The present invention relates to an image forming apparatus for forming an image on a sheet.
Some image forming apparatuses such as a printer and a facsimile are provided with an operation unit configured to display information to a user or allow the user to operate the apparatus. The operation unit is arranged in the image forming apparatus at a position outside a sheet stack unit in a sheet width direction orthogonal to a sheet discharging direction so that the operation unit does not come into contact with a discharged sheet. Further, from a viewpoint of a size and design of the image forming apparatus and prevention of damage, it is desirable that the operation unit does not protrude from a side surface of the apparatus.
On the other hand, in a case where the size of the operation unit is to be increased for a purpose of increasing an amount of information displayed on the operation unit, adopting a touch panel, or the like to improve usability, the operation unit tends to be large. In a case where an operation unit having a large size is provided in such a way that the operation unit does not protrude from a side surface of the apparatus, it may be difficult to arrange the operation unit outside the sheet stack unit. That is, in the width direction of the sheet, the operation unit may protrude directly above the sheet stack unit.
Accordingly, Japanese Patent No. 06341975 discusses a configuration so that an arm unit configured to connect an upper portion of the image forming apparatus and the operation unit is arranged in the image forming apparatus so that even in a case where the operation unit is arranged in the upper portion of the stack unit, the operation unit does not come into contact with the discharged sheet. According to Japanese Patent No. 06341975, the arm unit is rotatable with respect to a main body of the apparatus, and by rotating the arm unit, the operation unit secures a distance from the sheet to be discharged.
Japanese Patent No. 06398307 discusses a technique in which a rotation locus of the operation unit is arranged above a paper ejection locus of the discharged sheet. According to Japanese Patent No. 06398307, the operation unit is arranged at a position at which the operation unit is not in contact with the discharged sheet.
According to the methods discussed in Japanese Patent No. 06341975 and Japanese Patent No. 06398307, however, the arm unit and the operation unit are located at positions apart from the main body of the apparatus, and as a result, the image forming apparatus is increased in size.
According to an aspect of the present invention, an image forming apparatus including an image forming unit configured to form an image on a sheet includes a roller pair configured to convey the sheet on which the image is formed and discharge at least a part of the sheet to the outside of the image formation apparatus, an upper guide unit fixed to the image forming apparatus and configured to guide an upper surface of the sheet discharged by the roller pair, a stack unit provided at a position recessed from an upper exterior unit of the image forming apparatus, the discharged sheet being stacked on the stack unit, and an operation unit including a display unit configured to display information regarding image forming processing, the operation unit being attached to the upper exterior unit of the image forming apparatus, the operation unit being configured to operate the image forming apparatus, wherein the upper guide unit extends, along a discharge direction of the sheet by the roller pair, more to a downstream side in the discharge direction than the roller pair, wherein the operation unit and the upper guide unit each have a portion overlapping with each other when viewed in a vertical direction, and wherein, when viewed in an axial direction of the roller pair, the operation unit and the upper guide unit are arranged at positions through which a straight line that is orthogonal to a plane passing through axes of rollers of the roller pair and that passes through a nip portion of the roller pair passes.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
As an example of the configuration of the image forming apparatus configured to form an image on a sheet according to a first exemplary embodiment of the present invention, an exemplary embodiment in a case where the image forming apparatus is applied to an electrophotographic laser beam printer will be specifically described. As the order of explanation, an overall configuration of the image forming apparatus according to the present exemplary embodiment will be described first, and then a configuration of a sheet discharge unit of the image forming apparatus according to the present exemplary embodiment will be described.
Roughly speaking, the image forming apparatus 101 illustrated in
A scanner unit 3 is arranged vertically above the process cartridge 1, and the photosensitive drum 2 is exposed based on an image signal. The photosensitive drum 2 is charged to a predetermined negative potential by a charging roller (not illustrated), and then an electrostatic latent image is formed by the scanner unit 3.
The electrostatic latent image undergoes reversal development by a developing unit (not illustrated) in the process cartridge 1, and a negative toner is caused to adhere to form a toner image.
The sheet feeding unit includes a feeding roller 4 mounted on the image forming apparatus 101 and a feeding cassette 5 that houses the sheets, and the feeding cassette 5 is detachably attached to the image forming apparatus main body 101. The sheets S housed in the feeding cassette 5 are separately fed one by one from the feeding cassette 5 by the feeding roller 4 rotated by the power of a paper feed drive unit (not illustrated). The fed sheets S are conveyed to a registration roller pair 7 by a conveyance roller pair 6, undergo skew correction by the registration roller pair 7, and are conveyed to a transfer unit.
The transfer unit is configured to apply a positive bias to a transfer roller 8 by a bias applying unit (not illustrated). As a result, the toner image is transferred as an unfixed image to the sheets S conveyed to the transfer unit.
The sheets S on which the toner image is transferred are conveyed to a fixing apparatus 9 provided on a downstream side in the conveyance direction of sheets S in the transfer unit. The fixing apparatus 9 fixes the toner image transferred to the sheet S, and has a heating roller 10 heated by a heater being a heating unit (not illustrated), and a pressurizing roller 11 being a pressing member that rotates in a state of being pressed against the heating roller 10. The sheet S is pinched and conveyed by a fixing nip portion formed of the heating roller 10 and the pressurizing roller 11, and heat and pressure are applied to the toner image, so that the toner image is fixed on the surface of the sheet S.
The sheet S on which the toner image is fixed, that is, the sheet S on which the image is formed is conveyed from the fixing apparatus 9 to the paper ejection reversing unit. The paper ejection reversing unit has a triple roller including a drive roller 13, a paper ejection roller 14, and a reversing roller 15, and the paper ejection roller 14 and the reversing roller 15 are driven rollers. The paper ejection reversing unit also has a double-sided flapper 12. The drive roller 13 can receive drive from a drive source (not illustrated) and rotate, and each of the paper ejection roller 14 and the reversing roller 15 as driven rollers is in contact with the drive roller 13 to form a nip portion, and forms a roller pair in which each of the paper ejection roller 14 and the reversing roller 15 rotates in a driven manner, as the drive roller 13 rotates.
In the roller pairs, the roller pair formed of the drive roller 13 and the paper ejection roller 14 is a discharge roller pair configured to discharge the sheets S to a stack unit 16. As illustrated in
In a case where a single-sided image forming operation (single-sided printing) in
The conveyed sheet S is then discharged by the drive roller 13 and the paper ejection roller 14 onto the stack unit 16 on which the discharged sheets S are stacked outside the image forming apparatus 101.
In a case where a double-sided image forming operation is performed (double-sided printing), the double-sided flapper 12 stands by at a position indicated by a dotted-line so that the sheet S is led to the reversal roller pair formed of the drive roller 13 and the reversing roller 15, and the sheet S is conveyed by the fixing apparatus 9 to the reversal roller pair. The drive roller 13 performs reverse rotation by a rotation direction switching unit (not illustrated) at the timing when the trailing edge of the sheet S reaches a predetermined position. At this time, a part of the sheet S is discharged to the outside of the image forming apparatus 101 when the trailing edge of the sheet S reaches a predetermined position.
As a result of the reverse rotation of the drive roller 13, the sheet S passes through a duplex conveyance roller pair 17 and a re-feeding roller pair 18 with an end on the upstream side in the discharge direction passing first, and is re-conveyed in an upside down state with respect to the registration roller pair 7. After that, as in the case of single-sided printing, the second side of the sheet S undergoes skew correction by the registration roller pair 7, transfer by the transfer roller 8, and fixation by the fixing apparatus 9, and the sheet S is discharged to the stack unit 16 by the drive roller 13 and the paper ejection roller 14 to complete the double-sided printing.
Next, the sheet discharge unit according to the present exemplary embodiment will be described with reference to
As illustrated in
The provision of the rotation center portion 23 enables the operation unit 20 to take a first position where the operation unit 20 is arranged substantially parallel to the upper exterior unit 19 as illustrated in
According to the configuration of the present exemplary embodiment, the display unit 22 includes a touch sensor, and a user touches the touch sensor to perform an operation on and give an instruction to the image forming apparatus 101. The display unit 22 may only have a function of displaying information and the like related to image forming processing, and may not have a function as an operation unit. Further, the operation unit 20 may have a configuration where the image forming apparatus 101 is operated by a button or the like.
Further, the sheet discharge unit includes the stack unit 16 on which the sheets S discharged by the drive roller 13 and the paper ejection roller 14 are stacked, and a lower guide unit 25 configured to guide the lower surface of the sheets S conveyed by the drive roller 13 and the reversing roller 15.
Further, the image forming apparatus 101 is fixedly provided on the image forming apparatus 101 and includes an upper guide unit 24 configured to guide the upper surfaces of the sheets S conveyed by the drive roller 13 and the reversing roller 15. The upper guide unit 24 extends downstream in the discharge direction along the discharge direction of the sheets S discharged by the roller pair formed of the drive roller 13 and the reversing roller 15. In the present exemplary embodiment, the upper guide unit 24 and an upper surface cover 32 configured to cover the upper surface of the image forming apparatus 101 are separate members, but the upper guide unit 24 and the upper surface cover 32 may be integrally formed.
When the sheet S is conveyed to the drive roller 13 and the paper ejection roller 14 by the double-sided flapper 12, the sheet S is discharged and stacked on the stack unit 16. Further, when the sheet S is conveyed to the drive roller 13 and the reversing roller 15 by the double-sided flapper 12 at the position indicated by the dotted line, a part of the sheet S is conveyed to the outside of the apparatus above the stack unit 16 while the lower guide unit 25 guides the lower surface side of the sheet and the upper guide unit 24 guides the upper surface side of the sheet. After that, the drive roller 13 is rotated in the reverse direction by the rotation direction switching unit (not illustrated), and the sheet S is inverted and conveyed to the inside of the apparatus.
A distance L3 from the operation unit 20 to the back cover 26 and a distance L4 from the rear surface of a frame 28 configured to support the image forming unit (not illustrated) to the back cover 26 have the relationship L3>L4. That is, the operation unit 20 is arranged, in the horizontal direction, closer to a front side of the frame 28 than a back side of the apparatus. This is to secure a receiving surface of a packaging material 29 during transportation of the image forming apparatus 101.
As a result, an external force is received by the frame 28 via the packaging material 29. In view of these points, in the present exemplary embodiment, the arrangement of the operation unit 20 in a front-back direction of the apparatus, which is horizontal to the sheet discharge direction, is as illustrated in
Next, a line T2 as a second straight line in
Accordingly, the sheet S to be inverted and conveyed is conveyed as follows. Firstly, the sheet S is conveyed in a line T1 direction by the drive roller 13 and the reversing roller 15. Next, due to an overlapping relationship between the upper guide unit 24 and the line T1, the sheet S comes into contact with the upper guide unit 24. Upon coming into contact with the upper guide unit 24, the sheet S changes a moving direction, and is conveyed along a guide shape of the upper guide unit 24. Subsequently, the sheet S is conveyed so that a part of the sheet S is discharged to the outside of the apparatus along the locus of the line T2 while a lower surface of the sheet S is guided by the lower guide unit 25 and an upper surface thereof is guided by the upper guide unit 24.
When the drive roller 13 is rotated in a reverse direction by a rotation direction switching unit (not illustrated), the sheet S is inverted and conveyed in the apparatus along the locus of the line T2 while being similarly guided by the lower guide unit 25 and the upper guide unit 24. As a result, the sheet S to be inverted and conveyed can be conveyed without making any contact with the operation unit 20. It is noted that as illustrated in
That is, in a case where there is no upper guide unit 24, the sheet S and the operation unit 20 come into contact with each other, but due to presence of the upper guide unit 24, the sheet S to be discharged does not come into contact with the operation unit 20. In the present exemplary embodiment, the drive roller 13 and the reversing roller 15 are configured as a reversal roller pair so that a part of the sheet S is discharged to the outside of the image forming apparatus 101 and the sheet S is subsequently conveyed to the inside of the image forming apparatus 101, but another configuration may also be possible. For example, even when a single roller pair may serve as both the reversal roller pair and the discharge roller pair so that the drive roller 13 and the reversing roller 15 do not only reverse the sheet S but also discharge, as a discharge roller pair, the sheet S to the stack unit 16, a similar effect can be obtained. A similar effect can be obtained for the discharge roller pair of the image forming apparatus provided only with a one-sided printing function without a sheet reversing function.
Next,
A line 30a indicates the rotation locus of the detection unit 30. When an end of the detection unit 30 is located most downstream in the discharge direction of the sheet S due to rotation, the end of the detection unit 30 is located on an upstream side in the discharge direction of the sheet S by a distance L7 from the upper guide unit distal end 24a.
Accordingly, even in a case where another sheet S is discharged to the stack unit 16 when the sheet S is inverted and conveyed, the inverted sheet S can be conveyed without coming into contact with the operation unit 20. Even in a case where the operation unit 20 is at the second position, the line T2 is arranged below the operation unit 20. For this reason, as in the case where the operation unit 20 is at the first position, the sheet S is conveyed without making any contact with the operation unit 20.
In this way, when the configuration in which the upper guide unit 24 and the operation unit 20 are at least partially overlapped when viewed in the vertical direction is employed and the upper guide unit 24 is at an appropriate position, the sheet S can be conveyed without coming into contact with the operation unit 20. According to the present exemplary embodiment, it is possible to reduce the size of an image forming apparatus having a large operation unit and to prevent the operation unit from hindering discharge of the sheet.
Next, with reference to
Specifically, a distance by which the upper guide unit 124 extends downstream along the discharge direction of the sheet S is different in the width direction of the sheet S intersecting the discharge direction of the sheet S, and the distance at an end in the width direction of the sheet S is longer than the distance at the center of the stack unit 16.
As can be seen from
Further, unlike the first exemplary embodiment, in the present exemplary embodiment, the upper guide unit distal end 124a configured to restrict the posture of the sheet S is not arranged along the entire width above the stack unit 16 in the sheet width direction orthogonal to the discharge direction of the sheet S, and thus the present exemplary embodiment realizes a minimum arrangement to prevent the sheet S from coming into contact with the operation unit 20. As a result, this configuration is improved in terms of visibility and easy removal of the sheet discharged to the stack unit 16, as compared with the first exemplary embodiment.
With reference to
As can be seen from
The width of Al of the upper guide unit distal end 224a is longer by the distance R2 than the overlapping length between the stack unit 16 and the operation unit 20 in the sheet width direction. For this reason, it is possible to obtain the same effect as those in the first exemplary embodiment and the second exemplary embodiment, and the sheet S being conveyed does not come into contact with the operation unit 20.
In the present exemplary embodiment, the distance of protrusion at the center portion in the sheet width direction of the upper guide unit 224 is smaller than the distance of protrusion at the left and right portions of the upper guide unit 224, and thus this configuration is improved in terms of visibility and easy removal of the sheet discharged to the stack unit 16, as with the second exemplary embodiment. Further, in the present exemplary embodiment, while the upper guide unit 224 guides the sheet S being conveyed, conveyance resistance is uniform on both sides in the sheet width direction, because the shape of the upper guide unit distal end 224a is symmetric in the sheet width direction.
Accordingly, even when a sheet of a paper type having a large basis weight such as thick paper is conveyed, there is no difference in conveyance resistance between the left and right sides in the sheet width direction. For this reason, this configuration is improved not only in terms of visibility and easy removal of the sheet, but also in terms of conveyance. Further, in the present exemplary embodiment, the shape of the upper guide unit 224 is a symmetric shape in the sheet width direction, and thus the appearance quality is not impaired.
Although the exemplary embodiments of the present invention have been specifically described above, the present invention is not limited to the above-described exemplary embodiments, and various modifications based on the technical concept of the present invention are possible.
According to the exemplary embodiments of the present invention, even in a case where the size of an operation unit is increased, it is possible to reduce the size of an image forming apparatus and to prevent the operation unit from hindering discharge of the sheet.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-152861, filed Sep. 21, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-152861 | Sep 2021 | JP | national |