1. Field of the Invention
The present invention relates to an image forming apparatus.
2. Description of Related Art
In an image forming apparatus using an electrophotographic method, a toner image is formed on an image carrier such as a photoconductive drum, and the like, so as to transfer the formed toner image on a sheet through a transfer belt. In such image forming apparatus, a blade is made in contact with the transfer belt at a downstream portion in the rotation direction so as to remove the toner remaining on the transfer belt, after the toner image has been transferred.
In many cases, a base layer of the transfer belt is an elastic layer which is formed by a rubber, and the like. When the stiffness of the transfer belt is smaller than that of the blade, the surface of the transfer belt is depressed by a contacting pressure of the blade. Thus, a state in which the blade is trapped by the depression, which is referred to as a blade flection, is likely to be generated. In order to solve this problem, a technique in which the stiffness of the transfer belt surface is configured to be larger than that of the blade so as to prevent the blade flection, is disclosed (see for example, Japanese Patent Application Laid-open Publication No. 2003-248379).
However, even when the stiffness of the transfer belt is configured to be larger than that of the blade at initial phases of the usage or of the installation, the blade flection may be generated depending on the usage timing or on the installation environment thereof.
One of the objects of the present invention is to prevent the generation of the blade flection, regardless of a long-term usage or various usage environments of the image forming apparatus.
To achieve the above object, an information forming apparatus reflecting one aspect of the present invention, comprises:
a developing device to house a toner and to form a toner image on an image carrier;
a transfer belt to transfer the toner image formed on the image carrier to a sheet, the transfer belt comprising an elastic layer; and
a blade to remove the toner remaining on the transfer belt after the toner image has been transferred, the blade being in contact with the transfer belt, wherein
the transfer belt and the blade are configured so that a stiffness of the transfer belt is larger than a stiffness of the blade, in a temperature range which is no higher than a glass transition temperature of the toner.
To achieve the above object, an information forming apparatus reflecting another aspect of the present invention, comprises:
a developing device to house a toner and to form a toner image on an image carrier;
a transfer roller to transfer the toner image formed on the image carrier to a sheet, the transfer roller comprising an elastic layer; and
a blade to remove the toner remaining on the transfer roller after the toner image has been transferred, the blade being in contact with the transfer roller, wherein
the transfer roller and the blade are configured so that a stiffness of the transfer roller is larger than a stiffness of the blade, in a temperature range which is no higher than a glass transition temperature of the toner.
These and other objects, advantages and features of the present invention will become more fully understood from the detailed description given hereinbelow and the appended drawings, and thus are not intended as a definition of the limits of the present invention, and wherein:
Hereinbelow, an embodiment of an image forming apparatus according to the present invention is described with reference to the drawings.
In the present embodiment, an example of the image forming apparatus using a transfer/conveying belt as a transfer belt, in which the stiffness of the transfer/conveying belt is configured to be larger than that of the blade, is described. Here, a toner image on an image carrier is transferred on a sheet while the sheet is being conveyed, by the transfer/conveying belt.
First, the configuration is described.
The image forming apparatus 1 is a monochrome image forming apparatus in which toners of a single color is used.
As shown in
The main body of the image forming apparatus 1 comprises the image reading section 22, an image forming unit 3, a transfer unit 4, a cleaning device 5, a fixing device 6, a feeding unit 7, and the like.
The image reading section 22 comprises an exposing/scanning part 221 which has a light source and a miller, a V-shaped miller part 222 in which two millers are placed in a V-shape, a lens 223, a charge-coupled device (CCD) image sensor 224. When a document is conveyed by the document automatic feeding device 21, the exposing/scanning part 221 moves to an initial position which is located at a lower side of the slit glass 24. The exposing/scanning part 221 irradiates a scanning light to the document which is conveyed to the slit glass 24, in a state of being suspended at the initial position. On the other hand, when the document is placed on a platen glass 23, the exposing/scanning part 221 and the V-shaped miller part 222 move so as to irradiate the scanning light to the document. When the reflection light from the document is received by the exposing/scanning part 221, the reflection light is led to the CCD image sensor 224 through the V-shaped miller part 222 and the lens 223. An image signal (an analog signal) is generated by a photoelectric conversion in the CCD image sensor 224.
The image signal is digitized by a signal processing section (not shown) and is performed with various signal processing if necessary, so as to be temporarily stored in a memory. Subsequently, the stored image signal is read from the memory so that the read memory is output to the image forming unit 3.
The image forming unit 3 comprises an exposing device 31, a developing device 32, a photoconductive drum 33 which is the image carrier, a charging device 34, and a cleaning device 35. When an image is to be formed, the charging device 34 charges the photoconductive drum 33, the exposing device 31 irradiates a laser light on the photoconductive drum 33 based on the image signal, so that an electrostatic latent image is formed. The developing device 32 houses a toner so as to perform the developing by using the toner, thus forms a toner image on the photoconductive drum 33.
On the other hand, the feeding unit 7 houses sheets to supply the housed sheets. The sheets supplied from the feeding unit 7 are conveyed to a resist roller 8, and is conveyed to a position which is between the transfer unit 4 and the photoconductive drum 33 by the resist roller 8. The toner image is transferred to the sheet by the transfer unit 4 and by the photoconductive drum 33, while the entering timing of the sheet to the transfer position is measured so as to be synchronized with the movement of the toner image caused by the rotation of the photoconductive drum 33, by the resist roller 8.
The transfer unit 4 transfers the toner image which is formed on the photoconductive drum 33, to the sheet which is conveyed thereto by the resist roller 8, and subsequently, conveys the sheet to the fixing device 6.
The fixing device 6 performs heating and pressurization for the conveyed sheet by a fixing roller 61 which comprises a heat source, and by a pressurizing roller 62, so as to perform fixing processing. The sheet which has been performed with the fixing processing is discharged onto a tray which is provided in an external section of the image forming apparatus 1.
After the toner image is transferred to the sheet, the cleaning device 35 performs a removal of the toner remaining on the photoconductive drum 33, and the cleaning device 5 performs a removal of the toner remaining on the transfer/conveying belt of the transfer unit 4.
Next, further description is given to the transfer unit 4 and the cleaning device 5, with reference to
As shown in
The backup roller 44 is pressed onto the photoconductive drum 33 through the transfer/conveying belt 41c. The supporting frame 45 supports the backup roller 44, and moves the backup roller 44 in a vertical direction, so as to adjust the pressing strength of the backup roller 44 with respect to the photoconductive drum 33. When the sheet is conveyed to the position between the photoconductive drum 33 and the transfer/conveying belt 41c by the resist roller 8, the toner image on the photoconductive drum 33 is transferred to the conveyed sheet by the pressing of the backup roller 44 on the transfer/conveying belt 41c. Subsequently, the sheet is conveyed to the fixing device 6 in accordance with the rotation direction of the transfer/conveying belt 41c.
The cleaning device 5 comprises a blade 51. As the blade 51, a urethane rubber, and the like, may be used.
The blade 51 is provided so as to be in contact with the transfer/conveying belt 41c. Further, the blade 51 is provided so as to face the driving roller 42 through the transfer/conveying belt 41c, at a further downstream position in the rotation direction of the driving roller 42 than the transfer position of the toner image to the sheet. After the toner image has been transferred, in a case where the remaining toner exists on the transfer/conveying belt 41c, the remaining toner is scraped off by the blade 51 which is in contact with the transfer/conveying belt 41c, so as to be removed. Incidentally, the reason why the blade 51 is provided at a position where a facing member which is the driving roller 42 exists is as follows. That is, since the transfer/conveying belt 41c has a belt-like structure, the transfer/conveying belt 41c deflects when being added with the contacting pressure by the blade 51, in a case where the facing member such as the driving roller 42, and the like, formed by a metal, and the like, which is a material having a large stiffness, thereby resulting in difficulty of removing the remaining toner by the blade 51 which is in contact with the transfer/conveying belt 41c.
As shown in
By configuring the transfer/conveying belt 41c so that the stiffness thereof is larger than that of the blade 51, the generation of the blade flection can be prevented. However, it is discovered that there may be a case where the stiffness may be reversed, and that the reverse is dependent on a temperature, through experiments regarding various transfer belts and blades.
Accordingly, in the present embodiment, the transfer/conveying belt 41c is configured so that the stiffness (JIS-A) thereof is greater than that of the blade 51 in a temperature range which is no higher than a glass transition temperature of the toner housed in the developing device 32. The stiffness of the transfer/conveying belt 41c is defined as the stiffness of a portion at which the transfer/conveying belt 41c is in contact with the blade 51. The stiffness of the transfer/conveying belt 41c and of the blade 51 may preferably have a difference of no less than 1°, and may more preferably have a difference of no less than 2°, in the temperature range which is no higher than the glass transition temperature of the toner.
The reason why the stiffness of the transfer/conveying belt 41c is made to be larger than that of the blade 51, not only at a certain temperature, but also in a whole temperature range which is no higher than the glass transition temperature of the toner is as follows. That is, the internal temperature of the image forming apparatus 1, specifically the temperature in the vicinity of the blade 51 and of the transfer/conveying belt 41c, may be raised according to the surrounding environment and the operational state of the image forming apparatus 1. On the other hand, the stiffness relationship between the transfer/conveying belt 41c and the blade 51 does not always have to be maintained at every high-temperature state. In a case where a certain temperature exceeds the glass transition temperature of the toner, the toner housed in the developing device 32 melts, which makes the image formation itself impossible. That is to say, the cleaning function is required to be maintained only while the image formation is possible. Thus, the stiffness of the transfer/conveying belt 41c is configured to be larger than that of the blade 51, only in the temperature range which is no higher than the glass transition temperature.
The thickness of the coating layer 411 of the transfer/conveying belt 41c is small, so as to be no more than 5 μm as described above. However, in such condition, the stiffness of the elastic layer 412 which is the base layer is to greatly influence the stiffness of the transfer/conveying belt 41c at the portion at which the transfer/conveying belt 41c is in contact with the blade 51. Accordingly, the material of the elastic layer 412 is selected based on the characteristics of the stiffness of the elastic layer 412 and the temperature (hereinbelow referred to as a stiffness-temperature characteristics), thereby the stiffness can be controlled.
For example, when the glass transition temperature of the toner is 60° C., a urethane rubber whose stiffness is approximately 74° at a temperature which is no higher than an internal temperature of 60° C. inside of the image forming apparatus 1 is adopted as the blade 51. Further, a material whose stiffness is no less than 75° at a temperature which is no higher than an internal temperature of 60° C. is selected for the elastic layer 412 of the transfer/conveying belt 41c.
As shown in
On the other hand, according to the present embodiment, the transfer/conveying belt 41c is configured so that the stiffness thereof is larger than that of the blade 51, in the temperature range which is no higher than the glass transition temperature of the toner. Accordingly, as shown in
Incidentally, the above described embodiment is a preferable example of the present invention and the present invention is not limited to this.
For example, the transfer belt is not limited to the above described transfer/conveying belt 41c, but may also be used for an intermediate transfer belt. The intermediate transfer belt is a transfer belt to transfer a toner image on a sheet. However, unlike the transfer/conveying belt which transfers the toner image directly onto the sheet, the intermediate transfer belt transfers the toner image thereupon, and subsequently the transferred toner image is further transferred onto the sheet from the intermediate transfer belt.
The image forming apparatus 2 comprises an image forming unit for each color, which is uY, uM, uC, and uK, thereby forms a toner image of each color on each photoconductive drum 33, respectively.
The transfer unit 4 comprises an intermediate transfer belt 41m which is provided in a state of being stretched by a plurality of supporting rollers. The intermediate transfer belt 41m is configured in the same manner as the transfer/conveying belt 41c which is described earlier with reference to
Further, the transfer unit 4 comprises transfer rollers 36 each facing the respective photoconductive drum 33 of each image forming unit uY, uM, uC, and uK. The transfer roller 36 comes into contact with the photoconductive drum 33 in a state of pressing the photoconductive drum 33, through the intermediate transfer belt 41m, so as to transfer the toner image formed on the photoconductive drum 33 to the intermediate transfer belt 41m. The timing of the transfer of the toner image is measured so that the toner image of each color is transferred to the same position, thereby the toner image of each color is superimposed with one another on the intermediate transfer belt 41m so as to form one color toner image.
A transfer roller 9 is provided at a further downstream position in the rotation direction of the intermediate transfer belt 41m than the transfer position of each image forming unit uY, uM, uC, and uK. The transfer roller 9 is provided so as to face one of the supporting rollers of the intermediate transfer belt 41m, through the intermediate transfer belt 41m. The color toner image formed on the intermediate belt 41m is transferred onto the sheet which is conveyed from the feeding unit 7, by a nip pressure of the transfer roller 9 and of the intermediate transfer belt 41m. The sheet is conveyed to the fixing device 6 as it is, so as to be performed with the fixing processing, thus is discharged onto a tray which is provided in an external section of the image forming apparatus 2.
As shown in
Further, as shown in
In the following, the embodiment of the present invention is described in detail by citing examples, however, the present invention is not limited to the cited examples.
An evaluation is performed as to whether the blade flection is generated or not, when the cleaning of the transfer/conveying belt is performed, depending on the following combinations of the blade and the transfer/conveying belts.
A blade A comprising the stiffness-temperature characteristics shown in
The stiffness-temperature characteristics shown in
As shown in
A monochrome image forming apparatus as shown in
The following table 1 shows the evaluation results of the blade flection.
Incidentally, the internal temperature in the operational state in Table 1 is a temperature measured in a case where the cooling function to suppress the temperature rise in the image forming apparatus functions normally, however, the temperature at the internal temperature of 55° C. is a temperature measured in an exclusive case where the cooling is insufficient.
As shown in Table 1, the internal temperature is the same as the environment temperature at the initial state where the image forming apparatus is not in operation, however, the internal temperature rises to a temperature higher than the environment temperature by no less than 10° C., when the image forming apparatus is in operation. Among these internal temperatures, the blade flection is not generated under a certain temperature which is no higher than the glass transition temperature of the toner which is 60° C., in a case where the combination of the blade A and the transfer/conveying belt B1 according to the example is applied. This is considered to be because the stiffness of the transfer/conveying belt B1 is larger than that of the blade A under the certain temperature, thus the blade A is not trapped by the movement of the transfer/conveying belt B1.
On the other hand, in the comparative example, the blade flection is generated when the temperature rises to a temperature higher than 35° C., in which the relationship of the stiffness is reversed.
Incidentally, an evaluation in the same manner is performed for the intermediate transfer belt and for the transfer roller in substitution for the transfer/conveying belt, and the evaluation results were obtained in the same manner as in the case of the transfer/conveying belt, in either of the cases.
According to a first aspect of the embodiment of the present invention, there is provided an image forming apparatus comprising:
a developing device to house a toner and to form a toner image on an image carrier;
a transfer belt to transfer the toner image formed on the image carrier to a sheet, the transfer belt comprising an elastic layer; and
a blade to remove the toner remaining on the transfer belt after the toner image has been transferred, the blade being in contact with the transfer belt, wherein
the transfer belt and the blade are configured so that a stiffness of the transfer belt is larger than a stiffness of the blade, in a temperature range which is no higher than a glass transition temperature of the toner.
According to the embodiment of the present invention, the generation of the blade flection can be prevented by decreasing the amount of depression formed on the surface of the transfer belt or of the transfer roller caused by the contacting pressure of the blade, at least in the temperature range in which the image formation using the toner is possible.
Preferably, the transfer belt further comprises a coating layer on a surface layer of the elastic layer.
Preferably, the transfer belt is a transfer/conveying belt.
Preferably, the transfer belt is an intermediate transfer belt.
According to a second aspect of the embodiment of the present invention, there is provided an image forming apparatus comprising:
a developing device to house a toner and to form a toner image on an image carrier;
a transfer roller to transfer the toner image formed on the image carrier to a sheet, the transfer roller comprising an elastic layer; and
a blade to remove the toner remaining on the transfer roller after the toner image has been transferred, the blade being in contact with the transfer roller, wherein
the transfer roller and the blade are configured so that a stiffness of the transfer roller is larger than a stiffness of the blade, in a temperature range which is no higher than a glass transition temperature of the toner.
According to the embodiment of the present invention, the generation of the blade flection can be prevented by decreasing the amount of depression formed on the surface of the transfer belt or of the transfer roller caused by the contacting pressure of the blade, at least in the temperature range in which the image formation using the toner is possible.
The present U.S. patent application claims a priority under the Paris Convention of Japanese patent application No. 2008-132650 filed on May 21, 2008, which shall be a basis of correction of an incorrect translation.
Number | Date | Country | Kind |
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2008-132650 | May 2008 | JP | national |