The present application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2007-199062 filed with the Japanese Patent Office on Jul. 31, 2007, the entire subject matter of which are incorporated herein by reference.
An image forming apparatus in the related art is disclosed in FIG. 16 of JP-A-2006-53255. This image forming apparatus includes a low-voltage power supply and a housing that accommodates the low-voltage power supply. This image forming apparatus is configured in such a manner that a voltage supplied from an external power supply, such as an electric outlet, is lowered by the low-voltage power supply to activate a driving mechanism, such as a motor, and an electronic component, such as a sensor, for performing an image forming operation.
An image forming apparatus according to one aspect of the invention comprises a low-voltage power supply and a housing configured to accommodate therein the low-voltage power supply, wherein the low-voltage power supply includes a substrate provided with a low-voltage power supply circuit, a pair of connection cords each soldered to the substrate at one end and connected to an external power supply that supplies power to the low-voltage power supply circuit at the other end, a casing made of metal and provided with an accommodation portion inside which the substrate is fixedly accommodated and a notch made in a part of an opening edge of the accommodation portion, a lid body made of metal and configured to cover the accommodation portion when assembled to the casing while abutting on the opening edge and to define a cord insertion port by closing the notch, and a ring body made of resin and configured to be inserted into the notch in a state where both the connection cords are inserted in the ring body and to be attached to the cord insertion port when the lid body is assembled to the casing.
For a more complete understanding of the present invention, needs satisfied thereby, and the objects, features, and advantages thereof, reference now is made to the following description taken in connection with the accompanying drawings.
A low-voltage power supply of the image forming apparatus in the related art typically includes a substrate provided with a low-voltage power supply circuit, a pair of connection cords each soldered to the substrate at one end and connected to an external power supply that supplies power to the low-voltage power supply circuit at the other end, a casing made of metal and provided with an accommodation portion inside which the substrate is fixedly accommodated and a notch made in a part of an opening edge of the accommodation portion, and a lid body made of metal and configured to cover the accommodation portion when assembled to the casing while abutting on the opening edge and to define a cord insertion port by closing the notch.
In the assembly step of the low-voltage power supply, when the lid body is assembled to the casing in a state where both the connection cords are disposed in the notch, the connection cords are extracted to the outside of the low-voltage power supply from the cord insertion port.
When the lid body is to be assembled to the casing, the worker has to work with the greatest care so that both the connection cords will not come off from the notch in order to prevent inconveniences, such as disconnection of both connection cords occurring when pinched between the lid body and the casing, and a short occurring when coming into contact with the lid body or the casing. Accordingly, it is difficult to shorten a time needed for the assembly work with the image forming apparatus in the related art.
Hereinafter, Embodiments 1 through 5 as implementations of the invention will be described with reference to the drawings. In
As shown in
The housing 3 is a generally boxed-shaped body made of resin, metal, and other typical material. A discharge tray 5, onto which a sheet having an image thereon is discharged, is recessed in the external top surface of the housing 3. In addition, a connector 6 is provided on an external side face of the housing 3.
The image forming portion (not shown) is accommodated in a center of the housing 3. The image forming portion includes an image forming portion main body (not shown), and a sheet feeding cassette and a sheet feeding mechanism (none of which is shown) for feeding sheets to the image forming portion main body. The image forming portion main body is of a known configuration adopting a typical image forming method, such as an electrophotographic method and an ink-jet method. The sheet feeding cassette and the sheet feeding mechanism are also of a known configuration. Accordingly, detail descriptions of the image forming portion main body, the sheet feeding cassette, and the sheet feeding mechanism are omitted herein.
The image forming portion is capable of transporting sheets one by one from the sheet feeding cassette to the image forming portion main body by means of the sheet feeding mechanism and discharging a sheet onto the discharge tray 5 after an image is formed on the sheet in the image forming portion main body.
A low-voltage power supply unit 10, which will be described in detail below, is accommodated inside the housing 3 on one side. The low-voltage power supply unit 10 is connected to the connector 6 via a pair of connection cords 31 and 32.
A substrate 20 (described in detail below with reference to illustrations in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Initially, as shown in
The connection cords 31 and 32 are typical electric wires coated with resin, and as shown in
To be more concrete, as shown in enlargement in
As shown in
As shown in
As shown in
In this embodiment, the ring body 60 is manufactured by means of injection molding of thermoplastic resin, such as PET resin and PC resin. As shown in
As shown in
The recessed portions 42A and 42B correspond to engaging portions formed in the notch 42. The protruding portions 62A and 62B correspond to engaged portions that are formed in the ring body 60 and undergo elastic deformation to be engaged, respectively, with the recessed portions 42A and 42B as the engaging portions. When the ring body 60 is moved downward from a state shown in
The work procedure to assemble the substrate 20, the casing 40, and the lid body 50 forming the low-voltage power supply unit 10 will now be described.
The substrate 20 is accommodated in the accommodation portion 41 of the casing 40 in a state shown in
The image forming apparatus 1 of Embodiment 1 includes the low-voltage power supply unit 10 including the substrate 20, a pair of the connection cords 31 and 32, the casing 40, the lid body 50, and the ring body 60 configured as above, as well as the housing 3. As has been described, when the lid body 50 is to be assembled to the casing 40, the ring body 60 is first inserted into the notch 42 in a state where both the connection cords 31 and 32 are inserted in the ring body 60. The ring body 60 is positioned in the cord insertion port 45 when the lid body 50 is assembled to the casing 40. Both the connection cords 31 and 32 are thus positioned within the notch 42 in a reliable manner, which eliminates the risk that both the connection cords 31 and 32 are pinched between the lid body 50 and the casing 40. The worker therefore becomes able to perform work to assemble the lid body 50 to the casing 40 with ease.
The image forming apparatus 1 of Embodiment 1 is thus capable of shortening a time needed for the assembly work. Also, because there is no risk that both the connection cords 31 and 32 are pinched between the lid body 50 and the casing 40, it is possible to prevent inconveniences, such as disconnection of both the connection cords 31 and 32 and a short occurring when they come into contact with the lid body 50 or the casing 40, in a reliable manner, which can in turn further enhance the safety of the low-voltage power supply unit 10.
In the image forming apparatus 1, the recessed portions 42A and 42B are formed in the notch 42 as the engaging portions, whereas the protruding portions 62A and 62B are formed in the ring body 60 as the engaged portions that undergo elastic deformation to be engaged with the recessed portions 42A and 42B, respectively. The ring body 60 is positioned with respect to the notch 42 when the protruding portions 62A and 62B are engaged with the concave portions 42A and 42B, respectively. Accordingly, in the image forming apparatus 1, the ring body 60 will not come off easily from the notch 42 when the lid body 50 is to be assembled to the casing 40. The worker therefore becomes able to perform work to assemble the lid body 50 to the casing 40 more easily.
Further, in the image forming apparatus 1, a pair of the recessed portions 42A and 42B as the engaging portions is formed on both side edges of the notch 42, whereas a pair of the protruding portions 62A and 62B as the engaged portions is formed so as to protrude outward in the radial direction from the outer peripheral surface of the ring body 60. The function and the effect of the invention can be achieved by the concrete configuration as above.
In the image forming apparatus 1, both the connection cords 31 and 32 are put together with the adhesive tape 9 in a partial segment between the substrate 20 and the notch 42. Accordingly, with the image forming apparatus 1, the worker becomes able to perform work to insert both the connection cords 31 and 32 in the ring body 60 with ease. In a case where the connection cords 31 and 32 are put together with a binding band, an inconvenience, such as damage, may possibly occur when the connection cords 31 and 32 are bound too tightly. However, such an inconvenience hardly occurs with the adhesive tape 9. Further, for example, even if the one end 31A of the one connection cord 31 comes off from the substrate 20 due to disconnection, because it is put together with the other connection cord 32 with the adhesive tape 9, it hardly comes into contact with the lid body 50 or the casing 40. A short therefore hardly occurs.
An image forming apparatus of Embodiment 2 adopts a ring body 260 shown in
As shown in
Even in the image forming apparatus of Embodiment 2 configured as above, the ring body 260 is first inserted into the notch 42 in a state where both the connection cords 31 and 32 are inserted in the ring body 260 when the lid body 50 is to be assembled to the casing 40. In this instance, both side faces defining the groove 261 pinch the notch 42 in the thickness direction. The ring body 260 is positioned in the cord insertion port 45 when the lid body 50 is assembled to the casing 40.
The image forming apparatus of Embodiment 2 has a drawback that the ring body 260 comes off from the notch 42 easily in comparison with Embodiment 1. Nevertheless, not only is the image forming apparatus capable of shortening a time needed for the assembly work, but also it is also capable of further enhancing the safety of the low-voltage power supply unit 10.
An image forming apparatus of Embodiment 3 adopts a ring body 360 shown in
As shown in
The ring body 360 is formed with a groove 361 that goes around an outer peripheral surface of the ring body 360 at an end portion on a side to be attached to the notch 42 (on the left side in
An end portion of the ring body 360 on the substrate 20 side is bent at right angles and faces upward so as to go along a path in which the connection cords 31 and 32 are disposed. The end portion of the ring body 360 on the substrate 20 side is formed integrally with a pair of key claws 362A and 362B. The key claws 362A and 362B protrude upward and are disposed facing each other in a radial direction of the ring body 360 (right-left direction in
A partition wall 380 extending in the axial direction is formed inside the ring body 360 so as to isolate the respective connection cords 31 and 32. In this embodiment, the partition wall 380 is formed continuously from one end to the other end of the ring body 360. However, it is sufficient to form the partition wall 380 at least in a partial segment.
As shown in
The through-holes 342A and 342B correspond to the engaging portions formed in the substrate 20. Also, the key claws 362A and 362B correspond to engaged portions that are formed in the ring body 360 and undergo elastic deformation to be engaged, respectively, with the through-holes 342A and 342B as the engaging portions. As shown in
Even in the image forming apparatus of Embodiment 3 configured as above, as shown in
Hence, not only is the image forming apparatus of Embodiment 3 capable of shortening a time needed for the assembly work, but also it is capable of further enhancing the safety of the low-voltage power supply unit 10.
In this image forming apparatus, the substrate 20 is formed with the through-holes 342A and 342B as the engaging portions, whereas the ring body 360 is provided with the key claws 362A and 362B as the engaged portions that undergo elastic deformation to be engaged with the through-holes 342A and 342B, respectively. The ring body 360 is positioned indirectly with respect to the notch 42 as the key claws 362A and 362B are engaged with the through-holes 342A and 342B, respectively. Accordingly, in this image forming apparatus, as with the image forming apparatus of Embodiment 1, the ring body 360 will not come off easily from the notch 42. The worker thus becomes able to perform work to assemble the lid body 50 to the casing 40 more easily.
Further, in this image forming apparatus, the ring body 360 is a long body extending from the notch 42 to the substrate 20 and includes the partition wall 380. Hence, in this image forming apparatus, it is possible to prevent the connection cords 31 and 32 from coming into contact with each other and the connection cords 31 and 32 from coming into contact with the casing 40 or the lid body 50 in a reliable manner. The safety of the low-voltage power supply unit 10 can be therefore enhanced further.
An image forming apparatus of Embodiment 4 adopts a ring body 460 (shown in
The image forming apparatus of Embodiment 4 configured as above can also achieve the function and the effect of the invention as in the image forming apparatus of Embodiment 3.
Also, because the ring body 460 is a long body extending to the substrate 20, the adhesive tape 9 can be wound around the connection cords 31 and 32 at a position moderately remote from the substrate 20 where heat of soldering is hardly transmitted. It is therefore possible to prevent the adhesive tape 9 from peeling due to heat of soldering.
An image forming apparatus of Embodiment 5 adopts a ring body 560 (shown in
The image forming apparatus of Embodiment 5 configured as above has a drawback that the ring body 560 readily comes off from the notch 42 in comparison with Embodiments 3 and 4 because of the absence of the key claws 362A and 362B as the engaged portions. Nevertheless, it can achieve the function and the effect of the invention.
While the invention has been described in accordance with Embodiments 1 through 5, it should be appreciated that the invention is not limited to Embodiments 1 through 5 above. It goes without saying that the invention can be modified as needed without deviating from the scope of the invention.
Regarding the resin material forming the ring body, any resin material can be used as long as the function and the effect of the invention can be achieved. However, resin that has a moderate shape retaining property on the one hand and readily undergoes elastic deformation on the other hand is preferable. In particular, it is preferable to adopt PET resin, PC resin, and so forth.
The invention can be used in an image forming apparatus.
Number | Date | Country | Kind |
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2007-199062 | Jul 2007 | JP | national |