1. Field of the Invention
The present invention relates to an image forming apparatus that employs electrophotography.
2. Description of the Related Art
In the field of image formation using electrophotographic techniques, a further a reduction in size and cost is being sought.
For example, as a technique for implementing such a reduction in size and cost, the specification of Japanese Patent Application Laid-Open No. 07-175005 proposes a method of using a galvanometer mirror, which is manufactured using semiconductor manufacturing techniques, instead of the polygon mirror used conventionally. According to this method, an image is formed by scanning a laser beam in the main-scan direction by causing a mirror to vibrate at the resonance frequency of a galvanometer mirror. A galvanometer mirror is such that a reduction in mirror size can be achieved by using semiconductor manufacturing techniques, thereby allowing a number of mirrors to be fabricated at one time. A reduction in cost can be expected as a result.
Further, the specification of Japanese Patent Application Laid-Open No. 2005-208578 describes nested-type mirrors in which the scanning region utilized can be regarded as having a uniform angular speed, and in which the scanning angle can be enlarged. Since a corrective optical system can be constructed in small size and with a simple structure by relying upon such nested-type mirrors, such an arrangement is ideal for use as a scanning device in a compact, low-cost image forming apparatus.
However, in a case where a mirror is vibrated and deflected at a resonance frequency using the technique described above, a problem which arises is that the resonant vibration develops unevenness mainly owing to turbulence produced by air resistance at the time of resonant vibratory operation, and this leads to aperiodic jitter in the main-scan direction.
If the linear velocity of a scanning angle develops unevenness owing to the effects of air resistance or the like when scanning is performed using a vibrating mirror, then whenever one line is scanned, the timing at which a BD signal is detected develops jitter. As a result, when scanning is performed, the image formation position and magnification in the main-scan direction in which scanning is carried out become unstable at certain times and are not constant for every line. Consequently, if vertical lines are drawn in the sub-scan direction, as illustrated in
There is a technique that corrects for this deviation in image formation position due to jitter. Specifically, the state of scanning-beam drive is measured based upon a detection time obtained by measuring the BD signal from a light receiving element, obtaining a differential between the measured state of drive and a target state of drive, and applying feedback gain to a driving circuit based upon the differential, thereby achieving a correction to the target driving waveform. However, in a case where correction of drive by feedback is performed in order to correct for the effects of jitter produced at the time of resonant vibration, the elements constructing the driving circuit develop a delay and there is also a delay in current owing to inductance. Further, since there is a response delay in the driving unit from application of the impressed gain until the system settles down is the steady state upon passing through a transitory state, the correction for jitter solely by correcting drive is insufficient, and it is difficult to achieve a highly accurate correction.
In view of the circumstances set forth above, the present invention seeks to provide an image forming apparatus capable of improving the accuracy with which a shift in image formation position is corrected.
In order to solve the foregoing problems, the present invention provides an image forming apparatus for irradiating a vibrating mirror with a light beam that has been modulated by an image signal synchronized to a pixel clock signal, scanning a photoconductor with a reflected scanning beam and forming an image, the apparatus comprising: a drive control unit configured to control drive of the vibrating mirror in such a manner that vibration of the vibrating mirror becomes a reference vibration; a determination unit configured to determine an equilibrium convergence state of the vibrating mirror driven by the drive control unit; and a correction unit configured to correct magnification of an image in one scanning interval based upon result of determination by the determination unit.
In accordance with the present invention, it is possible to improve the accuracy with which a shift in image formation position is corrected.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A preferred embodiment of the present invention will be described in detail with reference to the drawings. Identical structural elements are identified by identical reference characters.
θ(t)=A1 sin(ω1t+φ1)+A2 sin(ω2t+φ2) (1)
where t is a variable representing time in a case where an appropriate time has been adopted as the origin or reference time.
Further, the deflection angle θ of the beam deflecting device is represented by Equation (2) or Equation (3) below, in which the relative phase of the two frequencies is θ.
θ(t)=A1 sin(ω1t)+A2 sin(ω2t+f) (2)
θ(t)=A1 sin(ω1t+φ)+A2 sin(ω2t) (3)
For example, in a case where there is a possibility of controlling phase on the side of the first vibrational motion, Equation (3) applies. Although Equations (1), (2) and (3) differ in expression in terms of how the reference or time at the origin is taken, the equations are essentially the same in that they are equations containing the four unknown values (A1, A2, φ1, φ2). For example, φ in Equation (2) or (3) can be expressed as φ1−φ2 or φ2−φ1.
The first light receiving element 104 and second light receiving element 105 are placed at desired positions irradiated with the scanning beam. The four unknown values mentioned above are found by adjusting the amplitude and phase of the first and second vibrational motions in one period of the first vibrational motion in such a manner that the scanning beam will pass by the first light receiving element 104 and second light receiving element 105 at four desired times t that differ from one another. In this embodiment, any desired deflection angle θ of the beam deflecting device can thus be obtained. With regard to the four times t, Equation (4) below holds at prescribed times t1 and t2 assuming that the deflection angle corresponding to the positions of the first light receiving element 104 and second light receiving element 105 are θBD1 and θBD2, respectively.
θ(t1)=θ(t2)=θBD1 (4)
Further, Equation (5) below holds at prescribed times t3 and t4.
θ(t3)=θ(t4)=θBD2 (5)
By exercising control using the controller 113 in such a manner that the four times t1, t2, t3, t4 become desired times t10, t20, t30, t40, respectively, the amplitudes and phases of the first and second vibrational motions can be uniquely determined. More specifically, the controller 113 exercises control in such a manner that an appropriate current flows through the coil 208 such that each of the four times will take on any desired time, thereby controlling the amplitude, phase or relative phase of each of the first and second vibrational motions. It may be so arranged that in a case where the deflection angle of the beam deflecting device is expressed solely by either one of the terms in Equation (1), the amplitude and phase of the first or second vibrational motion are adjusted in such a manner that the scanning beam passes by the first light receiving element 104 and second light receiving element 105 at least at two of the desired times.
In this embodiment, the relative times of the four times t1, t2, t3, t4 are found in a case where the amplitudes of the first and second vibrational motions and the relative phase of the first and second vibrational motions are controlled. Specifically, let t10 be the reference time among target times t10, t20, t30, t40 at which the scanning beam 103 passes by the first light receiving element 104 and second light receiving element 105, by way of example. The driving signal is controlled by the driving unit in such a manner that three detection relative times t2−t1, t3−t1, t4−t1 at which the scanning beam 103 passes by the first light receiving element 104 and second light receiving element 105 become target relative times t20−t10, t30−t10, t40−t10. As a result, the amplitudes of the first and second vibrational motions and the relative phases of the first and second vibrational motions can be controlled. The time from target times t20 to t30 or the time from target times t40 to t10 is referred to as “reference scanning time”.
If we let time differences between the detection relative times and target relative times be represented by Δt2, Δt3, Δt4, then the time differences Δt2, Δt3, Δt4 are expressed by Equation (6) below.
Δti=ti−t10=(ti−t1)−(t10−t10) (6)
where i=1, 2, 3, 4 holds.
Next, a method of control by the controller 113 will be described in detail. In a case where a control parameter X that includes any of amplitudes A1, A2 and phase φ has changed slightly from the target value, coefficients and a matrix M representing a change in the detection relative times t2−t1, t3−t1, t4−t1 at which the scanning beam 103 passes by the first light receiving element 104 and second light receiving element 105 are found in advance. In this embodiment, these are represented by Equations (7) and (8) below. For example, these coefficients and the matrix M may be found by previously measuring a change in the amplitude Al from desired times t1 to t 2.
Accordingly, controlled variables ΔA1, ΔA2, Aφ of amplitudes and phase of the vibrating mirror are found from Equation (9) below based upon time differences Δt2, Δt3, Δt4 between the detection relative times t2−t1, t3−t1, t4−t1 and target relative times t20−t10, t30−t10, t4−t10.
The controlled variables ΔA1, ΔA2, Δφ are calculated from the time differences Δt2, Δt3, Δt4 as indicated by the equations above, and the output of the controller 113 is changed based upon these values. By repeating the control described above, the detection relative times t2−t1, t3−t1, t4−t1 converge to the target relative times t20−t10, t30−t10, t 40−t10, and the desired deflection angle θ can be obtained as a result. In this embodiment, vibration based upon the desired deflection angle θ is adopted as reference vibration that is in accordance with prescribed equilibrium conditions.
In a case where t10 is adopted as the reference time, the controlled variables (drive control parameters) applied to the controller 108 need not be two; a single controlled variable may be used. Alternatively, the controlled variables applied to the controller 109 need not be two; a single controlled variable may be used. In other words, the phase differences φ of the respective two frequencies can be adjusted by either the controller 108 or 109. Based on the time differences Δt2, Δt3, Δt4 indicated by the entered time-difference signals, the control-gain adjusting unit 110 outputs a signal for adjusting the control gains of the controller 108 and 109. In a case where a response delay has occurred in the drive controller 114 when the deflection angle φ stabilizes, the control-gain adjusting unit 110 senses this response delay and adjusts the gains of the controllers 108 and 109. Generally speaking, various response-delay compensating methods are used in the control-gain adjusting unit 110. For instance, in a case where there is a fixed rule for the response delay in the drive controller 114, the present gain of the controller is subjected to fixed weighting so as to compensate for the response delay, by way of example. Further, if the response delay varies in a time series, then a response-delay evaluation function having the time differences Δt2, Δt3, Δt4 as variables is used, whereby a signal for changing gain in such a manner that this evaluation function will become an optimum value is transmitted to the controller. However, if the control gain is changed in order to compensate for response delay, the vibrational state of the mirror becomes unstable and, as a consequence, a shift in the image formation position occurs.
In this embodiment, the arrangement shown in
A correction-amount prediction unit 501 predicts the amount of light-beam modulation correction for the next scan using the time differences Δt2, Δt3, Δt4 between the detection relative times detected and predetermined target relative times. The detection relative times detected are t2−t1, t3−t1 and t4−t1. The predetermined target relative times are t20−t10, t30−t10 and t 40−t10. When the prediction is made, the prediction may also be performed based upon the controlled variables ΔA1, ΔA2, Δφ, which have been calculated according to Equation (9), besides the time differences Δt2, Δt3, Δt4. In this case, the arithmetic unit 107 shown in
As illustrated in
Further, in order to additionally detect how much the vibrational state differs from the ideal vibrational state, the determination of convergence of the vibrational state of the vibration system may be performed based upon the evaluation function used in the control-gain adjusting unit 110 in the drive controller 114 of
In this embodiment, the correction-amount prediction unit 501 adjusts the gain of the amount of light-beam modulation correction in accordance with the result of determination of the vibrational state of the vibrating unit 102. If the convergence-state determination unit 502 has determined that the vibrational state of the vibrating unit 102 is the non-equilibrium convergence state, then the correction-amount prediction unit 501 calculates the amount of light-beam modulation correction and performs the correction by modulating the light beam. Further, if the convergence-state determination unit 502 has determined that the vibrational state of the vibrating unit 102 is the equilibrium convergence state, then the correction-amount prediction unit 501 sets the light-beam modulation correction amount to zero and halts image correction based upon modulation of the light beam. In this case, the timing at which control is halted may be in the middle of scanning of a certain line or at the start of scanning of the next line. Here the modulation of the light beam is halted at the moment the vibrating unit 102 converges from the non-equilibrium convergence state to the equilibrium convergence state. However, it may be so arranged that the gain of the amount of light-beam modulation correction is changed and correction continued even after the vibrating unit 102 has converged to the equilibrium convergence state. Calculation of the amount of light-beam modulation correction will be described later.
Based on the amount of light-beam modulation correction calculated by the correction-amount prediction unit 501, a light-beam modulator 117 generates a light-beam driving signal for correcting overall magnification or partial magnification of the image data and controls the laser driver 118. It may be so arranged that the overall magnification and partial magnification are corrected by lengthening or shortening the pulse width of the light beam intermittently. Further, it may be so arranged that the overall magnification and partial magnification are corrected by lengthening or shortening the pulse width of the light beam at a uniform distribution. Further, it may be so arranged that the overall magnification and partial magnification are corrected by adjusting the frequency of a PLL circuit (not shown) that supplies the image clock.
In this embodiment, the magnification of the image in one scanning interval is corrected based upon the result of the determination concerning the equilibrium convergence state. That is, in the present image forming apparatus, in addition to correction of drive by the drive controller, the equilibrium convergence state of vibration of the vibrating element is determined and the image magnification correction is performed supplementarily based upon the result of the determination. The accuracy with which a shift in image formation position can be corrected is improved as a result. Various methods are known as image correction techniques, such as changing the frequency of the pixel clock signal or changing the phase by inserting a pixel fragment. One example of a method used in this embodiment will be described below.
a=[t−(t2−t1)]/t (10)
where t1 and t2 are times detected as a utilized scanning region. Further, in this embodiment, the utilized scanning region is defined as a region extending from a point that is two clock pulses of a pixel clock signal VCLK beyond the rising edge of the BD signal to a point that is two clock pulses of the pixel clock signal VCLK short of the falling edge of the BD signal. In the image forming apparatus of this embodiment, the utilized scanning region may be used as the rendering time, or a new time interval that is based upon the interval of the utilized scanning region may be used as the rendering time.
As illustrated in
The adjustment of the number of edges of the pixel clock signal is carried out as follows, by way of example: Assume that t1 and t2 shown in
Further, the number of edges “CN” (i.e., number of pixels) of the pixel clock signal contained in the ideal utilized scanning region is found beforehand from the period of the pixel clock signal and “t” illustrated in
In this embodiment, there is no particular limitation regarding the method of modulating the pixel clock signal, and other methods may be used. For example, an arrangement may be adopted in which phase is changed by inserting a pixel fragment at a specific location.
In this embodiment, as described above, a correction based upon modulation of the light beam is carried out by correction of drive relying upon feedback in the vibration system until the vibrational state of the vibrating unit 102 attains the equilibrium convergence state. Control is exercised by a correction based upon light-beam modulation in such a manner that the number of clock edges of the pixel clock signal, that is, the pixel count, within the utilized scanning region is rendered constant irrespective of jitter in the BD signal. As a result, it is possible to compensate for a response delay that accompanies a vibrational transitory state as caused by feedback gain in the vibration system, and the accuracy with which a shift in image formation position is corrected can be improved. A more accurate jitter correction can be performed as a result, and image formation position in the sub-scan direction can be maintained in excellent fashion at the center or ends of a transfer medium.
The beam deflecting device in this embodiment has the two light receiving elements, namely the first light receiving element 104 and second light receiving element 105, and these two light receiving elements two different scanning angles of the scanning beam 103. Two light receiving elements need not be employed in this embodiment. In
Further, the convergence-state determination unit 502 in this embodiment may determine the convergence state of vibration of the vibration system without using the time differences Δt2, Δt3, Δt4 and controlled variables ΔA1, ΔA2, Δφ. For example, the convergence time necessary for drive control to reach the equilibrium convergence state following application of the gain in the feedback drive correction may be measured beforehand in the drive controller 114 and this may be stored in a storage area such as a memory as profile information indicating the characterizing features of the image forming apparatus. In this case, when the convergence time stored as the profile elapses from the moment of application of the gain in the feedback drive correction, the convergence-state determination unit 502 judges that the equilibrium convergence state has arrived and ends the image correction by the image processing unit.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2007-203404, filed Aug. 3, 2007, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2007-203404 | Aug 2007 | JP | national |