1. Field of the Invention
The present invention relates to an image forming apparatus using an electrophotographic system and particularly relates to an image forming apparatus that can form an image on each side of a recording medium.
2. Description of the Related Art
The number of image forming apparatuses having a double-sided printing function has increased in recent years, and an increase in the productivity of double-sided printing has been desired. The increase in the productivity of double-sided printing requires appropriate control of the number of recording media conveyed in an image forming apparatus.
For example, Japanese Patent Laid-Open No. 2002-37540 discloses a method enabling designation of the number of recording media to be circulated in an image forming apparatus to perform double-sided printing in consideration of the size or type of the recording media designated by a user through a control panel. Such control over the number of recording media to be circulated enables efficient double-sided printing.
However, in this method, the number of recording media to be circulated in the double-sided printing is changed in accordance with settings made by the user. If there is a mistake in setting the size of recording media by the user or the number of recording media to be circulated, the recording media might collide with each other, and thus a paper jam might occur. In addition, such a mistake might cause a decrease in productivity, and thus a decrease in usability.
According to the present invention, an image forming apparatus enabled to perform double-sided image formation includes a detection unit, a determination unit, and a control unit. In the double-sided image formation, an image is formed on a first side of a recording medium, thereafter the recording medium is turned over, and then an image is formed on a second side of the recording medium. The detection unit detects a length of a conveyed recording medium. The determination unit determines the number of recording media conveyable in double-sided image formation, on the basis of a result of detection by the detection unit. The control unit controls, on the basis of a result of determination by the determination unit, the order in which image forming operations are performed when the double-sided image formation is performed on a plurality of recording media.
Further features of the present invention will become apparent from the following description of an exemplary embodiment with reference to the attached drawings.
Hereinafter, an embodiment of the present invention will be described by using the drawings. The following embodiment does not limit the invention according to the scope of the claims, and not all of combinations of characteristics described in the embodiment are essential for the invention.
Next, an operation of conveying recording media will be described. Each of recording media stacked in a feeding cassette 101 is fed to a conveyance path 140 by feed rollers 102. The recording medium thus fed is conveyed by conveyance rollers 103 and registration rollers 104, and the leading edge of the recording medium is detected by a registration sensor 105. In response to the detection of the recording medium by the registration sensor 105, an image forming operation is performed. The recording medium is conveyed to a first transfer portion including a nip portion formed by the photoconductor drum 110 and a transfer roller 107 to be placed in the first transfer portion in synchronization with the image forming operation. A transfer bias having a polarity opposite from the polarity of the toner image formed on the photoconductor drum 110 is supplied to the transfer roller 107 in the first transfer portion, and thereby the toner image on the photoconductor drum 110 is transferred onto the recording medium. The recording medium having the toner image transferred thereon is conveyed to a fixing unit 119. The toner image yet to be fixed on the recording medium is thermally fixed on the recording medium by using a heater 118, a fixing film 116, and a pressure roller 115 of the fixing unit 119. The above describes the image forming operation performed on a first side of the recording medium.
In a case where the recording medium having the toner image fixed thereon is to be discharged from the image forming apparatus, the recording medium is conveyed to a face-down (FD) discharge conveyance path 141 and then is discharged to an FD tray 160 by using discharge rollers 122. In a case where the image forming operation is to be performed also on a second side of the recording medium in double-sided printing, the recording medium is conveyed to a double-sided-turnover conveyance path 142 to be turned over and then is conveyed by using the discharge rollers 122 to a position where the recording medium can be conveyed to a double-sided conveyance path 143. An FD flapper (not shown) is arranged at a portion where the FD discharge conveyance path 141 and the double-sided-turnover conveyance path 142 are separated from each other, thus enabling switching between a direction of conveying the recording medium to the FD discharge conveyance path 141 and a direction to the double-sided-turnover conveyance path 142.
The discharge rollers 122 have a triple-roller structure, and the three rollers are driven by a single driving source. The three rollers form two nip portions and are designed to be driven in directions in which a recording medium held in one of the nip portions is discharged to the outside of the image forming apparatus and in which a recording medium held in the other nip portion is drawn into the inside. Specifically, when the discharge rollers 122 are rotated in a forward direction, a discharge port 150 of the FD discharge conveyance path 141 is driven in the direction in which the recording medium is discharged, and at the same time a discharge port 151 of the double-sided-turnover conveyance path 142 is driven in the direction in which the recording medium is drawn into the inside. When the discharge rollers 122 are rotated in a reverse direction, the recording medium is conveyed in a direction opposite from a corresponding one of the directions in the forward rotation. Note that the discharge rollers 122 are not limited to the triple rollers. Rollers that are independently driven for discharging a recording medium and drawing a recording medium into a double-sided-turnover conveyance path may be arranged as the discharge rollers 122.
The recording medium turned over for double-sided printing is returned to the conveyance path 140 through double-sided conveyance roller 131, a double-side sensor 132, and re-feed rollers 133 and undergoes the image forming operation on the second side. Since how the image forming operation is specifically performed is the same as the image forming operation performed on the first side described above, a detailed explanation thereof is omitted. Turning on and off of driving of the double-sided conveyance roller 131 are switched by using a double-side driving clutch 126 (not shown). By turning off the driving of double-sided conveyance roller 131 in a case where the double-sided conveyance roller 131 carry the recording medium, at least one recording medium having a length between Lp1 and Lp2 inclusive can be made to wait in the double-sided conveyance path 143. A preceding recording medium conveyed by using the double-sided conveyance roller 131 is made to wait, and a recording medium to be subsequently conveyed is fed from the feeding cassette 101. An image can thereby be formed on the first side of the subsequently conveyed recording medium. As described above, a plurality of recording media are conveyed in the image forming apparatus, and double-sided printing is performed in which an image is formed alternately on a preceding recording medium and a following recording medium. The productivity can be increased more than in a case where the double-sided printing is performed on recording media one by one.
A conveyance control unit 204 controls the start and stop of the rotation of a driving system such as the feed rollers 102 or the conveyance rollers 103 in accordance with instructions from the engine control unit 202 and thereby controls conveyance of recording media. A high-voltage control unit 206 controls output of a high voltage (hundreds to thousands of volts) for charging the charged photoconductor drum 110, developing the latent image, and transferring the toner image, in accordance with instructions from the engine control unit 202. An optical-system control unit 207 controls driving and stopping of a scanning motor installed in the scanner unit 113, blinking of the laser beam, and the like in accordance with instructions from the engine control unit 202. A temperature control unit 208 controls the temperature of the heater 118 so that the temperature can be a target temperature designated by the engine control unit 202.
After the registration sensor 105 detects the leading edge of the recording medium, a period of time from the detection of the leading edge of the recording medium by the registration sensor 105 to detection of the trailing edge of the recording medium is measured in S304. The length of the recording medium in the conveyance direction is obtained on the basis of the measured period of time and the conveyance speed of the recording medium, the length being used as a result of detection. Note that although measuring the period of time from the detection of the leading edge of the recording medium by the registration sensor 105 to the detection of the trailing edge of the recording medium has herein been described as an example, the detection is not limited thereto. As long as information can be used for determining the number of recording media to be conveyed in the double-sided printing, the length of the recording medium in a direction orthogonal to the conveyance direction may be detected to be used as the information. Alternatively, the lengths of the recording medium in the conveyance direction and in the direction orthogonal to the conveyance direction may be detected. Although the registration sensor 105 has herein been described as a detection unit, another sensor or the like may be used as long as the sensor can detect information for obtaining the length of the recording medium.
After obtaining the length of the recording medium in the conveyance direction, the engine control unit 202 determines the number of recording media conveyable in the double-sided printing in S305, the number being used as a result of determination. A specific method for calculating the number of conveyable recording media will be described later. After the number of recording media is obtained, information regarding the number of recording media is stored in a volatile RAM or a nonvolatile memory serving as a storage unit in S306. In S307, the number of recording media conveyable in the double-sided printing is transmitted to the controller 201. The controller 201 determines the order in which image forming operations are performed, on the basis of the received number of recording media. A specific method for determining the order in which image forming operations are performed will be described later. Again in S301, the controller 201 transmits a printing instruction to the engine 203 on the basis of the determined order in which image forming operations are performed.
A specific example will be described where the wait length 410 is Lr and where a length 411 of the preceding sheet 412 is Lpaper. If Lpaper is equal to or shorter than Lr, the length 411 of the preceding sheet 412 is equal to or shorter than the wait length 410. Thus, the preceding sheet 412 can be stopped within the length 410. Accordingly, the number of recording media to be conveyed in the double-sided printing is determined as two. In contrast, if Lpaper is longer than Lr, the length 411 of the preceding sheet 412 is longer than the wait length 410. Thus, the preceding sheet 412 is stopped beyond the length 410. Accordingly, the number of recording media to be conveyed in the double-sided printing is determined as one. More specifically, assume a case of Lr=297.0 mm. For example, if the length 411 of the preceding sheet 412 is 279.4 mm, the number of recording media to be conveyed in the double-sided printing is two. In contrast, if the length 411 of the preceding sheet 412 is 330.0 mm, the number of recording media to be conveyed in the double-sided printing is one.
Another example in which a plurality of recording media are made to wait in the double-sided conveyance path 143 will be described. The length of a first recording medium made to wait in the double-sided conveyance path 143 is Lpaperl, the length of an N-th recording medium is LpaperN, and a gap between the N-th recording medium waiting in the double-sided conveyance path 143 and an (Nā1)th recording medium is LgapN. If Lpaper is longer than Lr, the recording medium waiting in the double-sided conveyance path 143 is stopped beyond the length 410. Accordingly, the number of recording media to be conveyed in the double-sided printing is determined as one. If Lpaper is equal to or shorter than Lr, the number of recording media waiting in the double-sided conveyance path 143 is obtained in accordance with the following Formula (1).
By using a maximum value Nmax satisfying Formula (1), the number M of conveyed recording media in the double-sided printing can be obtained in accordance with M=Nmax+1. Specifically, in a case of Lr=450 mm, Lgap=30 mm, and Lpaper=210 mm, Nmax=2 holds true. Accordingly, the number M of conveyed recording media in the double-sided printing is 3 which is the result of 2+1. Incidentally, if margin is provided in consideration of a measurement error of recording media when the number of conveyed recording media M is obtained, conveyance can be controlled to further reduce paper jams.
Next,
The controller 201 first causes an image to be formed on a second side of the first recording medium. The controller 201 then causes an image to be formed on a first side of a second recording medium, causes the second recording medium to wait in the double-sided conveyance path 143, and causes an image to be formed on a first side of a third recording medium. After the image is formed on the first side of the third recording medium, the controller 201 causes the second recording medium waiting in the double-sided conveyance path 143 to be conveyed again and an image to be formed on a second side of the second recording medium. The controller 201 causes the third recording medium to wait in the double-sided conveyance path 143. After the image is formed on the second side of the second recording medium, the controller 201 subsequently causes an image to be formed on a first side of a fourth recording medium. When the image is formed on the first side of the fourth recording medium, the third recording medium waits in the double-sided conveyance path 143. After the image is formed on the first side of the fourth recording medium, the controller 201 subsequently causes an image to be formed on a second side of the third recording medium. The controller 201 then causes an image to be formed on a second side of the fourth recording medium, and the series of image forming operations are terminated. In
As described above, the number of recording media to be conveyed in the double-sided printing can be appropriately controlled according to the size of a recording medium detected in the image forming apparatus. More specifically, the number of recording media to be conveyed in the double-sided printing can be increased according to the length of the recording medium in the conveyance direction, and the double-sided printing can be performed in an appropriate order in which image forming operations are performed, according to the increased number of conveyed recording media. This makes it possible to reduce a decrease in productivity caused by an inappropriate order in which image forming operations are performed, thus reducing a decrease in usability.
Next,
Before causing a second recording medium to be conveyed, the controller 201 first causes an image to be formed on a second side of the first recording medium. The first recording medium having undergone the image forming operation on the second side is discharged to the outside. The controller 201 then causes an image to be formed on a first side of the second recording medium. Before causing a third recording medium to be conveyed, the controller 201 causes an image to be formed on a second side of the second recording medium. The image forming operations are performed on the third recording medium and a fourth recording medium in the same manner. In
As described above, the number of recording media to be conveyed in the double-sided printing can be appropriately controlled according to the size of a recording medium detected in the image forming apparatus. More specifically, the number of recording media to be conveyed in the double-sided printing can be decreased according to the length of the recording medium in the conveyance direction, and the double-sided printing can be performed in an appropriate order in which image forming operations are performed, according to the decreased number of conveyed recording media. This makes it possible to reduce paper jams occurring due to collision between recording media, thus reducing a decrease in usability.
As described above, the number of recording media to be conveyed in the double-sided printing can be appropriately controlled according to the size of a recording medium detected in the image forming apparatus. The double-sided printing can thereby be performed in an appropriate order in which image forming operations are performed, according to the number of conveyed recording media. This makes it possible to reduce paper jams occurring due to collision between recording media and reduce a decrease in productivity caused by an inappropriate order in which image forming operations are performed, thus reducing a decrease in usability.
The image forming apparatus that forms black-and-white images has been described as an example of the present invention. However, the present invention is not limited thereto, and is applicable to a color-image forming apparatus using an intermediate transfer system, a direct transfer system, or the like.
According to the configuration of the present invention, an optimum number of recording media to be conveyed in an image forming apparatus is determined according to the size of the recording media to be conveyed in double-sided printing, and thereby a decrease in usability can be reduced.
While the present invention has been described with reference to an exemplary embodiment, it is to be understood that the invention is not limited to the disclosed exemplary embodiment. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-043095, filed Mar. 5, 2014, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2014-043095 | Mar 2014 | JP | national |