This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2023-217700 filed on Dec. 25, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an image forming apparatus including a fixing unit and a heating unit.
An image forming apparatus that uses electrophotography fixes a toner image onto a sheet using a fixing device.
The fixing device may be sectioned into a fixing unit which includes a fixing member and a pressure roller and a heating unit which includes a heater for heating the fixing member.
Further, the image forming apparatus is known to include a mechanism for moving the heating unit from a heating position to an evacuation position in an interlocking manner with an operation with respect to an operation member. The fixing unit can be drawn out from a main body while the heating unit is evacuated to the evacuation position.
An image forming apparatus according to an aspect of the present disclosure includes a main body in which an opening is formed, an operation member, a heating unit, a fixing unit, and an interlocking mechanism. The operation member is movable in a first operation direction or a second operation direction by being operated. The fixing unit includes a fixing member and a pressure member that biases a sheet toward the fixing member, is arranged inside the main body, and is capable of being drawn out along a first direction from the main body via the opening. The heating unit includes a heater that heats the fixing member, is arranged on a first side of a second direction that intersects with the first direction with respect to the fixing unit in the main body, and is movable along the second direction. The interlocking mechanism causes the heating unit to move along the second direction in an interlocking manner with a movement of the operation member. The interlocking mechanism includes a tilted surface, a bias member, a movable member, and a first direction movement mechanism. The tilted surface is provided in the heating unit while facing the first side and is tilted from a second side of the second direction toward the first side with respect to the first direction. The bias member biases the heating unit toward the first side. The movable member includes a roller that is supported rotatably and comes into contact with the tilted surface, and is movable along the first direction. The first direction movement mechanism causes the movable member to move along the first direction in the interlocking manner with the movement of the operation member. When the movable member moves in the interlocking manner with the movement of the operation member in the first operation direction, the roller rolls from a portion of the tilted surface on the second side to a portion thereof on the first side to cause the heating unit to move toward the second side against a bias force of the bias member. When the movable member moves in the interlocking manner with the movement of the operation member in the second operation direction, the roller rolls from the portion of the tilted surface on the first side to the portion thereof on the second side, and the bias member causes the heating unit to move toward the first side.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description with reference where appropriate to the accompanying drawings. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Furthermore, the claimed subject matter is not limited to implementations that solve any or all disadvantages noted in any part of this disclosure.
Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings. It is noted that the following embodiment is an example of embodying the present disclosure and does not limit the technical scope of the present disclosure.
An image forming apparatus 10 according to the embodiment executes print processing using electrophotography. The print processing is processing of forming an image on a sheet 900.
As shown in
The sheet storing portion 2 is capable of storing a plurality of sheets 900. The sheet conveying device 3 includes a sheet feed device 30 and a plurality of conveying roller pairs 31.
The sheet feed device 30 feeds the sheets 900 stored in the sheet storing portion 2 one by one to a conveying path 300. The conveying path 300 is a path of the sheets 900.
The plurality of conveying roller pairs 31 convey the sheet 900 along the conveying path 300. One pair out of the plurality of conveying roller pairs 31 discharges the sheet 900 on which an image has been formed onto a discharge tray 1a from the conveying path 300.
The printing device 4 executes the print processing on the sheet 900 conveyed along the conveying path 300. The image to be formed on the sheet 900 is a toner image.
The printing device 4 includes a laser scanning unit 40, one or more image forming portions 4x, a transfer device 45, and a fixing device 5. The image forming portion 4x includes a photoconductor 41, a charging device 42, a developing device 43, and a drum cleaning device 44.
The charging device 42 charges a surface of the photoconductor 41. The laser scanning unit 40 scans beam light on the charged surface of the photoconductor 41. Thus, the laser scanning unit 40 forms an electrostatic latent image on the surface of the photoconductor 41.
By supplying toner to the surface of the photoconductor 41, the developing device 43 develops the electrostatic latent image into a toner image. The transfer device 45 transfers the toner image that has been formed on the surface of the photoconductor 41 onto the sheet 900.
The transfer device 45 transfers the electrostatic latent image onto the sheet 900 at a transfer position P1 on the conveying path 300.
In the present embodiment, the printing device 4 is a tandem-type color printing device that includes a plurality of image forming portions 4x. Further, the transfer device 45 includes an intermediate transfer belt 450, a plurality of primary transfer devices 451, a secondary transfer device 452, and a belt cleaning device 453.
In the example shown in
The intermediate transfer belt 450 is rotatably supported by a plurality of supporting rollers 454. One of the plurality of supporting rollers 454 rotates by being driven by a belt drive device (not shown). Thus, the intermediate transfer belt 450 rotates.
Each of the primary transfer devices 451 transfers the toner image formed on the surface of the photoconductor 41 in the corresponding one of the image forming portions 4x onto a surface of the intermediate transfer belt 450. Thus, a synthetic toner image obtained by synthesizing the toner images of four colors is formed on the surface of the intermediate transfer belt 450.
The intermediate transfer belt 450 rotates while carrying the synthetic toner image. The secondary transfer device 452 transfers the synthetic toner image that has been formed on the surface of the intermediate transfer belt 450 onto the sheet 900 at the transfer position P1.
The drum cleaning device 44 removes primary waste toner from the surface of the photoconductor 41. The primary waste toner is toner remaining at a portion of the surface of the photoconductor 41, that has passed through the primary transfer device 451.
The belt cleaning device 453 removes secondary waste toner from the surface of the intermediate transfer belt 450. The secondary waste toner is toner remaining at a portion of the surface of the intermediate transfer belt 450, that has passed through the secondary transfer device 452.
The fixing device 5 heats and pressurizes the synthetic toner image on the sheet 900 at a fixing position P2 on the conveying path 300. Thus, the fixing device 5 fixes the synthetic toner image onto the sheet 900. The fixing position P2 is a position on a downstream side of the transfer position P1 in a sheet conveying direction.
As shown in
The fixing belt 52 is a flexible cylindrical member including the fixing roller 520 therein. The fixing belt 52 is heated by the heater 51.
The fixing roller 520 is a cylindrical member which supports the fixing belt 52 from an inner side of the fixing belt 52. The fixing roller 520 is supported rotatably. The fixing belt 52 is capable of rotating with the fixing roller 520.
The fixing belt 52 includes a conductive base material, an elastic layer formed on an outer circumference of the base material, and a release layer formed on an outer circumference of the elastic layer.
The heater 51 is arranged so as to oppose an outer circumferential surface of the fixing belt 52. In the present embodiment, the heater 51 is a heating device that uses an induction heating system. The heater 51 mainly heats the base material of the fixing belt 52 by electromagnetic induction.
The pressure roller 53 is supported rotatably. The pressure roller 53 rotates by being driven by a drive device (not shown). The fixing belt 52 and the fixing roller 520 rotate in conjunction with the pressure roller 53.
The fixing belt 52 heats the toner image formed on the sheet 900. The pressure roller 53 biases the sheet 900 toward the fixing belt 52 to thus pressurize the toner image toward the sheet 900.
It is noted that the fixing belt 52 is an example of a fixing member that is heated by the heater 51. The pressure roller 53 is an example of a pressure member that biases the sheet 900 toward the fixing belt 52.
The sheet separation member 5200 peels the sheet 900 off from the fixing belt 52 when the sheet 900 adheres onto the fixing belt 52.
In the present embodiment, the fixing device 5 is sectioned into a heating unit 5a and a fixing unit 5b (see
In other words, the heating unit 5a and the fixing unit 5b are arranged in a state where longitudinal directions thereof are provided along the first direction D1.
The heating unit 5a and the fixing unit 5b are arranged next to each other in a second direction D2. In other words, the second direction D2 is an array direction of the heating unit 5a and the fixing unit 5b. The second direction D2 is a direction that intersects with the first direction D1.
In descriptions below, one side of the second direction D2 will be referred to as a first side D21, and the other side of the second direction D2 will be referred to as a second side D22 (see
The heating unit 5a includes the heater 51 and a first supporting member 54. The fixing unit 5b includes the fixing belt 52, the fixing roller 520, the pressure roller 53, and a second supporting member 55.
The first supporting member 54 is a member which supports the heater 51. The second supporting member 55 is a member which supports the fixing belt 52, the fixing roller 520, and the pressure roller 53. The fixing belt 52 is supported by the second supporting member 55 via the fixing roller 520.
The main body frame 1x is configured by a combination of a plurality of metal pipes (see
The plurality of metal pipes configuring the main body frame 1x include restriction portions 11 and lower supporting portions 12 (see
In the present embodiment, the restriction portions 11 are two supporting column pipes that are formed to extend in a longitudinal direction D3 and are arranged while being spaced apart from each other in the first direction D1 (see
The lower supporting portions 12 are two beam pipes that are formed to extend in the second direction D2 below the heating unit 5a and the fixing unit 5b and are arranged while being spaced apart from each other in the first direction D1 (see
The heating unit 5a and the fixing unit 5b are mounted on the lower supporting portions 12 in a state where longitudinal directions thereof are provided along the first direction D1 (see
The heating unit 5a and the fixing unit 5b are movable on the lower supporting portions 12 along the second direction D2. The fixing unit 5b is arranged between the heating unit 5a and the restriction portions 11 (see
By the heating unit 5a being moved to a position apart from the fixing unit 5b, the fixing unit 5b can be drawn out from the main body 1 along the first direction D1 (see
The main body 1 is formed with an opening 101 (see
The cover member 102 is supported by a first supporting shaft 102x. Thus, the cover member 102 is rotatable about the first supporting shaft 102x. The cover member 102 is movable between a closing position at which the opening 101 is closed and an opening position at which the opening 101 is opened.
When the cover member 102 is positioned at the closing position, the cover member 102 is retained at the closing position by a lock mechanism (not shown). By releasing the lock by the lock mechanism, the cover member 102 can rotate from the closing position to the opening position.
When the cover member 102 is positioned at the opening position, the fixing unit 5b can be drawn out from the main body 1 via the opening 101 (see
Meanwhile, it is favorable for the heating unit 5a to be able to smoothly approach the fixing unit 5b or be spaced apart from the fixing unit 5b. The image forming apparatus 10 includes an interlocking mechanism 7 for causing the heating unit 5a to smoothly approach the fixing unit 5b or be spaced apart from the fixing unit 5b (see
The image forming apparatus 10 includes the interlocking mechanism 7 and an operation member 103 coupled to the interlocking mechanism 7 (see
By being operated, the operation member 103 is movable in a first operation direction or a second operation direction.
In the present embodiment, the first operation direction is a movement direction of the cover member 102 when closing the cover member 102. The second operation direction is a movement direction of the cover member 102 when opening the cover member 102.
That is, the first operation direction is a direction in which the cover member 102 moves when moving from the opening position to the closing position. The second operation direction is a direction in which the cover member 102 moves when moving from the closing position to the opening position.
The interlocking mechanism 7 causes the heating unit 5a to move along the second direction D2 in an interlocking manner with the movement of the operation member 103.
The interlocking mechanism 7 causes the heating unit 5a to move toward the second side D22 in an interlocking manner with the movement of the operation member 103 in the first operation direction (see
The interlocking mechanism 7 includes a coupling member 56, a guide member 70, a movable member 71, bias members 72, and a first direction movement mechanism 73. The coupling member 56 is coupled to the first supporting member 54 of the heating unit 5a. The coupling member 56 configures a part of the heating unit 5a.
The bias members 72 bias the heating unit 5a toward the first side D21. Specifically, the bias members 72 are one or more elastic members that bias the heating unit 5a toward the first side D21. For example, the elastic member is a coil spring, a leaf spring, or the like.
In the examples shown in
The coupling member 56 includes tilted surfaces 7a. The tilted surfaces 7a are provided in the heating unit 5a while facing the first side D21. The tilted surfaces 7a are surfaces that are tilted from the second side D22 toward the first side D21 with respect to the first direction D1. In the present embodiment, the tilted surfaces 7a are provided at two positions spaced apart from each other in the first direction D1 (see
The movable member 71 is supported while being movable along the first direction D1. The guide member 70 guides the movable member 71 along the first direction D1. For example, the guide member 70 is supported by the main body frame 1x.
The movable member 71 includes one or more rollers 71a that are supported rotatably (see
The first direction movement mechanism 73 causes the movable member 71 to move along the first direction D1 in an interlocking manner with the movement of the operation member 103. In the present embodiment, the first direction movement mechanism 73 is a link mechanism which converts the rotation of the operation member 103 into a linear operation along the first direction D1.
The first direction movement mechanism 73 includes a first link member 731, a second link member 732, and a third link member 733 (see
One end of the first link member 731 is connected to the movable member 71, and the other end of the first link member 731 is coupled to one end of the second link member 732 by a first coupling shaft 734. The other end of the second link member 732 is connected to one end of the third link member 733 by a second coupling shaft 735. The other end of the third link member 733 is coupled to one end of the operation member 103 by a third coupling shaft 737.
The third link member 733 is rotatably supported by a second supporting shaft 736.
In the present embodiment, when moving the operation member 103 from the opening position to the closing position, the first direction movement mechanism 73 causes the movable member 71 to move toward a rear side along the first direction D1. Moreover, when moving the operation member 103 from the closing position to the opening position, the first direction movement mechanism 73 causes the movable member 71 to move toward a front side along the first direction D1.
As described above, the movement direction from the opening position to the closing position is the first operation direction. The movement direction from the closing position to the opening position is the second operation direction.
In descriptions below, an end portion of the tilted surface 7a on the second side D22 will be referred to as a base end portion of the tilted surface 7a, and an end portion of the tilted surface 7a on the first side D21 will be referred to as a terminal portion of the tilted surface 7a. The base end portion is an example of a portion of the tilted surface 7a on the second side D22. The terminal portion is an example of a portion of the tilted surface 7a on the first side D21.
When the movable member 71 moves in an interlocking manner with the movement of the operation member 103 in the first operation direction, the roller 71a rolls from the base end portion to the terminal portion on the tilted surface 7a. By rolling from the base end portion to the terminal portion on the tilted surface 7a, the roller 71a pushes the tilted surface 7a toward the second side D22. By pushing the tilted surface 7a toward the second side D22, the roller 71a causes the heating unit 5a to move toward the second side D22 against a bias force of the bias member 72.
Neither the heating unit 5a nor the fixing unit 5b is fixed to the main body frame 1x by a fixture such as a screw.
The restriction portions 11 restrict a movement range of the fixing unit 5b toward the second side D22. By the rollers 71a causing the heating unit 5a to move toward the second side D22, the fixing unit 5b and the heating unit 5a are sandwiched by the movable member 71 and the restriction portions 11 (see
By being sandwiched between the movable member 71 and the restriction portions 11, the fixing unit 5b and the heating unit 5a are positioned in the second direction D2.
In other words, when the movable member 71 moves in an interlocking manner with the movement of the operation member 103 in the first operation direction, the fixing unit 5b and the heating unit 5a are sandwiched by the movable member 71 and the restriction portions 11 to thus be positioned in the second direction D2.
The first supporting member 54 includes a plurality of concave first fitting portions 542 that are opened toward the second side D22 (see
By the interlocking mechanism 7 causing the heating unit 5a to move toward the second side D22, the plurality of first fitting portions 542 and the plurality of second fitting portions 553 fit into one another (see
By the fitting of the plurality of first fitting portions 542 and the plurality of second fitting portions 553, relative movements of the heating unit 5a and the fixing unit 5b in the longitudinal direction D3 are restricted.
It is noted that alternatively, the second supporting member 55 may include the plurality of first fitting portions 542, and the first supporting member 54 may include the plurality of second fitting portions 553.
Meanwhile, when the movable member 71 moves in an interlocking manner with the movement of the operation member 103 in the second operation direction, the roller 71a rolls from the terminal portion to the base end portion on the tilted surface 7a, and the bias member 72 causes the heating unit 5a to move toward the first side D21.
In the present embodiment, the movable member 71 further includes first contact surfaces 71b (see
The first contact surfaces 71b are surfaces that face the second side D22 and are capable of coming into contact with the second contact surfaces 7b of the coupling member 56. For example, the first contact surfaces 71b are formed at three or more positions in the movable member 71. In the example shown in
The second contact surfaces 7b are surfaces that face the first side D21 and are capable of coming into contact with the first contact surfaces 71b of the movable member 71. The second contact surfaces 7b are formed at positions respectively corresponding to the first contact surfaces 71b in the coupling member 56.
The first concave portions 7c face the first side D21 and are each arranged next to the terminal portion of the tilted surface 7a in the first direction D1 (see
A part of the roller 71a can be inserted into the first concave portion 7c. Specifically, a part of the roller 71a including an edge on the second side D22 can be inserted into the first concave portion 7c.
When the movable member 71 moves in an interlocking manner with the movement of the operation member 103 in the first operation direction, the following first operation occurs. In the first operation, after the roller 71a rolls from the base end portion to the terminal portion on the tilted surface 7a, a part of the roller 71a enters the first concave portion 7c, and the first contact surface 71b is abutted against the second contact surface 7b (see
By the first contact surfaces 71b being abutted against the second contact surfaces 7b, the fixing unit 5b and the heating unit 5a are sandwiched by the movable member 71 and the restriction portions 11. Thus, the fixing unit 5b and the heating unit 5a are positioned in the second direction D2.
In general, an allowance is formed between the roller 71a and a rotation shaft of the roller 71a. The fixing unit 5b and the heating unit 5a are positioned with high accuracy by being positioned in a state where the first contact surfaces 71b and the second contact surfaces 7b are in contact with one another.
Further, when the fixing unit 5b and the heating unit 5a are positioned by the contact of the first contact surfaces 71b and the second contact surfaces 7b, a large force is not applied to the rollers 71a. Therefore, durability of the rollers 71a is improved.
On the other hand, when the movable member 71 moves in an interlocking manner with the movement of the operation member 103 in the second operation direction, the following second operation occurs. In the second operation, after the rollers 71a are detached from the first concave portions 7c and the first contact surfaces 71b are spaced apart from the second contact surfaces 7b, the rollers 71a each roll from the terminal portion to the base end portion on the tilted surface 7a (see
In the present embodiment, the coupling member 56 further includes third contact surfaces 7d respectively corresponding to the first contact surfaces 71b and second concave portions 7e respectively corresponding to the rollers 71a (see
The third contact surfaces 7d are surfaces that face the first side D21 and are capable of coming into contact with the first contact surfaces 71b of the movable member 71. The third contact surfaces 7d are formed at positions respectively corresponding to the first contact surfaces 71b in the coupling member 56.
The second concave portions 7e face the first side D21 and are each arranged next to the base end portion of the tilted surface 7a in the first direction D1 (see
A part of the roller 71a can be inserted into the second concave portion 7e. Specifically, a part of the roller 71a including an edge on the second side D22 can be inserted into the second concave portion 7e.
When the movable member 71 moves in an interlocking manner with the movement of the operation member 103 in the second operation direction, the following third operation occurs. In the third operation, after the roller 71a is detached from the first concave portion 7c and further rolls from the terminal portion to the base end portion on the tilted surface 7a, a part of the roller 71a enters the second concave portion 7e, and the first contact surface 71b is abutted against the third contact surface 7d (see
Accordingly, when the heating unit 5a is spaced apart from the fixing unit 5b toward the first side D21, a force of the bias member 72 is not applied to the roller 71a. Therefore, durability of the rollers 71a is improved.
Meanwhile, when the movable member 71 moves in an interlocking manner with the movement of the operation member 103 in the first operation direction, the following fourth operation occurs. In the fourth operation, after the roller 71a is detached from the second concave portion 7e and the first contact surface 71b is spaced apart from the third contact surface 7d, the roller 71a rolls from the base end portion to the terminal portion on the tilted surface 7a (see
In the image forming apparatus 10, the heating unit 5a can smoothly approach the fixing unit 5b or be spaced apart from the fixing unit 5b by actions of the rollers 71a.
In the present embodiment, the movable member 71 further includes rollers 71f (see
By actions of the rollers 71f, the heating unit 5a can more smoothly approach the fixing unit 5b or be spaced apart from the fixing unit 5b.
In addition, the image forming apparatus 10 further includes a first direction bias mechanism 8 that is attached to an inner surface of the cover member 102 (see
The first direction bias mechanism 8 includes a spring 80, a spring case 81, and a cap portion 82 (see
The spring case 81 houses the spring 80. The cap portion 82 is attached while being movable with respect to the spring case 81. The spring 80 is an example of the elastic member.
When the cover member 102 is positioned at the closing position, the spring 80 is sandwiched between the cover member 102 and the second supporting member 55 of the fixing unit 5b. In the present embodiment, the spring 80 and the cap portion 82 are sandwiched between the cover member 102 and the second supporting member 55.
By being sandwiched between the cover member 102 and the second supporting member 55, the spring 80 biases the second supporting member 55 in an attachment direction D12 by the elastic force (see
Furthermore, by the force that the second supporting member 55 receives from the spring 80 when the cover member 102 is positioned at the closing position, the protrusion portions 551 are abutted against the lower supporting portions 12.
By the actions of the spring 80 and the protrusion portions 551, the fixing unit 5b is positioned in the first direction D1. It is noted that the first direction bias mechanism 8 may alternatively be attached to the second supporting member 55 of the fixing unit 5b.
Hereinafter, a general outline of the disclosure extracted from the embodiment described above will be noted. It is noted that the respective configurations and processing functions described in the notes below can be sorted and arbitrarily combined as appropriate.
An image forming apparatus, including:
The image forming apparatus according to note 1, in which
The image forming apparatus according to note 1 or 2, in which
The image forming apparatus according to any one of notes 1 to 3, including:
The image forming apparatus according to any one of notes 1 to 4, in which
It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
Number | Date | Country | Kind |
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2023-217700 | Dec 2023 | JP | national |