of the acceleration applied to the sheet can be reduced. This constitution can suppress the variation of the sheet conveying velocity that occurs when the sheet passes through the pair of sheet conveying rollers. In the present embodiment, as described above, the first and second registration roller rubbers 33a and 33b located at the center in the width direction of the sheet have a large diameter and a low hardness. According to this constitution, the number of nips by the registration roller rubber 32 (the number of regions where the sheet is nipped) is changed corresponding to the sheet width, and the above effects can be applied to the sheet width in the range that the nip by the registration roller rubber 33 is always formed. Therefore, it is possible to correspond to sheets having various sizes, such as an ordinary used postcard, an A4 sheet, and an LTR size sheet.
In the present embodiment, the nip width X1 of the third to sixth registration roller rubbers 32a to 32d and the registration driven rollers 40a, 40b, 40e, and 40f and the nip width X2 of the first and second registration roller rubbers 33a and 33b and the registration driven rollers 40c and 40d have the relation of X1<X2; however, they may have the opposite relation. Namely, the nip width X1 of the third to sixth registration roller rubbers 32a to 32d and the registration driven rollers 40a, 40b, 40e, and 40f and the nip width X2 of the first and second registration roller rubbers 33a and 33b and the registration driven rollers 40c and 40d can have the relation of X2<X1. The relation can also provide the same effects.
Next, a second embodiment of the present invention will be described.
In the present embodiment, the outer diameter K1 of the first, second, fifth, and sixth registration driven rollers 40a, 40b, 40e, and 40f and the outer diameter K2 of the third and fourth driven rollers 63a and 63b are set to have a relation of K1<K2. The hardness Z1 of the third to sixth registration roller rubbers 32a to 32d and the hardness Z2 of the first and second registration roller rubbers 62a and 62b are set to have a relation of Z1>Z2. Consequently, the relation between the nip width X3 of the third to sixth registration roller rubbers 32a to 32d and the registration driven rollers 40a, 40b, 40e, and 40f and the nip width X4 of the first and second registration roller rubbers 62a and 62b and the third and fourth driven rollers 63a and 63b is X3<X4. Namely, such a setting is performed that the nip width of the pair of rollers located on the center side is larger than the nip width of the pair of rollers located on the respective outer sides.
The relation between the nip widths X3 and X4 is X3<X4, whereby when the both ends of the rear end of the sheet S pass through the nip X3, as shown in
At that time, since the first and second registration roller rubbers 62a and 62b are set to have a low hardness, the sheet velocity variation that occurs when the sheet passes through a nip is reduced. Thus, it is possible to mitigate the sheet velocity variation (acceleration) that easily occurs when the sheet passes through the nip between the registration roller 32, including roller rubber with a high hardness, and the registration driven roller 40. The variation of the sheet conveying velocity that occurs when the sheet passes through the nip of the registration roller is mitigated, whereby it is possible to suppress the variation of the velocity of the photosensitive drum and reduce blurring of the pitch of an image.
According to this constitution, although the first and second registration roller rubbers 62a and 62b and the third to sixth registration roller rubbers 32a to 32d are different in hardness and shape in the width direction, the outer diameters can be set to be substantially the same. Therefore, in the production of a rubber roller, a polishing process performed when the outer diameter is formed is facilitated. In the present embodiment, as in the first embodiment, the first and second registration roller rubbers 62a and 62b are disposed at the center in the axial direction of the registration roller shaft 31. According to this constitution, only the number of nips by the registration roller 32 (the number of regions where the sheet is nipped) is changed corresponding to the sheet width, and the above effects can be applied to the sheet width in the range that the nip by the registration roller rubber 62 is always formed. Therefore, it is possible to correspond to sheets having various sizes, such as an ordinary used postcard, an A4 sheet, and an LTR size sheet.
Also in the second embodiment, as in the first embodiment, even if the relation between the nip widths X3 and X4 (X3<X4) is opposite, that is, X4<X3, the same effects can be provided as in the first embodiment.
In the above description, the pair of registration rollers is used as the sheet conveying portion; however, the present invention is not limited thereto. For example, the present invention may be applied to the pair of conveying rollers 11 located on the upstream side in the sheet conveying direction of the pair of registration rollers. According to this constitution, it is possible to mitigate unevenness of the conveying velocity that occurs when a sheet passes through the nip between the pair of registration rollers 12 and the nip between the pair of conveying rollers 11. Consequently, the conveyance in the registration roller, which feeds a sheet to the image forming portion is stabilized, and image unevenness due to the conveying roller can be prevented.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2009-130469, filed May 29, 2009, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2009-130469 | May 2009 | JP | national |