The present invention relates to an image forming apparatus that forms an image on a recording material.
In general, an image forming apparatus of an electrophotographic system forms an image by transferring a toner image formed on a surface of a photosensitive drum to a transfer material as a transfer medium. For example, a process cartridge system or a toner container replenishment system is known as a developer replenishment system. The process cartridge system is a system in which a photosensitive drum and a developer container are integrated as a process cartridge, and the process cartridge is replaced with a new one when a developer runs out. On the other hand, the toner container replenishment system is a system in which toner is replenished from a toner container such as a toner pack or a toner bottle to a developer container when the toner runs out.
JP 2020-154300 A proposes an image forming apparatus in which a replenishment port of a developer container can be exposed by opening an opening and closing member provided in a top cover. Users can mount a toner pack for toner replenishment on the exposed replenishment port and replenish toner from the toner pack to the developer container.
In recent years, various forms of image forming apparatuses of the toner container replenishment system have been demanded by users.
According to a first aspect of the present invention, an image forming apparatus on which a first toner container configured to store toner of a first color and a second toner container configured to store toner of a second color different from the first color are mountable, includes an apparatus body, and a moving unit including a first developing unit configured to store the toner of the first color and a second developing unit configured to store the toner of the second color, the moving unit being configured to move with respect to the apparatus body between an internal position where an image formation is performable using the first developing unit and the second developing unit and an external position that is different from the internal position and where at least a part of the moving unit is exposed to an outside of the apparatus body. The first developing unit and the second developing unit are configured to be replenished with the toner from the first toner container and the second toner container mounted on the image forming apparatus, respectively, in a state in which the moving unit is at the external position and supported by the apparatus body. The moving unit is configured not to be movable from the external position to the internal position in a state in which the first toner container and the second toner container are mounted on the image forming apparatus.
According to a second aspect of the present invention, an image forming apparatus on which a toner container storing toner is mountable, includes an apparatus body provided with an opening, a mounting portion on which the toner container is mountable, a moving unit including a developing unit, and configured to move through the opening between an internal position where an image formation is performable using the developing unit and an external position that is different from the internal position and where at least a part of the moving unit is exposed to an outside of the apparatus body, the developing unit including a toner storage portion configured to store the toner and configured to be replenished with the toner from the toner container mounted on the mounting portion, a developing roller configured to bear the toner in the toner storage portion, and a stirring member configured to stir the toner in the toner storage portion, an opening and closing member configured to move between a closed position where the opening of the apparatus body is closed and an open position where the opening is opened, an actuator configured to drive the stirring member, a first detection unit configured to output an output value based on an amount of the toner stored in the toner storage portion, an indicating unit configured to perform a remaining toner amount indication based on the output value output from the first detection unit, a second detection unit configured to detect a movement of the opening and closing member, and a control unit configured to control the actuator, the first detection unit, and the indicating unit. The moving unit is configured to replenish the toner from the toner container mounted on the image forming apparatus to the toner storage portion in a state in which the moving unit is at the external position and supported by the apparatus body, and is configured not to be movable from the external position to the internal position in a state in which the toner container is mounted on the image forming apparatus. The control unit performs (i) a first control of controlling the actuator to start driving of the stirring member based on a detection, by the second detection unit, of a movement of the opening and closing member from the open position to the closed position, (ii) a second control of controlling the first detection unit to output the output value, and (iii) a third control of controlling the indicating unit to perform the remaining toner amount indication.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
First, a first embodiment of the present invention will be described. An image forming apparatus 1 is a full-color laser beam printer of an electrophotographic system, which includes four process cartridges. The number of process cartridges mounted on the image forming apparatus 1 is not limited thereto, and is appropriately set as necessary.
As illustrated in
Here, a side of the image forming apparatus 1 on which the front door 3 is provided is defined as a front surface, and a surface opposite to the front surface is defined as a back surface (rear surface). The right side of the image forming apparatus 1 when viewed from the front is referred to as a drive side, and the left side of the image forming apparatus 1 is referred to as a non-drive side.
As illustrated in
In the apparatus body 2, the process cartridges PY, PM, PC, and PK in a state of being supported by the cartridge tray 40 are arranged in a horizontal direction. A direction in which the four process cartridges PY, PM, PC, and PK are arranged is defined as an X direction. The four process cartridges PY, PM, PC, and PK are mounted on the cartridge tray 40 that can be pulled out from the apparatus body 2 toward the front side, that is, downstream in the X direction, and are arranged in order of black (K), cyan (C), magenta (M), and yellow (Y) from the front side. Although details are described below, in the present embodiment, toner is replenished to the process cartridges PY, PM, PC, and PK in a state in which the front door 3 is opened and the cartridge tray 40 is pulled out from the apparatus body 2 forward. In addition, in a state in which each of the process cartridges PY, PM, PC, and PK serving as cartridges is mounted on the apparatus body 2, a rotational driving force is transmitted from a drive output unit (not illustrated) of the apparatus body 2, and a bias voltage is supplied from the apparatus body 2.
A moving unit MU includes the process cartridges PY, PM, PC, and PK and the cartridge tray 40. The moving unit MU is configured to be movable between an internal position and an external position with respect to the apparatus body 2. The internal position is a position where an image formation can be performed using the process cartridges PY, PM, PC, and PK, and the external position is a position different from the internal position, and is a position where at least a part of the moving unit MU is exposed to the outside of the apparatus body 2. A developing roller 6 of each of the process cartridges PY, PM, PC, and PK is rotatable around a rotational axis extending in a Y direction, and the moving unit MU is movable in the X direction intersecting the Y direction. In other words, the developing roller 6 serving as a first developing roller of the process cartridge PK is rotatable around a first rotational axis extending in the Y direction. The developing roller 6 serving as a second developing roller of the process cartridge PC is rotatable around a second rotational axis extending in the Y direction.
The four process cartridges PY, PM, PC, and PK have the same configuration except that colors of images to be formed are different. Therefore, only the configuration and image forming process of the process cartridge PY will be described, and a description of the process cartridges PM, PC, and PK will be omitted.
The process cartridge PY includes a cleaning unit 8 including a photosensitive drum 4 and a charging roller 5, and a developing apparatus 9 including the developing roller 6 and a developing frame body 29. The photosensitive drum 4 serving as an image bearing member is configured by applying an organic photoconductive layer to an outer periphery of an aluminum cylinder, and rotates by the rotational driving force transmitted from the apparatus body 2. The photosensitive drum 4 is irradiated with laser light Z from the scanner unit LB via an exposure window 10 of the process cartridge PY. A photosensitive belt may be used instead of the photosensitive drum 4. The developing frame body 29 stores yellow (Y) toner and rotatably supports the developing roller 6 serving as a developing member.
An intermediate transfer belt 12 wound around a driving roller 14, tension rollers 13 and 15, and the like is provided in the image forming unit 70, and the intermediate transfer belt 12 rotates in a direction of an arrow C in the drawing by the driving roller 14. Primary transfer rollers 16Y, 16M, 16C, and 16K are provided inside the intermediate transfer belt 12. The photosensitive drum 4 and the primary transfer roller 16Y of the process cartridge PY abut each other to form a primary transfer nip 30.
The fixing unit 21 includes a fixing film 21a heated by a heater, and a pressure roller 21b that is in pressure contact with the fixing film 21a. The sheet feeding unit 18 is provided at a lower portion of the image forming apparatus 1, and includes a feeding cassette 19 that can be pulled out from and mounted on the apparatus body 2.
Next, an image forming operation of the image forming apparatus 1 configured as described above will be described. When an image signal is input to the scanner unit LB from a personal computer (not illustrated) or the like, the laser light Z corresponding to the image signal is emitted from the scanner unit LB onto the photosensitive drum 4 of the process cartridge PY.
At this time, the surface of the photosensitive drum 4 is uniformly charged in advance to a predetermined polarity and potential by the charging roller 5, and an electrostatic latent image is formed on the surface of the photosensitive drum 4 by irradiation with laser light from the scanner unit LB. The electrostatic latent image formed on the photosensitive drum 4 is developed by the developing roller 6, and a yellow (Y) toner image is formed on the photosensitive drum 4.
Similarly, the respective photosensitive drums of the process cartridges PM, PC, and PK are also irradiated with laser light from the scanner unit LB, and toner images of magenta (M), cyan (C), and black (K) are formed on the respective photosensitive drums. The toner image of each color formed on each photosensitive drum is transferred to the intermediate transfer belt 12 by the primary transfer rollers 16Y, 16M, 16C, and 16K, and is conveyed to a secondary transfer roller 17 by the intermediate transfer belt 12 rotating by the driving roller 14.
The image forming process for each color is performed at a timing of superimposing a toner image on an upstream toner image primarily transferred onto the intermediate transfer belt 12. After the toner images of the respective colors are transferred to the intermediate transfer belt 12, toner remaining on the surface of the photosensitive drum 4 is collected by the cleaning unit 8. A cleaner-less configuration in which residual toner after transfer on the photosensitive drum 4 is collected by the developing apparatus 9 and reused may be adopted.
In parallel with this image forming process, the recording material S accommodated in the feeding cassette 19 of the sheet feeding unit 18 is fed by a pickup roller 20. The recording materials S fed by the pickup roller 20 are separated one by one at a separation nip formed by a feed roller 20a and a separation roller 20b.
A torque limiter (not illustrated) is mounted on the separation roller 20b, and the separation roller 20b does not rotate in a case where two or more sheets enter the separation nip, and the separation roller 20b rotates following the feed roller 20a in a case where one sheet enters the separation nip. A so-called retard roller system in which rotational drive in a direction opposite to a sheet feeding direction is input to the separation roller 20b may be adopted.
The recording materials S separated one by one by the separation nip are conveyed to a registration roller pair 20c. The recording material S whose skew feeding has been corrected by the registration roller pair 20c is conveyed at a predetermined conveyance timing according to the image forming process. Then, a full-color toner image on the intermediate transfer belt 12 is transferred to the recording material S by a secondary transfer bias applied to the secondary transfer roller 17.
Predetermined heat and pressure are applied to the recording material S to which the toner image has been transferred by the fixing film 21a and the pressure roller 21b of the fixing unit 21, and the toner is melted and fixed. The recording material S having passed through the fixing unit 21 is discharged to a sheet discharge tray 23 by the sheet discharge roller pair 22.
Next, the replenishment portions 200Y, 200M, 200C, and 200K arranged on top surface portions of the process cartridges PY, PM, PC, and PK, respectively, will be described with reference to
As illustrated in
The replenishment packs 210Y, 210M, 210C, and 210K store yellow (Y), magenta (M), cyan (C), and black (K) toners, respectively, and the toners are supplied to a storage portion 9a of the developing apparatus 9 via the replenishment portions 200Y, 200M, 200C, and 200K. That is, the replenishment portions 200Y, 200M, 200C, and 200K are configured such that the replenishment packs 210Y, 210M, 210C, and 210K are attachable to and detachable from the replenishment portions 200Y, 200M, 200C, and 200K, respectively, and when toner is replenished, the user performs a toner replenishment operation described below. As illustrated in
The replenishment portions 200Y, 200M, 200C, and 200K have the same configuration except that colors of toner to be replenished are different. Therefore, in a case where the replenishment portions 200Y, 200M, 200C, and 200K are not particularly distinguished from one another, reference characters “Y”, “M”, “C”, and “K” are omitted, and the replenishment portions 200Y, 200M, 200C, and 200K will be described as the replenishment portions 200 below. Similarly, the replenishment packs 210Y, 210M, 210C, and 210K have the same configuration except that colors of stored toners are different. Therefore, in a case where the replenishment packs 210Y, 210M, 210C, and 210K are not particularly distinguished, the reference characters “Y”, “M”, “C”, and “K” are omitted, and the replenishment packs 210Y, 210M, 210C, and 210K are described as the replenishment packs 210 below. The image forming apparatus 1 and the replenishment pack 210 are included in an image forming system.
A detailed configuration of the replenishment portion 200 on which the replenishment pack 210 is mounted will be described.
As illustrated in
In a case where the body shutter 206 is positioned at a closed position illustrated in
As will be described in detail below, when the lever 201 is rotated in a state in which the replenishment pack 210 is mounted on the replenishment portion 200, the body shutter 206 moves (rotates) between the closed position and the open position. That is, when the lever 201 is rotated counterclockwise by 90 degrees by the user, the body shutter 206 moves from the closed position illustrated in
The sealing member 243 is attached around the body shutter opening 206a on an inner peripheral surface side of the body shutter 206. The sealing member 243 has a sealing opening 243a. The sealing member 243 is attached to the body shutter 206 such that the sealing opening 243a overlaps the body shutter opening 206a. When the body shutter 206 is at the open position, the sealing member 243 seals a gap between the periphery of an insertion portion opening 212a of an insertion portion 212 of the replenishment pack 210 described below and the body shutter 206.
The rotation regulation member 247 is fixed to the passage member 202 and is provided on an inner side of the body shutter 206 in the radial direction r of the virtual circle VC. The rotation regulation member 247 includes a rotation regulation portion 247a that is engaged with a rotation-regulated portion 212b of the insertion portion 212 of the replenishment pack 210 described below to regulate rotation of the insertion portion 212 around the rotational axis RA.
The lever 201 includes a ring portion 201a having a replenishment port 204 into which the insertion portion 212 of the replenishment pack 210 is inserted, and the grip portion 201b provided integrally with the ring portion 201a. The lever 201 includes a lever engagement portion 201d serving as an engagement portion protruding inward in the radial direction r of the virtual circle VC from an inner peripheral surface forming the replenishment port 204. As illustrated in
When an image formation is performed on the recording material P, the toner in the storage portion 9a is stirred by a stirring member 34 (see
As described above, as the switch 55 is turned off or on, it is possible to detect that the lever 201 is positioned at the operation position or the replenishment position. When the switch 55 is switched from an off state to an on state, it can be detected that the lever 201 has moved from the operation position to the replenishment position. When the switch 55 is switched from the off state to the on state, it is possible to detect that the lever 201 has moved from the replenishment position to the operation position.
Next, a configuration of the replenishment pack 210 will be described with reference to
As illustrated in
The pouch 211 is a container in which a polypropylene sheet is formed into a bag shape by pouch processing, and stores toner therein. The pouch 211 has a shape in which the pouch 211 becomes flat toward a side opposite to the insertion portion 212, and has a pouch end portion 211a extending in a direction orthogonal to the rotational axis RA at an end of the pouch 211. In the present embodiment, the pouch is used as a toner storage portion of the replenishment pack 210, but a resin bottle or a container made of paper or vinyl may be used.
The insertion portion 212 is a cylindrical member that can be inserted into the replenishment port 204 of the lever 201, and the insertion portion opening 212a is provided in a side surface extending in the direction of the rotational axis RA. The insertion portion 212 is a member that is provided at an end portion of the pouch 211 in the direction of the rotational axis RA and discharges toner in the pouch 211 to the outside of the replenishment pack 210 through the insertion portion opening 212a. The insertion portion 212 further includes the rotation-regulated portion 212b. The rotation of the insertion portion 212 around the rotational axis RA is regulated by engagement of the rotation-regulated portion 212b with the rotation regulation portion 247a of the rotation regulation member 247 of the replenishment portion 200.
The container shutter 214 is a cylindrical member that is concentric with the insertion portion 212. The container shutter 214 is rotatable around the rotational axis RA with respect to the insertion portion 212 outside the insertion portion 212 in the radial direction r of the virtual circle VC. The container shutter 214 is configured to move (rotate) between a closed position where the container shutter 214 closes the insertion portion opening 212a and an open position where the container shutter 214 opens the insertion portion opening 212a.
The container shutter 214 has a container shutter opening 214c (opening portion). When the container shutter 214 is at the open position, the container shutter opening 214c and the insertion portion opening 212a overlap each other and communicate with each other. At this time, the toner can be discharged from the replenishment pack 210 to the outside of the replenishment pack 210 through the container shutter opening 214c and the insertion portion opening 212a. When the container shutter 214 is at the closed position, the insertion portion opening 212a is closed by the container shutter 214. At this time, the toner is not discharged from the replenishment pack 210 to the outside of the replenishment pack 210. When the replenishment pack 210 is not mounted on the image forming apparatus 1, the container shutter 214 is at the closed position. When the container shutter 214 is at the closed position, the rotation-regulated portion 212b of the insertion portion 212 is exposed from the container shutter opening 214c. This will be described below.
A container shutter engaged portion 214b, which is engaged with the lever engagement portion 201d of the lever 201 and the body shutter engagement portion 206b of the body shutter 206 when the replenishment pack 210 is mounted on the replenishment portion 200, is provided at an outer peripheral surface of the container shutter 214. The container shutter engaged portion 214b serving as an engaged portion is a recess portion recessed inward in the radial direction r of the virtual circle VC from the outer peripheral surface of the container shutter 214, and extends to a distal end of the container shutter 214 on a side far from the pouch 211 in the direction of the rotational axis RA. When the container shutter engaged portion 214b receives a force from the lever engagement portion 201d of the lever 201 in a rotation direction around the rotational axis RA, the container shutter 214 is rotated with respect to the insertion portion 212. The container shutter engaged portion 214b does not need to be a recess portion as long as the container shutter engaged portion 214b is engaged with the lever 201 and the container shutter 214 is rotated by the rotation of the lever 201.
The container shutter seal 231 is attached to an inner peripheral surface of the container shutter 214. The container shutter seal 231 seals between the periphery of the insertion portion opening 212a of the insertion portion 212 and the container shutter 214 when the container shutter 214 is at the closed position.
Next, an operation of replenishing toner to the process cartridge by the user will be described with reference to
As illustrated in
As illustrated in
Next, as illustrated in
In the present embodiment, the replenishment portion 200 is disposed at a downstream end portion of the process cartridge in the Y direction, but is not limited thereto. For example, the replenishment portion 200 may be disposed at a central portion or an end portion upstream of the process cartridge in the Y direction. When the cartridge tray 40 is pulled out from the apparatus body 2, the cartridge tray 40 is supported from below by the front door 303 positioned at the open position. For this reason, the front door 3 is configured to support the load even when the user pushes the replenishment portion 200 downward at the time of toner replenishment.
As illustrated in
The indicators 208Y, 208M, 208C, and 208K are indicating portions that notify the user to which one of the process cartridges PY, PM, PC, and PK the toner can be replenished. In a case of a toner replenishment container such as the replenishment pack 210, it is possible to discharge all the toner in the container to the outside of the container at the time of replenishment, or to discharge the remaining toner at another timing after finishing toner replenishment with some toner remaining in the container. Hereinafter, in the present embodiment, a case of discharging all the toner in the replenishment pack 210 in a single replenishment will be considered.
In this case, the amount of toner that can be additionally stored in the storage portion 9a of each process cartridge needs to be larger than the toner capacity of the replenishment pack 210. Therefore, in the present embodiment, an indicator corresponding to a process cartridge whose amount of toner that can be additionally stored in the storage portion 9a is larger than the toner capacity of the replenishment pack 210 is lit based on a remaining toner amount detection result of a remaining amount detection unit 62 described below. That is, in a case where the amount of toner that can be added to the storage portion 9a is larger than the toner capacity of the replenishment pack 210, toner replenishment can be performed. In other words, when all the toner in the toner container of the new replenishment pack 210 can be supplied to the storage portion 9a of the process cartridge, toner replenishment can be performed. By confirming which of the indicators 208Y, 208M, 208C, and 208K is lit, the user can recognize to which process cartridge (PY, PM, PC, or PK) the toner can be replenished without opening the front door 3. This is because the indicators 208Y, 208M, 208C, and 208K are provided at the front surface portion 63 which is a part of the exterior surface of the apparatus body 2. That is, the indicator 208K serving as a first indicating portion can indicate that toner can be replenished to the process cartridge PK, and the indicator 208C serving as a second indicating portion can indicate that toner can be replenished to the process cartridge PC.
In addition, the replenishment portion 200 includes a lock member 65 (see
The control unit 90 controls the solenoid 66 such that the lock member 65 corresponding to the process cartridge that is replenishable with toner is positioned at the unlocked position based on the remaining toner amount detection result of the remaining amount detection unit 62. The control unit 90 controls the solenoid 66 such that the lock member 65 corresponding to the process cartridge that is not replenishable with toner is positioned at the locked position based on the remaining toner amount detection result of the remaining amount detection unit 62. A timing at which the control unit 90 controls the solenoid 66 to change the position of the lock member 65 from the locked position to the unlocked position may be a timing at which the front door 3 is opened or a timing at which the cartridge tray 40 is pulled out. Further, the lock member 65 and the solenoid 66 may be omitted.
Modifications of the indicators 208Y, 208M, 208C, and 208K will be described with reference to
In a case of the configuration illustrated in
The arrangement of the indicators 208Y, 208M, 208C, and 208K is not limited to the arrangements illustrated in
The description returns to the toner replenishment operation. As illustrated in
As illustrated in
In a state in which the mounting of the replenishment pack 210 on the replenishment portion 200 is completed, the container shutter engaged portion 214b is engaged with the lever engagement portion 201d and is engaged with the body shutter engagement portion 206b of the body shutter 206. The rotation-regulated portion 212b of the insertion portion 212 is engaged with the rotation regulation portion 247a. In this state, when the user grips the grip portion 201b and rotates the lever 201 clockwise by 90 degrees, the lever 201 is rotated from the operation position to the replenishment position with respect to the insertion portion 212.
At this time, as the container shutter engaged portion 214b is pushed by the lever engagement portion 201d, the container shutter 214 is rotated from the closed position to the open position together with the lever 201. As the body shutter engagement portion 206b is pushed by the container shutter engaged portion 214b, the body shutter 206 is rotated from the closed position to the open position together with the lever 201 and the container shutter 214. As described above, since the body shutter 206 is configured to be rotated by the lever 201 via the container shutter 214, the body shutter 206 does not rotate even when the lever 201 is rotated from the operation position to the replenishment position in a state in which the replenishment pack 210 is not mounted on the replenishment portion 200. Therefore, the body shutter 206 is not opened even when the lever 201 is operated by the user in a state in which the replenishment pack 210 is not mounted.
When the lever 201 is at the replenishment position in a state in which the replenishment pack 210 is mounted on the replenishment portion 200, both the container shutter 214 and the body shutter 206 are at the open positions, and the container shutter opening 214c and the body shutter opening 206a communicate with each other. In this state, when the user releases the pouch 211 with his/her hand, the toner in the pouch 211 moves toward the insertion portion 212 together with air. Then, the toner moved into the insertion portion 212 passes through the insertion portion opening 212a, the container shutter opening 214c, and the body shutter opening 206a, and is replenished to the storage portion 9a of the developing apparatus 9.
When separating the replenishment pack 210 from the replenishment portion 200 after toner replenishment is completed, the user grips the grip portion 201b and rotates the lever 201 counterclockwise by 90 degrees. With this operation, the lever 201 is rotated from the replenishment position to the operation position with respect to the insertion portion 212. At this time, as the container shutter engaged portion 214b is pushed by the lever engagement portion 201d, the container shutter 214 is rotated from the open position to the closed position together with the lever 201. As the body shutter engagement portion 206b is pushed by the container shutter engaged portion 214b, the body shutter 206 is rotated from the open position to the closed position together with the lever 201 and the container shutter 214. The replenishment pack 210 is separated from the replenishment portion 200 in a state in which the lever 201 is at the operation position. In a state in which the replenishment pack 210 is separated from the replenishment portion 200, the container shutter 214 is positioned at the closed position, and thus, it is possible to prevent toner leakage from the insertion portion opening 212a of the replenishment pack 210.
Next, the remaining amount detection unit 62 for detecting the remaining amount of toner stored in the storage portion 9a of the developing apparatus 9 will be described with reference to
In the light emitting portion 62a and the light receiving portion 62b, a light emitting element and a light receiving element may be disposed inside the storage portion 9a or the light emitting element and the light receiving element may be disposed outside the storage portion 9a, and light may be guided into and out of the storage portion 9a by a light guide portion. Furthermore, in the present embodiment, the light emitting portion 62a and the light receiving portion 62b are arranged side by side in the X direction, but are not limited thereto. For example, the light emitting portion 62a and the light receiving portion 62b may be arranged side by side in the Y direction.
In the present embodiment, a light emitting diode (LED) is used for the light emitting portion 62a, and a phototransistor turned on by light from the LED is used for the light receiving portion 62b. However, the light emitting portion 62a and the light receiving portion 62b are not limited thereto. For example, a halogen lamp or a fluorescent lamp may be applied to the light emitting portion 62a, and a photodiode or an avalanche photodiode may be applied to the light receiving portion 62b.
The light receiving portion 62b that is a phototransistor receives light emitted from the light emitting portion 62a, and outputs a signal (current) corresponding to the amount of received light. This signal is converted into a voltage and input to the control unit 90 (see
As illustrated in
The stirring member 34 serves to circulate toner that is not used for development and is peeled off from the developing roller 6 in the storage portion 9a and uniformizing the toner in the storage portion 9a. The stirring member 34 is not limited to a rotating member. For example, a stirring member that swings may be employed. In addition to the stirring member 34, another stirring member may be provided in the storage portion 9a.
The remaining amount detection unit 62, the door opening and closing sensor 54, and the switch 55 are connected to an input side of the control unit 90. The door opening and closing sensor 54 or the switch 55 is implemented by, for example, a photointerrupter, a pressure sensitive switch, or a magnetic sensor.
The CPU 91 of the control unit 90 determines whether or not the light receiving portion 62b has received light from the light emitting portion 62a based on a voltage level input to the remaining amount detection unit 62. Then, the CPU 91 calculates a light detection time of the remaining amount detection unit 62 when the toner in the storage portion 9a is stirred by the stirring member 34 for a certain period of time. The ROM 93 stores, as a table, a remaining toner amount determination threshold for determining the remaining toner amount based on the light detection time of the remaining amount detection unit 62 in advance. The CPU 91 calculates (predicts) the remaining toner amount in the storage portion 9a based on the light detection time of the remaining amount detection unit 62 and the remaining toner amount determination threshold stored in the table. Then, the CPU 91 records the calculated remaining toner amount in the RAM 92.
A method of detecting and estimating the remaining toner amount is not limited to the above-described method, and various known methods of detecting and estimating the remaining toner amount can be adopted. For example, two or more metal plates or conductive resin sheets extending in a longitudinal direction of the developing roller may be disposed on an inner wall of the storage portion 9a, an electrostatic capacitance between the two metal plates or conductive resin sheets may be measured to thereby detect and estimate the remaining toner amount. Alternatively, a load cell may be provided to support the developing apparatus 9 from below, and the remaining toner amount may be calculated based on the weight measured by the load cell.
The motor M1, the indicators 208Y, 208M, 208C, and 208K, and the solenoid 66 are connected to an output side of the control unit 90. The motor M1 serving as an actuator supplies a driving force to the process cartridges PY, PM, PC, and PK and various rollers in the apparatus body 2. More specifically, the motor M1 drives the photosensitive drum 4 of each process cartridge, the charging roller 5, the developing roller 6, the stirring member 34, and the like.
In the present embodiment, all the rollers in the image forming apparatus 1 and the stirring member 34 are driven by one motor M1, but the driving source of the roller and the stirring member 34 is not limited thereto. For example, the stirring member 34 and some rollers in the image forming apparatus 1 may be driven by the motor M1, and the other rollers may be driven by another motor. Alternatively, the motor M1 may be directly connected to all the rollers by a drive transmission member such as a gear, and an electromagnetic clutch may be provided between the motor M1 and the stirring member 34. In this case, the electromagnetic clutch serves as an actuator that activates or deactivates the driving of the stirring member 34.
As described above, in the present embodiment, the toner replenishment operation is performed as follows. That is, after opening the front door 3, the user pulls out the cartridge tray 40 that detachably supports a plurality of process cartridges storing different colors of toner from the apparatus body 2. Then, the user mounts the replenishment pack 210 on the replenishment portion 200 of any process cartridge supported by the cartridge tray 40, and discharges the toner from the replenishment pack 210 to the replenishment portion 200 to perform toner replenishment. The state in which the cartridge tray 40 is pulled out is a state in which the cartridge tray 40 is pulled out downstream in the X direction from a position where the cartridge tray is mounted on the apparatus body 2 and the image formation can be performed, and a state in which the cartridge tray 40 is supported by the apparatus body 2.
In other words, the replenishment pack 210K serving as a first toner container stores toner of black serving as a first color, and the replenishment pack 210C serving as a second toner container stores toner of cyan serving as a second color different from black. The process cartridge PK serving as a first developing unit can be replenished with toner from the replenishment pack 210K in a state in which the cartridge tray 40 is pulled out from the apparatus body 2 and the process cartridge PK is supported by the cartridge tray 40. The process cartridge PC serving as a second developing unit can be replenished with toner from the replenishment pack 210C in a state in which the cartridge tray 40 is pulled out from the apparatus body 2 and the process cartridge PC is supported by the cartridge tray 40. In other words, the process cartridges PC and PK are configured to be replenished with toner from the replenishment packs 210C and 210K mounted on the image forming apparatus 1, respectively, when the moving unit MU is at the external position and supported by the apparatus body 2. In addition, the moving unit MU is configured so as not to be movable from the external position to the internal position in a state in which the replenishment packs 210C and 210K are mounted on the image forming apparatus 1. Further, the replenishment port 204 serving as a first replenishment port of the replenishment portion 200K and the replenishment port 204 serving as a second replenishment port of the replenishment portion 200C are exposed when the cartridge tray 40 is pulled out from the apparatus body 2. At this time, the cartridge tray 40 is supported by a rail member (not illustrated) or the like of the apparatus body 2 and is not separated from the apparatus body 2.
As described above, also in the image forming apparatus 1 including the plurality of process cartridges PY, PM, PC, and PK, the replenishment pack 210 can be mounted on the process cartridge supported by the cartridge tray 40 pulled out. For example, when replenishing toner to two or more of the process cartridges PY, PM, PC, and PK, the replenishment portions 200 of all the process cartridges PY, PM, PC, and PK can be accessed only by pulling out the cartridge tray 40 once. Therefore, it is not necessary to insert and remove the process cartridges PY, PM, PC, and PK into and from the apparatus body 2 one by one, and toner replenishment can be easily performed. Accordingly, usability related to toner replenishment can be improved. In addition, it is possible to provide an embodiment of the image forming apparatus 1 including the plurality of process cartridges PY, PM, PC, and PK that are replenishable with toner by the replenishment pack.
Next, a second embodiment of the present invention will be described. In the second embodiment, a plurality of body mounting portions for mounting replenishment packs 210 are provided in an apparatus body 2B. Therefore, a configuration similar to that of the first embodiment will be described in a manner of omitting illustration or attaching the same reference numerals in the drawings.
As illustrated in
The body mounting portions 301Y, 301M, 301C, and 301K correspond to replenishment portions 200Y, 200M, 200C, and 200K of process cartridges PY, PM, PC, and PK, respectively. In the present embodiment, as illustrated in
Next, as illustrated in
That is, when the replenishment pack 210Y is mounted on the replenishment portion 200Y, the replenishment table 302 receives a force from the replenishment pack 210Y, and thus, the force received by the replenishment portion 200Y of the process cartridge PY supported by the cartridge tray 40 from the replenishment pack 210Y can be reduced. Then, toner is replenished to the replenishment portion 200Y from the replenishment pack 210Y mounted on the body mounting portion 301Y.
A toner replenishment operation for the replenishment portion 200Y is performed by rotating a lever 201 (see
Next, a mounting portion shutter 410 will be described with reference to
A case where the replenishment pack 210K of black (K) is mounted on the body mounting portion 301K as illustrated in
As illustrated in
A control unit 90 (see
As illustrated in
As a result, further pulling out the cartridge tray 40 toward the front side, that is, downstream in the X direction is regulated, so that the cartridge tray 40 is positioned. In this manner, the mounting portion shutter 410 positioned at the open position and the projecting portion 310 provided in the replenishment portion 200 corresponding to the mounting portion shutter 410 abut each other, whereby the body mounting portion 301 and the replenishment portion 200 can be easily aligned. The user may arbitrarily select a process cartridge to be replenished with toner from among process cartridges that are replenishable with toner through an operation panel (not illustrated) or the like. In this case, only the mounting portion shutter 410 corresponding to the selected process cartridge may be rotated from the closed position to the open position.
When separating the replenishment pack 210 from the replenishment portion 200 after toner replenishment is completed, the user rotates the lever 201 from the replenishment position to the operation position. When it is detected by a switch 55 that the lever 201 has been rotated from the replenishment position to the operation position and the replenishment pack 210 is pulled out from a replenishment port 401, the control unit 90 controls the solenoid 400 to rotate the mounting portion shutter 410 from the open position to the closed position. As the mounting portion shutter 410 is positioned at the closed position, the cartridge tray 40 can be mounted on the apparatus body 2B upstream in the X direction.
As described above, in the present embodiment, the body mounting portions 301Y, 301M, 301C, and 301K are provided in the apparatus body 2B, and the replenishment packs 210Y, 210M, 210C, and 210K are mounted on the body mounting portions 301Y, 301M, 301C, and 301K, respectively. For this reason, an impact or load at the time of mounting the replenishment packs 210Y, 210M, 210C, and 210K does not directly act on the process cartridges PY, PM, PC, and PK, and it is not necessary to increase the strength of the cartridge tray 40 or a supporting component of the cartridge tray 40.
In addition, the mounting portion shutter 410 corresponding to the process cartridge that is not replenishable with toner due to an insufficient toner capacity is positioned at the closed position. Therefore, it is possible to allow mounting of the replenishment pack 210 only on the process cartridge that is replenishable with toner with a simple configuration.
In other words, the body mounting portion 301K serving as a first body mounting portion and the body mounting portion 301C serving as a second body mounting portion are provided in the apparatus body 2B. The process cartridge PK can be replenished with toner in a state in which the replenishment pack 210K is mounted on the body mounting portion 301K, the cartridge tray 40 is pulled out from the apparatus body 2B, and the process cartridge PK is supported by the cartridge tray 40. The process cartridge PC can be replenished with toner in a state in which the replenishment pack 210C is mounted on the body mounting portion 301C, the cartridge tray 40 is pulled out from the apparatus body 2B, and the process cartridge PC is supported by the cartridge tray 40. In other words, the process cartridge PK is configured to be replenished with toner from the replenishment pack 210K mounted on the body mounting portion 301K through the replenishment port 204 when a moving unit MU is positioned at a first position which belongs to external position. Similarly, the process cartridge PC is configured to be replenished with toner from the replenishment pack 210C mounted on the body mounting portion 301C through the replenishment port 204 when the moving unit MU is positioned at a second position different from the first position which belongs to the external position.
In addition, the mounting portion shutter 410K is movable between the closed position serving as a first regulation position for regulating mounting of the replenishment pack 210K on the body mounting portion 301K, and the open position serving as a first allowing position for allowing mounting of the replenishment pack 210K on the body mounting portion 301K. The mounting portion shutter 410C is movable between the closed position serving as a second regulation position for regulating mounting of the replenishment pack 210C on the body mounting portion 301C, and the open position serving as a second allowing position for allowing mounting of the replenishment pack 210C on the body mounting portion 301C. The mounting portion shutters 410K and 410M serving as a first regulation member and a second regulation member are positioned at the closed positions in a case where it is difficult to replenish the entire amount of toner in a new replenishment pack to a corresponding process cartridge. In addition, the mounting portion shutters 410K and 410M are positioned at the open positions in a case where it is possible to replenish the entire amount of toner in a new replenishment pack to a corresponding process cartridge.
The cartridge tray 40 is positioned at the first position where the process cartridge PK can be replenished with toner from the replenishment pack 210K mounted on the body mounting portion 301K due to the projecting portion 330 abutting the mounting portion shutter 410K positioned at the open position. Further, the cartridge tray 40 is positioned at the second position where the process cartridge PC can be replenished with toner from the replenishment pack 210C mounted in the body mounting portion 301C due to the projecting portion 330 abutting the mounting portion shutter 410C positioned at the open position. In other words, the moving unit MU is positioned at the first position by abutting the mounting portion shutter 410K positioned at the open position, and is positioned at the second position by abutting the mounting portion shutter 410C positioned at the open position.
Next, a third embodiment of the present invention will be described. In the third embodiment, only one body mounting portion for mounting a replenishment pack 210 is provided in an apparatus body 2C. Therefore, a configuration similar to that of the first embodiment will be described in a manner of omitting illustration or attaching the same reference numerals in the drawings.
As illustrated in
As illustrated in
In the present embodiment, as illustrated in
Next, replenishment paths 500Y, 500M, 500C, and 500K provided inside the body mounting portion 1301 and the replenishment pack 1210 will be described with reference to
The replenishment portions 1200Y, 1200M, 1200C, and 1200K have the same configuration except that colors of toner to be replenished are different and receiving ports 320Y, 320M, 320C, and 320K described below are disposed at different positions. Therefore, in a case where the replenishment portions 1200Y, 1200M, 1200C, and 1200K are not particularly distinguished from one another, reference characters “Y”, “M”, “C”, and “K” are omitted, and the replenishment portions 1200Y, 1200M, 1200C, and 1200K will be described as the replenishment portions 1200 below. Similarly, the replenishment packs 1210Y, 1210M, 1210C, and 1210K also have the same configuration except that the colors of stored toners are different and discharge ports 233 described below are disposed at different positions. Therefore, in a case where the replenishment packs 1210Y, 1210M, 1210C, and 1210K are not particularly distinguished from one another, reference characters “Y”, “M”, “C”, and “K” are omitted, and the replenishment packs 1210Y, 1210M, 1210C, and 1210K will be described as the replenishment packs 1210 below.
As illustrated in
As illustrated in
The replenishment paths 500Y, 500M, 500C, and 500K provided inside the body mounting portion 1301 are arranged so as to be matched with the discharge ports 233 of the respective replenishment packs 1210Y, 1210M, 1210C, and 1210K. That is, the discharge port 233 of the replenishment pack 1210Y is engaged with the replenishment path 500Y in a state in which the replenishment pack 1210Y is mounted on the body mounting portion 1301. The discharge port 233 of the replenishment pack 1210M is engaged with the replenishment path 500M in a state in which the replenishment pack 1210M is mounted on the body mounting portion 1301. The discharge port 233 of the replenishment pack 1210C is engaged with the replenishment path 500C serving as a second replenishment path in a state in which the replenishment pack 1210C is mounted on the body mounting portion 1301. The replenishment paths 500Y, 500M, 500C, and 500K are configured such that toner discharged from the replenishment packs 1210Y, 1210M, 1210C, and 1210K mounted on the body mounting portion 1301 can pass through the replenishment paths.
As illustrated in
Hereinafter, it is assumed that the cartridge tray 40 can be sequentially positioned at a fourth position, a third position, a second position, and a first position as it is pulled out downstream in the X direction from a mounting position at which the cartridge tray 40 is mounted on the apparatus body 2C. When the cartridge tray 40 is positioned at the fourth position, the receiving port 320Y of the replenishment portion 1200Y coincides with the replenishment path 500Y of the body mounting portion 1301. When the cartridge tray 40 is positioned at the third position, the receiving port 320M of the replenishment portion 1200M coincides with the replenishment path 500M of the body mounting portion 1301. When the cartridge tray 40 is positioned at the second position, the receiving port 320C of the replenishment portion 1200C coincides with the replenishment path 500C of the body mounting portion 1301. When the cartridge tray 40 is positioned at the first position, the receiving port 320K of the replenishment portion 1200K coincides with the replenishment path 500K of the body mounting portion 1301.
The process cartridges PY, PM, PC, and PK are each provided with a projecting portion 330 on a downstream end surface in the Y direction, that is, a right side surface. Each projecting portion 330 is used to lock the cartridge tray 40 at the first to fourth positions. Each projecting portion 330 may be provided on the cartridge tray 40 instead of the process cartridges PY, PM, PC, and PK.
Next, a lock mechanism 620 for locking the cartridge tray 40 at the first to fourth positions will be described with reference to
As illustrated in
The lock member 610 that rotates concentrically is fixed to the pinion gear 600, and the stoppers 611Y, 611M, 611C, and 611K are rotatably supported by the lock member 610 so as to have phases different from each other by 90 degrees in a circumferential direction. The stopper 611Y is configured to be rotatable between the unlocked position illustrated in
As illustrated in
For example, in
In this manner, as the stopper 611Y is positioned at the locked position, the projecting portion 330 provided in the process cartridge PK abuts the stopper 611Y even when the cartridge tray 40 is further pulled out from the first position as illustrated in
As described above, in the present embodiment, since the four replenishment paths 500Y, 500M, 500C, and 500K are provided in one body mounting portion 1301, the body mounting portion 1301 can be shared for the replenishment packs storing different colors of toner, and the apparatus body 2C can be downsized.
In other words, the process cartridge PK is configured to be replenished with toner from the replenishment pack 1210K mounted on the body mounting portion 1301 via the replenishment path 500K and a replenishment port 204 when the moving unit MU is positioned at the first position. Similarly, the process cartridge PC is configured to be replenished with toner from the replenishment pack 1210C mounted on the body mounting portion 1301 via the replenishment path 500C and the replenishment port 204 when the moving unit MU is positioned at the second position.
In addition, in the present embodiment, since the four stoppers 611Y, 611M, 611C, and 611K are configured to be rotatable from the unlocked position to the locked position by one solenoid 1400, the apparatus can be reduced in cost and size.
For example, a rotary encoder, a potentiometer, or the like may be provided on the pinion gear 600 or the lock member 610 so that the position of the cartridge tray 40 can be detected. Then, an energization timing of the solenoid 1400 may be determined based on the position of the cartridge tray 40.
In the present embodiment, a lever 201 (see
Next, a fourth embodiment of the present invention will be described. In the fourth embodiment, a reading unit 700 is provided above an apparatus body 2B of the second embodiment. Therefore, a configuration similar to that of the second embodiment will be described in a manner of omitting illustration or attaching the same reference numerals in the drawings.
As illustrated in
The reading unit 700 includes a reading portion 710 and an auto document feeder (ADF) 720 supported so as to be openable and closable with respect to the reading portion 710. The reading portion 710 incorporates an imaging element such as a contact image sensor (CIS), and the imaging element can read an image of a document by scanning the document placed on a platen glass 711.
The ADF 720 includes a document tray 721 on which a document can be placed and a plurality of conveying rollers (not illustrated), and the document placed on the document tray 721 is conveyed by the plurality of conveying rollers. Then, an image of the document is read by the imaging element of the reading portion 710 while being conveyed by the plurality of conveying rollers. The ADF 720 can continuously convey a plurality of documents placed on the document tray 721, and the reading portion 710 can continuously read images of the plurality of documents.
As illustrated in
Therefore, as illustrated in
In the present embodiment, the reading unit 700 includes the reading portion 710 and the ADF 720, but is not limited thereto. For example, a pressure plate that presses a document placed on the platen glass 711 from above may be applied instead of the ADF 720. The pressure plate does not include the document tray 721 or the conveying roller.
Next, a fifth embodiment of the present invention will be described. The fifth embodiment has a configuration in which indicating portions 415Y, 415M, 415C, and 415K are provided on an exterior surface of a printer of the first embodiment. Therefore, a configuration similar to that of the first embodiment will be described in a manner of omitting illustration or attaching the same reference numerals in the drawings.
A motor M1, indicators 208Y, 208M, 208C, and 208K, a solenoid 66, and the indicating portions 415Y, 415M, 415C, and 415K are connected to an output side of the control unit 90. A CPU 91 of the control unit 90 calculates the amount of toner stored in a storage portion 9a based on a remaining amount detection signal output from the remaining amount detection unit 62 disposed in a developing apparatus 9. An I/O interface 94 transmits the remaining amount of the toner stored in the storage portion 9a to an external PC or the like.
Here, for example, the remaining amount of the toner is transmitted in % notation with 100% denoting the amount of toner that can be stored in the storage portion 9a. In addition, the remaining amount detection signal depends on the configuration of the remaining amount detection unit 62, and the remaining amount detection signal is, for example, an analog signal in which a voltage changes based on the current remaining amount, or a pulse signal in which a pulse of a constant cycle is output and a H/L pulse width changes according to the remaining toner amount. In the present embodiment, the remaining amount detection signal output from the remaining amount detection unit 62 is the pulse signal. Then, a Low pulse is output when an optical path Q1 (see
Next, a remaining toner amount indication of the present embodiment will be described. As illustrated in
The indicating portion 415 is not limited to a liquid crystal panel, and may be implemented by a light source such as an LED or an incandescent lamp, and a diffusion lens. In addition, the indicating portion 415 does not have to be separately provided, and the remaining toner amount may be indicated by each graduation as described in the present embodiment on a display on which the user can change various settings and the like. Although the indicating portion 415 of the present embodiment has three graduations, the number of graduations is not limited thereto, and may be appropriately set according to the configuration of the image forming apparatus or the like.
Next, indication switching on the indicating portion 415 in the present embodiment will be described with reference to
As illustrated in
In a case where the result of detecting the remaining toner amount in the storage portion 9a by the remaining amount detection unit 62 is less than the threshold C (2.5 k in the present embodiment) and equal to or more than a threshold B, the control unit 90 controls the indicating portion 415 to indicate the Low level (third indication) in which the one graduation is lit. In addition, in a case where the result of detecting the remaining toner amount in the storage portion 9a by the remaining amount detection unit 62 is less than the threshold B (0.5 k in the present embodiment) and equal to or more than a threshold A, the control unit 90 controls the indicating portion 415 to indicate the NearOut level (fourth indication) in which the one lower graduation blinks. Then, in a case where the result of detecting the remaining toner amount in the storage portion 9a by the remaining amount detection unit 62 is less than the threshold A (0 k in the present embodiment), the control unit 90 determines that toner in the storage portion 9a has run out, and sets a toner-out state in which all the three graduations are turned off.
That is, in a case where the result of detecting the remaining toner amount in the storage portion 9a by the remaining amount detection unit 62 is equal to or more than 5.0 k, the control unit 90 controls the indicating portion 415 to indicate the first indication. The control unit 90 controls the indicating portion 415 to indicate the second indication in a case where the result of detecting the remaining toner amount in the storage portion 9a by the remaining amount detection unit 62 is between 2.5 k and 5.0 k, and controls the indicating portion 415 to indicate the third indication in a case where the detection result is between 0.5 k and 2.5 k. In addition, the control unit 90 controls the indicating portion 415 to indicate the fourth indication in a case where the result of detecting the remaining toner amount in the storage portion 9a by the remaining amount detection unit 62 is between 0 k and 0.5 k, and turns off all the graduations in a case where it is determined that there is no remaining toner.
The image forming apparatus 1E according to the present embodiment can be replenished with toner by mounting various types of replenishment packs 210. For example, in the image forming apparatus 1E, a replenishment pack 210 (hereinafter, simply referred to as a small pack) and a large replenishment pack 210 (hereinafter, simply referred to as a large pack) can be mounted. The large pack stores a larger volume of toner than the small pack. In other words, the small pack is a replenishment pack capable of storing a first amount of toner, and the large pack is a replenishment pack capable of storing a second amount of toner larger than the first amount.
A difference between a toner amount corresponding to the threshold D and a toner amount corresponding to the threshold C in the present embodiment, that is, a difference between toner amounts corresponding to the thresholds related to indication switching of the uppermost graduation is set to a replenishment amount (2.5 k) for one small pack. Similarly, a difference between the toner amount corresponding to the threshold C and a toner amount corresponding to the threshold A in the present embodiment, that is, a difference between toner amounts corresponding to the thresholds related to indication switching of the middle graduation is also set to the replenishment amount for one small pack. A difference between the toner amount corresponding to the threshold D and the toner amount corresponding to the threshold A in the present embodiment is set to a replenishment amount (5.0 k) for one large pack. That is, when toner is replenished from the small pack, the number of lit graduations of the indicating portion 415 increases by one, and when toner is replenished from the large pack, the number of lit graduations of the indicating portion 415 increases by two. By setting the difference between the toner amounts corresponding to the thresholds related to the indication switching of the graduation in this manner, the indication switching on the indicating portion 415 is made by normally replenishing toner from a new replenishment pack 210, and the user can recognize that the replenishment is completed. In addition, since the user can easily identify the number of replenishment packs 210 that can be used for replenishment, it is possible to improve visibility of whether toner replenishment is possible or not possible for the user.
In the present embodiment, the indicating portion 415 can perform replenishment mode indication as illustrated in
Next, control in the toner replenishment operation will be described with reference to a flowchart illustrated in
As illustrated in
Next, the control unit 90 determines whether or not a lever 201 has been operated based on a detection result of the switch 55 (step S3). For example, when the lever 201 is rotated from an operation position to a replenishment position, toner can be replenished to a replenishment portion 200 of the process cartridge as described above. However, it is not clear at this point whether or not the toner has actually been replenished. Specifically, although the replenishment pack 210 is mounted on the replenishment portion 200, the user can detach the replenishment pack 210 from the replenishment portion 200 without releasing the pouch 211 and discharging toner from the replenishment pack 210 to the replenishment portion 200. Therefore, as in step S9 described below, it is necessary to detect the remaining toner amount in the storage portion 9a.
In a case where it is determined in step S3 that the lever 201 has been operated (step S3: Yes), the control unit 90 records the detection result of the switch 55, that is, information regarding the operation of the lever 201, in a RAM 92 (step S4), and proceeds to step S5. In a case where it is determined in step S3 that the lever 201 has not been operated (step S3: No), the control unit 90 proceeds to step S5 without going through step S4. In the present embodiment, it is determined that the lever 201 has been operated in a case where the switch 55 is switched from ON to OFF or from OFF to ON, but the determination of the operation of the lever 201 is not limited thereto. For example, it may be determined that the lever 201 has been operated in a case where the switch 55 is further switched from OFF to ON after being switched from ON to OFF. That is, it may be determined that the lever 201 has been operated only in a case where the lever 201 is rotated in the order of the operation position, the replenishment position, and the operation position.
Next, the control unit 90 determines whether or not the front door 3 has been closed to move from the open position to the closed position based on the detection result of the door opening and closing sensor 54 (step S5). In a case where it is not determined that the front door 3 has been closed (step S5: No), the processing returns to step S3. In a case where it is determined that the front door 3 has been closed (step S5: Yes), the control unit 90 starts the replenishment mode indication described with reference to
Next, the control unit 90 determines whether or not the lever 201 has been operated when the front door 3 is positioned at the open position based on the record in the RAM 92 (step S8). That is, in a case where the information regarding the operation of the lever 201 is recorded in the RAM 92 in step S4, the control unit 909 determines that the lever 201 has been operated in step S8. In a case where it is determined in step S4 that the information regarding the operation of the lever 201 is not recorded in the RAM 92 and the lever 201 has not been operated (step S8: No), the control unit 90 stops driving the driving of the motor M1 (step S14).
In a case where it is determined that the lever 201 has been operated (step S8: Yes), the control unit 90 controls the remaining amount detection unit 62 to perform remaining toner amount detection for detecting the remaining toner amount in the storage portion 9a (step S9). In the present embodiment, only a lock member 65 of a process cartridge that is replenishable with toner, that is, a process cartridge corresponding to an indicator that is lit among the indicators 208Y, 208M, 208C, and 208K, is moved from a locked position to an unlocked position. Then, only the remaining amount detection unit 62 of the process cartridge that is replenishable with toner detects the remaining amount of toner in step S9.
Steps S9 to S13 are not performed for the process cartridge that is not replenishable with toner. For the process cartridge that is not replenishable with toner, in step S15, the remaining toner amount is indicated by the indicating portion 415 based on the remaining toner amount before toner replenishment instead of the remaining toner amount after toner replenishment. Similarly, in a case where it is determined that the lever 201 has not been operated (step S8: No), steps S9 to S13 are not performed for the process cartridge including the lever 201. For the process cartridge for which the lever 201 has not been operated, in step S15, the remaining toner amount is indicated by the indicating portion 415 based on the remaining toner amount before toner replenishment instead of the remaining toner amount after toner replenishment. For example, the indicating portion 415 indicates the remaining toner amount based on an output value of the remaining amount detection unit 62 stored in the RAM 92 immediately before step S1, that is, immediately before the front door 3 is opened.
Next, the control unit 90 determines whether or not the amount of toner in the storage portion 9a has increased based on the remaining toner amount detection in step S9 (step S10). Whether or not the amount of toner in the storage portion 9a has increased may be determined by any method.
For example, an output value output from the remaining amount detection unit 62 in step S9 is set as a first output value, and an output value output from the remaining amount detection unit 62 immediately before the front door 3 is opened in step S1 is set as a second output value. The control unit 90 stores the second output value in the RAM 92 serving as a storage unit, and compares the first output value with the second output value in step S10. In a case where the amount of toner corresponding to the first output value is larger than the amount of toner corresponding to the second output value, the control unit 90 determines in step S10 that the amount of toner in the storage portion 9a has increased. Then, in a case where the amount of toner corresponding to the first output value is equal to or smaller than the amount of toner corresponding to the second output value, the control unit 90 determines in step S10 that the amount of toner in the storage portion 9a has not increased. In the remaining toner amount detection in step S9, the remaining toner amount detection may be performed at a first timing and a second timing after the first timing. Then, by comparing the output values output at the first timing and the second timing, the control unit 90 may determine that the amount of toner in the storage portion 9a has increased in step S10. In addition, in the remaining toner amount detection in step S9, whether or not the amount of toner in the storage portion 9a has increased may be determined based on the slope of the moving average of the pulse counts output from the remaining amount detection unit 62 every time the stirring member 34 makes one rotation.
In a case where it is determined that the amount of toner in the storage portion 9a has not increased (step S10: No), the control unit 90 stops the driving of the motor M1 (step S14). In a case where it is determined that the amount of toner in the storage portion 9a has increased (step S10: Yes), the control unit 90 stores, in the RAM 92, the remaining toner amount in the storage portion 9a detected in step S9, that is, the remaining toner amount after toner replenishment (step S11). Next, the control unit 90 starts a new and old toner mixing sequence (step S12). Here, toner (developer) stored in a new replenishment pack 210 tends to have low cohesion and high toner fluidity. In addition, toner (developer) remaining in the storage portion 9a and toner (developer) just replenished to the storage portion 9a may have different charge amounts. In addition, since toner is replenished from the replenishment portion 200 disposed on a downstream end side of the process cartridge in the Y direction, the toner in the storage portion 9a may be unevenly distributed in the Y direction. Therefore, there is a possibility that an image defect occurs when the image formation is performed in a state in which the toner (developer) remaining in the storage portion 9a and the toner (developer) just replenished to the storage portion 9a are not sufficiently mixed.
Therefore, in the present embodiment, the driving of the motor M1 started in step S7 is extended (continued) by performing the old and new toner mixing sequence in step S12. The control unit 90 determines whether or not a predetermined time has elapsed from the start of the driving of the stirring member 34, that is, the motor M1 (step S7) (step S13). In a case where the predetermined time has not elapsed (step S13: No), the driving of the motor M1 is continued, and in a case where the predetermined time has elapsed (step S13: Yes), the driving of the motor M1 is stopped (step S14). That is, the motor M1 is controlled such that a time for which the stirring member 34 is driven becomes longer in a case where the remaining toner amount in the storage portion 9a increases than in a case where the remaining toner amount in the storage portion 9a does not increase.
Then, the control unit 90 switches the indicating portion 415 from the replenishment mode indication to the remaining toner amount indication (step S15). As a result, for example, in a case where the remaining toner amount after toner replenishment is stored in the RAM 92 in step S11, the indication on the indicating portion 415 is switched based on the remaining toner amount after toner replenishment. In this way, the control in the toner replenishment operation ends.
Further, as described with reference to
In addition, the control unit 90 performs the first control such that a time for which the stirring member 34 is driven becomes longer in a case where the lever 201 has moved between the operation position and the replenishment position in a period in which the front door 3 is at the open position immediately before the front door 3 moves from the open position to the closed position than in a case where the lever 201 has moved between the operation position and the replenishment position during the period. The period is, for example, a period between steps S1 to S5 in
In a configuration in which a plurality of (four in the present embodiment) process cartridges PY, PM, PC, and PK are placed on the cartridge tray 40 as in the present embodiment, it is difficult to detect whether or not toner has been replenished to each process cartridge. However, in the process cartridge replenished with toner from the replenishment pack 210, it is preferable that the storage portion 9a is stirred by the stirring member 34 in order to reduce image defects. In the present embodiment, as described above, the stirring member 34 is driven based on the opening of the front door 3, and new toner and old toner in the storage portion 9a are mixed. Therefore, image defects can be reduced.
Furthermore, in a case where it is determined that the amount of toner in the storage portion 9a has increased based on the detection of the amount of toner stored in the storage portion 9a by the remaining amount detection unit 62 after the stirring member 34 starts to be driven, it is estimated that toner has been replenished. Then, such toner in the storage portion 9a is sufficiently stirred by driving the stirring member 34 for a predetermined time (step S13), so that image defects can be reduced.
For example, in a case where it is determined in step S8 that the lever 201 has not been operated or in a case where it is determined in step S10 that the amount of toner in the storage portion 9a has not increased, it is estimated that no toner has been replenished. In this case, since there is no new toner in the storage portion 9a, the motor M1 is stopped before the stirring member 34 is driven for a predetermined time. Therefore, it is possible to quickly respond to an image forming job after closing the front door 3. In addition, it is possible to provide an embodiment of the image forming apparatus 1E including the process cartridges PY, PM, PC, and PK that can be pulled out from the apparatus body 2 by the cartridge tray 40 and are replenishable with toner by the replenishment pack 210.
Next, a sixth embodiment of the present invention will be described, but the sixth embodiment is different from the fifth embodiment in control in a toner replenishment operation. Therefore, a configuration similar to that of the fifth embodiment will be described in a manner of omitting illustration or attaching the same reference numerals in the drawings.
In the sixth embodiment, a switch 55 illustrated in
Next, control in the toner replenishment operation will be described with reference to a flowchart illustrated in
Steps S1 and S2 illustrated in
Next, the control unit 90 controls a remaining amount detection unit 62 to perform remaining toner amount detection for detecting a remaining toner amount in a storage portion 9a (step S9). Then, steps S10 to S15 are the same as those described in the fifth embodiment.
As described above, even in a configuration in which the switch 55 of the replenishment portion 200 is omitted, the remaining toner amount is detected by the remaining amount detection unit 62 after a stirring member 34 is driven with closing of the front door 3 as a trigger. Then, in a case where it is determined that the amount of toner in the storage portion 9a has increased by the remaining toner amount detection, it is estimated that toner has been replenished. The motor M1 is controlled such that a time for which the stirring member 34 is driven becomes longer in a case where the remaining toner amount in the storage portion 9a increases than in a case where the remaining toner amount has not increased. Such toner in the storage portion 9a is sufficiently stirred by driving the stirring member 34 for a predetermined time (step S13), so that image defects can be reduced.
In addition, since the switch 55 is not installed in the replenishment portion 200, the image forming apparatus 1E can be reduced in size and cost. In the present embodiment, only the remaining amount detection unit 62 of the process cartridge that is replenishable with toner detects the remaining toner amount in step S9. Therefore, it is possible to perform the remaining toner amount detection in step S9 only for the minimum necessary process cartridge, and it is possible to quickly return to a standby state in which the next image formation can be performed.
In any of the embodiments described above, the replenishment pack including the pouch 211 is used, but the present embodiment is not limited thereto. For example, the effect of the present embodiment can be obtained even when using a resin container from which toner is pushed to the outside when the user pushes a plunger or a resin container that discharges toner to the outside when the user hits or deforms a plunger.
In any of the embodiments described above, the four process cartridges PY, PM, PC, and PK are supported by the cartridge tray 40, but the present embodiment is not limited thereto. For example, three process cartridges having toner of red (R), green (G), and blue (B) may be supported by the cartridge tray 40. Further, only one or two process cartridges may be supported by the cartridge tray 40. In addition, instead of each process cartridge, a developing cartridge including a developing container and a developing roller or a toner cartridge including a toner storage portion may be supported by the cartridge tray 40.
In any of the embodiments described above, the process cartridges PY, PM, PC, and PK are configured to be detachable from the cartridge tray 40, but the present embodiment is not limited thereto. The process cartridges PY, PM, PC, and PK may be configured to be undetachable from the cartridge tray 40.
In any of the embodiments described above, the process cartridges PY, PM, PC, and PK are replenished with toner while being supported by the cartridge tray 40 pulled out from the apparatus body 2, but the present embodiment is not limited thereto. For example, the process cartridges PY, PM, PC, and PK may be replenished with toner from the replenishment pack 210 in a state of being detached from the cartridge tray 40.
In any of the embodiments described above, when the lever 201 is operated in a state in which the replenishment pack 210 is mounted on the replenishment portion 200, state transition between a replenishable state and a non-replenishable state can be made, but the present embodiment is not limited thereto. For example, instead of operating the lever 201, the replenishment pack 210 itself may be rotated to transition between the replenishable state and the non-replenishable state. That is, the container shutter 214 and the body shutter 206 may be configured to rotate in conjunction with the rotation operation of the replenishment pack 210.
Instead of the solenoids 66, 400, and 1400 of the first to third embodiments, another actuator such as a motor may be applied.
In the fifth embodiment and the sixth embodiment, only the remaining amount detection unit 62 of the process cartridge that is replenishable with toner performs the remaining toner amount detection in step S9, but the present embodiment is not limited thereto. For example, the driving of the stirring member 34 and the remaining toner amount detection by the remaining amount detection unit 62 may be performed for all the process cartridges PY, PM, PC, and PK based on the closing of the front door 3.
In the fifth embodiment and the sixth embodiment, both the indicating portions 415Y, 415M, 415C, and 415K and the indicators 208Y, 208M, 208C, and 208K are provided, but the present embodiment is not limited thereto. For example, only one of the indicating portions 415Y, 415M, 415C, and 415K and the indicators 208Y, 208M, 208C, and 208K may be provided. In addition, the arrangement of the indicating portions 415Y, 415M, 415C, and 415K and the arrangement of the indicators 208Y, 208M, 208C, and 208K may be interchanged with each other.
In addition, the above-described embodiments may be arbitrarily combined. For example, the lock mechanism 620 of the third embodiment may be applied to the first embodiment or the second embodiment, and the mounting portion shutter 410 of the second embodiment may be applied to the third embodiment. In addition, the indicating portion 415 may be provided in the image forming apparatus 1B of the second embodiment, and the control in the toner replenishment operation described in the fifth embodiment and the sixth embodiment may be applied to the image forming apparatus 1B of the second embodiment.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-189697, filed Nov. 28, 2022, and Japanese Patent Application No. 2022-189698, filed Nov. 28, 2022, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2022-189697 | Nov 2022 | JP | national |
2022-189698 | Nov 2022 | JP | national |