This patent application is based on and claims priority pursuant to 35 U.S.C. §119(a) to Japanese Patent Application No. 2013-170091, filed on Aug. 20, 2013, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
1. Technical Field
Embodiments of this disclosure relate to an image forming apparatus, and more specifically to an image forming apparatus using a rolled printing medium.
2. Description of the Related Art
Image forming apparatuses are used as printers, facsimile machines, copiers, plotters, or multi-functional devices having, e.g., two or more of the foregoing capabilities. As one type of image forming apparatuses, for example, an image forming apparatus, such as a label printer, is known that prints a rolled printing medium having an adhesive face on which a separation sheet is attached (hereinafter, also referred to as “linerless label sheet”), such as a label sheet having no tape or mount sheet, and cuts the printing medium to a desired length after printing to form a printing medium piece (hereinafter, “label piece).
When such an image forming apparatus feeds a printing medium, such as a linerless label sheet, with the adhesive face exposed to between rotary bodies, the adhesive face may adhere to the rotary bodies and hardly slide over the rotary bodies. As a result, as the printing medium is fed toward the rotary bodies, the printing medium is increasingly bent at the vicinity of a nipping portion of the rotary bodies. Further, when the printing medium passes between the rotary bodies, the printing medium may wrinkle.
In at least one embodiment of this disclosure, there is provided an image forming apparatus including a media roll, an image forming device, and a feeder. In the media roll, a printing medium having an adhesive face is wound in a roll shape. The image forming device forms an image on the printing medium. The feeder feeds the printing medium. The feeder includes a protection belt and a pair of rotary bodies. The protection belt presses against and protects the adhesive face of the printing medium. The pair of rotary bodies sandwich and press the printing medium and the protection belt between the pair of rotary bodies. An approach angle of the printing medium is within a range from 0° to 30° and is formed by the printing medium drawn from the media roll and approaching to between the pair of rotary bodies and an opposing face of the protection belt opposing the image forming device.
The aforementioned and other aspects, features, and advantages of the present disclosure would be better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted,
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve similar results.
For example, in this disclosure, the term “image formation” includes providing not only meaningful images, such as characters and figures, but meaningless images, such as patterns, to e (in other words, the term “image formation” also includes causing liquid droplets to land on printing media).
The term “ink” is not limited to “ink” in a narrow sense, unless specified, but is used as a generic term for any types of liquid usable as targets of image formation. For example, the term “ink” includes recording liquid, fixing solution, liquid, and so on.
The term “image forming apparatus”, unless specified, also includes both serial-type image forming apparatus and line-type image forming apparatus.
Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of this disclosure are not necessarily indispensable.
Referring now to the drawings, embodiments of the present disclosure are described below. In the drawings for explaining the following embodiments, the same reference codes are allocated to elements (members or components) having the same function or shape and redundant descriptions thereof are omitted below.
First, an image forming apparatus according to a first embodiment of this disclosure is described with reference to
As illustrated in
A media roll 4 formed of the rolled printing medium 2 is loaded on the sheet feeding unit 101.
As illustrated in
The media roll 4 is engaged with a spool 5. Each of opposed ends of the spool 5 is rotatably held at three points, i.e., by a first roller 111, a second roller 112, and a third roller 113 serving as a first rotary body, a second rotary body, and a third rotary body, respectively.
The term “spool” used herein is not limited to a member that is provided separately from a core member and engaged with the core member for use. The spool may be held by roll holder members 6 as an integral part of the core member of the media roll 4. In a case in which the core member of the media roll 4 is directly held, the term “spool” includes the core member.
The image forming unit 102 includes a recording head 11 and a carriage 12. The recording head 11 is a liquid ejection head mounted on the carriage 12 to eject droplets onto a printing medium 2. The carriage 12 is supported by guide members 13 and 14 so as to be reciprocally movable along a direction (main scanning direction) perpendicular to a conveyance direction of the printing medium 2 indicated by arrow D in
For this embodiment, as the recording head 11, two recording heads 11 formed of liquid ejection heads each having two nozzle rows are used. The two recording heads 11 eject ink droplets of, for example, black (K), cyan (C), magenta (M), and yellow (Y) from four nozzle rows. It is to be noted that the configuration of the recording head is not limited to the above-described configuration but may be other type of recording head, for example, a line-type recording head.
Ink cartridges 15 storing respective color inks are mounted to the apparatus body 100 in a replaceable manner. The color inks are supplied from the ink cartridges 15 to via supply tubes 16 to head tanks mounted on the carriage 12, and further supplied from the head tanks to the recording heads 11.
The image forming apparatus 1000 also has a waste liquid tank 17 mounted to the apparatus body 100 in a replaceable manner. For example, in a maintenance operation for maintaining and recovering the performance of the recording heads 11, waste ink is discharged into and stored in the waste liquid tank 17.
The image forming unit 102 is not limited to the above-described liquid ejection head but may be any other type of image forming unit to form an image in a contact or non-contact manner.
The conveyance unit 103 includes a protection belt 21 as a protection member and a conveyance member. The protection belt 21 is arranged in an endless belt form below the recording heads 11. The protection belt 21 is looped around a conveyance roller 22 and a tensioned driven roller 23 so as to circulate.
The protection belt 21 preferably has no adhesion to the adhesive face 2b. However, to prevent the printing medium 21 from floating up from the protection belt 21 during conveyance, the protection belt 21 may have such low adhesion to the adhesive face 2b that the protection belt 21 is separatable from the adhesive face 2b.
Pressing the protection belt 21 against the adhesive face 2b allows protection of the adhesive face 2b and prevents the adhesive face 2b from contacting components inside the image forming apparatus to allow stable conveyance of the printing medium 2. In addition, since the protection belt 21 is separatable from the adhesive face 2b, the printing medium 2 separated from the protection belt 21 is discharged from the discharge port 105.
In other words, in this embodiment, the protection belt 21 protects the adhesive face 2b of the printing medium 2 and is transported together with the printing medium 2.
An opposing roller 24 is disposed opposing the conveyance roller 22. A conveyance roller pair (in this embodiment, pair of rotary bodies) of the conveyance roller 22 and the opposing roller 24 constitutes a conveyor to sandwich the printing medium 2 and the protection belt 21 together and convey the printing medium 2 to an image forming region of the recording heads 11.
The protection belt 21 has multiple holes. Within a loop formed by the protection belt 21, a suction fan 27 is disposed opposing the recording heads 11 of the image forming unit 102. The suction fan 27 sucks the printing medium 2 toward a surface of the protection belt 21 via the suction holes.
In the above-described configuration, the printing medium 2 is adhered onto the protection belt 21 by suction. It is to be noted that the force to adhere the printing medium to the protection belt is not limited to suction force but, for example, electrostatic force may be used to adhere the printing medium onto the protection belt. Alternatively, the adhesion of the adhesive face 2b of the printing medium 2 may be utilized to prevent the printing medium 2 from floating up from the protection belt 21.
In addition, spur roller units 28a, 28b, and 28c are disposed near the driven roller 23. Each of the spur roller units 28a, 28b, and 28c has multiple spur rollers arranged in the direction perpendicular to the conveyance direction D. The upstream spur roller units 28a and 28b are disposed opposing the protection belt 21, and the most downstream spur roller unit 28c is disposed opposing a receive member 30 of the discharge conveyance unit 104.
The receive member 30 guides the printing medium 2 fed from between the protection belt 21 and the spur roller unit 28c. The discharge conveyance unit 104 has a cutter unit 31 serving as a cutting device to cut a printing medium 2 into a desired length to form a printing medium piece (label piece) 200. The discharge conveyance unit 104 is disposed downstream from the receive member 30 in the conveyance direction D of the printing medium 2.
The cutter unit 31 includes a lower blade 31b and a cutting blade (upper blade or cutter) 31a. The lower blade 31b is formed at a downstream edge surface of the receive member 30. The cutter 31a cuts the printing medium 2 between the lower blade 31b and the cutter 31a. The cutter 31a is moved in the direction perpendicular to the conveyance direction D to cut the printing medium 2.
A discharge roller 32 is disposed downstream from the cutter unit 31 in the conveyance direction D. A spur roller 33 is disposed opposing the discharge roller 32. The discharge roller 32 and the spur roller 33 hold the label piece 200, which is cut by the cutter unit 31, in a state in which a leading end of the label piece 200 is sent out to the discharge port 105 serving as a discharge port part of the apparatus body 100.
In this embodiment, a surface of the discharge roller 32 to hold the label piece 200 is, for example, non-adherence processed (processed so that the adhesive surface 2b does not adhere to the surface of the discharge roller 32), thus allowing separation of the adhesive surface 2b of the label piece 200. In some embodiments, the discharge roller 32 itself may be made of a material allowing separation of the adhesive surface 2b of the label piece 200.
A sheet sensor 34 is disposed to detect presence of absence of a printing medium 2. The sheet sensor 34 is constituted of, for example, a photosensor or a combination of a mechanical lever and a photosensor.
The label piece 200 has the adhesive face at one side. Accordingly, if label pieces 200 are discharged to the outside of the apparatus body 100 after cutting, the label pieces 200 may adhere to each other, thus causing difficulty in handling. Hence, as described above, the discharge roller 32 and the spur roller 33 holds a label piece 200 after cutting. When the sheet sensor 34 detects that the label piece 200 has been pulled out, a subsequent label piece 200 is fed forward and held by the discharge roller 32 and the spur roller 33.
On a downstream side of the opposing roller 24 also serving as the first roller constituting the conveyance unit 103, the guide unit 106 has a second roller 42 serving as a separation roller disposed upstream from the image forming unit 102 and a third roller 43 disposed opposing the second roller 42 via the opposing roller 24. An endless guide belt 44 is looped around the opposing roller 24, the second roller 42, and the third roller 43.
The guide belt 44 is a belt member having a base member made of, e.g., polyimide and a release layer (e.g., silicone coating) as a surface layer to enhance the release performance of the guide belt 44.
The opposing roller 24, the second roller 42, and the third roller 43 are rotatably held by a holder member 45. The holder member 45 is rotatable around a shaft 46 and is displaceable between at a position at the opposing roller 24 opposes the conveyance roller 22 and a position at which the opposing roller 24 separates from the conveyance roller 22 to open a space between the opposing roller 24 and the conveyance roller 22.
When the media roll 4 is loaded and the printing medium 2 is set on the protection belt 21, the space between the opposing roller 24 and the conveyance roller 22 is opened. When the printing medium 2 is conveyed, the opposing roller 24 is pressed toward the conveyance roller 22. Accordingly, the opposing roller 24 is pressed toward the conveyance roller 22 by a pressing unit, such as a spring. In addition, the second roller 42 is pressed toward the protection belt 21 by a pressing unit, such as a spring.
For this embodiment, as described above, the adhesive face 2b of the printing medium 2 is set on the protection belt 21 for image formation. Alternatively, another configuration may be employed in which an image is formed on the adhesive face 2b of the printing medium 2. In such a configuration, non-adhesive processing is preferably performed on a surface of the guide belt 44.
For the image forming apparatus 1000 having such a configuration, the protection belt 21 and the printing medium 2 pulled out from the media roll 4 loaded on the sheet feeding unit 101 are sandwiched together between the conveyance roller 22 and the opposing roller 24.
When the conveyance roller 22 is rotated, the printing medium 2b and the protection belt 21 are conveyed together in a state in which the adhesive face 2b is protected by the protection belt 21. A desired image is formed on the printing medium 2 by the recording heads 11 of the image forming unit 102.
When the protection belt 21 is separated from the printing medium 2 having the image formed thereon, the printing medium 2 is conveyed to the discharge conveyance unit 104 and cut at a desired position by the cutter unit 31 to form a label piece 200. The label piece 200 is held between the discharge roller 32 and the spur rollers 33 in a state in which the label piece 200 is extractable from the discharge port 105 of the apparatus body 100.
The guide unit 106 also prevents the printing medium 2 from being reeled by the opposing roller 24 during conveyance and pull-back of the printing medium 2, in particular, when an image is formed on the adhesive face 2b of the printing medium 2.
In other words, even if the surface of the opposing roller 24 is processed for non-adhesion, the adhesive face 2b of the printing medium 2 might adhere to the circumferential surface of the opposing roller 24 and be reeled by the opposing roller 24 due to a small curvature of the opposing roller 24. In such a case, it is conceivable to use a larger curvature of the opposing roller 24. However, a larger curvature of the opposing roller 24 reduces the size of a nip area between the opposing roller 24 and the conveyance roller 22, thus preventing obtainment of stable conveyance force.
Hence, during conveyance, the printing medium 2 is conveyed while being pressed by the guide belt 44, and the guide belt 44 is reliably separated from the printing medium 2 by the second roller 42 serving as a separation roller having a large curvature, thus preventing the printing medium 2 from being reeled by the opposing roller 24 during conveyance.
When the printing medium 2 is pulled back, the guide belt 44 receives the adhesive face 2b of the printing medium 2, thus preventing the printing medium 2 from being reeled by the opposing roller 24.
When image formation is finished and the printing medium 2 is cut by the cutter unit 31, the leading end of the printing medium 2 is at the position of the cutter unit 31 and an area of the printing medium 2 opposite the image forming unit 102 is an unused area. In such a state, if the next image forming operation is resumed, the unused area of the printing medium 2 is wasted. Hence, in this embodiment, the printing medium 2 is pulled back in a pull-back direction (opposite the conveyance direction of the printing medium 2) to a position at which the leading end of the printing medium 2 is placed upstream from the image forming unit 102 in the conveyance direction.
Next, an approach angle of the printing medium 2 to the protection belt 21 (between the conveyance roller 22 and the opposing roller 24) in the image forming apparatus according to this embodiment is described with reference to
When the printing medium 2 is pulled from the media roll 4, the printing medium 2 is peeled off against adhesion of the adhesive face 2b. Accordingly, as illustrated in
Here, as illustrated in
Next, occurrence of wrinkles in a printing medium comparative example is described with reference to
In this comparative example, a media roll is arranged so that a winding angle β1 at which a printing medium 2 is wound around a circumferential surface of the conveyance roller 22 is greater than the winding angle β of
In this comparative example, when the conveyance roller 22 is rotated to circulate a protection belt 21 and the printing medium 2 is conveyed together with the protection belt 21 in a medium conveyance direction, as illustrated in
Comparing the protection belt 21 with the printing medium 2, the printing medium 2 is extended at the vicinity of the conveyance roller 22 because the printing medium 2 circulates along an outer circumference of the protection belt 21. When such an extended portion of the printing medium 2 is conveyed to a flat surface of the protection belt 21, the extended portion is slacked as a surplus. For a printing medium having no adhesive face, such as plain paper, the printing medium slides over the protection belt 21, thus naturally canceling the slack. By contrast, for the printing medium 2 having the adhesive face, since the printing medium 2 adheres to the protection belt 21 with low adhesion, the printing medium 2 does not slide over the protection belt 21, thus preventing the slack from being canceled.
As the printing medium 2 is more conveyed, the slack 9 is enlarged and compressed between the conveyance roller 22 and the opposing roller 24, thus resulting in wrinkles of the printing medium 2.
Here, experiments of the winding angle β and occurrence of wrinkles are described below.
As seen from the results in
Hence, in this embodiment, the winding angle β (i.e., the approach angle α of the printing medium) is set within the range from 0° to 30°. Specifically, the media roll 4 is disposed so that an angle formed by the support face of the protection belt 21 and a tangent of the conveyance roller 22 passing the center of the media roll 4 is within the range from 0° to 30°.
As described above, where an angle formed by the printing medium drawn from the media roll and approaching to between the paired rotary bodies and the face (support face) of the protection belt opposing the image forming device is the approach angle of the printing medium, setting the approach angle within the range from 0° to 30° can prevent occurrence of wrinkles.
Next, a second embodiment of this disclosure is described with reference to
In this embodiment, a media roll 4 is disposed below a conveyance roller 22.
Between the media roll 4 and the conveyance roller 22, a guide roller (auxiliary roller) 151 to contact the adhesive face 2b of the printing medium 2 and guide the printing medium 2. A circumferential surface of the guide roller 151 has a release layer (e.g., silicone coating of a surface layer) which is processed for non-adhesion.
The guide roller 151 is an auxiliary rotary body to define the approach angle α of the printing medium 2 and is disposed at such a position that the approach angle α of the printing medium is within the range from 0° to 30°. Here, an angle formed by a tangent connecting the circumferential surface of the guide roller 151 to a circumferential surface of the conveyance roller 22 and a support face of the protection belt 21 is within the range from 0° to 30°.
According to this embodiment, since the approach angle α of the printing medium 2 is defined by the guide roller 151, the media roll 4 can be freely positioned below the conveyance roller 22, thus allowing downsizing of the image forming apparatus.
Next, a third embodiment of this disclosure is described with reference to
In this embodiment, the guide roller 151 serving as the auxiliary rotary body in the above-described second embodiment is arranged to be movable between a position (first position), indicated by a broken line in
Such a configuration can enhance the feeding accuracy of a printing medium when, as illustrated in
In other words, when no adhesive face adheres to the protection belt 21, no wrinkles occurs in the printing medium 2 due to the winding angle of the printing medium 2 relative to the circumferential surface of the conveyance roller 22. Hence, when no adhesive face adheres to the protection belt 21, the guide roller 151 is moved to the second position indicated by the solid line in
By contrast, when the protection belt 21 protects the adhesive face 2b as in the above-described embodiments, moving the guide roller 151 to the first position indicated by the broken line in
Next, a fourth embodiment of this disclosure is described with reference to
In this embodiment, a media roll 4 is disposed below a conveyance roller 22.
Between the media roll 4 and the conveyance roller 22, a guide roller 152 serving as an auxiliary rotary body is disposed to contact a printing face 2a of a printing medium 2 and guide the printing medium 2.
The guide roller 152 is disposed at such a position that the approach angle α of the printing medium is within the range from 0° to 30°. In this embodiment, the guide roller 152 is disposed at such a position that an angle formed by a tangent connecting a circumferential surface of the guide roller 152 to a circumferential surface of the conveyance roller 22 and a support face of a protection belt 21 is within the range from 0° to 30°.
Such a configuration can obtain an operation effect equivalent to that of the above-described first embodiment.
Next, a fifth embodiment of this disclosure is described with reference to
In this embodiment, a media roll 4 is disposed below a conveyance roller 22.
Between the media roll 4 and the conveyance roller 22, a first guide roller 153 is disposed at an upstream side and a second guide roller 154 serving as an auxiliary rotary body is disposed at a downstream side in a feed direction of the printing medium 2. A spring 155 is disposed to press the second guide roller 154 downward.
The first guide roller 153 contacts an adhesive face 2b of the printing medium 2 and guides the printing medium 2. A circumferential surface of the first guide roller 153 has a release layer (silicone coating of a surface layer) which is processed for non-adhesion.
The second guide roller 154 is disposed between the first guide roller 153 and the conveyance roller 22 and serves as an intermediate roller to contact the printing face 2a of the printing medium 2 and guide the printing medium 2.
The guide roller 154 is disposed at such a position that the approach angle α of the printing medium is within the range from 0° to 30° and the second guide roller 154 can apply tension to the printing medium 2.
For such a configuration, the second guide roller 154, while defining the approach angle α can cancel a slack of the printing medium 2 between the first guide roller 153 and the conveyance roller 22 by applying tension to the printing medium 2. Accordingly, the printing medium 2 can be fed at a good condition free of wrinkles or slack.
Next, an image forming apparatus according to a sixth embodiment of this disclosure is described with reference to
In this embodiment, a media roll 304 formed of a printing medium 302 wound in a roll shape is disposed below a conveyance roller 22. The printing medium 302 corresponds to the printing medium 2 or the printing medium 202 in the above-described embodiments.
A relay roller 161 is disposed between the media roll 304 and the conveyance roller 22.
The relay roller 161 is movable between a position (hereinafter, position B), indicated by a solid line in
As described above, in this embodiment, the relay roller 16l serves as both the wrinkle prevention roller and the decurling roller, thus achieving a simplified configuration.
In other words, if a printing medium is curled, the curled printing medium might rub against a recording head, thus resulting in an image failure or damage to the head. Hence, a decurler is employed to flatten the curled printing medium. The decurler may flatten the curled printing medium with, for example, pressure arising when the printing medium is nipped by roller members or by biting rollers with each other.
To flatten the curled printing medium, it may be effective to bend the curled printing medium at a large curvature in a direction opposite a winding direction of the media roll 304.
For this embodiment, by feeding a curled printing medium to the conveyance roller 22 via the right side of the relay roller 161 placed at the position C in
By contrast, if a printing medium having an adhesive face is fed to between the paired rotary bodies at a large approach angle as described above, wrinkles is likely to occur in the printing medium. Hence, as described above, the relay roller 161 is placed at the position B to decrease the approach angle α of the printing medium.
Here, if a roller member used as a decurler and a wrinkle prevention roller (e.g., the auxiliary roller in the above-described embodiment) to decrease the approach angle are provided separately from each other, the image forming apparatus would have an increased apparatus size, a more complicated configuration, and a reduced performance in setting printing media.
Hence, in this embodiment, a single roller member is configured to act as both a wrinkle prevention roller (auxiliary rotary body) and a decurling roller. Such a configuration can suppress upsizing of the apparatus, provide a simplified configuration, and prevent a reduction in user's performance of setting printing media.
Next, a method of setting printing media in this embodiment is described with reference to
In this embodiment, the image forming apparatus includes a sheet feeding unit 101, a conveyance unit 103, and a discharge conveyance unit 104 as a single integrated unit of a sheet feeding conveyance unit 107. As illustrated in, e.g.,
When a (new or replacement) media roll 304 is loaded to the sheet feeding unit 101 and a printing medium 302 is set on the protection belt 21, as illustrated in
At this time, the sheet feeding conveyance unit 107 is drawn to a position at which the media roll 304 can be mounted to the sheet feeding unit 101 from the conveyance direction of the printing medium 302 in the conveyance unit 103 and a user can see the protection belt 21.
As illustrated in
The media roll 304 is loaded to the sheet feeding unit 101 in a direction indicated by arrow D2 in
As illustrated in
Next, the sheet feeding conveyance unit 107 is pushed into the apparatus body 100, and thus the setting is completed.
Next, an example of a moving assembly of moving the relay roller (hereinafter, relay-roller moving assembly) is described with reference to
The lever 505 has a shaft portion 505a coincident with a central axis of a movement trajectory of the relay roller 161. The shaft portion 505a is rotatably supported by the side plate 503. The lever 505 has a grip 506 at an end opposite an end at which the lever 505 has the shaft portion 505a.
A fixation screw 507 penetrating through the grip 506 is screwed into a screw hole 508B, and as a result, the grip 506 is fixed to the side plate 503, thus allowing the relay roller 161 to be fixed at a position (position B) at which the relay roller 161 acts as the wrinkle prevention roller. Such a configuration can also fix the relay roller 161 at a position (position C) at which the relay roller 161 acts as the decurling roller.
Next, operation of the relay roller at the position at which the relay roller acts as the wrinkle prevention roller is described with reference to
When the printing medium 302 is a linerless label sheet like the printing medium 2 and an image is formed on an adhesive face of the printing medium 302, the adhesive face does not adhere to the protection belt 21, thus preventing occurrence of wrinkles. Hence, in such a case, the relay roller 161 can be controlled so as not to contact the adhesive face of the printing medium 302. As described above, bypassing the relay roller 161 allows an increase in an area opposing the conveyance roller 22, thus enhancing the friction force of the printing medium 302 against the conveyance roller 22. Accordingly, even if a face of the printing medium 302 opposing the conveyance roller 22 is not adhesive, such a configuration can stably convey the printing medium 302.
By contrast.
When the printing medium 302 is a linerless label sheet like the printing medium 2 and an image is formed on a printing face of the printing medium 302, the adhesive face adheres to the protection belt 21, thus resulting in occurrence of wrinkles as described above. Hence, at this time, the relay roller 161 defines the approach angle of the printing medium 302, thus preventing occurrence of wrinkles. For such a configuration, the area of the printing medium 302 opposing the conveyance roller 22 is relatively small. However, adhesion of the adhesive face in addition to the friction force allows stable conveyance of the printing medium 302 even when the area is relatively small.
Next, operation of the relay roller at the position at which the relay roller acts as the decurler (decurling roller) is described with reference to
When the printing medium 302 is a linerless label sheet like the printing medium 2 and an image is formed on an adhesive face of the printing medium 302, or when the printing medium 302 has no adhesive face like the printing medium 202 or a printing medium having a release sheet on an adhesive face thereof is used, the relay roller 161 is configured not to contact a printing face of the printing medium.
By contrast,
The relay roller 161 can decurl downward curling of the printing medium 302.
An example in which different positions and effects of the relay roller are used in accordance with the above-described types of printing media.
In
Next, an image forming apparatus according to a seventh embodiment of this disclosure is described with reference to
In this embodiment, without using the protection belt described in each of the above-described embodiments, the image forming apparatus uses ribs 222 of a platen member 221 and spur rollers 223 between the ribs 222 to guide a printing medium 302 so that the printing medium 302 opposes an image forming unit 102. Each of the ribs 222 has a receiving face to receive the printing medium 302, and the receiving face is processed for non-adhesion.
Other configurations of this embodiment are similar to those of the above-described sixth embodiment, and therefore descriptions thereof are omitted here.
Even when such a configuration is employed, using a single roller member as both the wrinkle prevention roller (auxiliary rotary body) and the decurling roller (decurler) suppresses upsizing of the image forming apparatus, provides a more simplified configuration, and prevents a reduction in user's performance in setting printing media.
Next, an eighth embodiment of this disclosure is described with reference to FIGS. 25 and 26.
In this embodiment, a guide groove 504 is partially narrowed with elastic members 510. The elastic members 510 are located near a position B at which a relay roller 161 acts as a wrinkle prevention roller and a position Cat which the relay roller 161 acts as a decurler.
Such a configuration allows temporal fixation of a shaft 161a of the relay roller 161. In other words, a user grips a grip of a lever 505 to handle the relay roller 161 and move the relay roller 161 to a direction indicated by X1 in
Next, a ninth embodiment of this disclosure is described with reference to
In this embodiment, as described in the sixth embodiment, a sheet feeding conveyance unit 107 is drawable from an apparatus body 100. In a direction along a medium conveyance direction, a relay roller 161 is movable in a direction indicated by arrow Y1 from the sheet feeding conveyance unit 107 to a position E in
After the sheet feeding conveyance unit 107 is drawn as illustrated in
When the setting of the printing medium 302 is completed, the relay roller 161 is moved in an order of position E, position C, (and position B). Then, the sheet feeding conveyance unit 107 is put into the apparatus body 100.
Next, an example of a relay-roller moving assembly of the relay roller in this embodiment is described with reference to
Each of shaft portions 161a of the relay roller 161 has a spring inside the shaft portion 161a. By pushing ends of the shaft portions 161, the axial length of the relay roller 161 in a longitudinal direction thereof is adjustable. Between the relay roller 161 and each of side plates 502 and 503 is disposed a rail member 511 that is constituted of a plurality of members and can extend and contract.
Thus, when the axial length is reduced by pushing the shaft portions 161a of the relay roller 161 from both sides, as illustrated in
Here, an example of the rail member 511 is described with reference to
The rail member 511 includes, for example, a rail 511a, a rail 511b, and a rail 511c and is extendable and contractable in a direction indicated by arrow D3. The rail 511a has a bearing hole 512 to engage one of the shaft portions 161a of the relay roller 161.
Such a configuration allows push and pull of the relay roller.
Next, an example of the relay roller 161 is described with reference to
For the relay roller 161 illustrated in
Such a configuration allows the length of the shaft portion 161a to be shortened by pushing the shaft portion 161a into the roller portion against the spring 163.
Next, a tenth embodiment of this disclosure is described with reference to
In this embodiment, a relay roller 161 is movable between a position B at which the relay roller 161 acts as a wrinkle prevention roller and a position F at which the winding angle of the printing medium 302 relative to the relay roller 161 is fully large regardless of the roll diameter of a media roll 304. To obtain a large winding angle of the relay roller 161 relative to the relay roller 161, the position F is located at a side opposite a side at which the printing medium 302 is drawn from the media roll 304 with respect to a line connecting the axis of the conveyance roller 22 and the axis of the media roll 304.
The decurler preferably has a large winding angle relative to the printing medium because the decurling effect varies with the winding angle relative to the printing medium. By moving the relay roller 161 to the position F, a good decurling effect can be obtained in response to a change of a conveyance path of the printing medium caused by a change in the (roll) diameter of the media roll 304.
Here, an example of a relay-roller moving assembly in this embodiment described with reference to
The relay-roller moving assembly according to this embodiment has a configuration similar to that of the relay-roller moving assembly according to the above-described sixth embodiment. A guide groove 514 is extended so that the relay roller 161 is movable to the position F. A spring hole 508F is provided so that, with a lever 505 stopped at the position F, the relay roller 161 is fastened at the position F.
Next, an eleventh embodiment of this disclosure is described with reference to
In this embodiment, the position at which a relay roller 161 acts as a decurler is adjustable with the roll diameter of the media roll 304. In other words, the relay roller 161 is also movable between a position C illustrated in
As described above, the winding angle of the printing medium 302 relative to the relay roller 161 can be adjustable by moving the relay roller 161 in accordance with the diameter of the media roll 304.
Here, an example of a relay-roller moving assembly in this embodiment is described with reference to
Similarly to the relay-roller moving assembly according to the above-described tenth embodiment, the relay-roller moving assembly according to this embodiment has a guide groove 514 extended so that the relay roller 161 is movable to a position F. A spring hole 509 having a groove shape is provided to stop a lever 505 at a desired position between a position C and the position F. One end of the spring hole 509 is disposed at a position corresponding to the position C. The opposite end of the spring hole 509 is disposed at a position corresponding to the position F.
For such a configuration, in a case in which a user adjusts the position of the relay roller 161 in accordance with the roll diameter of a media roll 304, the user fixes the lever 505 by screwing a fixation screw 507 into a screw hole 508B when the user uses the relay roller 161 as the wrinkle prevention roller.
Alternatively, when the user uses the relay roller 161 as the decurler, by screwing the fixation screw 507 into the screw hole 509, the user fixes the lever 505 in accordance with a desired position between the position C and the position F.
In such a case, as illustrated in
Next, a twelfth embodiment of this disclosure is described with reference to
In this embodiment, the image forming apparatus has a roll diameter sensor 521 to detect the roll diameter of a media roll 304. In this embodiment, the roll diameter sensor 521 is constituted of a reflection-type optical sensor and detects a distance to a circumferential surface of the media roll 304 to detect the roll diameter of the media roll 304.
In accordance with detection results of the roll diameter sensor 521, the lever 505 is rotated to move the relay roller 161 between the position C and the position F.
Next, an example of a relay-roller moving assembly in this embodiment is described with reference to
Similarly to the relay-roller moving assembly according to the above-described eleventh embodiment, the relay-roller moving assembly according to this embodiment has a guide groove 514 extended so that a relay roller 161 is movable to a position F. A spring hole 509 having a groove shape is provided to stop a lever 505 at a desired position between a position C and the position F. One end of the spring hole 509 is disposed at a position corresponding to the position C. The opposite end of the spring hole 509 is disposed at a position corresponding to the position F.
The relay-roller moving assembly according to this embodiment further has a driving motor 523 to rotate a rotation shaft 505a of a lever 505.
By rotating the lever 505 with the driving motor 523, the position of the relay roller 161 is movable to a desired position between the position C and the position F. In such a case, the movement amount of the relay roller 161 can be detected with, for example, a rotary encoder coupled to the rotation shaft 505a.
Here, for example, after the relay roller 161 is moved with the driving motor 523, the relay roller 161 may be fixed with a fixation screw 507. Alternatively, without fixing the relay roller 161, the position of the relay roller 161 may be retained with torque of the driving motor 523 and automatically adjusted at given timings in accordance with detection results of the roll diameter sensor 521.
Next, a variation of the relay-roller moving assembly in this embodiment described with reference to
In this variation, the relay-roller moving assembly includes a mechanical sensor 524 to detect that a grip 506 is placed between the position C and the position F.
Such a configuration can control the driving motor 523 to drive only when the relay roller 161 acts as the decurler.
Next, an image forming apparatus according to a thirteenth embodiment of this disclosure is described with reference to
For the image forming apparatus according to this embodiment, a guide rod 172 is disposed between holder members 45 of a guide unit 106. An auxiliary roller 171 is movably fitted to the guide rod 172. The auxiliary roller 171 is disposed at such a position that the above-described approach angle α of the printing medium is within the range from 0° to 30°. The auxiliary roller 171 has a circumferential surface processed for non-adhesion.
Similarly to the above-described image forming apparatus illustrated in
For the image forming apparatus having such a configuration, in a state in which the sheet feeding conveyance unit is pulled out, as illustrated in
As illustrated in
Here, when the guide unit 106 is released from a pressing position (an opposing roller 24 is separated from a conveyance roller 22), the auxiliary roller 171 is placed at a position higher than an upper face of the protection belt 21.
As described above, for the arrangement of the auxiliary roller 171 at the position higher than the protection belt 21, when the printing medium 2 is set, when the printing medium 2 is set, the printing medium 2 contacts the auxiliary roller 171 before contacting a curvature portion of the protection belt 21, thus enhancing the setting performance of the printing medium 2 having an adhesive face.
In other words, when the adhesive face of the printing medium 2 is positioned on the protection belt 21, the adhesive face does not slide over the protection belt 21. As a result, misregistration may not be corrected, thus making it difficult to accurately position the printing medium 2 on a curved surface of the protection belt 21. However, in this embodiment, the auxiliary roller 171 is placed at a high position so that the adhesive face does not contact the curvature portion of the protection belt 21 thus facilitating registration.
In addition, a positioning portion (index line) 600 is provided on the protection belt 21 to set the printing medium 2. The printing medium 2 is set on the protection belt 21 along the index line 600.
At this time, as illustrated in
As described above, in this embodiment, when the printing medium is set, the auxiliary roller parallel to the conveyance roller around which the protection belt is wound is placed at a position higher than the upper face of the protection belt, and the auxiliary roller is movable in the axial direction thereof. Such a configuration allows the printing medium to be set on without influence of fixing with the auxiliary roller when the printing medium adheres to the protection belt.
Next, a fourteenth embodiment of this disclosure is described with reference to
For this embodiment, in the same configuration as that of the above-described thirteenth embodiment, the auxiliary roller 171 has an index line 601. The index line 601 is for example, a tape adhering to the auxiliary roller 171 or a marking made of non-erasable ink.
Such a configuration can regulate the position of the printing medium 2 adhering to the auxiliary roller 171 and prevent such a failure that the auxiliary roller 171 cannot move due to a shift of the auxiliary roller 171 to one side.
Next, a fifteenth embodiment of this disclosure is described with reference to
For this embodiment, the image forming apparatus includes elastic members 602, each of which is disposed between an end of an auxiliary roller 171 and a holder member 45.
For such a configuration, even if the auxiliary roller 171 moves to correct misregistration of a printing medium 2, the auxiliary roller 171 can return to an original position when the printing medium 2 separates from the auxiliary roller 171. It is to be noted that the elastic member may be disposed at only one side.
Numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that, within the scope of the above teachings, the present disclosure may be practiced otherwise than as specifically described herein. With some embodiments having thus been described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the scope of the present disclosure and appended claims, and all such modifications are intended to be included within the scope of the present disclosure and appended claims.
Number | Date | Country | Kind |
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2013-170091 | Aug 2013 | JP | national |