This application is based on and claims the benefit of priority from Japanese Patent Application No. 2023-095450 filed on Jun. 9, 2023, the contents of which are hereby incorporated by reference.
The present disclosure relates to an image forming apparatus.
Conventional image forming apparatuses are provided with a process unit attachable and detachable with respect to an apparatus main body. The process unit includes components such as a development cartridge for developing a toner image.
According to one aspect of the present disclosure, an image forming apparatus includes a main body frame and a process unit. The process unit executes a development process of developing an electrostatic image into a toner image. The process unit has a unit frame, a plurality of development cartridges, and a lock mechanism. The unit frame is mounted in the main body frame so as to be attachable and detachable with respect to the main body frame by being pulled toward one side in a first direction. The plurality of development cartridges are mounted in the unit frame so as to be mutually independently attachable and detachable with respect to the unit frame, and each contain toner for the development process. The lock mechanism restrains detachment of the unit frame from the main body frame. The lock mechanism has a lock member that restrains movement of the unit frame toward the one side in the first direction by being held at a first position at which the lock member is engageable with the main body frame. The lock member is caused, by all the development cartridges being detached from the unit frame, to shift from the first position to a second position at which the lock member does not engage with the main body frame.
Hereinafter, with reference to
In the following description, a direction perpendicular to a flat floor surface on which the image forming apparatus 100 is installed is referred to as an up-down direction. Further, of horizontal directions orthogonal to the up-down direction, one direction is denoted with a sign D1 and referred to as a first direction D1, and the other direction orthogonal to the one direction is denoted with a sign D2 and referred to as a second direction D2. Note that the term “horizontal” herein encompasses not only being completely horizontal but also being substantially horizontal.
For example, the first direction D1 is a front-back direction (a depth direction) of the image forming apparatus 100. One side in the first direction D1 is a front side, and the other side opposite to the one side in the first direction D1 is a back side. Further, the second direction D2 is a left-right direction (a width direction) of the image forming apparatus 100. One side in the second direction D2 is a left side, and the other side opposite to the one side in the second direction D2 is a right side.
The image forming apparatus 100 of the present embodiment has an exterior as illustrated in
The main body frame 1 supports the front cover CV so as to be rotatable about an axis extending in the second direction D2. The front cover CV rotates, with its lower end part as a pivot, so as to swing its upper end part. In other words, the front cover CV is supported so as to be openable and closable with respect to the main body frame 1. By the front cover CV being opened, the internal area of the image forming apparatus 100 is caused to be exposed to the one side in the first direction D1 (see
As shown in
Further, the image forming apparatus 100 is provided with a sheet cassette CA. The sheet cassette CA stores sheets S to be used in a printing job. There is no particular limitation on a type of the sheets S.
In a printing job, the image forming apparatus 100 feeds a sheet S stored in the sheet cassette CA into the main conveyance path MP, and conveys the sheet S along the main conveyance path MP. Then, the image forming apparatus 100 prints an image on the sheet S that is being conveyed. In other words, the image forming apparatus 100 transfers a toner image onto the sheet S that is being conveyed.
Note that the sheet cassette CA is mounted in a lower part of a main body of the image forming apparatus 100. The sheet cassette CA is attachable and detachable with respect to the main body (in other words, the main body frame 1) of the image forming apparatus 100. By pulling out the sheet cassette CA from the apparatus main body toward the one side in the first direction D1, it is possible to detach the sheet cassette CA from the apparatus main body.
The image forming apparatus 100 includes four image forming portions 110 corresponding to four different colors of cyan, magenta, yellow, and black. The image forming portions 110 each form a toner image of a corresponding color. Hereinafter, with a focus on one of the image forming portions 110, a structure thereof will be described. The image forming portions 110 are basically identical in structure. Thus, as to descriptions of the structures of the other image forming portions 110, the following description will also be applied, and their descriptions will be omitted.
The image forming portion 110 is, as illustrated in
During image formation executed by the image forming portion 110, the photosensitive drum 111 rotates. The charging device 112 charges an outer circumferential surface of the photosensitive drum 111. The exposure unit 113 exposes the outer circumferential surface of the photosensitive drum 111 with light, thereby forming an electrostatic latent image on the outer circumferential surface of the photosensitive drum 111. Then, the development cartridge 200 executes, as the development process, a process of supplying the toner onto the outer circumferential surface of the photosensitive drum 111 and developing the electrostatic latent image into a toner image. Note that the toner image on the outer circumferential surface of the photosensitive drum 111 is primarily transferred onto an intermediate transfer belt 121, which will be described later. The cleaning device 114 removes toner remaining on the surface of the photosensitive drum 1 without being transferred onto the intermediate transfer belt 121.
Referring back to
The intermediate transfer belt 121 is stretched, and rotatably supported, by a plurality of rollers including a driving roller 122 (reference signs for the other rollers are omitted). The intermediate transfer belt 121 is in contact with the outer circumferential surface of the photosensitive drum 111, and rotates in that state. The driving roller 122 is caused to rotate by a driving force transferred thereto from a belt motor (unillustrated). The intermediate transfer belt 121 rotates, when the driving roller 122 rotates, by following the rotation of the driving roller 122.
The intermediate transfer unit 120 is provided with primary transfer rollers 123. The primary transfer rollers 123 are assigned one to each of the four different colors of cyan, magenta, yellow, and black. The primary transfer rollers 123 are disposed on an inner side of the intermediate transfer belt 121. Each of the primary transfer rollers 123 is disposed facing the photosensitive drum 111 of the corresponding color across the intermediate transfer belt 121.
The intermediate transfer unit 120 is provided with a secondary transfer roller 124. The secondary transfer roller 124 is pressed against an outer circumferential surface of the intermediate transfer belt 121, thereby forming a transfer nip between itself and the intermediate transfer belt 121. The main conveyance path MP extends via the transfer nip.
The image forming portions 110 form toner images of corresponding colors. The primary transfer rollers 123 primarily transfer the toner images onto the outer circumferential surface of the intermediate transfer belt 121. The intermediate transfer belt 121 rotates carrying the toner images primarily transferred thereto from the photosensitive drums 111 on the outer circumferential surface thereof. While passing through the transfer nip, a sheet S makes contact with the outer circumferential surface of the intermediate transfer belt 121. The secondary transfer roller 124 forms a transfer electric field between itself and the intermediate transfer belt 121 to thereby secondarily transfer the toner images onto the sheet S passing through the transfer nip.
The image forming apparatus 100 is provided with a pair of fixing rollers 130. The pair of fixing rollers 130 include a heating roller and a pressure roller. The heating roller incorporates a heater. The pressure roller is pressed against the heating roller, forming a fixing nip between itself and the heating roller, and the pair of fixing rollers 130 rotate while nipping therebetween the sheet S conveyed from the transfer nip. That is, the pair of fixing rollers 130 apply heat and pressure to the sheet S passing through the fixing nip. Thereby, the pair of fixing rollers 130 fix, on the sheet S, the toner images having been transferred onto the sheet S. Thereafter, the sheet S is ejected onto an ejection tray ET.
The image forming apparatus 100 is capable of executing, as the printing job, in addition to simplex printing of printing a toner image only on one side of the sheet S, duplex printing of printing a toner image on each side of the sheet S. In order to execute a duplex printing job, the image forming apparatus 100 is provided with the duplex-printing conveyance path DP.
The duplex-printing conveyance path DP branches off from the main conveyance path MP at a position, in the main conveyance path MP, downstream of the fixing nip in a sheet conveyance direction. Then, the duplex-printing conveyance path DP rejoins the main conveyance path MP at a position, in the main conveyance path MP, upstream of the transfer nip in the sheet conveyance direction.
When the job to be executed is a simplex printing job, the sheet S passes through the transfer nip only once, so that transfer processing is performed once with respect to the sheet S passing through the transfer nip. Then, after the transfer processing is performed once, the sheet S is ejected as it is onto the ejection tray ET.
When the job to be executed is a duplex printing job, transfer processing is performed once with respect to each of front and back sides of the sheet S, so that the sheet S passes through the transfer nip twice. Specifically, when the sheet S passes through the transfer nip for the first time, transfer processing is performed with respect to one side of the sheet S. After the first transfer processing, at a timing after a rear end of the sheet S has passed through the fixing nip but before the sheet is completely ejected onto the ejection tray ET, the sheet S is switched back. Thereby, the sheet S is drawn into the duplex-printing conveyance path DP from the rear end of the sheet S.
Thereafter, the sheet S is conveyed along the duplex-printing conveyance path DP. Then, the sheet S is conveyed, from a position upstream of the transfer nip in the sheet conveyance direction, back into the main conveyance path MP. The sheet S, which has been conveyed back into the main conveyance path MP, passes through the transfer nip again. At this time, front and back sides of the sheet S are reversed compared to during the previous passing through the transfer nip. Thereby, when the sheet S passes through the transfer nip for a second time, transfer processing is performed with respect to the other side of the sheet S, which is a side opposite to the one side.
The image forming apparatus 100 is provided with a process unit 2 that executes the development process of developing an electrostatic latent image into a toner image. Specifically, the image forming portions 110 for the four different colors (that is, a plurality of image forming portions 110) are unitized into the process unit 2. In other words, the process unit 2 at least includes development cartridges 200 for the four different colors (that is, a plurality of development cartridges 200).
The process unit 2 has a unit frame 21 (see
The image forming portions 110 for the four different colors are arranged in the first direction D1. That is, the development cartridges 200 for the four different colors are arranged in the first direction D1. Here, the unit frame 21 at least has a pair of side plates (for which reference signs are omitted) that sandwich the image forming portions 110 for the four different colors in the second direction D2. The pair of side plates of the unit frame 21 rotatably support the rotary bodies included in the image forming portions 110 for the four different colors.
The unit frame 21 is mounted in the main body frame 1 so as to be attachable and detachable with respect to the main body frame 1 in a horizontal direction (specifically, the first direction D1). Thereby, the process unit 2 is horizontally attachable and detachable with respect to the apparatus main body (that is, the main body frame 1) of the image forming apparatus 100. For maintenance of the image forming apparatus 100, the process unit 2 is detached from the apparatus main body. For example, to replace any of the development cartridges 200, the process unit 2 is detached from the apparatus main body.
In detachment operation of detaching the process unit 2, first, with the process unit 2 mounted in the main body of the image forming apparatus 100 (that is, with the unit frame 21 mounted in the main body frame 1), the front cover CV is opened. By the front cover CV being opened, the state illustrated in
For example, the unit frame 21 has a grip portion 2a that is gripped by an operator who is in charge of detaching the process unit 2. A state obtained after the process unit 2 is pulled out with respect to the main body frame 1 to the one side in the first direction D1 is illustrated in
When the process unit 2 is pulled out with respect to the main body frame 1, the development cartridges 200 for the four different colors are exposed. The development cartridges 200 for the four different colors are mounted so as to be mutually independently attachable and detachable with respect to the unit frame 21. With this structure, when one of the development cartridges 200 is detached from the unit frame 21, the other development cartridges 200 stay mounted in the unit frame 21. That is, to detach all the development cartridges 200 for the four different colors from the unit frame 21, the detachment operation needs to be performed with respect to each of the development cartridges 200 for the four different colors. In the image forming portion 110, components other than the development cartridge 200, such as the photosensitive drum 111, are mounted in a manner fixed with respect to the unit frame 21, and thus cannot be detached from the unit frame 21.
Note that the development cartridges 200 for the four different colors are attachable and detachable with respect to the unit frame 21 in the up-down direction. To be detached from the unit frame 21, the development cartridges 200 for the four different colors are each pulled up with respect to the unit frame 21. For this reason, the unit frame 21 does not cover, from above, the development cartridges 200 for the four different colors.
When a pull-out amount by which the process unit 2 is pulled out with respect to the main body frame 1 reaches a predetermined amount, in other words, immediately before the process unit 2 is detached from the main body frame 1, movement of the process unit 2 toward the one side in the first direction D1 (herein simply referred to as pull-out movement) is locked so that the process unit 2 is prevented from being pulled further out. After the pull-out amount of the process unit 2 with respect to the main body frame 1 has reached the predetermined value, in order to further pull out the process unit 2 to detach it from the main body frame 1, it is necessary to release the lock on the pull-out movement. Note that the state where the pull-out movement is locked is a state where the process unit 2 cannot be detached from the main body frame 1 and thus corresponds to a state where the process unit 2 is mounted in the main body frame 1.
The process unit 2 has a lock mechanism 20 as illustrated in
The lock mechanism 20 at least has a link member 210, a first biasing member 220, and a lock member 230. It can be said that a main body engagement portion 10 (see
As illustrated in
Specifically, the link member 210 has four link engagement portions 211 in an integral manner. The four link engagement portions 211 are disposed so as to be spaced from each other in the first direction D1. The four link engagement portions 211 are each assigned to a different one of the development cartridges 200.
The development cartridges 200 for the four different colors each have one of cartridge engagement portions 201 (see
Here, referring to
With the development cartridge 200 mounted in the unit frame 21, each cartridge engagement portion 201 and the link engagement portion 211 corresponding thereto engage with each other in the first direction D1. At this time, the link engagement portion 211 is positioned on the one side in the first direction D1 with respect to the cartridge engagement portion 201. In other words, the cartridge engagement portion 201 is positioned on the other side in the first direction D1 with respect to the link engagement portion 211.
To detach the development cartridge 200 from the unit frame 21, the development cartridge 200 is pulled up with respect to the unit frame 21. At this time, the cartridge engagement portion 201 moves upward. Thereby, the engagement between the cartridge engagement portion 201 and the link engagement portion 211 in the first direction D1 is released. In
Referring back to
The first biasing member 220 is, as illustrated in
The lock member 230 is, as illustrated in
The first portion 231 abuts against the link abutment portion 212 in the up-down direction. The link abutment portion 212 abuts against the first portion 231 from above (that is, from the one side in the up-down direction). In other words, the first portion 231 abuts against the link abutment portion 212 from below (that is, from the other side which is opposite the one side in the up-down direction).
The second portion 232 is engageable with the main body frame 1 in the first direction D1. The main body frame 1 has a main body engagement portion 10 (see
Further, the lock member 230 has a second biasing member 233. The second biasing member 233 is, for example, a tension coil spring. The main body frame 1 has a spring support portion 11 that supports the second biasing member 233. The spring support portion 11 is disposed at a position facing, and spaced from, the second portion 232 in the up-down direction. The spring support portion 11 is disposed below the second portion 232. The second biasing member 233 is disposed between the second portion 232 and the spring support portion 11 in the up-down direction. Of the second biasing member 233, an upper end part is fitted to the second portion 232, and a lower end part is fitted to the spring support portion 11. The second biasing member 233 pulls the second portion 232 downward.
With the development cartridges 200 for the four different colors mounted in the unit frame 21, as illustrated in
Here, the lock member 230 is a member that is caused to shift its position by the link member 210 moving in the first direction D1. That is, unless the link member 210 moves toward the other side in the first direction D1, the lock member 230 remains at a constant position.
Specifically, with the development cartridges 200 for the four different colors mounted in the unit frame 21, the lock member 230 is held at a first position at which the lock member 230 can engage with the main body engagement portion 10 in the first direction D1. The position at which the lock member 230 is located in
In the state illustrated in
When the unit frame 21 is pulled out into the state illustrated in the upper diagram of
Here, assume that, from the state illustrated in the upper diagram of
On the other hand, assume that all the development cartridges 200 have been detached from the unit frame 21. In this case, as illustrated in
By the link member 210 moving toward the other side in the first direction D1, the lock member 230 is caused to shift from the first position to the second position. Specifically, by the link member 210 moving toward the other side in the first direction D1, as illustrated in a lower diagram of
In the present embodiment, if at least one of the development cartridges 200 remains in the unit frame 21 without being detached therefrom, the unit frame 21 is restrained from being detached from the main body frame 1. That is, with at least one of the development cartridges 200 mounted in the unit frame 21, the process unit 2 cannot be detached from the apparatus main body (that is, the main body frame 1) of the image forming apparatus 100. By all the development cartridges 200 being detached from the unit frame 21, the process unit 2 is allowed to be detached from the apparatus main body.
With all the development cartridges 200 detached from the unit frame 21, the process unit 2 has a comparatively reduced weight. When the process unit 2 is light in weight, it is easy to carry the process unit 2. This helps prevent an operator in charge of detaching the process unit 2 from accidentally dropping the process unit 2. That is, the process unit 2 can be detached safely.
Further, in the present embodiment, by using the lock mechanism 20, a structure can be easily obtained in which only when all the development cartridges 200 have been detached from the unit frame 21, the process unit 2 can be detached from the apparatus main body.
It should be understood that the embodiments disclosed herein are examples in all aspects and do not limit the implementation of the present invention in any way. The range of the present disclosure is shown not by the above descriptions of embodiments but the scope of claims for patent, and it is intended that all modifications within the meaning and range equivalent to the scope of claims for patent are included.
Number | Date | Country | Kind |
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2023-095450 | Jun 2023 | JP | national |