This patent application is based on and claims priority pursuant to 35 U.S.C. §119(a) to Japanese Patent Application No. 2015-101697, filed on May 19, 2015, and Japanese Patent Application No. 2015-140271, filed on Jul. 14, 2015 in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
1. Technical Field
Aspects of this disclosure relate to an image forming apparatus, such as an electrophotographic multifunction peripheral, facsimile machine, or printer, including a blower.
2. Related Art
Image forming apparatuses, such as copiers or printers, form a toner image on a latent image bearer, transfer the toner image on a recording material, causes the recording material bearing the toner image to pass a fixing device, and fix the toner image on the recording material under heat and pressure.
Such an image forming apparatus typically employs chargers or charging rollers to form the toner image on the latent image bearer. In such an image forming apparatus, when a latent image bearer is charged with an electrostatic charger or a charging roller, ozone is generated between the latent image bearer and the electrostatic charger or the charging roller.
In an aspect of this disclosure, there is provided an image forming apparatus that includes a latent image bearer, a charger, a blower, a first detector, and a second detector. The charger charges a surface of the latent image bearer. The blower sends air to around the charger. The first detector detects a temperature of the air to be sent to around the charger. The second detector detects a temperature around the charger. The blower performs an operation based on a detection result of the first detector and a detection result of the second detector.
In another aspect of this disclosure, there is provided an image forming apparatus that includes a latent image bearer, a charger, a blower, a first detector, a second detector, and a blower controller. The charger charges a surface of the latent image bearer. The blower sends air to around the charger. The first detector detects a temperature of the air to be sent to around the charger. The second detector detects a temperature around the charger. The blower controller controls an operation of the blower based on a detection result of the first detector and a detection result of the second detector.
The aforementioned and other aspects, features, and advantages of the present disclosure would be better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof, The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve similar results.
Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of this disclosure are not necessarily indispensable.
Referring now to the drawings, embodiments of the present disclosure are described below. In the drawings for explaining the following embodiments, the same reference codes are allocated to elements (members or components) having the same function or shape and redundant descriptions thereof are omitted below.
In an image forming apparatus 100 illustrated in
Each of the image forming units 1Y, 1C, 1M, and 1Bk includes a drum-shaped photoconductor 2 as a latent image bearer, a charging device 3 as a charger that charges a surface of the photoconductor 2, a developing device 4 that forms a toner image on the surface of the photoconductor 2, and a cleaning device 5 that cleans the surface of the photoconductor 2. In
A writing device 6 that forms an electrostatic latent image on the surfaces of the photoconductors 2 is disposed above the image forming units 1Y, 1C, 1M, and 1Bk. Meanwhile, a transfer device 7 is disposed below the image forming units 1Y, 1C, 1M, and 1Bk.
The transfer device 7 includes an intermediate transfer belt 10 made of an endless belt as a transferor, a plurality of primary transfer rollers 11 as primary transfer devices that primarily transfer images on the photoconduaors 2 to the intermediate transfer belt 10, and a secondary transfer roller 12 as a secondary transfer device that secondarily transfers the image transferred to the intermediate transfer belt 10 to a recording medium.
The intermediate transfer belt 10 is stretched around a plurality of support rollers, and round travels (rotate) as one of these support rollers is rotated as a drive roller.
Each of the primary transfer rollers 11 is disposed to be in contact with each of the photoconductors 2 through the intermediate transfer belt 10. In places where the primary transfer rollers 11 are in contact with the photoconductors 2 through the intermediate transfer belt 10, primary transfer nips where the images on the photoconductors 2 are transferred to the intermediate transfer belt 10 are formed.
The secondary transfer roller 12 is disposed to be in contact with one of the plurality of support rollers that stretch the intermediate transfer belt 10, through the intermediate transfer belt 10, In a place where the secondary transfer roller 12 is in contact with the support roller through the intermediate transfer belt 10, a secondary transfer nip where the image on the intermediate transfer belt 10 is transferred to the recording medium is formed.
Further, in the image forming apparatus 100, a sheet feeder 13 that supplies a recording medium P such as a paper or an overhead projector (OHP) sheet to the secondary transfer nip, paired timing rollers 14 for adjusting conveyance timing of the fed recording medium P, and a fixing device 8 that fixes the image to the recording medium P are disposed.
Next, an image forming operation of the image forming apparatus will be described with reference to
The toner images formed on the photoconductors 2 are sequentially layered and transferred onto the intermediate transfer belt 10 that round travels. To be specific, when the images on the photoconductors 2 reach the positions of the primary transfer nips, the toner images on the photoconductors 2 are sequentially transferred onto the intermediate transfer belt 10 by transfer electric fields formed such that a predetermined voltage is applied to the primary transfer rollers 11. In this way, the surface of the intermediate transfer belt 10 bears a full-color toner image. Further, the toners on the photoconductors 2 that cannot have been transferred to the intermediate transfer belt 10 at this time are removed by the cleaning device 5.
Further, when the image forming operation is started, the recording medium P is supplied from the sheet feeder 13. The supplied recording medium P is stopped by the paired timing rollers 14 temporarily. The temporarily stopped recording medium P is sent to the secondary transfer nip between the secondary transfer roller 12 and the intermediate transfer belt 10 in a well-timed manner, At this time, a predetermined voltage is applied to the secondary transfer roller 12, and a transfer electric field is formed in the secondary transfer nip, accordingly. Then, the toner images on the intermediate transfer belt 10 are collectively transferred to the recording medium P by the transfer electric field formed in the secondary transfer nip. Following that, the recording medium P is sent to the fixing device 8, and after the toner images are fixed on the recording medium P, the recording medium P is ejected outside the apparatus.
The above description is an image forming operation when forming a full-color image on a recording medium. However, a single-color image can be formed using any one of the four image forming units 1Y, 1C, 1M, and 1Bk, or a two-color or three-color image can be formed using two or three image forming units.
As described above, when an image forming apparatus is charged with an electrostatic charger, or a charging roller, ozone may be generated between the electrostatic charger or the charging roller and the latent image bearer. Ozone reacts with moisture in the air and becomes a charged product. If such a charged product adheres to or remains on the latent image bearer, a desired charge potential cannot be obtained, and the latent image bearer is transferred to the recording material without having the toner image formed, resulting in image failure.
To overcome such failure, measures to decrease the generation amount of ozone by reducing the distance between the charging roller and the latent image bearer have been implemented. However, as the image forming apparatus become a higher-speed apparatus, the generation amount of ozone is increased and it has become more difficult to reduce the failure.
Further, to decrease the ozone concentration, a method is proposed to blow air around the charging roller. However, if the temperature around the charging roller is decreased to be lower than a predetermined temperature, cleaning failure of the lutrntinuagc bearer may occur.
Below, a blower fan 21 and its peripheral according to the present disclosure are described with reference to
The leading ends of the duct 22 enter recessed portions 23 provided in housings 20 of the image forming units 1Y, 1C, 1M, and 1Bk, and are disposed near upper portions of the photoconductors 2, where the charging devices 3 are positioned. The recessed portions 23 where the leading ends of the duct 22 are disposed to enter are recessed portions depressed inward from surfaces of the housings 20 that hold the photoconductors 2, the charging devices 3, the developing devices 4, and the cleaning devices 5 included in the image forming unit 1Y, 1C, 1M, and 1Bk, and are formed to irradiate the photoconductors 2 with the laser light L from the writing device 6.
As illustrated in
As described above, by causing the air to pass above the photoconductor 2 along the axial direction, ozone generated when charging the photoconductor 2 and the charged product thereof can be exhausted outside the apparatus. Therefore, adhesion of the ozone charged product to the photoconductor 2 can be suppressed. Accordingly, generation of a defective image can be prevented and a favorable image can be formed for a long period of time.
Next, a functional configuration of the blower fan 21 according to the present embodiment will be described with reference to
Next, a relationship between the temperature and the generation amount of ozone, and a relationship between the temperature and the ozone concentration will be described.
As described above, the amount of ozone generated from the charging device 3 is increased when the temperature around the charging device 3 is low from the relationship between the temperature and the generation amount of ozone and the relationship between the temperature and the ozone concentration. Then, the ozone concentration around the charging device 3 becomes high due to an increase in the amount of ozone. When the ozone concentration around the charging device 3 becomes high, a large amount of charged products is generated. When the photoconductor 2 is contaminated with the charged product, the photoconductors 2 are not uniformly charged, and unevenness (image blur caused by ozone) is caused in the images. To prevent the image blur caused by ozone, it is preferable to generate a large amount of airflow around the charging device 3. However, there is a disadvantage that, if the temperature around the charging device 3 is decreased to be lower than a predetermined temperature (hereinafter referred to as “cleaning failure temperature”) due to the airflow generation, cleaning failure occurs.
Therefore, as illustrated as examples in
Next, control of driving of the blower fan 21 according to the temperature or the ozone concentration around the charging device 3 will be described.
Note that the temperature around the charging device 3 being high refers to a certain constant range of the temperature, the temperature around the charging device 3 being moderate refers to a certain constant range of the temperature that is lower than the temperature of the being high. Further, the temperature around the charging device 3 being low refers to a certain constant range of the temperature that is lower than the temperature of the being moderate.
Further, the outside-air temperature being high refers to a certain constant range of the temperature, and the outside-air temperature being moderate refers to a certain constant range of the temperature that is lower than the temperature of the being high. Further, the outside-air temperature being low refers to a certain constant range of the temperature that is lower than the temperature of the being moderate. Further, the ozone concentration around the charging device 3 being high refers to a certain constant range of the ozone concentration, and the ozone concentration around the charging device 3 being moderate refers to a certain constant range of the ozone concentration that is lower than the ozone concentration of the being high. Further, the ozone concentration around the charging device 3 being low refers to a certain constant range of the ozone concentration that is lower than the ozone concentration of the being moderate and is higher than a reference value of the ozone concentration.
In (a) through (i) of
To cause the ozone concentration around the charging device 3 to become the reference value or less, the controller 30 controls the driving of the blower fan 21 according to the temperature or the ozone concentration around the charging device 3, as an example of the present embodiment described below.
As illustrated in (a), (b), (c), (e), (f), and (i) of
As illustrated in (d) of
As illustrated in (g) of
As illustrated in (h) of
Next, referring to the flowcharts of
As illustrated in
When the controller 30 has determined that the detected outside-air temperature is not lower than the cleaning failure temperature, the controller 30 controls the blower fan 21 to be continuously driven step S15), and the processing proceeds to D. Meanwhile, when the controller 30 has determined that the detected outside-air temperature is lower than the cleaning failure temperature, the controller 30 determines whether the temperature around the charging device 3 is in the high range (step S13).
When the controller 30 has determined that the temperature around the charging device 3 is in the high range, the controller 30 controls, as illustrated in (a), (d), and (g) of
When the controller 30 has determined that the temperature around the charging device 3 is in the moderate range, the controller 30 controls, as illustrated in (b), (e), and (h) of
When processing has proceeded to A, the controller 30 determines, as illustrated in
When the controller 30 has determined that the temperature around the charging device 3 is lower than the cleaning failure temperature, the controller 30 stops the blower fan 21 for a predetermined time, or controls, as illustrated in (b), (e), and (h) of
The processing proceeds to step and whether the printing is terminated is determined. When the printing has been determined to be terminated, the printing operation is terminated. Meanwhile, when the printing operation has been determined not to be terminated, the processing proceeds to E.
When the processing proceeds to B, the controller 30 determines whether the temperature around the charging device 3 is lower than the cleaning failure temperature, as illustrated in
When the controller 30 has determined that the temperature around the charging device 3 is lower than the cleaning failure temperature, the controller 30 stops the blower fan 21 for a predetermined time (step S32), and the processing proceeds to step S33. Meanwhile, when the controller 30 has determined that the temperature around the charging device 3 is not lower than the cleaning failure temperature, the controller 30 determines whether the ozone concentration around the charging device 3 is lower than the ozone concentration reference value (step S34). When the controller 30 has determined that the ozone concentration around the charging device 3 is lower than the ozone concentration reference value, the processing proceeds to step S33. When the controller 30 has determined that the ozone concentration around the charging device 3 is not lower than the ozone concentration reference value, the processing proceeds to F.
The processing proceeds to step S33, and whether the printing is terminated is determined. When the printing has been determined to be terminated, the printing operation is terminated. Meanwhile, when the printing operation has been determined not to be terminated, the processing proceeds to F.
When the processing proceeds to C, the controller 30 determines, as illustrated in
The processing proceeds to step S42, and whether the printing is terminated is determined. When the printing has been determined to be terminated, the printing operation is terminated. Meanwhile, when the printing operation has been determined not to be terminated, the processing proceeds to G.
When the processing proceeds to D, the controller 30 determines, as illustrated in
The processing proceeds to step S52, and when the printing has been determined to be terminated, the printing operation is terminated. Meanwhile, when the printing operation has been determined not to be terminated, the processing proceeds to H.
As illustrated in
Note that the control procedure of the blower fan 21 is not limited to
Further, the present embodiment employs the configuration to send the air from one blower fan 21 to the image forming unit 1Y, 1C, 1M, and 1Bk. Therefore, it is more effective if the operations of the fan illustrated in
Next, the function and effect of the above-described embodiment will be described. The controller 30 controls the blower fan 21, as described above, based on the detection values of the outside-air temperature sensor 31, the temperature sensor 32, and/or the ozone concentration sensor 33. Accordingly, the ozone concentration can be reduced and occurrence of the image failure can be prevented without causing the cleaning failure of the photoconductors.
In the present embodiment, the numbers of the duct 22 that leads the air to the image forming units 1Y, 1C, 1M, and 1Bk and the blower fan 21 are not limited to one. For example, a blower fan 21 and a duct 22 may be provided to the image forming unit 1Bk of the image forming units 1Y, 1C, 1M, and 1Bk, and another one blower fan 21 and a common duct 22 that leads the air from the blower fan 21 to the image forming units 1Y, 1C, and 1M may be provided to the image forming units 1Y, 1C, and 1M. Further, two blower fans 21 and two ducts 22 are provided, and one blower fan 21 and one duct 22 may be used for two of the image forming units 1Y, 1C, 1M, and 1Bk. When the air is sent from one blower fan 21 to the plurality of image forming units 1Y, 1C, 1M, and 1Bk in this way, it is preferable to control the operation of the blower fan 21 based on the detection result (detection by the ozone concentration sensor) of the image forming unit having the highest ozone concentration. For example, it can be said that the image forming unit 1Y, 1C, 1M, or 1Bk having the lowest temperature around the charging device 3 has the highest ozone concentration from
Next, a second embodiment will be described with reference to
In the present embodiment, a blower fan is controlled with detection results of an outside-air temperature sensor and a temperature sensor without using an ozone concentration sensor.
First, a functional configuration of a blower fan 121 according to the present embodiment will be described with reference to
Next, referring to the flowchart of
When the controller 130 has determined that the detected outside-air temperature is not lower than the cleaning failure temperature, the controller 130 controls the blower fan 121 to be continuously driven (step S121). Next, the controller 130 acquires a time from when the blower fan 121 starts the continuous driving from the time counter 180, and determines whether a predetermined time has passed from when the blower fan 121 starts the continuous driving (step S122). This predetermined time is a time when an ozone concentration around the charging device 3 reaches a reference value or less than the reference value how long outside air having the detected outside-air temperature is caused to flow to the detected temperature around the charging device 3. Then, the temperature around the charging device 3, the outside-air temperature, and the predetermined time are stored in the memory device 181 in advance in association with one another. When the controller 130 has determined that the predetermined time has not passed, the processing returns to step S121, and the controller 130 continuously drives the blower fan 121 until the predetermined time passes. When the controller 130 has determined that the predetermined time has passed, whether printing has been terminated is confirmed (step S123). When the printing has not been terminated, the processing proceeds to step S121, the controller 130 continuously drives the blower fan l21. When the printing has been terminated, the printing operation is terminated.
Meanwhile, in step S112, when the controller 130 has determined that the detected outside-air temperature is lower than the cleaning failure temperature, the controller 130 determines whether the temperature around the charging device 3 is in a high range (step S113).
When the controller 130 has determined that the temperature around the charging device 3 is in the high range, the controller 130 controls, as illustrated in (a), (d), and (g) of
Meanwhile, in step S113, when the controller 130 has determined that the temperature around the charging device 3 is not in the high range, the controller 130 determines whether the temperature around the charging device 3 is in a moderate range (step S131).
When the controller 130 has determined that the temperature around the charging device 3 is in the moderate range, the controller 130 controls, as illustrated in (b), (e), and (h) of
Meanwhile, in step S131, when the controller 130 has determined that the temperature around the charging device 3 is not in the moderate range, the controller 130 controls the blower fan 121 to be continuously driven (step S141). Next, the controller 130 acquires the time from when the blower fan 121 starts the continuous driving from the time counter 180, and determines whether the predetermined time has passed from when the blower fan 121 starts the continuous drivingstep S142). This predetermined time is a time when an ozone concentration around the charging reaches a reference value or less than the reference value how long outside air having the detected outside-air temperature is caused to flow to the detected temperature around the charging device 3. Then, the temperature around the charging device 3, the outside-air temperature, and the predetermined time are stored in a memory device 181 in advance in association with one another. When the controller 130 has determined that the predetermined time has not passed, the processing returns to step S141, and the controller 130 continuously drives the blower fan 121 until the predetermined time passes. When the controller 130 has determined that the predetermined time has passed, whether the printing has been terminated is confirmed (step S143). When the printing has not been terminated, the processing returns to step S141, the controller 130 continuously drives the blower fan 121. When the printing has been terminated, the processing terminates the printing operation.
Next, the function and effect of the present embodiment will be described. The controller 130 controls the blower fan 121 as described above, based on the detection value of the outside-air temperature sensor 131 and the detection value of the temperature sensor 132. Accordingly, the ozone concentration can be reduced and occurrence of image failure can be prevented without causing cleaning failure of photoconductors 2. Further, the present embodiment does not need to detect the ozone concentration, and thus can have an inexpensive configuration compared with the first embodiment.
In the second embodiment, the numbers of a duct 22 that leads the air to the image forming units 1Y, IC, 1M, and 1Bk and the blower fan 121 are not limited to one. For example, a blower fan 121 and a duct 22 may be provided to an image forming unit 1Bk of image forming units 1Y, 1C, 1M, and 1Bk, and another one blower fan 121 and a common duct 22 that leads the air from the blower fan 121 to the image forming units 1Y, 1C, and 1M may be provided to the image forming units 1Y, 1C, and 1M. Further, two blower fans 121 and two ducts 22 are provided, and one blower fan 121 and one duct 22 may be used for two of the image forming units 1Y, 1C, 1M, and 1Bk. When the air is sent from one blower fan 121 to the plurality of image forming units 1Y, 1C, 1M, and 1Bk in this way, it is preferable to control the operation of the blower fan 121 based on the detection result of the image forming unit 1Y, 1C, 1M, or 1Bk having the lowest detection result of the temperature around the charging device 3. This is because the ozone concentration is high if the temperature around the charging device 3 is low, as illustrated in
Numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that, within the scope of the above teachings, the present disclosure may be practiced otherwise than as specifically described herein. With some embodiments having thus been described, it will be obvious that the same may he varied in many ways. Such variations are not to be regarded as a departure from the scope of the present disclosure and appended claims, and all such modifications are intended to be included within the scope of the present disclosure and appended claims.
Number | Date | Country | Kind |
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2015-101697 | May 2015 | JP | national |
2015-140271 | Jul 2015 | JP | national |