BACKGROUND
Field
The present disclosure relates to an image forming apparatus that forms an image on a recording medium.
Description of the Related Art
Japanese Patent Application Laid-Open No. 2017-087685 discusses an image forming apparatus including a power supply substrate, a base member that covers a surface of the power supply substrate, a first shielding member that covers a back surface of the power supply substrate, and a second shielding member that is connected to the based member and the first shielding member. Various members such as a drive transmission mechanism support plate, a main substrate, the power supply substrate, and a fan are supported on an outer surface of the base member. The outer surface of the base member supports one end of the second shielding member to support the first shielding member.
In the image forming apparatus discussed in Japanese Patent Application Laid-Open No. 2017-087685, the second shielding member is present outside a range of outer periphery of the power supply substrate when viewed in a direction orthogonal to the surface of the power supply substrate. Consequently, an area that is a sum of an area surrounded by an outer periphery of the second shielding member and an area surrounded by the outer periphery of the power supply substrate is necessary so that the second shielding member and the power supply substrate are arranged on the outer surface of the base member when viewed in the direction orthogonal to the surface of the power supply substrate.
SUMMARY
The present disclosure is directed to reduction of space where a circuit board and a support member are arranged when viewed in a direction orthogonal to a surface of the circuit board.
According to an aspect of the present disclosure, an image forming apparatus includes a circuit board including a first surface and a second surface that is a back side of the first surface in a direction orthogonal to the first surface, a first member that supports the circuit board and covers at least one portion of the first surface of the circuit board, a second member that covers at least one portion of the second surface of the circuit board, and a support member connected to the first member and the second member and configured to support the first member and the second member, wherein the circuit board has a through-hole that penetrates from the first surface to the second surface, and wherein the support member passes through the through-hole and is connected to the first member and the second member.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic diagram illustrating an image forming apparatus according to a first exemplary embodiment.
FIG. 2 is a perspective view illustrating a frame unit according to the first exemplary embodiment.
FIG. 3 is a plan view illustrating a frame and a circuit board according to the first exemplary embodiment.
FIG. 4 is a perspective view illustrating a support unit attached to the frame according to the first exemplary embodiment.
FIG. 5 is a perspective view illustrating a support member according to the first exemplary embodiment.
FIG. 6 is a perspective view illustrating the frame and the circuit board according to the first exemplary embodiment.
FIGS. 7A and 7B are plan views illustrating the frame, the circuit board, and the support unit according to the first exemplary embodiment.
FIG. 8A is a plan view illustrating the frame and the circuit board according to the first exemplary embodiment, and FIG. 8B is a plan view illustrating a modification example of the frame and the circuit board.
DESCRIPTION OF THE EMBODIMENTS
An exemplary embodiment of the present disclosure is to be described with reference to the drawings.
An image forming apparatus 1 according to a first exemplary embodiment is to be described with reference to FIGS. 1 through 7. In the description below and each of the drawings, a vertical direction when the image forming apparatus 1 is placed on a horizontal plane is set to a Z direction. A direction intersecting with the Z direction and orthogonal to a first surface 100f of a circuit board 100 described below is set to a Y direction. The Y direction is also an axial direction of a photoconductor drum 11 that is to be described below. A direction intersecting with both of the Z direction and the Y direction is set to an X direction. The X and Y directions are preferably horizontal. The X, Y, and Z directions are preferably orthogonal to one another. The directions indicated by arrows X, Y, and Z illustrated in each of the drawings are respectively expressed as a +X direction side, a +Y direction side, and a +Z direction side as needed, whereas sides opposite the +X direction side, the +Y direction side, and the +Z direction side are respectively expressed as a −X direction side, a −Y direction side, and a −Z direction side as needed.
(Overall Configuration of Image Forming Apparatus)
An overall configuration of the image forming apparatus 1 is to be described with reference to FIG. 1. FIG. 1 is a schematic diagram illustrating a cross-sectional configuration of a laser beam printer as one example of the image forming apparatus 1 according to the present exemplary embodiment. Various sheet members having different sizes and qualities can be used as a sheet P that is a recording material (a recording medium). Examples of the various sheet members include paper such as plain paper and thick paper, a plastic film, cloth, a sheet member such as coated paper on which surface treatment has been performed, and a specially shaped sheet member such as an envelope and index paper.
The image forming apparatus 1 includes a scanner unit 30, a scanner stay 31, and a process cartridge 10. The process cartridge 10 includes the photoconductor drum 11, a development roller (not illustrated), and toner (not illustrated). The scanner unit 30 forms an electrostatic latent image on the photoconductor drum 11 based on image data. The photoconductor drum 11 is an image-bearing member that bears the electrostatic latent image.
The development roller develops the electrostatic latent image on the photoconductor drum 11 with toner. The process cartridge 10 is detachable from the image forming apparatus 1. The scanner stay 31 supports a scanner.
The image forming apparatus 1 includes a sheet feed tray 83, a pickup roller 81, a feed roller 84, a separation roller 85, and a conveyance roller pair 51. The sheet feed tray 83 accommodates sheets P. The pickup roller 81 conveys a sheet P from the sheet feed tray 83. The feed roller 84 and the separation roller 85 convey sheets P while separating the sheets P one by one by using a friction force. A transfer roller 91 transfers an image to the sheet P.
The image forming apparatus 1 includes a fixing unit 20 and a sheet discharge tray 65. The fixing unit 20 applies heat and pressure to the sheet P to fix the image transferred by the transfer roller 91. The sheet P which has passed the fixing unit 20 is discharged to the sheet discharge tray 65.
(Configuration of Frame Unit 2)
A configuration of a frame unit 2 is to be described with reference to FIG. 2. FIG. 2 is a schematic diagram illustrating a configuration of the frame unit 2 disposed inside the image forming apparatus 1. The frame unit 2 is disposed on a −Y direction side with respect to the image forming apparatus 1 as a whole.
The frame unit 2 includes a frame 3 (a first member), the circuit board 100, a support unit 110 (a second member), a controller 6 (not illustrated), and a communication unit 7 (not illustrated). The frame 3 supports the circuit board 100 and the support unit 110. The circuit board 100 is a substrate having a high-voltage power supply circuit and a low-voltage power supply circuit. The low-voltage power supply circuit supplies power to be used by, for example, the fixing unit 20. The high-voltage power supply circuit supplies power to be used by, for example, the process cartridge 10.
The frame 3 supports the support unit 110 by a support surface 3a. The circuit board 100 and the support unit 110 are positioned on the −Y direction side with respect to the frame 3. The circuit board 100 is positioned between the frame 3 and the support unit 110 in the Y direction. An end portion of the process cartridge 10 (not illustrated in FIG. 2) on a +Y direction side is fastened to a frame 5, whereas an end portion of the process cartridge 10 on the −Y direction side is fastened to the frame 3. An end portion of the scanner stay 31 on the +Y direction side is fastened to the frame 5, whereas an end portion on the scanner stay 31 on the −Y direction side is fastened to the frame 3.
The communication unit 7 receives print data from an external apparatus. The controller 6 controls an image forming operation of an image forming unit (the development roller, the photoconductor drum 11, and the transfer roller 91) based on the print data received by the communication unit 7.
The support unit 110 is formed of a metal plate. The support unit 110 includes a controller support portion 110a (a third member) and a communication unit support portion 110b (a fourth member) that are connected. Each of the controller support portion 110a and the communication unit support portion 110b is formed of a metal plate. The controller support portion 110a has a first support surface 110al that supports the controller 6. The communication unit support portion 110b has a second support surface 110b1 that supports the communication unit 7. An end portion of the controller support portion 110a on a +X direction side and an end portion of the communication unit support portion 110b on a −X direction side are connected by screws 8a and 8b. That is, the support unit 110 includes a connection portion 8 in which the end portion of the controller support portion 110a on the +X direction side and the end portion of the communication unit support portion 110b on the −X direction side are connected. That is, the controller support portion 110a and the communication unit support portion 110b are arranged side by side in the X direction.
The controller 6 is supported by the controller support portion 110a, whereas the communication unit 7 is supported by the communication unit support portion 110b.
(Configuration of Frame 3)
A configuration of the frame 3 is to be described with reference to FIG. 3. FIG. 3 is a front view of the frame 3 as viewed in the Y direction. The frame 3 extends on an XZ plane. The frame 3 is formed of a metal plate. The frame 3 includes protrusions 4a, 4b, and 4c that protrude in a −Y direction. As illustrated in FIG. 3, the circuit board 100 is fastened to the protrusions 4a, 4b, and 4c with screws 21a, 21b, and 21c, respectively. The frame 3 covers at least one portion of the first surface 100f of the circuit board 100 to be described below.
(Configuration of Circuit Board 100)
A configuration of the circuit board 100 is to be described with reference to FIGS. 3, 7A, and 7B. Each of FIGS. 7A and 7B is a diagram illustrating the circuit board 100, the frame 3, and the support unit 110 as viewed in the Z direction. As illustrated in FIGS. 7A and 7B, the frame 3 includes a protrusion 4d that protrudes in a −Y direction.
As illustrated in FIGS. 7A and 7B, the circuit board 100 includes the first surface 100f, the one portion of which is at least covered with the frame 3, and a second surface 100b on the back of the first surface 100f in a direction orthogonal to the first surface 100f. As illustrated in FIG. 3, the second surface 100b is a surface on which electric elements of the high-voltage power supply circuit and the low-voltage power supply circuit are mounted. The circuit board 100 has a through-hole 100a that penetrates from the first surface 100f to the second surface 100b.
That is, the through-hole 100a penetrates the circuit board 100 in the Y direction.
(Configuration of Support Unit 110)
A configuration of the support unit 110 is to be described with reference to FIG. 4. FIG. 4 is a diagram illustrating a state in which the support unit 110 is fastened to the frame 3. Screws 15a and 15b are fastening members with which the support unit 110 is fastened to the frame 3. One end portion of the support unit 110 on a −X direction side is fastened to the frame 3 with the screw 15a, whereas one end portion of the support unit 110 on a +Z direction side is fastened to the frame 3 with the screw 15b. The controller support portion 110a and the communication unit support portion 110b are fastened with screws 15c and 15d. In the X direction, the screws 15c and 15d are arranged between the screws 15a and 15b. The support unit 110 covers at least one portion of the second surface 100b of the circuit board 100.
(Configuration of Support Member 120)
A configuration of a support member 120 is to be described with reference to FIG. 5. FIG. 5 is a diagram illustrating a configuration of the support member 120. The support member 120 is formed of a metal plate. The support member 120 includes a penetration portion 120a, a first contact portion 120b, a second contact portion 120c, a restriction portion 120d, and a third contact portion 120e. The penetration portion 120a extends in the Y direction. An end portion of the penetration portion 120a on a −Y direction side is connected to an end portion of the first contact portion 120b on a −Z direction side. The first contact portion 120b extends in the Z direction. An end portion of the first contact portion 120b on the +Z direction side is connected to an end portion of the second contact portion 120c on the +X direction side. The second contact portion 120c has a hole 5a that penetrates in the Y direction. The restriction portion 120d extends in the Y direction. An end portion of the restriction portion 120d on a +Y direction side is connected to the first contact portion 120b, and an end portion of the restriction portion 120d on the −Y direction side is connected to an end portion of the third contact portion 120e on the −X direction side. The third contact portion 120e has a protrusion extending in the Y direction. The penetration portion 120a, the first contact portion 120b, the second contact portion 120c, the restriction portion 120d, and the third contact portion 120e are to be described below.
The second contact portion 120c and the penetration portion 120a are to be described with reference to FIGS. 6, 7A, and 7B. FIG. 6 is a perspective view illustrating the circuit board 100 and the frame 3. FIGS. 7A and 7B are diagrams illustrating the frame 3, the support member 120, and the circuit board 100 as viewed in the Z direction. The second contact portion 120c comes into contact with the second surface 100b of the circuit board 100, and the protrusion 4d comes into contact with the first surface 100f of the circuit board 100, thereby supporting the circuit board 100. As illustrated in FIG. 5, the second contact portion 120c has the hole 5a. As illustrated in FIG. 6, a screw is driven into the hole 5a in a +Y direction, so that the second contact portion 120c is fastened to the second surface 100b.
As illustrated in FIG. 6, the penetration portion 120a passes through the through-hole 100a. Moreover, as illustrated in FIG. 7B, the penetration portion 120a is in contact with the frame 3.
When the support unit 110 is fastened to the frame 3 with the screws 15c and 15d, the screws 15c and 15d are driven toward the +Y direction, and an external force in the +Y direction is applied to the support unit 110. The first contact portion 120b and the third contact portion 120e of the support member 120 are in contact with a surface of the support unit 110 on the +Y direction side. The penetration portion 120a and the third contact portion 120e are to be described below. Accordingly, in a case where the screws 15c and 15d are driven toward the +Y direction, the external force in the +Y direction is also applied to the support member 120. If the penetration portion 120a does not contact the frame 3, only the second contact portion 120c is in contact with the frame 3, and an external force in the +Y direction is applied to the support member 120 when the screws 15c and 15d are driven. Consequently, the support member 120 is likely to be deformed in the +Y direction side. According to the first exemplary embodiment, on the other hand, not only the second contact portion 120c but also the penetration portion 120a are in contact with the frame 3, and for this reason, the support member 120 is not likely to be deformed in the +Y direction.
As illustrated in FIG. 6, the support member 120 passes through the through-hole 100a. Thus, space where the circuit board 100 and the support member 120 are arranged can be reduced when viewed in a direction (the Y direction) orthogonal to the first surface 100f.
A first end portion 105a (one end) illustrated in FIG. 6 is an end portion of the circuit board 100 on a −X direction side.
A second end portion 105b (the other end) illustrated in FIG. 6 is an end portion of the circuit board 100 on a +X direction side. A center portion 101 is a location that is on the circuit board 100 and positioned equidistant from the first end portion 105a and the second end portion 105b. In the X direction, a distance D1 between the first end portion 105a and the hole 5a is longer than a distance D2 between the center portion 101 and the hole 5a. A distance D3 between the second end portion 105b and the hole 5a is longer than the distance D2 between the center portion 101 and the hole 5a. That is, in the X direction, the hole 5a is closer to the center portion 101 than the first end portion 105a and the second end portion 105b which are both ends of the circuit board 100 in the X direction. As illustrated in FIG. 6, the center portion 101 is away from screws 21a, 21b, and 21c in the X direction, and a portion near the center portion 101 is likely to be deformed by impact from the Y direction. However, since the circuit board 100 is fastened by the protrusion 4d and the second contact portion 120c in a position near the center portion 101 in the X direction, the circuit board 100 is unlikely to be deformed by impact from the Y direction.
The first contact portion 120b, the restriction portion 120d, and the third contact portion 120e are to be described with reference to FIG. 7B. The third contact portion 120e comes in contact with a contacted portion 9 (a first contacted portion) that is one portion of the support unit 110, thereby supporting the support unit 110. The contacted portion 9 is arranged on a surface of the support unit 110 on the +Y direction side. The first contact portion 120b comes into contact with a contacted portion 13 (a second contacted portion) of the controller support portion 110a, thereby supporting the support unit 110. The contacted portion 13 is arranged on a surface of the support unit 110 on the +Y direction side. The restriction portion 120d is arranged opposite the controller support portion 110a as viewed in a direction (a first direction) parallel to the first surface 100f within a horizontal direction, and restricts movement of the controller support portion 110a in the first direction (a +X direction). The third contact portion 120e comes into contact with the contacted portion 9 of the controller support portion 110a, thereby supporting the support unit 110.
(Through-Hole and Slit)
FIG. 8A is a plan view illustrating the circuit board 100 of the first exemplary embodiment, and FIG. 8B is a plan view illustrating a circuit board 100 of a modification example.
As illustrated in FIG. 8A, in the X direction, a center portion 102 is a position at which a distance between an end portion 108a (one end) of the circuit board 100 on a −X direction side and the center portion 102 is equal to a distance between an end portion 108b (the other end) of the circuit board 100 on a +X direction side and the center portion 102. The through-hole 100a is closer to the center portion 102 than the end portions 108a and 108b. Accordingly, the second contact portion 120c can be arranged at a position close to the center portion 101 in the X direction in comparison with a case in which the through-hole 100a is close to the end portion 108a or 108b.
On the other hand, as illustrated in FIG. 8B, a slit 108 can be arranged on a circuit board 100. The slit 108 is formed on an end portion of the circuit board 100 on a −X direction side. In a case where the slit 108 is provided on the end portion as illustrated in FIG. 8B, the circuit board 100 is likely to crack. Accordingly, as illustrated in FIG. 8A, the circuit board 100 preferably has the through-hole 100a without the slit 108 on the end portion.
In the present exemplary embodiment, the support unit 110 includes the two metal plates of the controller support portion 110a and the communication unit support portion 110b which are connected. However, the support unit 110 may include one metal plate. Alternatively, the circuit board 100 may include three or more metal plates.
In the present exemplary embodiment, the support unit 110 supports both of the controller 6 and the communication unit 7. However, the support unit 110 may support one of the controller 6 and the communication unit 7. Alternatively, the support unit 110 may support an object other than the controller 6 and the communication unit 7.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-106709, filed Jun. 29, 2023, which is hereby incorporated by reference herein in its entirety.
Patent Application
20250004414
